CN104943157B - A kind of online Embosser of release film coating machine - Google Patents
A kind of online Embosser of release film coating machine Download PDFInfo
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- CN104943157B CN104943157B CN201510270328.XA CN201510270328A CN104943157B CN 104943157 B CN104943157 B CN 104943157B CN 201510270328 A CN201510270328 A CN 201510270328A CN 104943157 B CN104943157 B CN 104943157B
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- roller
- film
- unit
- embossing
- heating roller
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- 239000007888 film coating Substances 0.000 title claims abstract description 14
- 238000009501 film coating Methods 0.000 title claims abstract description 14
- 238000010438 heat treatment Methods 0.000 claims abstract description 46
- 238000004049 embossing Methods 0.000 claims abstract description 45
- 238000005098 hot rolling Methods 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 17
- 238000009833 condensation Methods 0.000 claims abstract description 10
- 230000005494 condensation Effects 0.000 claims abstract description 10
- 238000005096 rolling process Methods 0.000 claims abstract description 6
- 229910000831 Steel Inorganic materials 0.000 claims description 10
- 239000010959 steel Substances 0.000 claims description 10
- 210000002268 wool Anatomy 0.000 claims description 8
- 238000001816 cooling Methods 0.000 claims description 5
- 230000000694 effects Effects 0.000 claims description 2
- 238000010025 steaming Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 4
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 229920002545 silicone oil Polymers 0.000 description 2
- 230000001360 synchronised effect Effects 0.000 description 2
- 239000010426 asphalt Substances 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 239000000498 cooling water Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 239000003365 glass fiber Substances 0.000 description 1
- 238000000227 grinding Methods 0.000 description 1
- 239000003921 oil Substances 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 238000003303 reheating Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
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- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
The invention discloses a kind of online Embosser of release film coating machine, it is characterised in that described device includes the preheating roller unit set gradually, and the film come out to baking oven preheats；Roller unit is heated, the film that preheated roller comes out enters heating roller, and heating roller heats film；Infrared heating unit, makes to heat film, makes up to softening temperature；Embossing unit, softened film are embossed through embossing unit；Roller unit is cooled down, to being cooled down after embossing to film；And rolling unit, graining film is wound；The heating roller unit sets steam pipe, and steam is sent into heating roller by steam pipe, and the hot water that condensation water residual heat collecting pipe condenses out steam is sent into pre- hot-rolling.The advantage of the invention is that changing into line embossing by offline embossing, could complete only to need to complete together now by original two procedures.Manpower and the energy are saved, production efficiency is improved, takes up little area, equipment investment is few etc..
Description
Technical field
The present invention relates to release film coating apparatus, relates in particular to a kind of online Embosser of release film coating machine.
Background technology
As release film market diversification of varieties needs, release film carries out embossed, and one can improve the appearance shelves of film
Secondary, the defects of eliminating film surface such as fold, two because there is a convex-concave lines, and film is reduced with Asphalt Contactor face, and layer upper surface is easily opened, energy
The chance that silicone oil face is transferred to bituminous sheaths is reduced, silicon oil dosage is reduced, is a kind of promising release film kind.
Now release film embossing is to emboss offline in the industry, i.e. the release film after coating machine is completed to apply silicon, after last volume, then
On be rolled onto special embossing machine, pass through heat etc. device carry out embossed.Offline embossing needs special equipment, more embossing works together
Sequence, and want two people to operate, film surface will be again heated to close to softening temperature, could be embossed, and energy consumption is big, time-consuming and laborious,
Manpower and energy resources are caused to waste, low production efficiency.
The content of the invention
It is an object of the invention to provide a kind of simple and practical online Embosser of release film coating machine.
To achieve the above object, technical scheme is as follows：A kind of online Embosser of release film coating machine, it is special
Sign is that described device includes the preheating roller unit set gradually, and the film come out to baking oven preheats；Heat roller unit, warp
The film that pre- hot-rolling comes out enters heating roller, and heating roller heats film；Infrared heating unit, makes to heat film, makes
Reach softening temperature；Embossing unit, softened film are embossed through embossing unit；Roller unit is cooled down, to pair after embossing
Film is cooled down；And rolling unit, graining film is wound；The heating roller unit sets steam pipe, and steam is by steam pipe
Heating roller is sent into, preheating roller unit is included with the matched condensation water residual heat collecting pipe of steam pipe, the heat that steam is condensed out
Water is sent into pre- hot-rolling.
