CN104943062B - Injection molding method of double-color injection molding part and injection mold for implementing method - Google Patents
Injection molding method of double-color injection molding part and injection mold for implementing method Download PDFInfo
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- 238000001746 injection moulding Methods 0.000 title claims abstract description 55
- 238000002347 injection Methods 0.000 title claims abstract description 53
- 239000007924 injection Substances 0.000 title claims abstract description 53
- 238000000034 method Methods 0.000 title claims description 10
- 238000000465 moulding Methods 0.000 claims abstract description 13
- 239000003292 glue Substances 0.000 claims abstract description 6
- 229920001875 Ebonite Polymers 0.000 claims description 70
- 230000007306 turnover Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 238000010586 diagram Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 2
- 239000004033 plastic Substances 0.000 description 2
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及模具制造技术领域,具体涉及一种双色注塑件注塑成型方法及实施该方法的注塑模具。The invention relates to the technical field of mold manufacturing, in particular to an injection molding method for two-color injection molded parts and an injection mold implementing the method.
背景技术Background technique
由于外观、功能及成本的要求,现有的双色注塑件内部构造越来越复杂,在滑块注塑两种材料的双色注塑件越来越多。但现在的滑块机构驱动方式主要是两种:一种是机械式驱动,一种是液压式驱动。机械式驱动有设计简单,成本低廉,稳定性好的特点,液压式驱动行程长、便于控制滑块的动作顺序。如果滑块上需注塑两种材料,普遍需要采用液压式驱动的设计方式。Due to the requirements of appearance, function and cost, the internal structure of the existing two-color injection molded parts is becoming more and more complex, and more and more two-color injection molded parts are injected with two materials on the slider. But now there are mainly two driving modes of the slider mechanism: one is mechanical driving, and the other is hydraulic driving. The mechanical drive has the characteristics of simple design, low cost and good stability, while the hydraulic drive has a long stroke and is easy to control the action sequence of the slider. If two materials need to be injected on the slider, it is generally necessary to adopt a hydraulic drive design.
但液压式驱动存在以下缺点:设计复杂,制作成本高,后续生产稳定性差,占空间,会加大模具生产注塑机台的吨位,注塑机控制复杂,增加注塑周期,调机容易出错,注塑成本会提高。However, the hydraulic drive has the following disadvantages: complex design, high production cost, poor follow-up production stability, occupying space, will increase the tonnage of the injection molding machine for mold production, complex control of the injection molding machine, increase the injection molding cycle, error-prone machine adjustment, injection molding cost will improve.
随着消费电子产品的需求不断增加,中小吨位双色注塑件的需求也大幅增加。而要想生产质量可靠、成本较低的双色注塑件,必须要对传统滑块控制动作顺序普遍采用的液压驱动的设计,进行较大的改进。但是,传统机械式驱动滑块存在着不能控制动作顺序的问题,长期以来都没有合适的方法加以克服。With the increasing demand for consumer electronics products, the demand for small and medium tonnage two-color injection molded parts has also increased significantly. However, in order to produce two-color injection molded parts with reliable quality and low cost, it is necessary to greatly improve the hydraulic drive design commonly used in the traditional slider control action sequence. However, the traditional mechanical drive slider has the problem of not being able to control the action sequence, and there has been no suitable method to overcome it for a long time.
发明内容Contents of the invention
针对上述问题,本发明的目的在于,提供一种采用传统机械式驱动滑块进行控制动作顺序、生产质量可靠、成本低廉的双色注塑件注塑成型方法及实施该方法的注塑模具。In view of the above problems, the object of the present invention is to provide a two-color injection molding method and an injection mold for implementing the method using traditional mechanically driven sliders to control the action sequence, reliable production quality, and low cost.
