CN104909223A - Intelligent automatic table-type encapsulation device and use method - Google Patents
Intelligent automatic table-type encapsulation device and use method Download PDFInfo
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- CN104909223A CN104909223A CN201510289538.3A CN201510289538A CN104909223A CN 104909223 A CN104909223 A CN 104909223A CN 201510289538 A CN201510289538 A CN 201510289538A CN 104909223 A CN104909223 A CN 104909223A
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- wrapping machine
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Abstract
The invention discloses an intelligent automatic table-type encapsulation device and a use method. The intelligent automatic table-type encapsulation device comprises a footstand, a base fixing plate, a belt tension device, a bearing block, a synchronous pulley fixing seat, a synchronous belt device, a cushion, a multi-degree of freedom clamp fixing device, a quick clamp, a first fixing plate, an automobile wire harnesses, a control box, a handheld type automatic encapsulation machine clamp, a motor, a synchronous belt connecting device, a motor fixing seat, a second fixing plate, a travel switch, a linear bearing, a chromium-plating optical shaft, a third fixing plate, a table-type encapsulation machine base and a fourth fixing plate. The intelligent automatic table-type encapsulation device has the advantages that requirements of different factories on different wire harness encapsulation techniques can be met; convenience and quickness are achieved, and relative adjustment can be performed according to different wire harnesses; one machine with dual purposes is achieved actually, and the applicability of the table-type encapsulation device is largely improved; the controllability of encapsulation is ensured, and the encapsulation quality is improved.
Description
Technical field
The invention belongs to field of machinery automation, be specifically related to a kind of intelligent desk-top automatic tape-wrapping equipment and using method.The present invention mainly discloses a kind of can passing through and manually arranges the pressing rate of certain encapsulate, the series of parameters such as material, width, the thickness of wire harness, the speed of encapsulate of adhesive tape, realize a kind of mechanical equipment and the using method thereof of automatic tape-wrapping.
Background technology
At auto trade, wire harness encapsulate is the industry of transformation of not uniquely being automated, and in current factory, the mode of false twist's adhesive tape encapsulates wire harness, encapsulate etc., to reach binding, anticreep, anti-aging, anti-corrosion effect.The labour intensity of workman is large, efficiency is low, is unfavorable for modern production.Therefore, people are in the urgent need to inventing a kind of automatic Wiring apparatus to improve the labour intensity of workman, to improve the production efficiency of factory.For this reason, Zhuji Zhong Ao automation equipment Co., Ltd proposes a kind of hand-held automatic tape-wrapping machine.This rubber coating machine carries out encapsulate by workman is hand-held, can improve the efficiency of workman greatly.But, along with the development of society and the raising of cost of labor, the cry of people to auto trade full-automation is more and more higher, and market lacks so a kind of automatic equipment, for this reason, Zhuji Zhong Ao automation equipment Co., Ltd independent development desk-top automatic tape-wrapping machine of a kind of intellectuality disclose its using method.Its exploitation can not only liberate mankind both hands greatly, improves the efficiency of encapsulate, the more important thing is, its can avoid the difference of the encapsulate produced because of some human elements such as sex, skill level of workman by actv., greatly enhances the quality of encapsulate.
Summary of the invention
The object of the invention is for the deficiencies in the prior art, a kind of intelligent desk-top automatic tape-wrapping equipment is provided.
