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CN104898525A - Data acquisition device, data acquisition system and data acquisition method - Google Patents

Data acquisition device, data acquisition system and data acquisition method Download PDF

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Publication number
CN104898525A
CN104898525A CN201510329889.2A CN201510329889A CN104898525A CN 104898525 A CN104898525 A CN 104898525A CN 201510329889 A CN201510329889 A CN 201510329889A CN 104898525 A CN104898525 A CN 104898525A
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China
Prior art keywords
data
port
memory
data collector
data acquisition
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CN201510329889.2A
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Chinese (zh)
Inventor
王舒颜
王志刚
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Shanghai Beigong Guangxiang Electrical Technology Co Ltd
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Shanghai Beigong Guangxiang Electrical Technology Co Ltd
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Priority to CN201510329889.2A priority Critical patent/CN104898525A/en
Publication of CN104898525A publication Critical patent/CN104898525A/en
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    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/04Programme control other than numerical control, i.e. in sequence controllers or logic controllers
    • G05B19/042Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors

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  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Automation & Control Theory (AREA)
  • Information Transfer Between Computers (AREA)

Abstract

The invention provides a data acquisition device, a data acquisition system and a data acquisition method in order to solve communication compatibility between apparatuses in different brands and kinds and the data acquisition device and local management and remote monitoring of acquired data. The data acquisition device comprises multiple ports, a data acquisition unit, a first memory, and a processor. The multiple ports can be connected with multiple apparatuses respectively. The data acquisition unit is used for acquiring data from the multiple ports. Multiple driving programs for driving the multiple ports respectively and multiple port parameters are stored in the first memory. The processor is configured to operate the multiple ports, the data acquisition unit, and the first memory. According to the brand and the kind of the apparatus connected with each of the multiple ports, the processor calls corresponding driving program and port parameter stored in the first memory in order to drive each port and configure the corresponding port parameter, thereby enabling the data acquisition unit to be capable of acquiring the data from the multiple ports.

