CN104923035B - Adsorption solution for benzene-methylbenzene-xylene-including waste gas and application thereof - Google Patents
Adsorption solution for benzene-methylbenzene-xylene-including waste gas and application thereof Download PDFInfo
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Abstract
本发明公开了一种三苯废气吸附液及其应用,所述的吸附液包括乳化液、表面活性剂、羧甲基纤维素钠和水。本发明三苯废气吸附液以乳化液作为主要吸收芳烃废气的物质,它具有化学性质稳定、无毒、无腐蚀性等特点,在吸收有毒有害物质同时不会带来二次污染。同时,利用回收的氟利昂,废物再利用的同时大大增加了芳烃废气的吸收率,溶解芳烃后可大大降低芳烃的相对挥发性,使空气中三苯含量降到相对很低的程度,改善工厂以及其周围环境。The invention discloses a triphenyl waste gas adsorption liquid and application thereof. The adsorption liquid includes emulsion, surfactant, sodium carboxymethylcellulose and water. The triphenyl waste gas adsorption liquid of the present invention uses emulsion as the substance mainly absorbing aromatic hydrocarbon waste gas, which has the characteristics of stable chemical properties, non-toxicity, and non-corrosion, and will not cause secondary pollution while absorbing toxic and harmful substances. At the same time, the use of recycled freon greatly increases the absorption rate of aromatics waste gas while reusing waste. After dissolving aromatics, the relative volatility of aromatics can be greatly reduced, and the content of triphenyl in the air can be reduced to a relatively low level, improving the factory and its surrounding environment.
Description
技术领域technical field
本发明涉及三苯废气处理领域,特别是一种三苯废气吸附液及其应用。The invention relates to the field of triphenyl waste gas treatment, in particular to a triphenyl waste gas adsorption liquid and its application.
背景技术Background technique
在生产PX工厂正常工况情况下,在生产和运输过程中,芳烃类的中间产物或产物通常极易挥发,可能泄露,产生有毒废气。通常,挥发出含有苯、甲苯和二甲苯的气体,简称三苯废气。Under the normal working conditions of the PX production plant, during the production and transportation process, the intermediate products or products of aromatic hydrocarbons are usually very volatile and may leak and produce toxic waste gas. Usually, a gas containing benzene, toluene and xylene is volatilized, referred to as triphenyl waste gas.
苯是一种煤焦油蒸馏或石油裂解的产物,无色、透明,具有芳香气味的液体。甲苯和二甲苯是苯的甲基衍生物。美国环境署将苯、甲苯和二甲苯列为优先污染物,它们对各种生命形式极具毒性。当厂内的三苯废气弥散到周围居民区,当吸入高浓度“三苯”蒸气时,影响人体内细胞的氧化还原功能,使用使细胞活性降低,ATP的合成减少,抑制乙酰胆碱的分泌而导致麻醉。慢性中毒时主要损害造血功能,使白细胞减少,皮肤、粘膜有出血倾血向,严重者导致再生障碍性贫血而死亡。所以这些废气必须处理,以减少对周围附近居民的危害。Benzene is a product of coal tar distillation or petroleum cracking, a colorless, transparent liquid with an aromatic odor. Toluene and xylene are methyl derivatives of benzene. The EPA lists benzene, toluene, and xylene as priority pollutants, which are extremely toxic to various life forms. When the triphenyl exhaust gas in the factory diffuses to the surrounding residential areas, when inhaling high-concentration "triphenyl" vapor, it will affect the redox function of cells in the human body, reduce cell activity, reduce ATP synthesis, and inhibit the secretion of acetylcholine, resulting in anaesthetization. Chronic poisoning mainly damages the hematopoietic function, reduces the leukocytes, and causes bleeding in the skin and mucous membranes. In severe cases, it will cause aplastic anemia and death. Therefore, these exhaust gases must be treated to reduce the harm to the surrounding residents.
