CN104910632B - A kind of cryogenic vulcanization heat-conducting silicon rubber and preparation method thereof - Google Patents
A kind of cryogenic vulcanization heat-conducting silicon rubber and preparation method thereof Download PDFInfo
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Abstract
本发明属于硅橡胶技术领域,公开了一种低温硫化导热硅橡胶及其制备方法。所述硅橡胶包含以下重量份的组分:乙烯基硅生胶100份、稀释剂20~40份、改性导热填料123~208份、白炭黑30~40份、含氢硅油1~3份、铂催化剂0.1~0.3份和抑制剂0.01~0.2份。其制备方法为:将乙烯基硅生胶、改性导热填料、白炭黑和稀释剂共混得到组分A;将组分A加到双辊开炼机的滚筒上,包辊后加入含氢硅油、铂催化剂和抑制剂后混炼,将混炼好的胶料经薄通后,得到低温硫化导热硅橡胶。本发明采用特殊工艺对导热填料进行改性,并优选改性导热填料的加入量,使得本发明的导热硅橡胶具有良好的导热性能和机械性能。The invention belongs to the technical field of silicone rubber, and discloses a low-temperature vulcanized heat-conducting silicone rubber and a preparation method thereof. The silicone rubber contains the following components in parts by weight: 100 parts of vinyl silicone raw rubber, 20-40 parts of diluent, 123-208 parts of modified thermally conductive filler, 30-40 parts of white carbon black, 1-3 parts of hydrogen-containing silicone oil 0.1-0.3 parts of platinum catalyst and 0.01-0.2 parts of inhibitor. The preparation method is as follows: blending vinyl silicon raw rubber, modified thermal conductive filler, white carbon black and diluent to obtain component A; adding component A to the drum of the double-roll mill, adding the compound containing Hydrogen silicone oil, platinum catalyst and inhibitor are then mixed, and the mixed rubber is thinly passed to obtain low-temperature vulcanized heat-conducting silicone rubber. The present invention adopts a special process to modify the thermally conductive filler, and the added amount of the modified thermally conductive filler is optimized, so that the thermally conductive silicone rubber of the present invention has good thermal conductivity and mechanical properties.
Description
技术领域technical field
本发明属于硅橡胶技术领域,具体涉及一种低温硫化导热硅橡胶及其制备方法。The invention belongs to the technical field of silicone rubber, and in particular relates to a low-temperature vulcanized heat-conducting silicone rubber and a preparation method thereof.
背景技术Background technique
随着科学技术的发展,人们对电子产品的需求和要求越来越高,电子产品朝着集成性、小型化、高性能、节能、环保、安全性的方向发展。电子产品的高度集成,单位体积产生的热量不断增加,散热必然成为一个限制其发展的因素。因此开发具有适当粘度、适应性强、价格低廉的高导热散热材料成为电子电器领域和材料领域共同关注的问题。With the development of science and technology, people's demand and requirements for electronic products are getting higher and higher, and electronic products are developing in the direction of integration, miniaturization, high performance, energy saving, environmental protection and safety. With the high integration of electronic products, the heat generated per unit volume continues to increase, and heat dissipation will inevitably become a factor that limits its development. Therefore, the development of high thermal conductivity and heat dissipation materials with appropriate viscosity, strong adaptability and low price has become a common concern in the fields of electronic appliances and materials.
将各种无机导热粉体填充到高分子聚合物中可以制得高导热复合材料。目前使用的灌封和封装材料主要为合成聚合物材料,其中环氧树脂、聚氨酯和橡胶的应用最为广泛。硅橡胶是一种特种合成橡胶,以硅氧键为主链,而一般的橡胶是以碳—碳键为主链的结构,由于其结构的特殊性决定了它具有耐低温、耐高温、耐高电压、耐辐射性、耐臭氧老化、生理惰性、耐侯、高透气性、以及对润滑油等介质表现出优异的化学惰性;此外,其还具有使用温度范围(-50℃~300℃)宽广的特点。导热硅橡胶可以在很宽的范围内长期保持弹性,硫化时不吸热,不放热,并具有良好的绝缘性能,耐酸碱腐蚀,是电子产品封装和散热首选的材料。另外导热硅橡胶在完成发热部位与散热部位间热传递的同时还能起到减震的作用,能够满足设备小型化及超薄化的设计要求,极具工艺性和使用性。Filling various inorganic heat-conducting powders into high-molecular polymers can make high-heat-conducting composite materials. The potting and encapsulation materials currently used are mainly synthetic polymer materials, among which epoxy resin, polyurethane and rubber are the most widely used. Silicone rubber is a special synthetic rubber with silicon-oxygen bonds as the main chain, while ordinary rubber has a structure of carbon-carbon bonds as the main chain. Due to the particularity of its structure, it has low temperature resistance, high temperature resistance, and High voltage, radiation resistance, ozone aging resistance, physiological inertia, weather resistance, high air permeability, and excellent chemical inertness to lubricating oil and other media; in addition, it also has a wide temperature range (-50 ° C ~ 300 ° C) specialty. Thermally conductive silicone rubber can maintain elasticity in a wide range for a long time, does not absorb or release heat during vulcanization, has good insulation properties, and is resistant to acid and alkali corrosion. It is the preferred material for packaging and heat dissipation of electronic products. In addition, the heat-conducting silicone rubber can not only complete the heat transfer between the heat-generating part and the heat-dissipating part, but also play the role of shock absorption, which can meet the design requirements of miniaturization and ultra-thinning of equipment, and is extremely manufacturable and usable.
