CN104931190A - Non-glue mechanical sealing structure of fiber grating osmometer - Google Patents
Non-glue mechanical sealing structure of fiber grating osmometer Download PDFInfo
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Abstract
本发明旨在克服现有技术存在的光纤光栅渗压计使用防水胶来密封稳定性差、密封效果不佳、影响渗压计精密度的问题,提供了一种光纤光栅渗压计无胶机械密封结构,通过尼龙管、耐压快拧接头、热缩管取代传统的防水胶为光纤光栅渗压计做密封,通过金属支撑管起到支撑的作用。尼龙管因其特殊的材质可耐10Mpa的压力且不产生严重的变形,所以应用它作为光纤的保护套管;耐压快拧接头可以通过挤压尼龙管,以达到密封的效果;热缩管用于光缆和尼龙管的对接,牢固可靠;液压钳用于挤压金属支撑管以达到密封效果。本发明通过机械密封结构可解决现有密封胶密封方式的长期稳定性差、耐压范围小的缺点。
The present invention aims at overcoming the problems in the prior art that fiber grating piezometers use waterproof glue to seal with poor stability, poor sealing effect and affecting the precision of piezometers, and provides a glue-free mechanical seal for fiber grating piezometers The structure uses nylon tubes, pressure-resistant quick-twist joints, and heat-shrinkable tubes instead of traditional waterproof glue to seal the fiber grating piezometer, and supports it through metal support tubes. Because of its special material, the nylon tube can withstand the pressure of 10Mpa without serious deformation, so it is used as the protective sleeve of the optical fiber; the pressure-resistant quick-twist connector can be squeezed through the nylon tube to achieve the sealing effect; the heat-shrinkable tube is used It is firm and reliable for the butt joint between optical cable and nylon tube; hydraulic pliers are used to squeeze the metal support tube to achieve the sealing effect. The invention can solve the shortcomings of poor long-term stability and small pressure-resistant range of the existing sealant sealing mode through the mechanical sealing structure.
Description
技术领域 technical field
本发明属于光纤传感领域,具体涉及一种光纤光栅渗压计无胶纯机械密封结构。 The invention belongs to the field of optical fiber sensing, and in particular relates to a glue-free pure mechanical sealing structure of an optical fiber grating piezometer.
背景技术 Background technique
渗压计主要用于长期测量流体,孔隙,堤坝,地铁,桥梁等处的压力。现今,大多数都采用传统的电类渗压计,传统电类渗压计存在测量精度低,防水性能差,寿命短,抗电磁干扰能力差等缺点;光纤光栅渗压计可以克服传统电类渗压计的缺点,具有测量精度高,测量范围大,防水性能高,抗电磁干扰等诸多优点。但市面上的光下光栅渗压计,使用的是防水胶来增加防水性,因防水胶在长时间测量下,稳定性会因为胶本身的缘故而逐渐降低,且防水胶耐压范围小,所以目前急需一种可靠的稳定性强的光纤光栅渗压计密封结构。 Piezometers are mainly used for long-term measurement of pressure in fluids, pores, dams, subways, bridges, etc. Nowadays, most of them use traditional electric piezometers. Traditional electric piezometers have disadvantages such as low measurement accuracy, poor waterproof performance, short life, and poor anti-electromagnetic interference ability; fiber grating piezometers can overcome traditional electric piezometers. The shortcomings of the piezometer have many advantages such as high measurement accuracy, large measurement range, high waterproof performance, and anti-electromagnetic interference. However, the optical grating osmometers on the market use waterproof glue to increase water resistance. Because the waterproof glue is measured for a long time, the stability will gradually decrease due to the glue itself, and the pressure resistance range of the waterproof glue is small. Therefore, there is an urgent need for a reliable and stable fiber grating piezometer sealing structure.
发明内容 Contents of the invention
本发明所要解决的技术问题是克服了现有技术存在的光纤光栅渗压计使用防水胶来密封稳定性差、密封效果不佳、影响渗压计精密度的问题,提供了一种光纤光栅渗压计无胶机械密封结构。 The technical problem to be solved by the present invention is to overcome the problem that the optical fiber grating osmometer uses waterproof glue to seal the poor stability, poor sealing effect and affect the precision of the osmometer in the prior art, and provides a fiber grating osmometer Meter without glue mechanical seal structure.
