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CN104923554A - Continuous and fast soil-oil separation method - Google Patents

Continuous and fast soil-oil separation method Download PDF

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Publication number
CN104923554A
CN104923554A CN201510392301.8A CN201510392301A CN104923554A CN 104923554 A CN104923554 A CN 104923554A CN 201510392301 A CN201510392301 A CN 201510392301A CN 104923554 A CN104923554 A CN 104923554A
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oil
soil
continuous
separation
mixer
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CN201510392301.8A
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马欣
陈奔
张小弩
杨雪
贾玉丹
曲津瑶
郭敬超
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Southwest Petroleum University
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Southwest Petroleum University
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Abstract

The invention relates to a soil-oil separating technology in the field of soil treatment, and in particular relates to a continuous and fast soil-oil separation method. The continuous and fast soil-oil separation method comprises the following steps in sequence 1 oil-polluted soil enters into a spiral conveyer continuously and uniformly, and the oil-polluted soil is conveyed to a crushing section; 2 the oil-polluted soil enters into the crushing section, many curved knives are arrayed spirally in the section, and continuous cutting and crashing are conducted on the oil-polluted soil, so that the oil-polluted soil is crushed and refined rapidly; 3 the crashed materials and alkali liquor enter into a mixer together to be mixed sufficiently; 4 the mixed materials enter into a hydrocyclonethe to conduct three-phase separation, and the water acquired in the process can be returned to the mixer to be cycled and used continuously. The continuous and fast soil-oil separation method has the advantages that the advantages of being simple and easy are possessed, continuous separation can be achieved, the water can be used circularly, the time of ht oil-polluted soil exposing to the outside word is decreased, and secondary pollution caused by the pollution dispersal is decreased.

Description

一种连续快速油土分离的方法A method for continuous and rapid oil-soil separation

技术领域technical field

本发明涉及一种用于实现油污染土壤的连续快速分离方法。The invention relates to a continuous and rapid separation method for realizing oil-contaminated soil.

背景技术Background technique

油污土壤是指混入原油、各种成品油、渣油等重质油的土壤。油污土壤是由于油田开采、石油炼制、运输、使用过程中,因各种事故、操作不当、设备陈旧、破损、腐蚀等原因造成原油、成品油漏到地面,沉积到海洋、湖泊、河底,与泥土、水等混合在一起而形成的油、土,水,甚至掺混有等其他污染物的混合物。Oil-contaminated soil refers to soil mixed with heavy oil such as crude oil, various refined oils, and residual oil. Oil-contaminated soil is caused by various accidents, improper operation, obsolete equipment, damage, corrosion, etc. during oilfield exploitation, petroleum refining, transportation, and use, causing crude oil and refined oil to leak to the ground and deposit on the bottom of oceans, lakes, and rivers. , mixed with soil, water, etc. to form oil, soil, water, and even mixed with other pollutants such as mixture.

油污土壤成分复杂,一般由水包油(o/w)、油包水(w/o)及悬浮固体组成,是稳定的悬浮乳状液体系。污泥土壤颗粒细小,呈絮凝体状,油、水密度差小,含水率高一般在(40%~60%之间),且充分乳化,粘度较大难以沉降。污泥颗粒稳定性差,容易产生恶臭,污染空气,在生产及环保中具有极大的危害性。油泥土壤的上述组成使其具有粘度高、流动性差;积存时间越长粘度越高,油土分离越发困难的性质。由于砂、石等固体物质与落地原油的混合导致其粘度高对其收集、运输都极为困难。The composition of oil-contaminated soil is complex, generally composed of oil-in-water (o/w), water-in-oil (w/o) and suspended solids, and is a stable suspension emulsion system. Sludge soil particles are fine, in the form of flocs, the difference between oil and water density is small, the water content is generally high (between 40% and 60%), and it is fully emulsified, and the viscosity is high and it is difficult to settle. Sludge particles have poor stability, are prone to odor, pollute the air, and are extremely harmful in production and environmental protection. The above composition of oil sludge soil makes it have high viscosity and poor fluidity; the longer the accumulation time, the higher the viscosity, and the more difficult the separation of oil and soil. Due to the mixing of sand, stone and other solid substances with ground crude oil, it is extremely difficult to collect and transport them due to their high viscosity.

2005年4月1日,新的固废法开始实施,要求对已发生未处置的危险废物可一次性补征排污费。由此可见油污土壤不仅严重影响了生态环境,还给相应单位增加了巨大的经济压力。因此研究开发一种高效处理油污土壤的方法和设备已成为石油工业发展的当务之急。On April 1, 2005, the new Solid Waste Law came into effect, requiring a one-time supplementary sewage discharge fee for undisposed hazardous waste. It can be seen that the oil-contaminated soil not only seriously affects the ecological environment, but also increases the huge economic pressure on the corresponding units. Therefore, research and development of a method and equipment for efficiently treating oily soil has become an urgent task for the development of the petroleum industry.