现有的导热硅橡胶当导热填料含量较低时,导热系数低,达不到理想散热的要求;当导热填料的含量较高时,尽管有较高的导热系数,但是导热硅橡胶的综合力学性能显著下降,加工性能变差,弹性降低,不能满足填充缝隙,减震的要求。因此,研制一种在导热填料填充量低的情况下具有高导热系数的低温硫化导热硅橡胶具有重要的意义。When the content of thermally conductive silicone rubber is low, the thermal conductivity of the existing thermally conductive silicone rubber is low, which cannot meet the requirements of ideal heat dissipation; when the content of thermally conductive silicone rubber is high, the comprehensive mechanical properties of thermally conductive silicone rubber The performance is significantly reduced, the processing performance is deteriorated, and the elasticity is reduced, which cannot meet the requirements of filling gaps and shock absorption. Therefore, it is of great significance to develop a low-temperature vulcanized thermally conductive silicone rubber with high thermal conductivity under the condition of low thermally conductive filler filling.
无机填料与有机聚合物的相容性差,因此需要对无机导热填料表面处理,使之更好地分散在硅橡胶内。无机填料的改性已有诸多报道,但现有技术填料改性效果欠佳,部分报道的改性方法需要使用大量的溶剂。例如专利CN 101659790B公开了一种碳包铝复合纳米填料导热硅橡胶复合材料的制备方法,需要使用乙醇稀释硅烷偶联剂,该发明需要使用大量的乙醇,而且需要10小时的后续干燥过程。专利CN101284925B公开了硅橡胶/三元乙丙并用导热硅橡胶的制备方法,直接将硅烷偶联剂加入到混合橡胶中,所制备的导热硅橡胶的导热系数为0.15~0.8W/(m·K),导热系数较低。Inorganic fillers have poor compatibility with organic polymers, so it is necessary to treat the surface of inorganic thermally conductive fillers to better disperse them in silicone rubber. There have been many reports on the modification of inorganic fillers, but the modification effect of fillers in the prior art is not good, and some of the reported modification methods require the use of a large amount of solvents. For example, the patent CN 101659790B discloses a method for preparing a carbon-coated aluminum composite nanofiller heat-conducting silicone rubber composite material, which requires the use of ethanol to dilute the silane coupling agent. This invention requires the use of a large amount of ethanol and a subsequent drying process of 10 hours. Patent CN101284925B discloses the preparation method of silicone rubber/EPDM combined with thermally conductive silicone rubber, directly adding silane coupling agent to the mixed rubber, and the thermal conductivity of the prepared thermally conductive silicone rubber is 0.15~0.8W/(m·K ), with a low thermal conductivity.
发明内容Contents of the invention
为了解决以上现有技术的缺点和不足之处,本发明的首要目的在于提供一种低温硫化导热硅橡胶。In order to solve the above shortcomings and deficiencies of the prior art, the primary purpose of the present invention is to provide a low-temperature vulcanized heat-conducting silicone rubber.
本发明的另一目的在于提供上述低温硫化导热硅橡胶的制备方法。Another object of the present invention is to provide a method for preparing the above-mentioned low-temperature vulcanized thermally conductive silicone rubber.
本发明目的通过以下技术方案实现:The object of the invention is achieved through the following technical solutions:
一种低温硫化导热硅橡胶,包含以下重量份的组分:A low-temperature vulcanized heat-conducting silicone rubber, comprising the following components by weight:
所述的乙烯基硅生胶为甲基乙烯基硅生胶和甲基苯基乙烯基硅生胶中的一种或两种;所述乙烯基硅生胶中的乙烯基团位于分子主链的两端或侧链;The vinyl silicon rubber is one or both of methyl vinyl silicon rubber and methylphenyl vinyl silicon rubber; the vinyl group in the vinyl silicon rubber is located in the main chain of the molecule Both ends or side chains of
所述乙烯基硅生胶中乙烯基的摩尔含量为0.05%~0.5%,在25℃时粘度为250cps~30000cps。The molar content of vinyl group in the vinyl silicon raw rubber is 0.05%-0.5%, and the viscosity is 250cps-30000cps at 25°C.
所述的稀释剂为甲基硅油、乙基硅油、苯基硅油和乙烯基硅油中的至少一种;所述乙烯基硅油优选端乙烯基硅油。The diluent is at least one of methyl silicone oil, ethyl silicone oil, phenyl silicone oil and vinyl silicone oil; the vinyl silicone oil is preferably vinyl-terminated silicone oil.
所述的改性导热填料是指硅烷偶联剂改性的氧化锌、氮化硼、氮化铝、氧化铝和碳化硅中的至少一种;所述改性导热填料的粒径优选为1~100μm。The modified thermally conductive filler refers to at least one of zinc oxide, boron nitride, aluminum nitride, aluminum oxide and silicon carbide modified by a silane coupling agent; the particle size of the modified thermally conductive filler is preferably 1 ~100 μm.