Description

A kind of data collector, data acquisition system (DAS) and collecting method
Technical field
The present invention relates to data processing field, be specifically related to a kind of data collector, data acquisition system (DAS) and collecting method.
Background technology
The raising of industrial automation level depends on a large amount of field apparatuss, and the thing followed is the data message how better management and use collect from these equipment.Plant informationization is built, and needs to gather the data that various equipment is in operation, arranges, analyzes, stores and form various chart, visualized graphs to these data, so that supvr understands in detail and the situation such as the operation of production control line, system cloud gray model.
More currently marketed data acquisition products, generally based on module, this module mainly realizes the data acquisition of the commercial unit of single communication protocol standard, the data cube computation host computer gathered realizes the management to data, such as Modbus capture card module, Profibus capture card module, serial ports RS232/485 acquisition module etc., this generic module is when for commercial unit data acquisition, collection and the management that just can complete data must be combined with host computer PC, if when multiple device data acquisition, need to increase acquisition module, even increase host computer, so both improve failure rate and turn increase input cost, this generic module is when for other commercial unit data acquisition in addition, can only realize the physical connection between them and can not set up communication, and this situation often needs senior staff's programming apparatus driver, just can complete realizing data acquisition.Invent a kind of unit fexible unit in sum, for gathering the data of the commercial unit of different brands and different communication protocol and managing in local or the enterprising line pipe in internet data.
Summary of the invention
The invention provides a kind of data collector, data acquisition system (DAS) and collecting method, which solve the communication compatibling problem between the equipment of different brands and kind and data collector, and solve the local management of institute's image data and the technical matters of remote monitoring.
In order to solve the problems of the technologies described above, the present invention realizes by the following technical solutions:
A kind of data collector, it comprises: multiple port, and it can be connected to multiple equipment respectively; Data acquisition unit, it is for gathering the data from described multiple port; First memory, it stores the multiple driver and multiple port parameter that are respectively used to drive described multiple port; Processor, it is configured to operate described multiple port, described data acquisition unit and described first memory respectively, the brand of the described equipment connected according to each port in described multiple port and kind, call and be stored in corresponding described driver in described first memory and described port parameter, to drive each port described and to configure corresponding port parameter, thus make described data acquisition unit can gather described data from described multiple port.
Further, according to data collector of the present invention, also comprise Data Format Transform unit, described Data Format Transform unit is used for the translation data described data collected being converted to the form that described data collector can identify.
The second memory for storing described translation data is also comprised according to data collector of the present invention.
The network port with internet communication is also comprised according to data collector of the present invention.
Described translation data can be synchronized to the ftp server in described internet by the described network port.
Also store E-Mail Manager in described first memory, described E-Mail Manager can be sent to gathered described data in the mail server in described internet by the described network port.
Described multiple port comprises expansion bus interface, and described expansion bus interface can connect the optional equipment of user.
The optional equipment of described user is base station modem, and gathered described data can be sent to the mobile communication equipment of user by described base station modem in the mode of SMS messaging.
Data collector according to the present invention also comprises USB interface.
Described USB interface is connected to described second memory.
According to data acquisition system (DAS) of the present invention, it comprises: data collector as above; And inking device, described inking device communicates with described data collector, and it is for driving described multiple driver of described multiple port and described multiple port parameter to be written in described first memory by being used for.
According to collecting method of the present invention, it comprises the steps: the multiple ports multiple equipment being connected to respectively data collector; Multiple driver of described multiple port and multiple port parameter is driven to be written in the first memory of described data collector by being used for; The brand of the described equipment connected according to each port in described multiple port and kind, call and be stored in corresponding driver in described first memory and corresponding port parameter; Drive each port described by corresponding driver and configure corresponding port parameter; By the data acquisition unit acquires of described data collector from the data of each port described.
By technique scheme of the present invention, following technique effect can be realized:
1. the present invention is owing to being provided with abundant port, and store the multiple driver and port parameter that drive multiple port respectively in its first memory, the brand of the described equipment connected according to each port in described multiple port and kind, by calling corresponding driver and port parameter to drive described multiple port respectively and configured port parameter, thus gather the data being connected to multiple equipment of described multiple port respectively, so the present invention can gather the data coming from different brands and different types of equipment simultaneously, achieve the equipment of different brands with kind and the compatibility that communicates of data collector of the present invention.
2. the present invention is due to can by acquired data storage in second memory, so user can after image data, local management is carried out to image data, such as carry out analyzing, monitor and illustrating, to follow the tracks of production run, allow user have at fingertips to production monitoring, production maintenance, quality control, thus reduce cost.
3. the present invention is owing to can to upload to the ftp server in internet by image data by the network port, or image data is notified user in the mode of mail or note, so conventional automated equipment can be made to be connected with internet seamless, telemanagement and the monitoring of industrial automation equipment can be carried out, thus improve efficiency.
Accompanying drawing explanation
Fig. 1 shows the basic configuration schematic diagram of data collector according to an embodiment of the invention.