为实现上述目的,本发明所采用的技术方案是:To achieve the above object, the technical solution adopted in the present invention is:
一种双色注塑件注塑成型方法,其特征在于,其包括如下步骤:A method for injection molding of two-color injection molded parts, characterized in that it comprises the steps of:
(1)设置一注塑机和一注塑模具,将注塑模具设置于注塑机上,通过注塑机控制其工作状态;(1) An injection molding machine and an injection mold are set, the injection mold is set on the injection molding machine, and its working state is controlled by the injection molding machine;
(2)于注塑模具设置一机械式驱动滑块机构,所述机械式驱动滑块机构包括用于成型的硬胶滑块组件和软胶滑块组件,所述硬胶滑块组件和软胶滑块组件均包括滑块本体、滑块镶件、弹簧、拨块、锁紧块及第一定位器和第二定位,所述软胶滑块组件还包括斜导柱;(2) A mechanical drive slider mechanism is set in the injection mold, and the mechanical drive slider mechanism includes a hard rubber slider assembly and a soft rubber slider assembly for molding, and the hard rubber slider assembly and the soft rubber slider assembly Each slider assembly includes a slider body, a slider insert, a spring, a dial block, a locking block, a first locator, and a second locator, and the soft rubber slider assembly also includes an oblique guide post;
(3)注塑机合模,对注塑件硬胶注塑成型,硬胶滑块与锁紧块相连接,硬胶滑块是由锁紧块压紧,硬胶开模,硬胶滑块保持不动;(3) The injection molding machine closes the mold, and the hard rubber is injected into the injection molded parts. The hard rubber slider is connected with the locking block. The hard rubber slider is pressed by the locking block. The hard rubber mold is opened, and the hard rubber slider is maintained verb: move;
(4)注塑机带动注塑模具做翻转状态,硬胶滑块下设置有第一定位器,在第一定位器作用下使硬胶滑块运动状态保持不变;(4) The injection molding machine drives the injection mold to turn over, and a first locator is arranged under the hard rubber slider, and the movement state of the hard rubber slider remains unchanged under the action of the first locator;
(5)注塑机再次合模,软胶滑块组件上的斜导柱压紧拨块以插入滑块内,软胶滑块重复硬胶滑块合模的动作,对注塑件软胶注塑成型;(5) The injection molding machine closes the mold again, the inclined guide column on the soft rubber slider assembly presses the dial to insert into the slider, the soft rubber slider repeats the mold closing action of the hard rubber slider, and the soft rubber injection molding of the injection molded parts ;
(6)注塑完软硬胶后,斜导柱拨动硬胶滑块运动退出产品的倒扣到第二定位位置上,软胶滑块重复硬胶滑块开模的动作,顶出产品,取出注塑件。(6) After the soft and hard rubber is injected, the inclined guide column moves the hard rubber slider to exit the reverse button of the product to the second positioning position, and the soft rubber slider repeats the action of the hard rubber slider to open the mold, and the product is ejected. Take out the injection molded part.
所述注塑模具为多模腔模具。The injection mold is a multi-cavity mold.
所述硬胶滑块与软胶滑块内的拨块设置弹簧,便于斜导柱合模时进入滑块后的复位,便于后续滑块的开模动作。Springs are set on the shifting blocks in the hard rubber slider and the soft rubber slider, which facilitates the reset of the inclined guide post after entering the slider when the mold is closed, and facilitates the mold opening action of the subsequent slider.
一种实施上述成型方法的双色注塑模具,所述注塑模具设置于注塑机上,通过注塑机控制其工作状态,其特征在于,所述注塑模具包括一机械式驱动滑块机构,所述机械式驱动滑块机构包括用于成型的硬胶滑块组件和软胶滑块组件,所述硬胶滑块组件和软胶滑块组件均包括滑块本体、滑块镶件、弹簧、拨块、锁紧块及第一定位器和第二定位器。A two-color injection mold for implementing the above-mentioned molding method, the injection mold is set on an injection molding machine, and its working state is controlled by the injection molding machine, it is characterized in that the injection mold includes a mechanical drive slider mechanism, and the mechanical The driving slider mechanism includes a hard rubber slider assembly and a soft rubber slider assembly for molding, and the hard rubber slider assembly and the soft rubber slider assembly include a slider body, a slider insert, a spring, a shift block, The locking block and the first locator and the second locator.
所述硬胶滑块组件上的硬胶滑块与锁紧块连接,硬胶合模时,硬胶滑块是由锁紧块压紧。The hard rubber slider on the hard rubber slider assembly is connected with the locking block, and when the hard rubber is molded, the hard rubber slider is pressed by the locking block.
所述硬胶滑块组件上的硬胶滑块还与第一定位器相连接,模具翻转时,在第一定位器作用下硬胶滑块运动状态保持不变。The hard rubber slider on the hard rubber slider assembly is also connected to the first locator, and when the mold is overturned, the movement state of the hard rubber slider remains unchanged under the action of the first locator.
所述软胶滑块组件还包括斜导柱,所述斜导柱压紧拨块以插入滑块内,拨块在弹簧的作用力下复位。The soft rubber slider assembly also includes an oblique guide post, the oblique guide post presses the shifting block to be inserted into the sliding block, and the shifting block resets under the force of the spring.
所述双色注塑模具为多模腔模具。The two-color injection mold is a multi-cavity mold.