所述的改性导热填料是指通过如下方法制备得到的改性导热填料:将120~200份导热填料氧化锌、氮化硼、氮化铝、氧化铝或碳化硅和3~8份硅烷偶联剂加入到高压反应釜中,抽真空至真空度为0.05MPa~0.1MPa;加热至200~250℃搅拌反应1~3小时,得到改性导热填料。The modified thermally conductive filler refers to a modified thermally conductive filler prepared by the following method: 120 to 200 parts of thermally conductive fillers such as zinc oxide, boron nitride, aluminum nitride, aluminum oxide or silicon carbide and 3 to 8 parts of silane Add the coupling agent into the high-pressure reactor, evacuate to a vacuum degree of 0.05MPa-0.1MPa; heat to 200-250°C and stir for 1-3 hours to obtain a modified thermally conductive filler.
所述的硅烷偶联剂优选γ-氨丙基三乙氧基硅烷(KH-550)、3-(2,3-环氧丙氧)丙基三甲氧基硅烷(KH-560)、3-甲基丙烯酰氧丙基甲基二甲氧基硅烷(KH-572)和γ-巯丙基三甲氧基硅烷(KH-590)中的至少一种;所述的搅拌反应的搅拌转速范围为60~100r/min。The silane coupling agent is preferably γ-aminopropyltriethoxysilane (KH-550), 3-(2,3-epoxypropoxy)propyltrimethoxysilane (KH-560), 3- At least one of methacryloxypropylmethyldimethoxysilane (KH-572) and γ-mercaptopropyltrimethoxysilane (KH-590); the stirring speed range of the stirring reaction is 60~100r/min.
所述的白炭黑优选为气相法二氧化硅。The white carbon black is preferably fumed silica.
所述的含氢硅油优选含氢质量分数为0.2%~1.5%,在25℃粘度为50~500cps的甲基含氢硅油。The hydrogen-containing silicone oil is preferably a methyl hydrogen-containing silicone oil with a mass fraction of hydrogen of 0.2% to 1.5% and a viscosity of 50 to 500 cps at 25°C.
所述的铂催化剂优选氯铂酸的醇溶液、氯铂酸的乙烯基硅氧螯合物、以碳为载体的铂催化剂或以三氧化二铝为载体的铂催化剂。The platinum catalyst is preferably an alcohol solution of chloroplatinic acid, a vinyl silicon oxygen chelate of chloroplatinic acid, a platinum catalyst supported by carbon or a platinum catalyst supported by aluminum oxide.
所述的抑制剂优选2-甲基-3-丁炔基-2醇、乙炔基环己醇、甲基丁炔醇、3-甲基-1-己炔基-3-醇、3,5-二甲基-1-己炔基-3-醇、1-乙炔基-1-环己醇、甲基三(甲基丁炔氧基)硅烷和苯基三(甲基丁炔氧基)硅烷中的至少一种。The inhibitor is preferably 2-methyl-3-butynyl-2 alcohol, ethynyl cyclohexanol, methyl butynyl alcohol, 3-methyl-1-hexynyl-3-alcohol, 3,5 -Dimethyl-1-hexynyl-3-ol, 1-ethynyl-1-cyclohexanol, methyltris(methylbutynyloxy)silane and phenyltris(methylbutynyloxy) at least one of silanes.
上述低温硫化导热硅橡胶的制备方法,包含以下步骤:The preparation method of the above-mentioned low-temperature vulcanized heat-conducting silicone rubber comprises the following steps:
(1)将乙烯基硅生胶、改性导热填料、白炭黑和稀释剂共混得到组分A;(1) blending vinyl silicone raw rubber, modified thermally conductive filler, white carbon black and diluent to obtain component A;
(2)将组分A加到双辊开炼机的滚筒上,包辊后加入含氢硅油、铂催化剂和抑制剂后混炼,将混炼好的胶料经薄通后,得到低温硫化导热硅橡胶。(2) Add component A to the drum of the two-roll mill, add hydrogen-containing silicone oil, platinum catalyst and inhibitor after covering the rolls, and then mix, and pass through the mixed rubber to obtain low-temperature vulcanization Thermally conductive silicone rubber.
优选地,步骤(1)中所述的共混为将乙烯基硅生胶、改性导热填料、白炭黑和稀释剂加入到真空捏合机中于温度100~150℃,真空度0.06~0.1MPa,脱水共混30~70分钟。Preferably, the blending described in step (1) is to add vinyl silica gel, modified thermally conductive filler, white carbon black and diluent into a vacuum kneader at a temperature of 100-150°C and a vacuum degree of 0.06-0.1 MPa, dehydration and blending for 30-70 minutes.
优选地,步骤(2)中所述的混炼是指混炼10~30分钟;所述的薄通是指薄通5-8次。Preferably, the kneading in step (2) refers to kneading for 10 to 30 minutes; the thin pass refers to 5-8 times of thin pass.