The present invention includes runners, base fixing plate, belt stretcher, bearing seat, synchronous pulley permanent seat, synchronous belt device, cushion rubber, multiple degree of freedom fixture fixing device, quick-speed jigs, the first adapter plate, automotive wire bundle, control capsule, hand-held automatic tape-wrapping machine clamp, motor, Timing Belt connecting device, motor fixing seat, the second adapter plate, travel switch, linear bearing, chromium plating optical axis, the 3rd adapter plate, desk-top rubber coating machine base, the 4th adapter plate;
Four runners are arranged on base fixing plate lower surface; Desk-top rubber coating machine base is rectangular, and centre has rectangular through slot, is fixed on base fixing plate; First adapter plate, the second adapter plate, the 3rd adapter plate and the 4th adapter plate growth bar shaped, be fixed on desk-top rubber coating machine base, and the two ends of four adapter plates are all connected with the two ends of desk-top rubber coating machine base rectangular through slot; A multiple degree of freedom fixture fixing device is fixed on the 3rd adapter plate, and two cushion rubbers are fixed on the 3rd adapter plate medial surface, and another degree of freedom fixture fixing device is fixed on the second adapter plate, and another two each and every one cushion rubbers are fixed on the second adapter plate medial surface; And the multiple degree of freedom fixture fixing device be arranged on the 3rd adapter plate is between two cushion rubbers; The position of the multiple degree of freedom fixture fixing device that the second adapter plate is arranged and two cushion rubbers is corresponding with the multiple degree of freedom fixture fixing device that the 3rd adapter plate is arranged and cushion rubber position;
Two quick-speed jigs are movably connected on multiple degree of freedom fixture fixing device respectively by screw, and after turning on screw, quick-speed jigs slides up and down along multiple degree of freedom fixture fixing device; Two linear bearings, hand-held automatic tape-wrapping machine clamps are fixed on the first adapter plate, and hand-held automatic tape-wrapping machine clamp is arranged in the middle of two linear bearings; Hand-held automatic tape-wrapping machine is settled in the clamping cavity of hand-held automatic tape-wrapping machine clamp; Two chromium plating optical axises through after linear bearing, its two ends are arranged on the first adapter plate and the second adapter plate by bearing seat respectively; Motor is fixed on desk-top rubber coating machine base by motor fixing seat;
Synchronous belt device is strip shape belt, connects into endless-belt by Timing Belt connecting device; Synchronous pulley permanent seat is fixed on the 4th adapter plate; Synchronous belt device one end is connected with synchronous pulley permanent seat, and the other end is connected with motor output shaft; Control capsule is arranged on desk-top rubber coating machine base, and with motor wired connection, with the wireless connections of hand-held automatic tape-wrapping machine; Automotive wire bundle is through after the working portion holding formula automatic tape-wrapping machine, and its two ends are clamped on two quick-speed jigs; Two travel switches are arranged on inside the rectangular through slot of desk-top rubber coating machine base, and parallel with chromium plating optical axis.
A using method for the desk-top automatic tape-wrapping equipment of intellectuality, comprises the steps:
Step 1, adhesive tape load hand-held automatic tape-wrapping machine fast;
Step 2, hand-held automatic tape-wrapping machine to be fixed in the clamping cavity of hand-held automatic tape-wrapping machine clamp, and fastening;
Step 3, needed for automotive wire bundle the controling parameters of technological requirement regulable control box;
Step 4, regulate the clamping angle and direction of quick-speed jigs by multiple degree of freedom fixture fixing device, thus ensure the relative position relation of automotive wire bundle and hand-held automatic tape-wrapping machine working portion;
Step 5, automotive wire bundle be fixed in hand-held automatic tape-wrapping machine and clamp at two ends with quick-speed jigs;
The control key of step 6, startup control capsule, hand-held automatic tape-wrapping machine carries out encapsulate, if occur abnormal, can send alarm sound and warning light in control capsule, now press and suddenly stop button; Remove extremely, unclamp and suddenly stop button, continue operation by reset key; After operation, open two quick-speed jigs, take off automotive wire bundle, fulfil assignment.
Of the present inventionly usefully to be described as follows:
Programmable operations interface is had, the parameter that we can be relevant according to the actual requirement input of wire harness encapsulate in control capsule of the present invention, as: the pressing rate of encapsulate, the width of adhesive tape, the diameter etc. of wire harness.The conformability of encapsulate quality can be ensured, meet the requirement of different manufacturers to different wire harness encapsulate technique.
Multiple degree of freedom fixture fixing device of the present invention can the locus of free adjustment quick-speed jigs, can ensure the relative position relation of automotive wire bundle and hand-held automatic tape-wrapping machine working portion.Convenient and swift, can make corresponding adjustment according to wire harness difference, scope on probation is wider.
Quick-speed jigs of the present invention can change the wire harness of required parcel quickly and easily.And its front end adopts rubber pressure line terminal, has disperseed pressure to a great extent, has protected wire harness, be conducive to the quality improving encapsulate.
Hand-held automatic tape-wrapping machine clamp of the present invention can fill quickly and easily gets hand-held automatic tape-wrapping machine, can use as hand-held set after taking off, operate under being applicable to line, realize real dual-use, improve the applicability of this desk-top automatic tape-wrapping equipment greatly.