Fig. 2 shows the concrete configuration schematic diagram of data collector according to other embodiments of the invention.
Fig. 3 shows data collector according to an embodiment of the invention sends image data configuration schematic diagram by mail and SMS messaging.
Fig. 4 shows the process flow diagram of collecting method according to an embodiment of the invention.
Fig. 5 shows the process flow diagram of the collecting method according to other embodiments of the invention.
Embodiment
Below, the specific embodiment of the present invention is specifically described with reference to the accompanying drawings.
One, the configuration of data collector
1, the basic configuration example of data collector
Fig. 1 illustrates the basic configuration schematic diagram of data collector according to an embodiment of the invention.Data collector 10 according to an embodiment of the invention, it comprises:
Multiple port one ~ n, it can be connected to multiple equipment 1 ~ n respectively;
Data acquisition unit 20, it is for gathering the data from described multiple port one ~ n;
First memory 30, it stores the multiple driver 1 ~ n and multiple port parameter 1 ~ n that are respectively used to drive described multiple port one ~ n;
Processor 40, it is configured to operate described multiple port one ~ n, described data acquisition unit 20 and described first memory 30 respectively, the brand of the described equipment connected according to each port in described multiple port one-n and kind, call and be stored in corresponding described driver in described first memory 30 and described port parameter, to drive each port described and to configure corresponding port parameter, thus make described data acquisition unit 20 can gather data from described multiple port one ~ n.
It should be noted that " multiple " described in present specification mean two or more.
2. the concrete configuration example of data collector
Fig. 2 shows the concrete configuration schematic diagram of data collector 10 according to other embodiments of the invention, multiple port one ~ n wherein such as comprise RS232 interface or RS485/422 interface, these interfaces such as can be connected to various brand or various types of equipment, described equipment is such as various industrial automation equipment, described various brand is such as Siemens, Panasonic, ABB, Mitsubishi or Schneider etc., described all kinds are such as PLC, servo controller or motion controller etc.Specifically, first memory 30 is such as the various readable and writable memory such as quick flashing (Flash) storer, ferroelectric memory (FRAM), wherein store the multiple driver 1 ~ n for various brand and various types of equipment and multiple port parameter 1 ~ n, also store data collector 10 and run required operating system software (being such as LINUX) and various management software (such as E-Mail Manager etc.).Further, the embedded processor MCF5272 CVM6 of processor 40 such as can adopt (but being not limited to) former Motorola Inc., this chip system structure can provide outstanding density of encoding, reaches outstanding levels of system performance simultaneously.The brand of the described equipment that processor 40 connects according to each port in described multiple port one-n and kind, call and be stored in corresponding described driver in described first memory 30 and described port parameter, to drive each port described and to configure corresponding port parameter, thus make described data acquisition unit 20 can gather data from described multiple port one ~ n.In addition, the data that data acquisition unit 20 gathers such as can comprise the data such as relevant production efficiency, production qualification rate, productive temp, or the status data that can also comprise about the operation conditions of each equipment and various warning message.
For example, if the equipment that port one (being such as RS232 interface) place connects is the PLC of Panasonic, so processor 40 calls in first memory 30 driver of the corresponding Matsushita PLC stored and corresponding port parameter, to drive port one and to configure corresponding port parameter, thus data acquisition unit 20 gathers the data of Matsushita PLC from port one; If the equipment that port 2 (being such as RS485/RS422 interface) place connects is the servo controller of Mitsubishi, so processor 40 calls the driver of the corresponding Mitsubishi servo controller stored in first memory 30 and corresponding port parameter, to drive port 2 and to configure corresponding port parameter, thus data acquisition unit 20 gathers the data of Mitsubishi's servo controller from port 2.
Further, as shown in Figure 2, multiple ports of data collector 10 can also comprise an expansion bus interface, this expansion bus interface can be connected to CAN, DeviceNet, Profibus, ethernet communication port or base station modem etc. can card selection, this expansion bus interface only can install one simultaneously can card selection, and user can optionally install the card wanted according to demand.By calling corresponding driver similarly and configure corresponding parameter as mentioned above, data collector 10 can select the card installed to realize communication connection by this expansion bus interface and user, and the data coming from selected card can be gathered, or the data that other ports gather are sent to this can card selection.By arranging this expansion bus interface, the data collector 10 according to the present embodiment can expand more data acquisition port according to user's request, has greater flexibility and extensibility.
For example, as shown in Figure 3, if what user selected installation at expansion bus interface place is base station modem, so processor 40 calls the corresponding driver of this base station modem solidified in first memory 30 and corresponding interface parameters, thus drives this base station modem work.If at the PLC that multiple port place connects, the equipment such as servo controller or motion controller breaks down, described fault is such as that the communication of these equipment connects disconnection, rotating speed exception or temperature cross high situation, so this equipment can send warning message, this warning message passes through the port of data collector by data acquisition unit acquires, the warning message data of processor operations data acquisition unit, then these warning message data are transferred to the base station modem at expansion bus interface place, warning message is sent to gerentocratic mobile communication equipment by SMS messaging mode by base station modem.The warning message of SMS messaging form received by mobile communication equipment, thus user can treatment facility be abnormal expeditiously in time.It should be noted that it is be described with warning message data instance here, data acquisition unit can also gather other data except warning message data, and is sent to the mobile communication equipment of user via base station modem.
In sum, because data collector 10 of the present invention is provided with multiple port, but also more alternative interface can be expanded according to user's request, and built-in multiple corresponding driver and port parameter in its first memory 30, such as can 400 various protocols of built-in more than 200 kinds of brands, abundant port makes data collector 10 of the present invention can be connected multiple brand and polytype industrial automation equipment with built-in driver and port parameter, solve different brands and the communication performance bottleneck between different types of industrial automation equipment and data collector and compatibility issue.