本发明的制备方法及所得到的产物具有如下优点及有益效果:The preparation method of the present invention and the resulting product have the following advantages and beneficial effects:
(1)本发明使用硅烷偶联剂在200~250℃对导热填料进行改性,使凝聚态偶联剂变为气态偶联剂分子,在搅拌作用下,气态偶联剂分子与导热填料充分接触,产生了良好的改性效果;所制备的导热硅橡胶在硫化前粘度为35000~87000cps,具有良好的加工性能,硫化后硅橡胶的导热系数为1.68~2.78(W/m·k);(1) The present invention uses a silane coupling agent to modify the thermally conductive filler at 200-250°C, so that the condensed state coupling agent becomes a gaseous coupling agent molecule, and under the action of stirring, the gaseous coupling agent molecule and the thermally conductive filler are fully contact, resulting in a good modification effect; the prepared heat-conducting silicone rubber has a viscosity of 35,000-87,000 cps before vulcanization, and has good processing performance, and the thermal conductivity of the vulcanized silicone rubber is 1.68-2.78 (W/m k);
(2)本发明改性导热填料用量为123~208份/100份乙烯基硅生胶,硫化后导热硅橡胶的弹性膜量为6.0~8.5Mpa,表明硫化后导热硅橡胶具有良好的弹性;(2) The amount of the modified heat-conducting filler of the present invention is 123-208 parts/100 parts of vinyl silicone raw rubber, and the elastic film amount of the heat-conducting silicone rubber after vulcanization is 6.0-8.5Mpa, indicating that the heat-conducting silicone rubber after vulcanization has good elasticity;
(3)本发明制备的低温硫化导热硅橡胶在80~100℃下加热120-150分钟即可完全硫化。(3) The low-temperature vulcanized heat-conducting silicone rubber prepared by the present invention can be completely vulcanized by heating at 80-100° C. for 120-150 minutes.
具体实施方式detailed description
下面结合实施例对本发明作进一步详细的描述,但本发明的实施方式不限于此。The present invention will be further described in detail below in conjunction with examples, but the embodiments of the present invention are not limited thereto.
实施例1Example 1
(1)改性导热填料的制备:将150质量份粒径为5μm的氮化铝和5质量份硅烷偶联剂KH-550加入到不锈钢反应釜中,抽真空,真空度为0.1MPa。关闭高压反应釜上的所有进出口,对混合物料进行加热并低速搅拌,速度为100r/min,加热温度为220℃,时间为3小时,得到改性导热填料;(1) Preparation of modified thermally conductive filler: Add 150 parts by mass of aluminum nitride with a particle size of 5 μm and 5 parts by mass of silane coupling agent KH-550 into a stainless steel reaction kettle, and vacuumize to a degree of 0.1 MPa. Close all the inlets and outlets on the high-pressure reactor, heat the mixed material and stir at a low speed, the speed is 100r/min, the heating temperature is 220°C, and the time is 3 hours to obtain a modified thermally conductive filler;
(2)以质量份数计,将100份乙烯基摩尔含量为0.3%,25℃时粘度为10000cps的甲基乙烯基硅生胶、步骤(1)得到的改性导热填料155份、30份白炭黑(气相法二氧化硅)、30份乙烯基摩尔含量为5%,在25℃时粘度为500cps的端乙烯基硅油加入到真空捏合机中于温度120℃,真空度0.06MPa,脱水共混60分钟后得到组分A;(2) In terms of parts by mass, 100 parts of methyl vinyl silicon raw rubber with a vinyl molar content of 0.3% and a viscosity of 10000 cps at 25 ° C, 155 parts of modified thermally conductive fillers obtained in step (1), 30 parts White carbon black (fumed silicon dioxide), 30 parts of vinyl-terminated silicone oil with a vinyl molar content of 5% and a viscosity of 500 cps at 25°C were added to a vacuum kneader at a temperature of 120°C and a vacuum of 0.06MPa for dehydration. Component A was obtained after blending for 60 minutes;
(3)以质量份数计,将组分A加到双辊开炼机的滚筒上,包辊后加入2份含氢量为1wt%,粘度为340cps的甲基含氢硅油、0.1份铂催化剂(氯铂酸的0.5%的乙醇溶液)和0.05份甲基丁炔醇后混炼30分钟,将混炼好的胶料经8次薄通后,得到低温硫化导热硅橡胶。(3) In terms of parts by mass, component A is added to the cylinder of the two-roll mill, and after wrapping, add 2 parts of methyl hydrogen-containing silicone oil with a hydrogen content of 1wt% and a viscosity of 340cps, 0.1 part of platinum The catalyst (0.5% ethanol solution of chloroplatinic acid) and 0.05 part of methyl butynol were kneaded for 30 minutes, and the kneaded rubber was passed through 8 times to obtain low-temperature vulcanized heat-conducting silicone rubber.