Travel switch of the present invention can ensure when linear bearing moves to one end of desk-top encapsulate equipment, triggers travel switch, stops encapsulate process.Ensure that the controllability of encapsulate, improve the quality of encapsulate.
Accompanying drawing explanation
Fig. 1 is schematic diagram a of the present invention;
Fig. 2 is schematic diagram b of the present invention;
Fig. 3 is front elevational schematic c of the present invention;
Fig. 4 is schematic top plan view d of the present invention.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention will be further described.
As shown in Figure 1 to 4, a kind of intelligent desk-top automatic tape-wrapping equipment, comprise runners 1, base fixing plate 2, belt stretcher 3, bearing seat 4, synchronous pulley permanent seat 5, synchronous belt device 6, cushion rubber 7, multiple degree of freedom fixture fixing device 8, quick-speed jigs 9, first adapter plate 10, automotive wire bundle 11, hand-held automatic tape-wrapping machine 12, control capsule 13, hand-held automatic tape-wrapping machine clamp 14, motor 15, Timing Belt connecting device 16, motor fixing seat 17, second adapter plate 18, travel switch 19, linear bearing 20, chromium plating optical axis 21, 3rd adapter plate 22, desk-top rubber coating machine base 23, 4th adapter plate 24.
Four runners 1 are arranged on base fixing plate 2 lower surface.Desk-top rubber coating machine base 23 is rectangular, and centre has rectangular through slot, is fixed on base fixing plate 2.First adapter plate 10, second adapter plate 18, the 3rd adapter plate 22 and the 4th adapter plate 24 are grown up bar shaped, be fixed on desk-top rubber coating machine base 23, and the two ends of four adapter plates are all connected with the two ends of desk-top rubber coating machine base rectangular through slot; A multiple degree of freedom fixture fixing device 8 is fixed on the 3rd adapter plate 22, two cushion rubbers 7 are fixed on the 3rd adapter plate 22 medial surface, another degree of freedom fixture fixing device 8 is fixed on the second adapter plate 18, and another two each and every one cushion rubbers 7 are fixed on the second adapter plate 18 medial surface; And the multiple degree of freedom fixture fixing device 8 be arranged on the 3rd adapter plate 22 is between two cushion rubbers 7; The multiple degree of freedom fixture fixing device 8 that second adapter plate 18 is arranged and the position of two cushion rubbers 7 corresponding with the multiple degree of freedom fixture fixing device 8 that the 3rd adapter plate 22 is arranged and cushion rubber 7 position;
Two quick-speed jigs 9 are movably connected on multiple degree of freedom fixture fixing device 8 respectively by screw, and after turning on screw, quick-speed jigs 9 slides up and down along multiple degree of freedom fixture fixing device 8; Two linear bearings 20, hand-held automatic tape-wrapping machine clamps 14 are fixed on the first adapter plate 10, and hand-held automatic tape-wrapping machine clamp 14 is arranged in the middle of two linear bearings 20; Hand-held automatic tape-wrapping machine 12 is placed in the clamping cavity of hand-held automatic tape-wrapping machine clamp 14; Two chromium plating optical axises 21 through after linear bearing 20, its two ends are arranged on the first adapter plate 10 and the second adapter plate 18 by bearing seat 4 respectively; Motor 15 is fixed on desk-top rubber coating machine base 23 by motor fixing seat 17;
Synchronous belt device 6 is strip shape belt, connects into endless-belt by Timing Belt connecting device 16; Synchronous pulley permanent seat 5 is fixed on the 4th adapter plate 24; Synchronous belt device 6 one end is connected with synchronous pulley permanent seat 5, and the other end is connected with motor 15 output shaft; Control capsule 13 is arranged on desk-top rubber coating machine base 23, and with motor 15 wired connection, with hand-held automatic tape-wrapping machine 12 wireless connections; Automotive wire bundle 11 is through after the working portion holding formula automatic tape-wrapping machine 12, and its two ends are clamped on two quick-speed jigs 9.Two travel switches are arranged on inside the rectangular through slot of desk-top rubber coating machine base 23, and parallel with chromium plating optical axis 21.
