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CN104942439B - 907A high-strength steel T-shaped joint laser welding and machining method - Google Patents

907A high-strength steel T-shaped joint laser welding and machining method Download PDF

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CN104942439B
CN104942439B CN201510136545.XA CN201510136545A CN104942439B CN 104942439 B CN104942439 B CN 104942439B CN 201510136545 A CN201510136545 A CN 201510136545A CN 104942439 B CN104942439 B CN 104942439B
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welding
laser welding
strength steel
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connector
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CN104942439A (en
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张培磊
于治水
李国进
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Shanghai University of Engineering Science
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/20Bonding
    • B23K26/21Bonding by welding
    • B23K26/24Seam welding
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K26/00Working by laser beam, e.g. welding, cutting or boring
    • B23K26/14Working by laser beam, e.g. welding, cutting or boring using a fluid stream, e.g. a jet of gas, in conjunction with the laser beam; Nozzles therefor

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Laser Beam Processing (AREA)

Abstract

本发明公开了一种907A高强钢T型接头激光焊接的工艺加工方法,为双道次激光焊接,工艺参数为:激光功率3000~5000W,焦点位置光斑直径280~320μm,焦距300~320mm,焊接速度1.2~2.1m/min,离焦量‑10mm~‑25mm,焊接时采用侧吹氩气或氦气作为焊接保护气体,气流方向和焊接方向相反,且双道次焊接时光斑中心间距为0.3~0.7mm。相比于单道次激光焊时焊缝显微硬度偏高,接头强度不足,采用双道次焊时由于第一道焊余热的作用,马氏体含量有所减少,从而提高了接头的强韧性。本发明可以用于提高907A高强钢激光焊的强韧性,以提高零件使用寿命。

The invention discloses a process method for laser welding of 907A high-strength steel T-shaped joints. It is a double-pass laser welding process. Speed 1.2~2.1m/min, defocus amount -10mm~-25mm, side blowing argon or helium is used as welding shielding gas during welding, the air flow direction is opposite to the welding direction, and the distance between the centers of spots is 0.3 during double-pass welding ~0.7mm. Compared with the single-pass laser welding, the microhardness of the weld is higher and the joint strength is insufficient. When the double-pass welding is used, due to the effect of the first welding waste heat, the martensite content is reduced, thereby improving the strength of the joint. toughness. The invention can be used to improve the strength and toughness of laser welding of 907A high-strength steel, so as to improve the service life of parts.

Description

一种907A高强钢T型接头激光焊接加工方法A 907A high-strength steel T-joint laser welding processing method

技术领域technical field

本发明涉及材料加工工程技术,尤其是金属加工领域,是一种材料激光焊接加工的方法。The invention relates to material processing engineering technology, in particular to the field of metal processing, and relates to a material laser welding processing method.

背景技术Background technique

船舶建造的轻量化是人类应对环境恶化和能源短缺的必然趋势,结合性能优良的低合金高强钢与激光焊接优点的焊接三明治板在造船行业中具有广阔的应用前景。节能减排,建立资源节约、环境友好型社会是人类社会发展下的一大共识。当前,在船舶的制造过程当中,有效减少能耗、降低排放量以及保证安全性的主要措施之一就是应用轻量化技术,必须足够的重视。激光焊接速度快,生产效率高,无机械接触;当采用深熔焊接时,激光焊缝的深宽比大;其热输入量小,焊缝宽度小,热影响区小,焊后的工件变形也小;加热和冷却速度非常快,焊缝晶粒细小,焊缝质量高。光纤激光器具有光束质量好、输出功率高、结构紧凑、能采用光纤传输等诸多优点,在焊接等许多领域具有良好的应用前景。激光焊接不但可提高焊接生产效率,而且可以大大降低焊缝热影响区的宽度,减少焊缝内部缺陷如气孔、未焊透、夹渣等的产生,明显提高焊接接头的综合性能。Lightweight shipbuilding is an inevitable trend for humans to cope with environmental degradation and energy shortages. Welded sandwich panels that combine the advantages of low-alloy high-strength steel with excellent performance and laser welding have broad application prospects in the shipbuilding industry. Energy conservation and emission reduction, and the establishment of a resource-saving and environment-friendly society are a major consensus in the development of human society. At present, in the shipbuilding process, one of the main measures to effectively reduce energy consumption, reduce emissions and ensure safety is the application of lightweight technology, which must be given sufficient attention. The laser welding speed is fast, the production efficiency is high, and there is no mechanical contact; when deep penetration welding is used, the depth-to-width ratio of the laser weld is large; the heat input is small, the weld width is small, the heat-affected zone is small, and the workpiece after welding is deformed It is also small; the heating and cooling speed is very fast, the weld grains are fine, and the weld quality is high. Fiber lasers have many advantages such as good beam quality, high output power, compact structure, and the ability to use optical fiber transmission. They have good application prospects in many fields such as welding. Laser welding can not only improve welding production efficiency, but also greatly reduce the width of the heat-affected zone of the weld, reduce the internal defects of the weld such as pores, incomplete penetration, slag inclusions, etc., and significantly improve the overall performance of the welded joint.