实施例2Example 2
(1)改性导热填料的制备:将120质量份粒径为5μm的氧化铝和3质量份硅烷偶联剂KH-550加入到不锈钢反应釜中,抽真空,真空度为0.1MPa。关闭高压反应釜上的所有进出口,对混合物料进行加热并低速搅拌,速度为100r/min,加热温度为220℃,时间为3小时,得到改性导热填料;(1) Preparation of modified thermally conductive filler: Add 120 parts by mass of alumina with a particle size of 5 μm and 3 parts by mass of silane coupling agent KH-550 into a stainless steel reaction kettle, and vacuumize to a degree of 0.1 MPa. Close all the inlets and outlets on the high-pressure reactor, heat the mixed material and stir at a low speed, the speed is 100r/min, the heating temperature is 220°C, and the time is 3 hours to obtain a modified thermally conductive filler;
(2)以质量份数计,将100份乙烯基摩尔含量为0.3%,25℃时粘度为10000cps的甲基乙烯基硅生胶、步骤(1)得到的改性导热填料123份、30份白炭黑(气相法二氧化硅)、30份乙烯基摩尔含量为5%,在25℃时粘度为500cps的端乙烯基硅油加入到真空捏合机中于温度120℃,真空度0.06MPa,脱水共混60分钟后得到组分A;(2) In terms of parts by mass, 100 parts of methyl vinyl silicon raw rubber with a vinyl molar content of 0.3% and a viscosity of 10000cps at 25°C, 123 parts of modified thermally conductive fillers obtained in step (1), and 30 parts White carbon black (fumed silicon dioxide), 30 parts of vinyl-terminated silicone oil with a vinyl molar content of 5% and a viscosity of 500 cps at 25°C were added to a vacuum kneader at a temperature of 120°C and a vacuum of 0.06MPa for dehydration. Component A was obtained after blending for 60 minutes;
(3)以质量份数计,将组分A加到双辊开炼机的滚筒上,包辊后加入2份含氢量为1wt%,粘度为340cps的甲基含氢硅油、0.1份铂催化剂(氯铂酸的0.5%的乙醇溶液)和0.05份甲基丁炔醇后混炼30分钟,将混炼好的胶料经8次薄通后,得到低温硫化导热硅橡胶。(3) In terms of parts by mass, component A is added to the cylinder of the two-roll mill, and after wrapping, add 2 parts of methyl hydrogen-containing silicone oil with a hydrogen content of 1wt% and a viscosity of 340cps, 0.1 part of platinum The catalyst (0.5% ethanol solution of chloroplatinic acid) and 0.05 part of methyl butynol were kneaded for 30 minutes, and the kneaded rubber was passed through 8 times to obtain low-temperature vulcanized heat-conducting silicone rubber.
实施例3Example 3
(1)改性导热填料的制备:将200质量份粒径为5μm的氮化铝和8质量份硅烷偶联剂KH-550加入到不锈钢反应釜中,抽真空,真空度为0.1MPa。关闭高压反应釜上的所有进出口,对混合物料进行加热并低速搅拌,速度为100r/min,加热温度为220℃,时间为3小时,得到改性导热填料;(1) Preparation of modified thermally conductive filler: Add 200 parts by mass of aluminum nitride with a particle size of 5 μm and 8 parts by mass of silane coupling agent KH-550 into a stainless steel reaction kettle, and vacuumize to a degree of 0.1 MPa. Close all the inlets and outlets on the high-pressure reactor, heat the mixed material and stir at a low speed, the speed is 100r/min, the heating temperature is 220°C, and the time is 3 hours to obtain a modified thermally conductive filler;
(2)以质量份数计,将100份乙烯基摩尔含量为0.3%,25℃时粘度为10000cps的甲基乙烯基硅生胶、步骤(1)得到的改性导热填料208份、30份白炭黑(气相法二氧化硅)、30份乙烯基摩尔含量为5%,在25℃时粘度为500cps的端乙烯基硅油加入到真空捏合机中于温度120℃,真空度0.06MPa,脱水共混60分钟后得到组分A;(2) In terms of parts by mass, 100 parts of methyl vinyl silicon raw rubber with a vinyl molar content of 0.3% and a viscosity of 10000 cps at 25°C, 208 parts of modified thermally conductive fillers obtained in step (1), and 30 parts White carbon black (fumed silicon dioxide), 30 parts of vinyl-terminated silicone oil with a vinyl molar content of 5% and a viscosity of 500 cps at 25°C were added to a vacuum kneader at a temperature of 120°C and a vacuum of 0.06MPa for dehydration. Component A was obtained after blending for 60 minutes;
(3)以质量份数计,将组分A加到双辊开炼机的滚筒上,包辊后加入2份含氢量为1wt%,粘度为340cps的甲基含氢硅油、0.1份铂催化剂(氯铂酸的0.5%的乙醇溶液)和0.05份甲基丁炔醇后混炼30分钟,将混炼好的胶料经8次薄通后,得到低温硫化导热硅橡胶。(3) In terms of parts by mass, component A is added to the cylinder of the two-roll mill, and after wrapping, add 2 parts of methyl hydrogen-containing silicone oil with a hydrogen content of 1wt% and a viscosity of 340cps, 0.1 part of platinum The catalyst (0.5% ethanol solution of chloroplatinic acid) and 0.05 part of methyl butynol were kneaded for 30 minutes, and the kneaded rubber was passed through 8 times to obtain low-temperature vulcanized heat-conducting silicone rubber.