而空调制冷中,常会产生氟利昂这类常见的污染物,该类物质若不能够及时处理,会产生一定的“温室效应”,而且它的温室效应效果比二氧化碳还高。目前处理氟利昂的主要方法是燃烧法,该法的缺点其反应机理有待于深入研究;对于反应过程中温度对分解程度的影响,以及在燃烧过程中是否会产生二次污染物等,都需要进一步深入地进行研究,具体工艺还不太成熟。因此,若能够对氟利昂有效地进行回收再利用,会对环境产生很好的效益。In air-conditioning and refrigeration, common pollutants such as freon are often produced. If such substances cannot be disposed of in time, they will produce a certain "greenhouse effect", and its greenhouse effect is higher than that of carbon dioxide. At present, the main method for dealing with Freon is the combustion method. The shortcoming of this method is that its reaction mechanism needs to be further studied; the influence of temperature on the degree of decomposition during the reaction process, and whether secondary pollutants will be produced during the combustion process, etc. need to be further studied. In-depth research, the specific process is not yet mature. Therefore, if Freon can be effectively recycled and reused, it will bring good benefits to the environment.
发明内容Contents of the invention
针对现有技术中的缺陷和不足,本发明的目的是提供一种三苯废气吸附液,用来控制工厂附近居民区的三苯废气含量,不仅解决了三苯废气的吸收问题同时还对空调制冷剩余的氟利昂进行了回收。Aiming at the defects and deficiencies in the prior art, the purpose of the present invention is to provide a triphenyl waste gas adsorption liquid, which is used to control the content of triphenyl waste gas in residential areas near the factory, which not only solves the problem of triphenyl waste gas absorption but also improves the air conditioner. Freon left over from refrigeration was recovered.
为达到上述目的,本发明采取的技术方案是:For achieving the above object, the technical scheme that the present invention takes is:
一种三苯废气吸附液,所述的吸附液包括乳化液、表面活性剂、羧甲基纤维素钠和水;所述的乳化液包括氟利昂和N-甲酰吗啉。A triphenyl exhaust gas adsorption liquid, the adsorption liquid includes emulsion, surfactant, sodium carboxymethylcellulose and water; the emulsion includes Freon and N-formylmorpholine.
具体的,所述的乳化液中按体积比计:氟利昂:N-甲酰吗啉=0.01~0.5:0.9~0.1。Specifically, in the emulsion, by volume ratio: Freon: N-formylmorpholine = 0.01-0.5: 0.9-0.1.
更具体的,所述的吸附液中各成分按质量计:乳化液13~23份、表面活性剂1~2份、羧甲基纤维素钠1~3份、水7500~8500份。More specifically, the components in the adsorption liquid are by mass: 13-23 parts of emulsion, 1-2 parts of surfactant, 1-3 parts of sodium carboxymethylcellulose, and 7500-8500 parts of water.
所述的表面活性剂包括脂肪酸甘油酯、蔗糖脂肪酸脂或两者的混合物。The surfactant includes fatty acid glycerides, sucrose fatty acid esters or a mixture of the two.
另外,所述的乳化液包括氟利昂回收液和N-甲酰吗啉,所述的氟利昂回收液是收集空调制冷后的废液;In addition, the emulsion includes freon recovery liquid and N-formylmorpholine, and the freon recovery liquid is waste liquid collected from air conditioners after refrigeration;
氟利昂回收液中氟利昂的质量百分比为30%~50%,按体积比计,氟利昂回收液:N-甲酰吗啉=0.1~0.9:0.9~0.1。The mass percentage of freon in the freon recovery liquid is 30%-50%, calculated by volume ratio, freon recovery liquid:N-formylmorpholine=0.1-0.9:0.9-0.1.
将所述的三苯废气吸附液用于三苯废气吸附的应用。The described triphenyl waste gas adsorption liquid is used for the application of triphenyl waste gas adsorption.