Two, the configuration of data acquisition system (DAS)
As shown in Figure 2, data collector 10 according to an embodiment of the invention can also comprise usb 1 00, this usb 1 00 is connected to inking device 110, described inking device 110 drives multiple driver of described multiple port and multiple port parameter to be pre-written in first memory 30 by being used for, and data collector 10 and inking device 110 are formed jointly according to data acquisition system (DAS) of the present invention.This inking device can be such as (but being not limited to) common PC (PC).
Three, the local and remote administration of image data
As shown in Figure 2, data collector 10 according to an embodiment of the invention can also comprise a data format conversion unit 50, it converts the translation data of the form that data collector 10 can identify to for the data gathered by data acquisition unit 20, such as can convert the data of CSV form to, check so that client can utilize the office softwares such as such as office to carry out reading.
Data collector 10 according to an embodiment of the invention can also comprise a second memory 70, this second memory 70 is inserted in data collector 10 by a storage card slot 60, described second memory is such as CF card, and described storage card slot is such as CF card slot.
Translation data after Data Format Transform unit 50 format transformation can be stored in second memory 70, to facilitate user in the running state information of local management tracking equipment, so that modification quality.In addition, described second memory 70 also can be connected with usb 1 00, is convenient to user and is checked the image data stored in second memory 70 by USB interface.
In addition, as shown in Figure 2, data collector 10 according to an embodiment of the invention can also comprise a network port 80, and the described network port 80 can be wire/radio network port.This network port 80 can be connected to internet 90, and described internet 90 can be LAN (Local Area Network) (LAN), also can be wide area network (WAN).
Selectively, translation data after Data Format Transform unit 50 format transformation also can be synchronized to internet 90 by the network port 80, may synchronize in the ftp server in internet 90 particularly, with the running state information facilitating user remotely to manage tracking equipment, so that modification quality.Like this, the internet according to data collector 10 slitless connection of this embodiment, and then achieve telemanagement image data.
Selectively, as shown in Figure 3, also E-Mail Manager is stored in described first memory 30, inking device 110 can configure the parameter of E-Mail Manager by usb 1 00, described parameter be such as Mail Transfer protocol (SMTP) e-mail server address, port numbers, log in mail authentication user cipher.As mentioned above; when data acquisition unit 20 collects the data such as such as alert data information from equipment; E-Mail Manager can be utilized by the network port 80 alert data information to be sent to mail server in internet 90; and then be sent to inside mailbox or the external mailbox (being such as Netease's mailbox, QQ mailbox etc.) of user place company; thus by email notification user to carry out failture evacuation and maintenance in time; effective power generating ratio time, raise the efficiency.
Four, collecting method
Fig. 4 illustrates the process flow diagram of collecting method according to an embodiment of the invention.
As shown in Figure 4, collecting method according to an embodiment of the invention comprises the steps:
S1: the multiple ports multiple equipment being connected to respectively data collector;
S2: drive multiple driver of described multiple port and multiple port parameter to be written in the first memory of described data collector by being used for;
S3: the brand of the described equipment connected according to each port in described multiple port and kind, calls and is stored in corresponding driver in described first memory and corresponding port parameter;
S4: drive each port described by corresponding driver and configure corresponding port parameter;
S5: by the data acquisition unit acquires of described data collector from the data of each port described.
By collecting method according to the abovementioned embodiments of the present invention, because data collector has abundant port, and store in its first memory for the brand of various equipment and the multiple driver of kind and port parameter, so solve the equipment of different brands and kind and the communication performance bottleneck of data collector and compatibling problem.
Further, after step s 5, as shown in Figure 5, can also comprise the steps: according to the collecting method of other embodiments of the invention
S6: the translation data by Data Format Transform unit, gathered described data being converted to the form that described data collector can identify.
Or comprise step S7: utilize the E-Mail Manager in described first memory by gathered described data upload in the mail server in internet, then with the form of mail, described data are sent to user, so that the various data such as the such as status information of equipment or alert data information are notified user with the form of mail.
Or comprise step S8: the mobile communication equipment gathered described data being sent to user by base station modem with the form of SMS messaging, be convenient to the operation conditions of user's tracking in time equipment.
After above-mentioned steps S6, collecting method according to other embodiments of the invention can further include following steps:
S9: be stored in second memory by described translation data, for the local management of image data.
Or comprise step S10: described translation data uploaded in the ftp server in internet, for the telemanagement of image data.
Above-mentioned steps S6, S7 and S8, it is preferably used for some more urgent image data such as such as status information of equipment or warning message etc., notify user with the mode very first time of mail or note, to control production equipment situation in time, high-level efficiency saves time to process exception.
Above-mentioned steps S9 and S10, it is preferably used for being stored in second memory by translation data or uploading in the ftp server of internet, carries out this locality or remote analysis, monitoring and diagram, to follow the tracks of production run to data.
According to the collecting method of above-mentioned other embodiments of the present invention, not only achieve the local management of image data, but also telemanagement and the monitoring of image data can be realized, slitless connection internet, make traditional industry automatic management realize like a cork internet+.
In this manual, although illustrated and described the embodiment of data collector of the present invention, data acquisition system (DAS) and collecting method, it is evident that based on instruction herein to those skilled in the art, do not depart from the present invention and more wide in range in prerequisite under can carry out various change and change.