Described runners 1 is arranged under base fixing plate 2 by fastening, plays effect that is fixing and protection to whole desk-top automatic tape-wrapping equipment.Base fixing plate 2, as motherboard, is played a supporting role to other parts.Described belt stretcher 3 can regulate the distance of synchronous pulley permanent seat 5 and motor shaft, thus stretch pulley.Described synchronous pulley permanent seat 5 can not only fix synchronous pulley, and can two-freedom adjustable.Described two cushion rubbers 7 can protect the first adapter plate 10 can not encounter the 3rd adapter plate 22 and the second adapter plate 1.Described motor 15 can produce different transmission speeds according to the control command of control capsule 13, transmission speed is transmitted by synchronous belt device 6, and then drive the hand-held automatic tape-wrapping machine clamp 14 on the first adapter plate 10 to move according to different speed, thus control the rate travel of hand-held automatic tape-wrapping machine 12, simultaneously, control capsule 13 controls the rotative speed of hand-held automatic tape-wrapping machine 12 by transmission over radio, thus ensures the requirement of different wire harness to encapsulate quality.Described multiple degree of freedom fixture fixing device 8 can the locus of free adjustment quick-speed jigs 9, thus have adjusted the locus of automotive wire bundle 11.By the locus of automotive wire bundle 11, ensure the relative position relation of automotive wire bundle 11 and hand-held automatic tape-wrapping machine 12 working portion.Described quick-speed jigs 9 can change the automotive wire bundle 11 of required parcel quickly and easily.Described hand-held automatic tape-wrapping machine clamp 14 can fill quickly and easily gets hand-held automatic tape-wrapping machine 12.Described linear bearing 20 can be followed the first adapter plate 10 and be moved, and namely linear bearing 20 can move freely on chromium plating optical axis 21.Described travel switch 19 can ensure when linear bearing 20 is near the second adapter plate or the 3rd adapter plate, triggers travel switch, stops moving processes.
A using method for the desk-top automatic tape-wrapping equipment of intellectuality, comprises the steps:
Step 1, adhesive tape load hand-held automatic tape-wrapping machine 12 fast.
Step 2, hand-held automatic tape-wrapping machine 12 to be fixed in the clamping cavity of hand-held automatic tape-wrapping machine clamp 14, and fastening.
Step 3, needed for automotive wire bundle the controling parameters of technological requirement regulable control box 13.
Step 4, regulated the clamping angle and direction of quick-speed jigs 9 by multiple degree of freedom fixture fixing device 8, thus ensure the relative position relation of automotive wire bundle 11 and hand-held automatic tape-wrapping machine 12 working portion.
Step 5, automotive wire bundle 11 be fixed in hand-held automatic tape-wrapping machine 12 and clamp at two ends with quick-speed jigs 9.
The control key of step 6, startup control capsule 13, hand-held automatic tape-wrapping machine 12 carries out encapsulate, if occur abnormal, can send alarm sound and warning light in control capsule 13, now press and suddenly stop button; Remove extremely, unclamp and suddenly stop button, continue operation by reset key.After operation, open two quick-speed jigs 9, take off automotive wire bundle, fulfil assignment.
When this desk-top automatic tape-wrapping machine uses as hand-held rubber coating machine, only need to open hand-held automatic tape-wrapping machine clamp 14, take off hand-held automatic tape-wrapping machine 12, the encapsulate under carrying out line that can be energized operates.