According to a preferred embodiment of the invention, the preheating roller unit includes pre- hot-rolling, and the preheating roller center sets rotation
Adapter, for the condensation water residual heat collecting pipe on swivel joint, pre- hot-rolling sets residual heat collection tube control flap and temperature
Display instrument, preheats film using condensation water residual heat.
According to a preferred embodiment of the invention, the heating roller unit includes heating roller, the centrally disposed rotation of heating roller
Adapter, the steam pipe are installed on swivel joint, and the heating roller sets steam tube control flap and temperature indicator, profit
Reheating is carried out to film with the heat of steam, ensures that film can further soften.
According to a preferred embodiment of the invention, more infrared heating pipes, infrared heating are set in infrared heating box unit
Box unit set temperature test sensor carries out temperature control,, can when can guarantee that film enters dandy roll after being heated with infrared heating pipe
Reach soft state.
According to a preferred embodiment of the invention, embossing unit includes the embossing steel rider and wool roller to cooperate, the pressure
On line steel rider set embossing, using emboss steel rod and wool roller to pressure, it is ensured that embossing realize convex-concave to press effect.
According to a preferred embodiment of the invention, the cooling roller unit includes chill roll and matched cold with chill roll
Water lines, to ensure that the film after embossing can cool down in time, ensure embossing lines.
A kind of online Embosser of release film coating machine of the present invention has the following advantages：
1st, after the completion of offline embossing is through applying silicone oil, last volume is returned again on embossing machine, is embossed again, and two procedures could be complete
Into；An online but step completes to apply silicon and embossing, section eliminate one step from the process.
2nd, offline embossing needs special two people to be operated；Online embossing can utilize the silicon personnel that apply, two procedures unification road work
Sequence, per tour save two operating personnel.
3rd, softening point need to be again heated to by room temperature film by embossing offline, and energy expenditure is big；Online embossing is come out using baking oven
The film of higher temperature itself is carried, and using the exhaust-heat heating of steam condensate (SC), saves the energy.
4th, offline embossing the factor such as need to heat again because of upper and lower volume and film, and speed of production is slow, low production efficiency, delivery and
When rate it is low；After line embossing is coated, emboss at once, speed of production is fast, and production efficiency is high, and timely delivery guaranteed rate is high；
5th, offline embossing machine equipment investment is big, and maintenance cost is high；Online embossing investment is low, and maintenance cost is low.
6th, it is big to take production site for offline embossing machine；Online embossing machine occupied ground is small.
Brief description of the drawings
Fig. 1 is the structure diagram of one embodiment of the invention.
Figure includes：
Baking oven 1,
Film 2,
Guide roller 3,
Pre- hot-rolling 4,
Condensation water residual heat collecting pipe 5,
Hold-down roller 6,
Sprocket wheel 7,
Guide roller 8,
Jockey pulley 9,
Computer heating control roller 10,
Steam pipe 11,
Guide roller 12,
Infrared heating unit 13,
Hydraulic control device 14,
Steel rider 15 is embossed,
Wool roller 16,
Sprocket wheel 17,
Hydraulic station 18,
Cooling water channel 19,
Chill roll 20,
Rolling unit 21,
Sprocket wheel 22,
Isochronous controller 23,
Temperature control valve (TCV) 24,
Pressure display instrument 25.
Embodiment
As shown in Figure 1, a kind of online Embosser of release film coating machine, including set gradually preheating roller unit, heating
Roller unit, infrared heating box unit, embossing unit, cooling roller unit and rolling unit.
Preheating roller unit includes a set of condensation water residual heat collecting pipe 5, temperature display watch and temperature control valve (TCV) 24, pre- hot-rolling 4,
Hold-down roller 6；The hot water that steam is condensed out, passes through condensation water residual heat collecting pipe 5, according to pressure itself, temperature display and valve
Controller 24, is sent into pre- hot-rolling 6, on the swivel joint of pre- hot-rolling, condensation water residual heat temperature exists the residual heat collection pipe 5
80-90 DEG C, the film 2 come out from baking oven 1, through guide roller 3 and hold-down roller 6, is close on pre- hot-rolling 4, pre- hot-rolling 4 carries out film 2
Preheat and run, the temperature control of pre- hot-rolling 4 has valve and temperature indicator 24 to control.The pre- hot-rolling rotating part of condensed water has
Motor, reduction box and sprocket wheel 7 form, and synchronized controller 23 controls.