本发明以光纤激光焊接高强钢三明治板为主要研究对象,通过硬度测试、机械性能测试、光学和扫描电子显微镜进行微观组织形貌观察等方法对激光焊接接头的焊接质量、工艺参数对焊缝成形规律、微观组织和机械性能进行了系统的研究,通过合适的焊接工艺焊接得到质量良好的激光焊接三明治板,为后续激光焊接制造三明治结构板等相关领域提供可靠的基础数据和建议。The present invention takes fiber laser welding of high-strength steel sandwich plates as the main research object, through methods such as hardness testing, mechanical performance testing, optical and scanning electron microscopy for microstructure observation, etc. The law, microstructure and mechanical properties have been systematically studied, and good-quality laser-welded sandwich panels have been obtained through appropriate welding processes, providing reliable basic data and suggestions for subsequent laser-welded manufacturing of sandwich structural panels and other related fields.

发明内容Contents of the invention

本发明旨在提供一种907A高强钢T型接头激光焊接加工方法。该工艺为T 型接头激光双道次焊接的工艺方法,可以提高907A高强钢T型接头激光焊的强韧性,以提高零件使用寿命。The invention aims to provide a laser welding processing method for T-shaped joints of 907A high-strength steel. This process is a T-joint laser double-pass welding process, which can improve the strength and toughness of 907A high-strength steel T-joint laser welding to improve the service life of parts.

一种907A高强钢T型接头激光焊接的工艺加工方法,其工艺过程包括:A process method for laser welding of 907A high-strength steel T-joints, the process comprising:

(1)T型接头由上底板和下底板以及位于上下底板之间的腹板组成,在上底板或下底板的待焊位置铣出浅槽,去除待焊位置的油漆并磨平;可用砂轮片去除待焊位置的油漆,然后用砂纸磨平;上、下底板和腹板为907A薄钢板,可通过机械加工获得。(1) The T-joint is composed of the upper base plate, the lower base plate and the web between the upper and lower base plates. A shallow groove is milled at the position to be welded on the upper base plate or the lower base plate, and the paint on the position to be welded is removed and ground; a grinding wheel can be used Remove the paint on the position to be welded, and then smooth it with sandpaper; the upper and lower bottom plates and webs are 907A thin steel plates, which can be obtained by machining.

(2)清洗焊接表面,去除脏物、油污等,优选用丙酮清洗。油脂会引起气孔、裂纹和氢脆等缺陷,因此,焊接前使用丙酮清洗焊接表面,去除脏物、油污等。然后;再将上底板、下底板和腹板固定,构成907A高强钢T型接头。(2) Clean the welding surface to remove dirt, oil, etc., preferably with acetone. Grease can cause defects such as pores, cracks, and hydrogen embrittlement. Therefore, use acetone to clean the welding surface before welding to remove dirt, oil, etc. Then; fix the upper bottom plate, lower bottom plate and web to form a 907A high-strength steel T-joint.

通过事先制定的夹具将面板及芯板安装固定在工作台上;Install and fix the panel and core board on the workbench through the pre-established fixture;

(3)对907A高强钢T型接头进行激光焊接,为双道次激光焊接,工艺参数为:激光功率3000~5000W,焦点位置光斑直径280~320μm,焦距为300~320mm,焊接速度为1.2~2.1m/min,离焦量-10mm~-25mm,焊接时采用侧吹氩气或氦气作为焊接保护气体,气流方向和焊接方向相反,且双道次焊接时光斑中心间距为0.3~0.7mm。(3) Laser welding is performed on 907A high-strength steel T-joints, which is double-pass laser welding. The process parameters are: laser power 3000-5000W, focus position spot diameter 280-320μm, focal length 300-320mm, welding speed 1.2- 2.1m/min, defocus amount -10mm~-25mm, side-blown argon or helium is used as welding shielding gas during welding, the airflow direction is opposite to the welding direction, and the distance between spot centers during double-pass welding is 0.3~0.7mm .