Claims (2)
1. the desk-top automatic tape-wrapping equipment of intellectuality, is characterized in that comprising runners, base fixing plate, belt stretcher, bearing seat, synchronous pulley permanent seat, synchronous belt device, cushion rubber, multiple degree of freedom fixture fixing device, quick-speed jigs, the first adapter plate, automotive wire bundle, control capsule, hand-held automatic tape-wrapping machine clamp, motor, Timing Belt connecting device, motor fixing seat, the second adapter plate, travel switch, linear bearing, chromium plating optical axis, the 3rd adapter plate, desk-top rubber coating machine base, the 4th adapter plate;
Four runners are arranged on base fixing plate lower surface; Desk-top rubber coating machine base is rectangular, and centre has rectangular through slot, is fixed on base fixing plate; First adapter plate, the second adapter plate, the 3rd adapter plate and the 4th adapter plate growth bar shaped, be fixed on desk-top rubber coating machine base, and the two ends of four adapter plates are all connected with the two ends of desk-top rubber coating machine base rectangular through slot; A multiple degree of freedom fixture fixing device is fixed on the 3rd adapter plate, and two cushion rubbers are fixed on the 3rd adapter plate medial surface, and another degree of freedom fixture fixing device is fixed on the second adapter plate, and another two each and every one cushion rubbers are fixed on the second adapter plate medial surface; And the multiple degree of freedom fixture fixing device be arranged on the 3rd adapter plate is between two cushion rubbers; The position of the multiple degree of freedom fixture fixing device that the second adapter plate is arranged and two cushion rubbers is corresponding with the multiple degree of freedom fixture fixing device that the 3rd adapter plate is arranged and cushion rubber position;
Two quick-speed jigs are movably connected on multiple degree of freedom fixture fixing device respectively by screw, and after turning on screw, quick-speed jigs slides up and down along multiple degree of freedom fixture fixing device; Two linear bearings, hand-held automatic tape-wrapping machine clamps are fixed on the first adapter plate, and hand-held automatic tape-wrapping machine clamp is arranged in the middle of two linear bearings; Hand-held automatic tape-wrapping machine is settled in the clamping cavity of hand-held automatic tape-wrapping machine clamp; Two chromium plating optical axises through after linear bearing, its two ends are arranged on the first adapter plate and the second adapter plate by bearing seat respectively; Motor is fixed on desk-top rubber coating machine base by motor fixing seat;
Synchronous belt device is strip shape belt, connects into endless-belt by Timing Belt connecting device; Synchronous pulley permanent seat is fixed on the 4th adapter plate; Synchronous belt device one end is connected with synchronous pulley permanent seat, and the other end is connected with motor output shaft; Control capsule is arranged on desk-top rubber coating machine base, and with motor wired connection, with the wireless connections of hand-held automatic tape-wrapping machine; Automotive wire bundle is through after the working portion holding formula automatic tape-wrapping machine, and its two ends are clamped on two quick-speed jigs; Two travel switches are arranged on inside the rectangular through slot of desk-top rubber coating machine base, and parallel with chromium plating optical axis.
2. the using method of the desk-top automatic tape-wrapping equipment of a kind of intellectuality as claimed in claim 1, is characterized in that comprising the steps:
Step 1, adhesive tape load hand-held automatic tape-wrapping machine fast;
Step 2, hand-held automatic tape-wrapping machine to be fixed in the clamping cavity of hand-held automatic tape-wrapping machine clamp, and fastening;
Step 3, needed for automotive wire bundle the controling parameters of technological requirement regulable control box;
Step 4, regulate the clamping angle and direction of quick-speed jigs by multiple degree of freedom fixture fixing device, thus ensure the relative position relation of automotive wire bundle and hand-held automatic tape-wrapping machine working portion;
Step 5, automotive wire bundle be fixed in hand-held automatic tape-wrapping machine and clamp at two ends with quick-speed jigs;
The control key of step 6, startup control capsule, hand-held automatic tape-wrapping machine carries out encapsulate, if occur abnormal, can send alarm sound and warning light in control capsule, now press and suddenly stop button; Remove extremely, unclamp and suddenly stop button, continue operation by reset key; After operation, open two quick-speed jigs, take off automotive wire bundle, fulfil assignment.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510289538.3A CN104909223B (en) | 2015-05-29 | 2015-05-29 | Intelligent automatic table-type encapsulation device and use method |
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| CN201510289538.3A CN104909223B (en) | 2015-05-29 | 2015-05-29 | Intelligent automatic table-type encapsulation device and use method |
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| CN104909223B CN104909223B (en) | 2017-01-18 |
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| CN107658066A (en) * | 2017-09-22 | 2018-02-02 | 太仓市林源电线电缆有限公司 | It is a kind of to be used for gluing device of the cable processing with illumination functions |
| CN108591681A (en) * | 2018-06-06 | 2018-09-28 | 胡梦婷 | A kind of pipeline corrosion protection processing equipment and its anticorrosion treatment technology |
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| CN104909223B (en) | 2017-01-18 |
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Denomination of invention: An Intelligent Desktop automatic glue wrapping equipment and its application method Effective date of registration: 20211126 Granted publication date: 20170118 Pledgee: Taozhu sub branch of Zhejiang Zhuji Rural Commercial Bank Co., Ltd Pledgor: ZHUJI CANU AUTOMATION EQUIPMENT CO.,LTD. Registration number: Y2021980013215 |