为解决上述技术问题,本发明是采用如下技术方案实现的: In order to solve the problems of the technologies described above, the present invention is achieved by adopting the following technical solutions:
一种光纤光栅渗压计无胶机械密封结构,包括一个由光纤光栅构成的光纤光栅渗压计,其特征在于一个耐压快拧单向接头与光纤光栅渗压计通过螺纹对接,耐压快拧单向接头的另一端为螺纹螺母结构,通过耐压快拧单向接头的螺纹螺母结构将第一段尼龙管的一端密封安装在耐压快拧单向接头的另一端,光纤光栅渗压计伸出的光纤从耐压快拧单向接头中穿过,用于将两段光纤对接的光纤熔接处置于第一段尼龙管内,第一段尼龙管的另一端与一个两端为螺纹螺母结构的耐压快拧双向接头的一端密封连接,耐压快拧双向接头的另一端密封连接第二段尼龙管,光纤继续从第二段尼龙管中穿过,在光缆上套有金属支撑管,采用金属压接 的方法将第二段尼龙管与光缆挤压压接在一起,将金属支撑管和其外对应的第二段尼龙管进行机械变形从而形成变形处,变形处达到挤压密封效果; An adhesive-free mechanical seal structure of a fiber grating piezometer, including a fiber grating piezometer composed of a fiber grating, characterized in that a pressure-resistant quick-twist unidirectional joint is connected to the fiber grating piezometer through threads, and the pressure resistance is fast. The other end of the one-way connector is a threaded nut structure, and one end of the first section of nylon tube is sealed and installed on the other end of the pressure-resistant one-way connector through the threaded nut structure of the pressure-resistant quick-twist one-way connector, and the fiber grating is infiltrated The optical fiber protruding from the gauge passes through the pressure-resistant quick-twist one-way connector, and the optical fiber fusion splicing process for connecting two sections of optical fibers is placed in the first section of nylon tube, and the other end of the first section of nylon tube and a threaded nut at both ends One end of the structural pressure-resistant quick-twist two-way joint is sealed and connected, and the other end of the pressure-resistant quick-twist two-way joint is sealed and connected to the second section of nylon tube. The optical fiber continues to pass through the second section of nylon tube, and a metal support tube is set on the optical cable , using the method of metal crimping to squeeze and crimp the second section of nylon tube and the optical cable together, and mechanically deform the metal support tube and the corresponding second section of nylon tube outside it to form a deformed part, which can be squeezed and sealed Effect;
进一步的技术方案包括: Further technical solutions include:
第一段尼龙管内充满防水胶; The first section of nylon tube is filled with waterproof glue;
变形处套有热缩管做外部保护。 The deformation is covered with a heat shrinkable tube for external protection.
与现有技术相比本发明的有益效果是: Compared with prior art, the beneficial effects of the present invention are:
现市面上大部分光纤光栅渗压计尾纤出纤处依旧采用的是依靠防水胶的粘接保证密封性能,由于防水胶自身特性导致此种方法耐压范围较小,长期稳定性差,本发明所述的一种光纤光栅渗压计无胶纯机械密封结构,完全通过机械挤压的方式解决光纤光栅渗压计在水下10Mpa环境下的耐压密封问题,并且一次性解决熔接点的保护密封问题。 Most fiber grating osmometers on the market still rely on the bonding of waterproof glue to ensure the sealing performance at the outlet of the pigtail fiber. Due to the characteristics of the waterproof glue, this method has a small range of pressure resistance and poor long-term stability. The present invention The above-mentioned fiber grating piezometer without glue and pure mechanical seal structure solves the pressure-resistant sealing problem of the fiber grating piezometer in an underwater 10Mpa environment completely through mechanical extrusion, and solves the protection of the welding point at one time Sealing problem.
附图说明 Description of drawings
下面结合附图对本发明作进一步的说明: Below in conjunction with accompanying drawing, the present invention will be further described:
图1为本发明所述的一种光纤光栅渗压计的无胶纯机械密封结构的结构示意图。 Fig. 1 is a structural schematic diagram of a glueless pure mechanical seal structure of a fiber grating piezometer according to the present invention.
图中:1、耐压快拧单向接头,2、耐压快拧双向接头,3、第二段尼龙管,4、光纤光栅渗压计,5、金属支撑管,6、变形处,7、热缩管,8、光缆,9、光纤熔接处,10、第一段尼龙管,11、光纤。 In the figure: 1. Pressure-resistant quick-twist one-way joint, 2. Pressure-resistant quick-twist two-way joint, 3. The second section of nylon tube, 4. Optical fiber grating piezometer, 5. Metal support tube, 6. Deformation, 7 . Heat-shrinkable tube, 8. Optical cable, 9. Optical fiber fusion joint, 10. The first section of nylon tube, 11. Optical fiber.