实施例4Example 4
(1)改性导热填料的制备:将150质量份粒径为5μm的氮化铝和5质量份硅烷偶联剂KH-550加入到不锈钢反应釜中,抽真空,真空度为0.1MPa。关闭高压反应釜上的所有进出口,对混合物料进行加热并低速搅拌,速度为100r/min,加热温度为220℃,时间为3小时,得到改性导热填料;(1) Preparation of modified thermally conductive filler: Add 150 parts by mass of aluminum nitride with a particle size of 5 μm and 5 parts by mass of silane coupling agent KH-550 into a stainless steel reaction kettle, and vacuumize to a degree of 0.1 MPa. Close all the inlets and outlets on the high-pressure reactor, heat the mixed material and stir at a low speed, the speed is 100r/min, the heating temperature is 220°C, and the time is 3 hours to obtain a modified thermally conductive filler;
(2)以质量份数计,将100份乙烯基摩尔含量为0.3%,25℃时粘度为10000cps的甲基乙烯基硅生胶、步骤(1)得到的改性导热填料155份、30份白炭黑(气相法二氧化硅)、30份乙烯基摩尔含量为5%,在25℃时粘度为500cps的端乙烯基硅油加入到真空捏合机中于温度120℃,真空度0.06MPa,脱水共混60分钟后得到组分A;(2) In terms of parts by mass, 100 parts of methyl vinyl silicon raw rubber with a vinyl molar content of 0.3% and a viscosity of 10000 cps at 25 ° C, 155 parts of modified thermally conductive fillers obtained in step (1), 30 parts White carbon black (fumed silicon dioxide), 30 parts of vinyl-terminated silicone oil with a vinyl molar content of 5% and a viscosity of 500 cps at 25°C were added to a vacuum kneader at a temperature of 120°C and a vacuum of 0.06MPa for dehydration. Component A was obtained after blending for 60 minutes;
(3)以质量份数计,将组分A加到双辊开炼机的滚筒上,包辊后加入2份含氢量为2wt%,粘度为200cps的甲基含氢硅油、0.1份铂催化剂(氯铂酸的0.5%的乙醇溶液)和0.05份甲基丁炔醇后混炼30分钟,将混炼好的胶料经8次薄通后,得到低温硫化导热硅橡胶。(3) In terms of parts by mass, component A is added to the cylinder of the two-roller mill, and 2 parts of hydrogen-containing silicone oil, 0.1 part of platinum, and 2 parts of hydrogen-containing silicone oil with a viscosity of 200 cps are added after wrapping The catalyst (0.5% ethanol solution of chloroplatinic acid) and 0.05 part of methyl butynol were kneaded for 30 minutes, and the kneaded rubber was passed through 8 times to obtain low-temperature vulcanized heat-conducting silicone rubber.
实施例5Example 5
(1)改性导热填料的制备:将150质量份粒径为5μm的氮化铝和5质量份硅烷偶联剂KH-560加入到不锈钢反应釜中,抽真空,真空度为0.05MPa。关闭高压反应釜上的所有进出口,对混合物料进行加热并低速搅拌,速度为60r/min,加热温度为200℃,时间为3小时,得到改性导热填料;(1) Preparation of modified thermally conductive filler: Add 150 parts by mass of aluminum nitride with a particle size of 5 μm and 5 parts by mass of silane coupling agent KH-560 into a stainless steel reaction kettle, and vacuumize to a degree of 0.05 MPa. Close all the inlets and outlets on the high-pressure reactor, heat the mixed material and stir at a low speed, the speed is 60r/min, the heating temperature is 200°C, and the time is 3 hours to obtain a modified thermally conductive filler;
(2)以质量份数计,将100份乙烯基摩尔含量为0.05%,25℃时粘度为30000cps的甲基乙烯基硅生胶、步骤(1)得到的改性导热填料155份、40份白炭黑(气相法二氧化硅)、40份乙烯基摩尔含量为5%,在25℃时粘度为500cps的端乙烯基硅油加入到真空捏合机中于温度150℃,真空度0.06MPa,脱水共混30分钟后得到组分A;(2) In terms of parts by mass, 100 parts of methyl vinyl silicon raw rubber with a vinyl molar content of 0.05% and a viscosity of 30000 cps at 25 ° C, 155 parts of modified thermally conductive fillers obtained in step (1), 40 parts White carbon black (fumed silicon dioxide), 40 parts of vinyl-terminated silicone oil with a vinyl molar content of 5%, and a viscosity of 500 cps at 25°C are added to a vacuum kneader at a temperature of 150°C and a vacuum of 0.06MPa, and dehydrated Component A was obtained after blending for 30 minutes;
(3)以质量份数计,将组分A加到双辊开炼机的滚筒上,包辊后加入3份含氢量为1wt%,粘度为340cps的甲基含氢硅油、0.3份铂催化剂(氯铂酸的0.5%的乙醇溶液)和0.1份甲基三(甲基丁炔氧基)硅烷后混炼30分钟,将混炼好的胶料经5次薄通后,得到低温硫化导热硅橡胶。(3) In terms of parts by mass, component A is added to the cylinder of the two-roller mill, and 3 parts of hydrogen-containing silicone oil, 0.3 parts of platinum, and 3 parts of hydrogen-containing silicone oil with a viscosity of 1 wt% and a viscosity of 340 cps are added after wrapping Catalyst (0.5% ethanol solution of chloroplatinic acid) and 0.1 part of methyl tris (methyl butynyloxy) silane were kneaded for 30 minutes, and the kneaded rubber was passed through 5 times to obtain low-temperature vulcanization Thermally conductive silicone rubber.