Heating roller unit includes a set of steam pipe 11, temperature display watch and temperature control valve (TCV) 24, heating roller 10；Steam is by steaming
Steam pipe 11, in the case where pressure is shown and Valve controlling instrument 25 controls, is sent into heating roller 10, the steam pipe 11 is mounted in heating roller 10
On swivel joint, steam pressure is in 2kg/cm2, from the film 2 of pre- hot-rolling 4 out, the film 2 that preheated roller 4 comes out, by guide roller 8
Tension control roll 9 is imported, the film 2 come out through tension control roll 9 enters heating roller 10, and is close on heating roller 10, heating roller
10 pairs of films 2 are heated and run, and the pressure control of heating roller 10 is controlled by valve and pressure display instrument 25.Heating roller rotation section
Divide and be made of motor, reduction box and sprocket wheel 17, and synchronized controller 23 controls.
Infrared heating unit 13 is made of 52 kilowatts of infrared heating pipes, by temperature test and sensor, is carried out automatic
Temperature control, makes film 2 close to softening temperature.
Film 2 after softening enters embossing unit, and the embossing unit includes a pair of embossing steel rider 15 for using hydraulic pressure stand control
With wool roller 16, embossing steel rod, which is carved by computer carving machine and electroplated, to be formed, and wool roller is by the compacting of wool glass fiber paper and and embossing
Under steel rider moisture state, grinding 48 forms when small, and for pressure by hydraulic pressure stand control, rotating part has motor, reduction box and sprocket wheel, and
Isochronous controller controls.
Graining film 2 after pressing is after embossing unit 16 comes out, the cooling roller unit 19 into after having embossed, to film 2 into
Row cooling.Rolling unit 21 is finally entered, completes the winding work to graining film 2.
It these are only the embodiment of the present invention, not thereby limit the scope of the invention, it is all to utilize description of the invention
The equivalent structure or equivalent flow shift that content is made, is directly or indirectly used in other correlative technology fields, is included in
In protection scope of the present invention.
Claims (5)
1. a kind of online Embosser of release film coating machine, it is characterised in that described device includes the pre- hot-rolling list set gradually
Member, the film come out to baking oven preheat；Roller unit is heated, the film that preheated roller comes out enters heating roller, and heating roller is to film
Heated；Infrared heating unit, makes to heat film, makes up to softening temperature；Embossing unit, softened film warp
Embossing unit is embossed, and embossing unit includes the embossing steel rider and wool roller to cooperate, and pressure is set on the embossing steel rider
Line, using emboss steel rider and wool roller to pressure, it is ensured that embossing realize convex-concave to press effect；Roller unit is cooled down, after embossing
Film is cooled down；And rolling unit, graining film is wound；The heating roller unit sets steam pipe, and steam is by steaming
Steam pipe is sent into heating roller, and the hot water that condensation water residual heat collecting pipe condenses out steam is sent into pre- hot-rolling.
2. the online Embosser of release film coating machine as claimed in claim 1, it is characterised in that preheating roller unit includes preheating
Roller, the preheating roller center set swivel joint, and the condensation water residual heat collecting pipe is on swivel joint, more than pre- hot-rolling setting
Heat collects tube control flap and temperature indicator.
3. the online Embosser of release film coating machine as claimed in claim 1, it is characterised in that the heating roller unit includes
Heating roller, the centrally disposed swivel joint of heating roller, the steam pipe are installed on swivel joint, and the heating roller, which is set, to be steamed
Steam pipe control valve and temperature indicator.
4. the online Embosser of release film coating machine as claimed in claim 1, it is characterised in that set in infrared heating unit
More infrared heating pipes, infrared heating unit set temperature test sensor carry out temperature control.