现今国内外处理含油污泥的方法运用最广的是固液分离法,即通过调制-热洗-分离。由于油污土壤粘度高、易结块,不宜混合的特点,现有的设备都是通过反应釜搅拌使碱液,絮凝剂等与土壤充分混合洗涤,然后通入离心分离机进行离心分离。然而这样的分离操作是间断的,只有等一整釜油污土壤搅拌混合完后才能进入离心机分离。这样的方法效率较低,难以满足大规模油土分离的需要。At present, the most widely used method for treating oily sludge at home and abroad is the solid-liquid separation method, that is, through modulation-hot washing-separation. Due to the characteristics of high viscosity, easy agglomeration and unsuitable mixing of oily soil, the existing equipment is to fully mix and wash the lye, flocculant, etc. with the soil through the stirring of the reactor, and then pass it into the centrifuge for centrifugal separation. However, such separation operation is discontinuous, and only after a whole pot of oily soil is stirred and mixed can it enter the centrifuge for separation. Such a method is inefficient and difficult to meet the needs of large-scale oil-soil separation.

发明内容Contents of the invention

本发明目的是提供一种对油污土壤进行连续快速油土分离的方法,该方法简便易行,处理量大,分离连续快速。The purpose of the present invention is to provide a method for continuous and rapid oil-soil separation of oil-contaminated soil, which is simple and easy to operate, with large processing capacity and continuous and rapid separation.

土壤在受到油污染后,如果不及时处理,随着时间的推移在外界会向下渗透污染地下水,向空气扩散污染空气。所以油污土壤的处理要求有连续快速的分离流程,而且调制碱洗效率直接决定了油土分离速度。而调制过程中,油污泥土的破碎程度、混合的扰动程度与碱洗速度密切相关。破碎程度越高,扰动越大,碱洗速度越快,分离速度也就越快。所以,快速分离就要在反应温度一定的情况下,提高破碎混合速度,降低混合破碎时间,加强混合扰动程度。本发明主要以破碎细化装置,混合器为核心,是经过转轴的旋转,使轴上的多个弯刀对油污土壤进行连续铣削,使其细化,经过交错排列着扭曲螺旋叶片的混合器,增加扰动,使得油污土壤短时间内和碱液,絮凝剂等实现充分混合。After the soil is polluted by oil, if it is not treated in time, it will infiltrate downward and pollute the groundwater in the outside world as time goes by, and spread to the air to pollute the air. Therefore, the treatment of oil-contaminated soil requires a continuous and rapid separation process, and the modulation of alkali washing efficiency directly determines the separation speed of oil and soil. In the preparation process, the degree of crushing of oily sludge and the degree of disturbance of mixing are closely related to the speed of alkali washing. The higher the degree of fragmentation, the greater the disturbance, the faster the alkali washing and the faster the separation. Therefore, for rapid separation, it is necessary to increase the crushing and mixing speed, reduce the mixing and crushing time, and strengthen the degree of mixing disturbance under the condition of a certain reaction temperature. The present invention mainly takes the crushing and refining device and the mixer as the core, through the rotation of the rotating shaft, a plurality of curved knives on the shaft carry out continuous milling on the oily soil to make it thin, and through the mixer with twisted helical blades arranged in a staggered manner , Increase the disturbance, so that the oily soil can be fully mixed with lye and flocculants in a short time.

一种连续油土分离的方法,依次包括以下几个步骤:A method for continuous oil-soil separation, comprising the following steps in turn:

(1)油污土壤经过螺旋传输机传输。(1) The oily soil is transported by a screw conveyor.

(2)油污土壤进入破碎装置,被多个弯刀进行连续铣削粉碎,使得油污土壤迅速的破碎细化。(2) The oily soil enters the crushing device and is continuously milled and crushed by a plurality of machetes, so that the oily soil is rapidly broken and refined.

(3)细化后的油污土壤与碱液,絮凝剂等按一定比例进入混合器进行扰动,实现充分混合。(3) The refined oily soil, lye, flocculant, etc. enter the mixer in a certain proportion for disturbance to achieve full mixing.

(4)混合液体进入分离器进行油、土、水分离,分离出的水可以返回混合器进行循环使用。传输装置选用螺旋运输器,破碎装置为筒状,油污土壤通过筒状装置来实现连续破碎细化。同样的,混合器也为筒状,将破碎细化后泥状物料连续混合。分离装置由于分离规模大,采用双锥旋流器进行三相分离。(4) The mixed liquid enters the separator to separate oil, soil and water, and the separated water can be returned to the mixer for recycling. The transmission device is a screw conveyor, and the crushing device is cylindrical, and the oily soil is continuously crushed and refined through the cylindrical device. Similarly, the mixer is also in the shape of a cylinder, which continuously mixes the crushed and refined muddy materials. Due to the large separation scale of the separation device, a double-cone cyclone is used for three-phase separation.

此方法相对于传统的搅拌混合机械分离具有以下优势。This method has the following advantages over traditional stirring and mixing mechanical separation.