本发明的有益效果为:The beneficial effects of the present invention are:
(1)本发明通过三苯废气与吸附液接触,首先利用吸附液将三苯废气吸附,然后利用乳化液对芳烃物质的溶解性对其进行吸收,从而使气体得到净化;(1) The present invention contacts the triphenyl waste gas with the adsorption liquid, first utilizes the adsorption liquid to absorb the triphenyl waste gas, and then utilizes the solubility of the emulsion to the aromatic hydrocarbon substance to absorb it, thereby purifying the gas;
(2)本发明三苯废气吸附液以含有氟利昂和N-甲酰吗啉乳化液作为主要吸收芳烃废气的物质,它具有化学性质稳定、无毒、无腐蚀性等特点,在吸收有毒有害物质同时不会带来二次污染;(2) The triphenyl exhaust gas adsorption liquid of the present invention contains freon and N-formylmorpholine emulsion as the material mainly absorbing aromatic hydrocarbon exhaust gas. It has the characteristics of stable chemical properties, non-toxic, non-corrosive, etc. At the same time, it will not cause secondary pollution;
(3)同时本发明利用空调制冷后回收的氟利昂,废物再利用的同时大大增加了芳烃废气的吸收率,溶解芳烃后可大大降低芳烃的相对挥发性,使空气中三苯含量降到相对很低的程度,改善工厂以及其周围环境。(3) Simultaneously, the present invention utilizes the freon recovered after air-conditioning refrigeration, and the absorption rate of aromatics waste gas is greatly increased while the waste is reused, and the relative volatility of aromatics can be greatly reduced after dissolving aromatics, so that the triphenyl content in the air is reduced to a relatively low level To a low degree, improve the factory and its surrounding environment.
具体实施方式detailed description
本发明的工作原理是:三苯废气指的是苯、甲苯和二甲苯的混合气体,使三苯废气与本发明吸附液接触,首先利用吸附液将三苯吸附,然后利用乳化液对芳烃物质的溶解性对其进行吸收,从而使气体得到净化。The working principle of the present invention is: triphenyl waste gas refers to the mixed gas of benzene, toluene and xylene, and the triphenyl waste gas is contacted with the adsorption liquid of the present invention. It is absorbed by its solubility, so that the gas is purified.
本发明的使用方法是:按照三苯废气吸附液:水=1:6~12体积比配成三苯废气吸附液水溶液,即:先向槽中加入3~6体积份的水,然后按加入1体积份本发明三苯废气吸附液,充分搅拌后,再加3~6体积份的水,搅拌均匀即可;The use method of the present invention is: according to the triphenyl waste gas adsorption liquid: water=1:6~12 volume ratio is made into triphenyl waste gas adsorption liquid aqueous solution, that is: first add 3~6 volume parts of water in the tank, then press to add 1 part by volume of the triphenyl waste gas adsorption liquid of the present invention, after fully stirring, add 3 to 6 parts by volume of water, and stir evenly;
废气吸附模拟过程如下:取制好的三苯废气吸附液水溶液100mL呈放于烧杯中,放于三苯废气环境(苯:甲苯:二甲苯体积比为2:1:1),废气所处体积为1m3中,吸收一定时间取出;并利用气相色谱仪检测其中三苯的含量。The waste gas adsorption simulation process is as follows: Take 100mL of the prepared triphenyl waste gas adsorption solution aqueous solution and put it in a beaker, and put it in the triphenyl waste gas environment (benzene:toluene:xylene volume ratio is 2:1:1), the volume of the waste gas is It is 1m 3 , absorbed for a certain period of time and taken out; and the content of triphenyl was detected by gas chromatography.
以下结合具体实施方式对本发明的详细结构作进一步描述。The detailed structure of the present invention will be further described below in combination with specific embodiments.
实施例1:Example 1:
本实施例的氟利昂回收液采用的是一般常用于空调、冰箱制冷的氟利昂R22、氟利昂R12等,取不同浓度的氟利昂回收液对废气的吸收效果不同,本实施例的三苯废气吸附液其是采用如下方法制成的:The freon recovery solution in this embodiment adopts freon R22, freon R12, etc., which are commonly used in air conditioners and refrigerator refrigeration. Freon recovery solutions with different concentrations have different absorption effects on waste gas. The triphenyl waste gas adsorption liquid in this embodiment is Made as follows:
一、组份及配比为:乳化液18重量份、表面活性剂1重量份、羧甲基纤维素钠1重量份和水8000重量份,本实施例所用的表面活性剂为脂肪酸甘油酯;1. The components and proportioning are: 18 parts by weight of emulsion, 1 part by weight of surfactant, 1 part by weight of sodium carboxymethylcellulose and 8000 parts by weight of water. The surfactant used in this embodiment is fatty acid glyceride;
二、制作方法为:2. The production method is:
步骤一:乳化液的制作:按配比在反应釜中依次加入氟利昂回收液和N-甲酰吗啉,开启反应釜进行搅拌,搅拌3小时待完全溶解后,形成FN-1乳化液;Step 1: Production of the emulsion: add Freon recovery solution and N-formylmorpholine in sequence in the reaction kettle according to the proportion, turn on the reaction kettle and stir, stir for 3 hours until completely dissolved, and form the FN-1 emulsion;
步骤二:三苯废气吸附液制作:按配比在反应釜中依次加入水FN-1乳化液、表面活性剂、羧甲基纤维素钠水溶液和水,开启反应釜进行搅拌,搅拌2.5小时完全溶解即可。Step 2: Preparation of triphenyl waste gas adsorption liquid: add water FN-1 emulsion, surfactant, sodium carboxymethyl cellulose aqueous solution and water into the reaction kettle in sequence according to the ratio, turn on the reaction kettle and stir, and stir for 2.5 hours to completely dissolve That's it.