优选的,焦点位置光斑直径300μm,焦距为310mm。Preferably, the spot diameter at the focus position is 300 μm, and the focal length is 310 mm.

优选的,步骤(3)中双道次焊接时光斑中心间距为0.5mm。Preferably, the center-to-center distance of the spots is 0.5 mm during the double-pass welding in step (3).

优选的,步骤(3)的保护气流量为15~30L/min,更优选为25L/min。Preferably, the protective gas flow rate in step (3) is 15-30 L/min, more preferably 25 L/min.

上述激光工艺加工方法所得到的907A高强钢T型接头更为强韧,可提高零件使用寿命。单道焊时,激光焊接焊缝组织细小,为板条马氏体;焊接热影响区很窄,约为1mm,其组织由较粗的板条马氏体和少量残余奥氏体过渡到板条马氏体、残余奥氏体和少量的析出碳化物;焊缝和热影响区显微硬度均高于母材,焊缝显微硬度在330~360HV0.2之间,T型接头拉脱断裂兼有延性断裂和脆性断裂,裂纹从两侧逐渐扩展至中心最后在焊缝中心位置发生解理断裂。相比于单道次激光焊时焊缝显微硬度偏高,接头强度不足,采用双道次焊时由于第一道焊余热的作用,马氏体含量有所减少,从而提高了接头的强韧性。本发明可以用于提高907A高强钢激光焊的强韧性,以提高零件使用寿命。The 907A high-strength steel T-joint obtained by the above-mentioned laser processing method is stronger and tougher, which can increase the service life of the parts. In single-pass welding, the structure of the laser welding seam is fine, which is lath martensite; the welding heat-affected zone is very narrow, about 1mm, and its structure transitions from thicker lath martensite and a small amount of retained austenite to plate martensite. Strip martensite, retained austenite and a small amount of precipitated carbide; the microhardness of the weld seam and the heat-affected zone are higher than that of the base metal, the microhardness of the weld seam is between 330 and 360HV 0.2 , and the T-joint pulls off and fractures There are both ductile fracture and brittle fracture, and the cracks gradually expand from both sides to the center, and finally cleavage fracture occurs in the center of the weld. Compared with the single-pass laser welding, the microhardness of the weld is higher and the joint strength is insufficient. When the double-pass welding is used, due to the effect of the first welding waste heat, the martensite content is reduced, thereby improving the strength of the joint. toughness. The invention can be used to improve the strength and toughness of laser welding of 907A high-strength steel, so as to improve the service life of parts.

附图说明Description of drawings

图1为本发明T型接头单道与双道次激光焊接的形貌,其中(a)为T型接头单道激光焊接形貌,(b)为T型接头双道激光焊接形貌。Fig. 1 is the appearance of single-pass and double-pass laser welding of T-joints in the present invention, wherein (a) is the appearance of single-pass laser welding of T-joints, and (b) is the appearance of double-pass laser welding of T-joints.

图2为本发明T型接头激光焊焊缝组织的SEM照片,(a)为单道激光焊焊缝组织的SEM照片,(b)为双道激光焊焊缝组织的SEM照片。Fig. 2 is the SEM photo of the T-joint laser welding seam structure of the present invention, (a) is the SEM photo of the single-pass laser welding seam structure, (b) is the SEM photo of the double-pass laser welding seam structure.

图3为本发明T型接头激光焊焊缝断口组织的SEM照片,(a)为单道激光焊焊缝断口组织的SEM照片,(b)为双道激光焊焊缝断口组织的SEM照片。Fig. 3 is the SEM photo of the fracture structure of the T-joint laser welding seam of the present invention, (a) is the SEM photo of the fracture structure of the single-pass laser welding seam, and (b) is the SEM photo of the fracture structure of the double-pass laser welding seam.