(1)油污土壤在设备中按照一个方向连续运动,实现连续破碎混合分离,大大提高生产效率。(1) Oily soil moves continuously in one direction in the equipment to realize continuous crushing, mixing and separation, which greatly improves production efficiency.

(2)多把弯刀对油污土壤进行多次切割,粉碎,加强了破碎细化效果,缩短了破碎时间,加快了破碎细化速度。(2) Multiple scimitars cut and pulverize the oily soil multiple times, which strengthens the crushing and refining effect, shortens the crushing time, and speeds up the crushing and refining speed.

(3)扭曲的螺旋叶片使得混合时具有较高的扰动,提高了混合洗涤效率,减少了混合洗涤时间。(3) The twisted helical blade makes the mixing have a higher disturbance, which improves the mixing and washing efficiency and reduces the mixing and washing time.

(4)经过旋流器分离出的水可以回到混合器循环使用。(4) The water separated by the cyclone can be returned to the mixer for recycling.

附图说明Description of drawings

图1是本发明的工艺流程图Fig. 1 is a process flow diagram of the present invention

图2是传输破碎装置示意图Figure 2 is a schematic diagram of the transmission crushing device

图中in the picture

1.流量控制阀 2.油污土壤入口 3.传输破碎装置 4.碱液入口 5.压力控制阀 6.混合器 7.三相分离旋流器 8.土出口 9.油品出口 10.水出口 11.螺旋传输片 12.破碎弯刀1. Flow control valve 2. Oily soil inlet 3. Transmission crushing device 4. Alkali inlet 5. Pressure control valve 6. Mixer 7. Three-phase separation cyclone 8. Soil outlet 9. Oil outlet 10. Water outlet 11. Spiral transmission piece 12. Broken machete

具体实施方式Detailed ways

(1)从地表挖出的油污土壤经过流量控制阀1通过入口2进入传输破碎细化装置。(1) The oily soil excavated from the surface passes through the flow control valve 1 and enters the transmission crushing and refining device through the inlet 2.

(2)传输破碎装置3处经过传输使得油污土壤在弯刀的作用下进行多次切割细化,使油污土壤破碎细化后,进入混合器6。(2) Transmission at the 3 parts of the crushing device enables the oily soil to be cut and refined multiple times under the action of the machete, and the oily soil is crushed and refined before entering the mixer 6 .

(3)流量控制阀1控制碱液进入量,使两相在混合器6中扰动混合。(3) The flow control valve 1 controls the amount of lye entering, so that the two phases are disturbed and mixed in the mixer 6 .

(4)压力控制阀5控制三相分离旋流器7入口压力,使得混合相在旋流器7中进行三相分离。土壤颗粒从土出口8放出。其中水从水出口10经过碱液入口4进入混合器继续循环使用。(4) The pressure control valve 5 controls the inlet pressure of the three-phase separation cyclone 7 so that the mixed phase is separated into three phases in the cyclone 7 . The soil particles are released from the soil outlet 8. Wherein water enters mixer from water outlet 10 through lye inlet 4 and continues to circulate.

Claims (5)

1.一种连续快速油土分离装置依次包括以下步骤:1. A continuous and rapid oil-soil separation device comprises the following steps successively: (1)油污土壤连续均匀地进入螺旋运输器,将油污土壤运送到破碎段。(1) The oily soil enters the screw conveyor continuously and evenly, and transports the oily soil to the crushing section. (2)油污土壤进入破碎段,此段由许多弯刀对油污土壤进行连续的切割破碎,使得油污土壤迅速破碎细化。(2) The oily soil enters the crushing section, where the oily soil is continuously cut and broken by many machetes, so that the oily soil is quickly broken and refined. (3)破碎后的物料和碱液一同进入混合器进行充分混合。(3) The crushed material and lye enter the mixer together for thorough mixing. (4)混合物料进入旋流器进行三相分离得到的水可以返回混合器继续循环使用。(4) The water obtained from the mixed material entering the cyclone for three-phase separation can be returned to the mixer to continue to be recycled. 2.如权利要求1所述的方法,其特征在于,步骤(1)中传输运用的螺旋传输。2. The method according to claim 1, characterized in that, the transmission in the step (1) uses spiral transmission. 3.如权利要求1所述的方法,其特征在于,步骤(2)中破碎用多把刀连续破碎。3. The method according to claim 1, characterized in that, in the step (2), crushing is continuously crushed with a plurality of knives. 4.如权利要求1所述的方法,其特征在于,步骤(3)中混合采用的混合装置是混合器。4. The method according to claim 1, characterized in that, the mixing device used for mixing in the step (3) is a mixer. 5.如权利要求1所述的方法,其特征在于,步骤(4)中分离器为旋流器。5. The method according to claim 1, characterized in that, in the step (4), the separator is a cyclone.
CN201510392301.8A 2015-07-06 2015-07-06 Continuous and fast soil-oil separation method Pending CN104923554A (en)

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Application publication date: 20150923