对比例1Comparative example 1
(1)以质量份数计,将100份乙烯基摩尔含量为0.3%,25℃时粘度为10000cps的甲基乙烯基硅生胶、150份粒径为5μm的氮化铝、30份白炭黑(气相法二氧化硅)、30份乙烯基摩尔含量为5%,在25℃时粘度为500cps的端乙烯基硅油加入到真空捏合机中于温度120℃,真空度0.06MPa,脱水共混60分钟后得到组分A;(1) In terms of parts by mass, 100 parts of methyl vinyl silicon raw rubber with a vinyl molar content of 0.3% and a viscosity of 10000 cps at 25 ° C, 150 parts of aluminum nitride with a particle size of 5 μm, and 30 parts of white carbon Black (fumed silica), 30 parts of vinyl-terminated silicone oil with a vinyl molar content of 5% and a viscosity of 500 cps at 25°C were added to a vacuum kneader at a temperature of 120°C and a vacuum degree of 0.06MPa, dehydration and blending Component A was obtained after 60 minutes;
(2)以质量份数计,将组分A加到双辊开炼机的滚筒上,包辊后加入2份含氢量为1wt%,粘度为340cps的甲基含氢硅油、0.1份铂催化剂(氯铂酸的0.5%的乙醇溶液)和0.05份甲基丁炔醇后混炼30分钟,将混炼好的胶料经8次薄通后,得到低温硫化导热硅橡胶。(2) In terms of parts by mass, component A is added to the cylinder of the two-roller mill, and 2 parts of hydrogen-containing silicone oil, 0.1 part of platinum, 0.1 part of platinum, and 2 parts of hydrogen-containing silicone oil with a hydrogen content of 1 wt % and a viscosity of 340 cps are added after wrapping The catalyst (0.5% ethanol solution of chloroplatinic acid) and 0.05 part of methyl butynol were kneaded for 30 minutes, and the kneaded rubber was passed through 8 times to obtain low-temperature vulcanized heat-conducting silicone rubber.
对比例2Comparative example 2
(1)以质量份数计,将100份乙烯基摩尔含量为0.3%,25℃时粘度为10000cps的甲基乙烯基硅生胶、150份粒径为5μm的氮化铝、5份硅烷偶联剂KH-550、30份白炭黑(气相法二氧化硅)、30份乙烯基摩尔含量为5%,在25℃时粘度为500cps的端乙烯基硅油加入到真空捏合机中于温度120℃,真空度0.06MPa,脱水共混60分钟后得到组分A;(1) In terms of parts by mass, 100 parts of methyl vinyl silicon raw rubber with a vinyl molar content of 0.3% and a viscosity of 10,000 cps at 25°C, 150 parts of aluminum nitride with a particle size of 5 μm, and 5 parts of silane Joint agent KH-550, 30 parts of white carbon black (fumed silica), 30 parts of vinyl-terminated silicone oil with a vinyl molar content of 5%, and a viscosity of 500 cps at 25 ° C were added to the vacuum kneader at a temperature of 120 ℃, vacuum degree 0.06MPa, dehydration and blending for 60 minutes to obtain component A;
(2)以质量份数计,将组分A加到双辊开炼机的滚筒上,包辊后加入2份含氢量为1wt%,粘度为340cps的甲基含氢硅油、0.1份铂催化剂(氯铂酸的0.5%的乙醇溶液)和0.05份甲基丁炔醇后混炼30分钟,将混炼好的胶料经8次薄通后,得到低温硫化导热硅橡胶。(2) In terms of parts by mass, component A is added to the cylinder of the two-roller mill, and 2 parts of hydrogen-containing silicone oil, 0.1 part of platinum, 0.1 part of platinum, and 2 parts of hydrogen-containing silicone oil with a hydrogen content of 1 wt % and a viscosity of 340 cps are added after wrapping The catalyst (0.5% ethanol solution of chloroplatinic acid) and 0.05 part of methyl butynol were kneaded for 30 minutes, and the kneaded rubber was passed through 8 times to obtain low-temperature vulcanized heat-conducting silicone rubber.