图4为T型接头单道次激光焊焊缝的硬度曲线图。Fig. 4 is a hardness curve diagram of a single-pass laser welding seam of a T-shaped joint.

图5为T型接头双道次激光焊焊缝的硬度曲线图。Fig. 5 is a hardness curve diagram of the double-pass laser welding seam of the T-shaped joint.

具体实施方式detailed description

下面对本发明的实施例作详细说明。本实施例在以本发明技术方案为前提下进行实施,给出了详细的实施方式和具体的操作过程,但本发明的保护范围不限于下述的实施例。Embodiments of the present invention will be described in detail below. This embodiment is carried out on the premise of the technical solution of the present invention, and the detailed implementation and specific operation process are given, but the protection scope of the present invention is not limited to the following embodiments.

实施例1Example 1

(1)通过机械加工获得907A薄钢板,其原始尺寸为300mm×200mm×3mm(上底板、下底板)和200mm×120mm×3mm(腹板),在面板(上、下底板)一面的三个待焊位置铣出浅槽,采用砂轮片去除待焊位置的油漆,然后用砂纸磨平。(1) The 907A thin steel plate is obtained by mechanical processing, and its original size is 300mm×200mm×3mm (upper bottom plate, lower bottom plate) and 200mm×120mm×3mm (web plate). Mill shallow grooves at the position to be welded, use a grinding wheel to remove the paint at the position to be welded, and then smooth it with sandpaper.

(2)由于脏污、灰尘、油脂会引起气孔、裂纹和氢脆等缺陷,因此,焊接前使用丙酮清洗焊接表面,去除脏物、油污等。然后,通过事先制定的夹具将上下底板(面板)及芯板(腹板)安装固定在工作台上。(2) Dirt, dust, and grease will cause defects such as pores, cracks, and hydrogen embrittlement. Therefore, use acetone to clean the welding surface before welding to remove dirt, oil, etc. Then, install and fix the upper and lower base plates (panels) and core plates (web plates) on the workbench through the pre-established fixtures.

(3)对907A高强钢T型接头进行单道次激光焊接,工艺参数为:激光功率为4500W,焦点位置光斑直径300um,焦距为310mm,焊接速度为1.5m/min,以及-15mm的离焦量,焊接时采用侧吹氩气作为焊接保护气体,气流方向和焊接方向相反,保护气流量25L/min。(3) Perform single-pass laser welding on 907A high-strength steel T-joints. The process parameters are: laser power 4500W, focal spot diameter 300um, focal length 310mm, welding speed 1.5m/min, and defocus of -15mm When welding, side-blown argon gas is used as the welding shielding gas, the air flow direction is opposite to the welding direction, and the shielding gas flow rate is 25L/min.

结果显示,激光焊接热影响区很窄,如图1(a)所示。高倍组织SEM照片如图2(a)所示,其组织由较粗的板条马氏体和少量残余奥氏体过渡到板条马氏体、残余奥氏体和少量的析出碳化物。图3(a)为试样拉伸断口形貌特征, 单道焊断口兼有脆性与塑性断裂的特征。The results show that the heat-affected zone of laser welding is very narrow, as shown in Fig. 1(a). The high-magnification SEM photo of the structure is shown in Figure 2(a). The structure transitions from coarser lath martensite and a small amount of retained austenite to lath martensite, retained austenite and a small amount of precipitated carbides. Figure 3(a) shows the morphology characteristics of the tensile fracture of the sample, and the single-pass weld fracture has both brittle and plastic fracture characteristics.

对焊接接头进行显微维氏硬度测试,加载时间15s,载硬度荷200gf,两点间间隔0.1mm,测试曲线如图4所示,焊缝处由于激光加热冷却过程中马氏体的生成,使得其硬度值高于母材本身。The micro-Vickers hardness test is carried out on the welded joint, the loading time is 15s, the hardness load is 200gf, and the distance between two points is 0.1mm. The test curve is shown in Figure 4. Due to the formation of martensite during the laser heating and cooling process, Make its hardness value higher than the base metal itself.