本发明的有益效果为:本发明采用机械式滑块出倒扣,避免了传统油缸使用,有效的减小了模具大小及厚度;克服了中小吨位双色旋转注塑机不能上模的问题,省去了开模滑块油缸的控制动作,缩短了成型周期,减少了模具及注塑生产成本,从整体上克服了传统机械式驱动滑块不能控制动作顺序的问题,可完成多腔双色模注塑件使用中小吨位注塑机进行生产,是对传统滑块设计的较大改进和应用拓展。The beneficial effects of the present invention are as follows: the present invention adopts the mechanical slider to release the undercut, avoids the use of the traditional oil cylinder, effectively reduces the size and thickness of the mold; overcomes the problem that the small and medium tonnage two-color rotary injection molding The control action of the mold opening slider cylinder is shortened, the molding cycle is shortened, the cost of mold and injection molding production is reduced, and the problem that the traditional mechanical drive slider cannot control the action sequence is overcome as a whole, and the use of multi-cavity two-color mold injection molding parts can be completed. The production of small and medium tonnage injection molding machines is a major improvement and application expansion of the traditional slider design.
下面结合附图与具体实施方式,对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
附图说明Description of drawings
图1为本发明机滑块机构结构分解图;Fig. 1 is an exploded view of the structure of the slider mechanism of the machine of the present invention;
图2为本发明硬胶成型后与滑块机构胶位示意图;Fig. 2 is a schematic diagram of the adhesive position of the hard rubber of the present invention and the slider mechanism after molding;
图3为本发明软胶成型后与滑块机构胶位示意图;Fig. 3 is a schematic diagram of the glue position between the soft rubber of the present invention and the slider mechanism after molding;
图4中的(a)、(b)、(C)分别是本发明注塑件的硬胶1、软胶2和整体示意图。(a), (b) and (C) in Fig. 4 are respectively the hard rubber 1, the soft rubber 2 and the overall schematic diagram of the injection molded part of the present invention.
具体实施方式Detailed ways
实施例:参见图1至4,本实施例提供的一种双色注塑件注塑成型方法,其包括如下步骤:Embodiment: Referring to Figures 1 to 4, this embodiment provides a method for injection molding a two-color injection molded part, which includes the following steps:
(1)设置一注塑机和一注塑模具,将注塑模具设置于注塑机上,通过注塑机控制其工作状态;(1) An injection molding machine and an injection mold are set, the injection mold is set on the injection molding machine, and its working state is controlled by the injection molding machine;
(2)于注塑模具设置一机械式驱动滑块机构,所述机械式驱动滑块机构包括用于成型的硬胶滑块组件和软胶滑块组件,所述硬胶滑块组件和软胶滑块组件均包括滑块本体301、401,滑块镶件302、弹簧303、拨块304、锁紧块305及第一定位器306和第二定位器307,所述软胶滑块组件还设置有斜导柱308;(2) A mechanical drive slider mechanism is set in the injection mold, and the mechanical drive slider mechanism includes a hard rubber slider assembly and a soft rubber slider assembly for molding, and the hard rubber slider assembly and the soft rubber slider assembly The slider assembly includes slider body 301, 401, slider insert 302, spring 303, dial 304, locking block 305, first locator 306 and second locator 307, and the soft rubber slider assembly also An inclined guide post 308 is provided;
(3)注塑机合模,硬胶滑块301与锁紧块相连接,硬胶滑块301是由锁紧块305压紧,对注塑件硬胶注塑成型,硬胶开模,滑块301由于没有斜导柱308拨动,硬胶滑块保持不动;(3) The injection molding machine closes the mold, the hard rubber slider 301 is connected with the locking block, the hard rubber slider 301 is pressed by the locking block 305, and the hard rubber injection molding of the injection molded part is molded, and the hard rubber is molded, and the slider 301 Since there is no slanted guide post 308 to move, the hard rubber slider remains motionless;
(4)注塑机带动注塑模具做翻转180度状态,硬胶滑块301下设置有第一定位器306,在第一定位器306作用下使硬胶滑块301行程保持不变;(4) The injection molding machine drives the injection mold to turn over 180 degrees, and a first locator 306 is arranged under the hard rubber slider 301, and the stroke of the hard rubber slider 301 remains unchanged under the action of the first locator 306;
(5)注塑机再次合模,软胶滑块组件上的斜导柱308压紧拨块304以插入滑块内,软胶滑块401重复硬胶滑块301合模的动作,对注塑件软胶注塑成型;(5) The injection molding machine closes the mold again, the inclined guide post 308 on the soft rubber slider assembly presses the dial 304 to insert into the slider, and the soft rubber slider 401 repeats the mold closing action of the hard rubber slider 301. Soft plastic injection molding;
(6)注塑完软硬胶后,斜导柱308拨动硬胶滑块301运动退出产品的倒扣到第二定位307位置上,软胶滑块401重复硬胶滑块301开模的动作,顶出产品,取出注塑件。(6) After the soft and hard rubber is injected, the inclined guide column 308 moves the hard rubber slider 301 to move out of the reverse button of the product to the second positioning 307 position, and the soft rubber slider 401 repeats the action of the hard rubber slider 301 to open the mold , eject the product, and take out the injection molded part.