具体实施方式 Detailed ways
下面结合附图对本发明作详细的描述: The present invention is described in detail below in conjunction with accompanying drawing:
一种光纤光栅渗压计无胶机械密封结构,包括一个由光纤光栅构成的光纤光栅渗压计4,其特征在于一个耐压快拧单向接头1与光纤光栅渗压计4通过螺纹对接,耐压快拧单向接头1的另一端为螺纹螺母结构,通过耐压快拧单向接头1的螺纹螺母结构将第一段尼龙管10的一端密封安装在耐压快拧单向接头1的另一端,光纤光栅渗压计4伸出的光纤11从耐压快拧单向接头中穿过,光纤熔接9处置于第一段尼龙管10内,第一段尼龙管10的另一端与一个两端为螺纹螺母结构的耐压快拧双向接头2的一端密封连接,耐压快拧双向接头2的另一端密封连接第二 段尼龙管3,光纤11继续从第二段尼龙管3中穿过,在光缆8上套有金属支撑管5,采用金属压接的方法将第二段尼龙管3与光缆8挤压压接在一起,将金属支撑管5和其外对应的第二段尼龙管3进行机械变形从而形成变形处6,变形处6达到挤压密封效果,在第一段尼龙管10内充满防水胶,在变形处6外部套有热缩管7做外部保护。 A fiber grating piezometer adhesive-free mechanical seal structure, including a fiber grating piezometer 4 composed of a fiber grating, characterized in that a pressure-resistant quick-twist one-way joint 1 and the fiber grating piezometer 4 are butted through threads, The other end of the pressure-resistant quick-twist one-way joint 1 is a threaded nut structure, and one end of the first segment of nylon tube 10 is sealed and installed on the pressure-resistant quick-twist one-way joint 1 through the threaded nut structure of the pressure-resistant quick-tighten one-way joint 1 At the other end, the optical fiber 11 protruding from the fiber grating piezometer 4 passes through the pressure-resistant quick-twist one-way joint, and the optical fiber fusion splice 9 is placed in the first section of nylon tube 10, and the other end of the first section of nylon tube 10 is connected to a One end of the pressure-resistant quick-twist two-way connector 2 with threaded nut structure at both ends is sealed and connected, and the other end of the pressure-resistant quick-twist two-way joint 2 is sealed and connected to the second section of nylon tube 3, and the optical fiber 11 continues to pass through the second section of nylon tube 3. However, the optical cable 8 is covered with a metal support tube 5, and the second section of nylon tube 3 and the optical cable 8 are squeezed and crimped together by metal crimping, and the metal support tube 5 and the corresponding second section of nylon tube are connected together. The tube 3 is mechanically deformed to form a deformed part 6. The deformed part 6 achieves the effect of extrusion and sealing. The first section of nylon tube 10 is filled with waterproof glue, and the outer part of the deformed part 6 is covered with a heat shrinkable tube 7 for external protection.
使用本发明所述的一种光纤光栅渗压计无胶机械密封结构对光纤光栅渗压计4中的光纤11进行密封和保护的操作过程如下: The operation process of sealing and protecting the optical fiber 11 in the fiber Bragg grating piezometer 4 by using the adhesive-free mechanical seal structure of the fiber Bragg grating piezometer according to the present invention is as follows:
第一步,将耐压快拧单向接头1的一端拧在光纤光栅渗压计4出纤的一端; In the first step, screw one end of the pressure-resistant quick-twist one-way connector 1 to the fiber outlet end of the fiber grating piezometer 4;
第二步,对第一段尼龙管10进行80度软化后套在耐压快拧单向接头1上; In the second step, the first section of nylon tube 10 is softened at 80 degrees, and then put on the pressure-resistant quick-twist one-way joint 1;
第三步,锁死耐压快拧单向接头1的密封螺母; The third step is to lock the sealing nut of the pressure-resistant quick-twist one-way joint 1;
第四步,将第一段尼龙管10内的光纤截下一段准备熔接; The fourth step is to cut off a section of the optical fiber in the first section of nylon tube 10 to prepare for fusion splicing;
第五步,熔接成功,准备做保护; The fifth step, the welding is successful, ready for protection;
第六步,在光纤熔接处9加上树脂板然后板上涂满紫外胶用以加强固定光纤熔接处9,待紫外胶固化后,在整个第一段尼龙管10两端腔体和树脂板上充满704防水胶; The sixth step is to add a resin plate to the optical fiber fusion joint 9 and then coat the board with ultraviolet glue to strengthen and fix the optical fiber fusion joint 9. Filled with 704 waterproof glue;
第七步,将第一段尼龙管10和第二段尼龙管3通过耐压快拧双向接头2对接并锁死,至此通过耐压快拧单向接头1与耐压快拧双向接头2分别保护两个容易泄露的点:光纤光栅渗压计4的尾端出纤处和光纤延长的光纤熔接处9。 The seventh step is to connect the first section of nylon tube 10 and the second section of nylon tube 3 through the pressure-resistant quick-twist two-way joint 2 and lock them. Protect two points that are prone to leakage: the fiber outlet of the fiber grating piezometer 4 and the fiber fusion joint 9 where the fiber is extended.
第八步,光纤光栅渗压计4根部压力较大处通过以上步骤保护完毕后,如图1所示,先将金属支撑管5套在第二段尼龙管3上,光纤穿进第二段尼龙管3,采用液压钳将金属支撑管5压变形从而形成变形处6,达到挤压密封的效果,最后用热缩管7做外部保护。 In the eighth step, after the 4 roots of the fiber grating osmometer with high pressure are protected through the above steps, as shown in Figure 1, the metal support tube 5 is first set on the second section of nylon tube 3, and the optical fiber penetrates into the second section The nylon tube 3 uses hydraulic pliers to deform the metal support tube 5 to form a deformed part 6 to achieve the effect of extrusion and sealing, and finally uses a heat shrinkable tube 7 for external protection.
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CN109633818A (en) * | 2018-12-10 | 2019-04-16 | 河北汉光重工有限责任公司 | A kind of optical fibre gyro optical fiber welding point protection method and device |
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