实施例2Example 2

(1)通过机械加工获得907A薄钢板,其原始尺寸为300mm×200mm×3mm(上、下底板)和200mm×120mm×3mm(腹板),在面板(上、下底板)一面的三个待焊位置铣出浅槽,采用砂轮片去除待焊位置的油漆,然后用砂纸磨平。(1) The 907A thin steel plate is obtained through mechanical processing, and its original size is 300mm×200mm×3mm (upper and lower bottom plates) and 200mm×120mm×3mm (web), and three waiting plates on one side of the panel (upper and lower bottom plates) Mill shallow grooves at the welding position, use a grinding wheel to remove the paint at the position to be welded, and then smooth it with sandpaper.

(2)由于脏污、灰尘、油脂会引起气孔、裂纹和氢脆等缺陷,因此,焊接前使用丙酮清洗焊接表面,去除脏物、油污等。然后,通过事先制定的夹具将面板(上下底板)及芯板(腹板)安装固定在工作台上。(2) Dirt, dust, and grease will cause defects such as pores, cracks, and hydrogen embrittlement. Therefore, use acetone to clean the welding surface before welding to remove dirt, oil, etc. Then, install and fix the panels (upper and lower base plates) and core plates (web plates) on the workbench through the pre-established fixtures.

(3)对907A高强钢T型接头进行双道次激光焊接,与实施例1参数设置一样,且双道次焊接时光斑中心间距为0.5mm。(3) Double-pass laser welding is performed on the 907A high-strength steel T-joint, the parameter setting is the same as in Example 1, and the spot center distance is 0.5mm during double-pass welding.

结果显示,激光焊接热影响区很窄,如图1(b)所示。高倍组织SEM照片如图2(b)所示,其组织由较粗的板条马氏体和少量残余奥氏体过渡到板条马氏体、残余奥氏体和少量的析出碳化物,且比单道焊组织更加均匀与细小。图3(b)为试样拉伸断口形貌特征,呈现明显的韧窝特征,属于延性断裂。结果显示,与实施例1的单道次激光焊接工艺相比,双道次焊接得到的T型接头的强韧性提高。The results show that the heat-affected zone of laser welding is very narrow, as shown in Fig. 1(b). The SEM photo of the high-magnification structure is shown in Figure 2(b), and its structure transitions from coarser lath martensite and a small amount of retained austenite to lath martensite, retained austenite and a small amount of precipitated carbides, and It is more uniform and finer than single pass welding. Figure 3(b) shows the tensile fracture morphology of the sample, showing obvious dimple features, which belong to ductile fracture. The results show that, compared with the single-pass laser welding process in Example 1, the strength and toughness of the T-shaped joint obtained by double-pass welding is improved.

对焊接接头进行焊缝的硬度测试,相对于单道次激光焊,由于前一道次焊接余热的作用,硬度值有所降低,更接近于母材。硬度测试曲线如图5所示。The hardness of the weld seam is tested on the welded joint. Compared with single-pass laser welding, due to the effect of residual heat from the previous pass, the hardness value decreases and is closer to the base metal. The hardness test curve is shown in Figure 5.

Claims (5)

1. a kind of 907A high-strength steel T connector laser welding processing method, it is characterised in that step includes:
(1) 907A sheet metals are taken respectively as base plate and web, shallow slot are milled out in base plate position to be welded, are removed the oil of position to be welded Paint, is polished with sand paper;
(2) face of weld is cleaned, and base plate and web fixation is made into T connector;
(3) laser welding is carried out to the junction of the base plate and web of T connector, is two pass time laser welding, technological parameter is: 3000~5000W of laser power, 280~320 μm of focal position spot diameter, focal length are 300~320mm, and speed of welding is 1.2 ~2.1m/min, defocusing amount -10mm~-25mm, adopt side-blown argon or helium as welding protection gas, air-flow side during welding To with welding direction conversely, and hot spot center distance is 0.3~0.7mm during double pass welds.
2. 907A high-strength steel T connector laser welding processing methods described in claim 1, it is characterised in that step (3) two pass During secondary welding, hot spot center distance is 0.5mm.
3. 907A high-strength steel T connector laser welding processing methods described in claim 1, it is characterised in that the guarantor of step (3) Shield throughput is 15~30L/min.
4. 907A high-strength steel T connector laser welding processing methods described in claim 1, it is characterised in that in step (3), 300 μm of focal position spot diameter, focal length is 310mm.
5. 907A high-strength steel T connector laser welding processing methods described in claim 1, it is characterised in that the guarantor of step (3) Shield throughput is 25L/min.
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