氟利昂回收液中氟利昂的质量百分浓度为48.1%,按体积比计氟利昂回收液:N-甲酰吗啉=0.5:0.5。The mass percent concentration of Freon in the Freon recovery liquid is 48.1%, and the Freon recovery liquid:N-formylmorpholine=0.5:0.5 by volume ratio.
在实验室对其进行模拟,其吸收效果见表一。It is simulated in the laboratory, and its absorption effect is shown in Table 1.
实施例2:Example 2:
本实施中所述的三苯废气吸附液与实施例一的区别在于乳化液中氟利昂回收液:N-甲酰吗啉=0.6:0.4,所用的表面活性剂是蔗糖脂肪酸脂。在实验室对其进行模拟,其吸收效果见表一。The difference between the triphenyl exhaust gas adsorption solution described in this implementation and Example 1 is that the Freon recovery solution in the emulsion: N-formylmorpholine=0.6:0.4, and the surfactant used is sucrose fatty acid ester. It is simulated in the laboratory, and its absorption effect is shown in Table 1.
实施例3:Example 3:
本实施中所述的三苯废气吸附液与实施例一的区别在于乳化液中氟利昂回收液:N-甲酰吗啉=0.7:0.3,所用的表面活性剂脂肪酸甘油酯与蔗糖脂肪酸脂的混合物,脂肪酸甘油酯与蔗糖脂肪酸脂的质量比为1:1。在实验室对其进行模拟,其吸收效果见表一。The difference between the triphenyl waste gas adsorption liquid described in this implementation and Example 1 is that the Freon recovery liquid in the emulsion: N-formylmorpholine=0.7:0.3, the mixture of the surfactant fatty acid glyceride and sucrose fatty acid lipid used , the mass ratio of fatty acid glyceride to sucrose fatty acid lipid is 1:1. It is simulated in the laboratory, and its absorption effect is shown in Table 1.
实施例4:Example 4:
本实施中所述的三苯废气吸附液与实施例一的区别在于乳化液中氟利昂回收液:N-甲酰吗啉=0.8:0.2;在实验室对其进行模拟,其吸收效果见表一。The difference between the triphenyl waste gas adsorption liquid described in this implementation and Example 1 is that the Freon recovery liquid in the emulsion: N-formylmorpholine=0.8:0.2; it is simulated in the laboratory, and its absorption effect is shown in Table 1 .
实施例5:Example 5:
本实施中所述的三苯废气吸附液与实施例一的区别在于乳化液中氟利昂回收液:N-甲酰吗啉=0.9:0.1;在实验室对其进行模拟,其吸收效果见表一。The difference between the triphenyl waste gas adsorption liquid described in this implementation and Example 1 is that the Freon recovery liquid in the emulsion: N-formylmorpholine = 0.9:0.1; it is simulated in the laboratory, and its absorption effect is shown in Table 1 .
实施例6:Embodiment 6:
本实施中所述的三苯废气吸附液与实施例一的区别在于乳化液中氟利昂回收液:N-甲酰吗啉=0.4:0.6;在实验室对其进行模拟,其吸收效果见表一。The difference between the triphenyl waste gas adsorption liquid described in this implementation and Example 1 is that the Freon recovery liquid in the emulsion: N-formylmorpholine=0.4:0.6; it is simulated in the laboratory, and its absorption effect is shown in Table 1 .