所述注塑模具为多模腔模具。The injection mold is a multi-cavity mold.
所述硬胶滑块301与软胶滑块401内的拨块304设置弹簧303,便于斜导柱308合模时进入滑块后的复位,便于后续滑块的开模动作。The shifting block 304 in the hard rubber slider 301 and the soft rubber slider 401 is provided with a spring 303, which facilitates the reset of the inclined guide post 308 after entering the slider when the mold is closed, and facilitates the subsequent mold opening action of the slider.
一种实施上述方法的双色注塑模具,注塑模具设置于注塑机上,通过注塑机控制其工作状态,所述注塑模具包括一机械式驱动滑块机构,所述机械式驱动滑块机构包括用于成型的硬胶滑块组件和软胶滑块组件,所述硬胶滑块组件和软胶滑块组件均包括滑块本体301,401,滑块镶件302、弹簧303、拨块304、锁紧块305及第一定位器306和第二定位器307。A two-color injection mold for implementing the above method, the injection mold is set on the injection molding machine, and its working state is controlled by the injection molding machine, the injection mold includes a mechanical driving slider mechanism, and the mechanical driving slider mechanism includes Formed hard rubber slider assembly and soft rubber slider assembly, the hard rubber slider assembly and soft rubber slider assembly all include slider body 301, 401, slider insert 302, spring 303, dial 304, lock The tight block 305 and the first locator 306 and the second locator 307 .
所述硬胶滑块组件上的硬胶滑块与锁紧块连接,硬胶合模时,硬胶滑块301是由锁紧块305压紧。The hard rubber slider on the hard rubber slider assembly is connected with the locking block. When the hard rubber is molded, the hard rubber slider 301 is pressed by the locking block 305 .
所述硬胶滑块组件上的硬胶滑块还与第一定位器306相连接,模具翻转时,在第一定位器306作用下硬胶滑块301运动状态保持不变。The hard rubber slider on the hard rubber slider assembly is also connected to the first locator 306, and when the mold is turned over, the movement state of the hard rubber slider 301 remains unchanged under the action of the first locator 306.
所述软胶滑块组件还包括斜导柱308,所述斜导柱308压紧拨块304以插入滑块内,拨块304在弹簧303的作用力下复位。The soft rubber slider assembly further includes an oblique guide post 308 , the oblique guide post 308 presses the dial 304 to be inserted into the slider, and the dial 304 resets under the force of the spring 303 .
所述双色注塑模具为多模腔模具。The two-color injection mold is a multi-cavity mold.
本实施例解决的其技术问题是:通过在传统的机械式驱动滑块上做设计上的改进,改进后可以控制滑块的动作顺序,使双色模具在第一色注塑硬胶后开模时滑块保持不动,模具旋转合模注塑软胶/开模/滑块退出/产品顶出,从而达到了采用传统机械式驱动滑块进行控制动作顺序的效果。The technical problem solved by this embodiment is: by improving the design of the traditional mechanical drive slider, the action sequence of the slider can be controlled after the improvement, so that when the two-color mold is opened after the first color injection of hard plastic The slider remains still, and the mold rotates to close the mold and inject soft rubber/open the mold/slider exit/product ejection, thus achieving the effect of using traditional mechanically driven sliders to control the sequence of actions.
本发明采用机械式滑块直接出倒扣,避免了油缸使用,有效的减小了模具大小及厚度;克服了中小吨位双色旋转注塑机不能上模的问题,省去了开模滑块油缸的控制动作,缩短了成型周期,减少了模具及注塑生产成本,克服传统机械式驱动滑块不能控制动作顺序的问题,完成了多腔双色模注塑件在小注塑机的生产。The invention adopts the mechanical slider to directly release the undercut, avoids the use of the oil cylinder, effectively reduces the size and thickness of the mold; overcomes the problem that the small and medium tonnage two-color rotary injection molding machine cannot be molded, and saves the need for the mold opening slider oil cylinder The control action shortens the molding cycle, reduces the production cost of molds and injection molding, overcomes the problem that the traditional mechanical drive slider cannot control the action sequence, and completes the production of multi-cavity two-color mold injection parts on small injection molding machines.
以上所述,仅为本发明的较佳可行实施例,并非用以局限本发明的专利范围,故凡运用本发明说明书内容所作的等效结构变化,均包含在本发明的保护范围。The above are only preferred feasible embodiments of the present invention, and are not intended to limit the patent scope of the present invention, so all equivalent structural changes made by using the content of the description of the present invention are included in the protection scope of the present invention.
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