5. the online Embosser of release film coating machine as claimed in claim 1, it is characterised in that the cooling roller unit includes
Chill roll and with the matched cold water pipeline of chill roll.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510270328.XA CN104943157B (en) | 2015-05-25 | 2015-05-25 | A kind of online Embosser of release film coating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510270328.XA CN104943157B (en) | 2015-05-25 | 2015-05-25 | A kind of online Embosser of release film coating machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104943157A CN104943157A (en) | 2015-09-30 |
| CN104943157B true CN104943157B (en) | 2018-04-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201510270328.XA Active CN104943157B (en) | 2015-05-25 | 2015-05-25 | A kind of online Embosser of release film coating machine |
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| Country | Link |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108515735A (en) * | 2018-04-11 | 2018-09-11 | 浙江池河科技有限公司 | A kind of release paper Embosser and its texturizing method |
| CN108582627A (en) * | 2018-05-04 | 2018-09-28 | 苏州奥美材料科技有限公司 | A kind of shaping mechanism of the process units of one-pass molding speaker net |
| CN109278403A (en) * | 2018-09-12 | 2019-01-29 | 温州光明印刷机械有限公司 | A kind of new type of paper overlay film embossing technique method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4248822A (en) * | 1978-02-15 | 1981-02-03 | Lever Brothers Company | Process and apparatus for producing a moisture-permeable film |
| WO1999020447A1 (en) * | 1997-10-20 | 1999-04-29 | Giesecke & Devrient Gmbh | Method and device for producing a foil material |
| CN201346519Y (en) * | 2008-09-09 | 2009-11-18 | 莫金发 | UV glue coating machine |
| CN101954739A (en) * | 2010-09-07 | 2011-01-26 | 陈益币 | Texturizing machine and texturizing method thereof |
| CN102666094A (en) * | 2009-12-30 | 2012-09-12 | 乐金华奥斯株式会社 | Release film and method for manufacturing the same |
| CN203527882U (en) * | 2013-04-22 | 2014-04-09 | 上海优珀斯材料科技有限公司 | Embossing equipment for machining wrinkle-shaped polyolefin anti-adherent film |
| CN203697474U (en) * | 2013-12-21 | 2014-07-09 | 江苏赛恩斯包装材料有限公司 | PET (Polyethylene Terephthalate) transfer laser film press |
| CN104339661A (en) * | 2014-10-23 | 2015-02-11 | 海宁市金潮实业有限公司 | Plastic extrusion composite film auxiliary machine and method for manufacturing composite plastic woven fabric by same |
| CN204955402U (en) * | 2015-05-25 | 2016-01-13 | 江苏优珀斯材料科技有限公司 | From type online embossing apparatus of coating machine for membrane |
-
2015
- 2015-05-25 CN CN201510270328.XA patent/CN104943157B/en active Active
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4248822A (en) * | 1978-02-15 | 1981-02-03 | Lever Brothers Company | Process and apparatus for producing a moisture-permeable film |
| WO1999020447A1 (en) * | 1997-10-20 | 1999-04-29 | Giesecke & Devrient Gmbh | Method and device for producing a foil material |
| CN201346519Y (en) * | 2008-09-09 | 2009-11-18 | 莫金发 | UV glue coating machine |
| CN102666094A (en) * | 2009-12-30 | 2012-09-12 | 乐金华奥斯株式会社 | Release film and method for manufacturing the same |
| CN101954739A (en) * | 2010-09-07 | 2011-01-26 | 陈益币 | Texturizing machine and texturizing method thereof |
| CN203527882U (en) * | 2013-04-22 | 2014-04-09 | 上海优珀斯材料科技有限公司 | Embossing equipment for machining wrinkle-shaped polyolefin anti-adherent film |
| CN203697474U (en) * | 2013-12-21 | 2014-07-09 | 江苏赛恩斯包装材料有限公司 | PET (Polyethylene Terephthalate) transfer laser film press |
| CN104339661A (en) * | 2014-10-23 | 2015-02-11 | 海宁市金潮实业有限公司 | Plastic extrusion composite film auxiliary machine and method for manufacturing composite plastic woven fabric by same |
| CN204955402U (en) * | 2015-05-25 | 2016-01-13 | 江苏优珀斯材料科技有限公司 | From type online embossing apparatus of coating machine for membrane |
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| Publication number | Publication date |
|---|---|
| CN104943157A (en) | 2015-09-30 |
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