对比例3Comparative example 3
(1)改性导热填料的制备:将150质量份粒径为5μm的氮化铝和5质量份硅烷偶联剂KH-550加入到不锈钢反应釜中,抽真空,真空度为0.1MPa。关闭高压反应釜上的所有进出口,对混合物料进行加热并低速搅拌,速度为100r/min,加热温度为220℃,时间为3小时,得到改性导热填料;(1) Preparation of modified thermally conductive filler: Add 150 parts by mass of aluminum nitride with a particle size of 5 μm and 5 parts by mass of silane coupling agent KH-550 into a stainless steel reaction kettle, and vacuumize to a degree of 0.1 MPa. Close all the inlets and outlets on the high-pressure reactor, heat the mixed material and stir at a low speed, the speed is 100r/min, the heating temperature is 220°C, and the time is 3 hours to obtain a modified thermally conductive filler;
(2)以质量份数计,将100份乙烯基摩尔含量为0.3%,25℃时粘度为10000cps的甲基乙烯基硅生胶、步骤(1)得到的改性导热填料155份、30份乙烯基摩尔含量为5%,在25℃时粘度为500cps的端乙烯基硅油加入到真空捏合机中于温度120℃,真空度0.06MPa,脱水共混60分钟后得到组分A;(2) In terms of parts by mass, 100 parts of methyl vinyl silicon raw rubber with a vinyl molar content of 0.3% and a viscosity of 10000 cps at 25 ° C, 155 parts of modified thermally conductive fillers obtained in step (1), 30 parts Vinyl-terminated silicone oil with a vinyl molar content of 5% and a viscosity of 500 cps at 25°C was added to a vacuum kneader at a temperature of 120°C and a vacuum of 0.06MPa, and dehydration and blending for 60 minutes to obtain component A;
(3)以质量份数计,将组分A加到双辊开炼机的滚筒上,包辊后加入2份含氢量为1wt%,粘度为340cps的甲基含氢硅油、0.1份铂催化剂(氯铂酸的0.5%的乙醇溶液)和0.05份甲基丁炔醇后混炼30分钟,将混炼好的胶料经8次薄通后,得到低温硫化导热硅橡胶。(3) In terms of parts by mass, component A is added to the cylinder of the two-roll mill, and after wrapping, add 2 parts of methyl hydrogen-containing silicone oil with a hydrogen content of 1wt% and a viscosity of 340cps, 0.1 part of platinum The catalyst (0.5% ethanol solution of chloroplatinic acid) and 0.05 part of methyl butynol were kneaded for 30 minutes, and the kneaded rubber was passed through 8 times to obtain low-temperature vulcanized heat-conducting silicone rubber.
将实施例1~5和对比例1~3所制备的硅橡胶在80℃下加热120分钟,得到硫化的硅橡胶,所得硅橡胶在硫化前及硫化后的性能参数如表1所示。The silicone rubbers prepared in Examples 1-5 and Comparative Examples 1-3 were heated at 80° C. for 120 minutes to obtain vulcanized silicone rubbers. The performance parameters of the obtained silicone rubbers before and after vulcanization are shown in Table 1.
表1实施例及对比例的导热硅橡胶材料性能测试结果Table 1 embodiment and the thermal conductive silicone rubber material performance test result of comparative example
由表1的实施例1和对比例1、2可知,使用本发明提供的导热填料改性方法改性导热填料,所制备的导热硅橡胶具有较高的导热系数。当改性导热填料用量为123~208份/100份乙烯基硅生胶时,硫化后导热硅橡胶的弹性膜量为6.0~8.5Mpa,表明硫化后导热硅橡胶具有良好的弹性。硫化之前,粘度为35000~87000cps,具有良好的加工性能。由对比例1与对比例3的结果可知,制备导热硅橡胶的过程中,少量的白炭黑对导热硅橡胶的拉伸强度具有重要的作用。这是由于白炭黑表面的羟基与硅橡胶形成了物理或化学结合,在白炭黑表面形成硅橡胶分子吸附层,构成气相法白炭黑粒子与硅橡胶分子交联成三维网络结构,从而起到补强作用,提高了拉伸强度。From Example 1 and Comparative Examples 1 and 2 in Table 1, it can be seen that the thermally conductive silicone rubber prepared by using the thermally conductive filler modification method provided by the present invention to modify the thermally conductive filler has a relatively high thermal conductivity. When the amount of the modified heat-conducting filler is 123-208 parts/100 parts vinyl silicone raw rubber, the elastic film content of the heat-conducting silicone rubber after vulcanization is 6.0-8.5Mpa, indicating that the heat-conducting silicone rubber after vulcanization has good elasticity. Before vulcanization, the viscosity is 35000~87000cps, which has good processability. From the results of Comparative Example 1 and Comparative Example 3, it can be known that a small amount of white carbon black plays an important role in the tensile strength of the thermally conductive silicone rubber during the preparation of the thermally conductive silicone rubber. This is because the hydroxyl groups on the surface of the silica form a physical or chemical combination with the silicone rubber, forming a molecular adsorption layer of silicone rubber on the surface of the silica, forming a three-dimensional network structure between the fumed silica particles and the silicone rubber molecules. Play a reinforcing role, improve the tensile strength.
上述实施例为本发明较佳的实施方式,但本发明的实施方式并不受上述实施例的限制,其它的任何未背离本发明的精神实质与原理下所作的改变、修饰、替代、组合、简化,均应为等效的置换方式,都包含在本发明的保护范围之内。The above-mentioned embodiment is a preferred embodiment of the present invention, but the embodiment of the present invention is not limited by the above-mentioned embodiment, and any other changes, modifications, substitutions, combinations, Simplifications should be equivalent replacement methods, and all are included in the protection scope of the present invention.
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