实施例7:Embodiment 7:
本实施中所述的三苯废气吸附液与实施例一的区别在于乳化液中氟利昂回收液:N-甲酰吗啉=0.3:0.7;在实验室对其进行模拟,其吸收效果见表一。The difference between the triphenyl waste gas adsorption liquid described in this implementation and Example 1 is that the Freon recovery liquid in the emulsion: N-formylmorpholine=0.3:0.7; it is simulated in the laboratory, and its absorption effect is shown in Table 1 .
实施例8:Embodiment 8:
本实施中所述的三苯废气吸附液与实施例一的区别在于乳化液中氟利昂回收液:N-甲酰吗啉=0.2:0.8,在实验室对其进行模拟,其吸收效果见表一。The difference between the triphenyl waste gas adsorption solution described in this implementation and Example 1 is that the Freon recovery solution in the emulsion: N-formylmorpholine=0.2:0.8, simulated in the laboratory, and its absorption effect is shown in Table 1 .
实施例9:Embodiment 9:
本实施中所述的三苯废气吸附液与实施例一的区别在于乳化液中氟利昂:N-甲酰吗啉=0.1:0.9;在实验室对其进行模拟,其吸收效果见表一。The difference between the triphenyl waste gas adsorption solution described in this implementation and Example 1 is that Freon in the emulsion: N-formylmorpholine = 0.1:0.9; it was simulated in the laboratory, and its absorption effect is shown in Table 1.
实施例10:Example 10:
本实施中所述的三苯废气吸附液与实施例一的区别在于乳化液中氟利昂:N-甲酰吗啉=1:0;在实验室对其进行模拟,其吸收效果见表一。The difference between the triphenyl exhaust gas adsorption solution described in this implementation and Example 1 is that Freon: N-formylmorpholine in the emulsion = 1:0; it was simulated in the laboratory, and its absorption effect is shown in Table 1.
实施例11:Example 11:
本实施中所述的三苯废气吸附液与实施例一的区别在于乳化液中氟利昂回收液:N-甲酰吗啉=0:1;在实验室对其进行模拟,其吸收效果见表一。The difference between the triphenyl waste gas adsorption liquid described in this implementation and Example 1 is that the Freon recovery liquid in the emulsion: N-formylmorpholine = 0:1; it is simulated in the laboratory, and its absorption effect is shown in Table 1 .
表一:改变乳化液中成分比例后对模拟废气吸附效果列表Table 1: List of adsorption effects on simulated exhaust gas after changing the composition ratio in the emulsion
由表1中的实验结果可知,氟利昂和N-甲酰吗啉对三苯废气的吸附过程有相互促进的效果,同时,在氟利昂和N-甲酰吗啉的比例为1:1时吸附效果最好,比例在0.8~0.1:0.2~0.9时,吸收率可达到90%以上吸收效果良好。From the experimental results in Table 1, it can be seen that Freon and N-formylmorpholine have a mutual promotion effect on the adsorption process of triphenyl waste gas. At the same time, when the ratio of Freon and N-formylmorpholine is 1:1, the adsorption effect Preferably, when the ratio is 0.8-0.1:0.2-0.9, the absorption rate can reach more than 90% and the absorption effect is good.
实施例12:Example 12:
本实施中所述的三苯废气吸附液与实施例一的区别在于乳化液中氟利昂的浓度为35.6%;在实验室对其进行模拟,其吸收效果见表二。The difference between the triphenyl exhaust gas adsorption liquid described in this implementation and the first embodiment is that the concentration of Freon in the emulsion is 35.6%; it was simulated in the laboratory, and its absorption effect is shown in Table II.
实施例13:Example 13:
本实施中所述的三苯废气吸附液与实施例一的区别在于乳化液中氟利昂的浓度为40.0%;在实验室对其进行模拟,其吸收效果见表二。The difference between the triphenyl exhaust gas adsorption liquid described in this implementation and the first embodiment is that the concentration of Freon in the emulsion is 40.0%; it was simulated in the laboratory, and its absorption effect is shown in Table II.
表二:改变氟利昂浓度后对模拟废气吸附效果列表Table 2: List of adsorption effects on simulated exhaust gas after changing the concentration of Freon
由表2中的实验结果可知,氟利昂回收液中氟利昂的浓度越高,对废气的吸附效果越好。From the experimental results in Table 2, it can be seen that the higher the concentration of Freon in the Freon recovery solution, the better the adsorption effect on waste gas.
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