Claims (18)

1. a data collector, it comprises:
Multiple port, it can be connected to multiple equipment respectively;
Data acquisition unit, it is for gathering the data from described multiple port;
First memory, it stores the multiple driver and multiple port parameter that are respectively used to drive described multiple port;
Processor, it is configured to operate described multiple port, described data acquisition unit and described first memory respectively, the brand of the described equipment connected according to each port in described multiple port and kind, call and be stored in corresponding described driver in described first memory and described port parameter, to drive each port described and to configure corresponding port parameter, thus make described data acquisition unit can gather described data from described multiple port.
2. data collector as claimed in claim 1, it also comprises Data Format Transform unit, and described Data Format Transform unit is used for the translation data described data collected being converted to the form that described data collector can identify.
3. data collector as claimed in claim 2, it also comprises the second memory for storing described translation data.
4. data collector as claimed in claim 2, wherein, it also comprises the network port with internet communication.
5. data collector as claimed in claim 4, wherein, described translation data can be synchronized to the ftp server in described internet by the described network port.
6. data collector as claimed in claim 4, wherein, also store E-Mail Manager in described first memory, described E-Mail Manager can be sent to gathered described data in the mail server in described internet by the described network port.
7. data collector as claimed in claim 1, wherein, described multiple port comprises expansion bus interface, and described expansion bus interface can connect the optional equipment of user.
8. data collector as claimed in claim 7, wherein, the optional equipment of described user is base station modem, and gathered described data can be sent to the mobile communication equipment of user by described base station modem in the mode of SMS messaging.
9. data collector as claimed in claim 3, wherein, it also comprises USB interface.
10. data collector as claimed in claim 9, wherein, described USB interface is connected to described second memory.
11. 1 kinds of data acquisition system (DAS)s, it comprises:
Data collector as described in any one in claim 1 ~ 10; With
Inking device, described inking device communicates with described data collector, and it is for driving described multiple driver of described multiple port and described multiple port parameter to be written in described first memory by being used for.
12. data acquisition system (DAS)s as claimed in claim 11, wherein, described inking device is communicated with described data collector by USB interface.
13. 1 kinds of collecting methods, it comprises the steps:
Multiple equipment is connected to respectively multiple ports of data collector;
Multiple driver of described multiple port and multiple port parameter is driven to be written in the first memory of described data collector by being used for;
The brand of the described equipment connected according to each port in described multiple port and kind, call and be stored in corresponding driver in described first memory and corresponding port parameter;
Drive each port described by corresponding driver and configure corresponding port parameter;
By the data acquisition unit acquires of described data collector from the data of each port described.
14. collecting methods as claimed in claim 13, it also comprises the steps:
By Data Format Transform unit, gathered described data are converted to the translation data of the form that described data collector can identify.
15. collecting methods as claimed in claim 14, it also comprises the steps:
Described translation data is stored in the second memory of described data collector.
16. collecting methods as claimed in claim 14, it also comprises the steps:
Described translation data is uploaded in the ftp server in internet.
17. collecting methods as claimed in claim 13, wherein, utilize the E-Mail Manager in described first memory by gathered described data upload in the mail server in internet, then with the form of mail, described translation data is sent to user.
Gathered described data wherein, are sent to mobile communication equipment by base station modem with the form of SMS messaging by 18. collecting methods as claimed in claim 13.
CN201510329889.2A 2015-06-14 2015-06-14 Data acquisition device, data acquisition system and data acquisition method Pending CN104898525A (en)

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Application publication date: 20150909