CN104898123A - Water immersion ultrasonic synthetic aperture focusing imaging method based on angular domain virtual source - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种水浸超声成像方法,包括角域扫查技术、虚拟源技术、合成孔径聚焦成像技术、空间复合成像技术,实现对水浸工件高效及高精度的超声合成孔径聚焦成像。The invention relates to a water immersion ultrasonic imaging method, which includes angle-domain scanning technology, virtual source technology, synthetic aperture focusing imaging technology, and space composite imaging technology, and realizes efficient and high-precision ultrasonic synthetic aperture focusing imaging of water-immersed workpieces.
背景技术Background technique
超声波检测作为无损检测的一种重要手段,已广泛应用于工业产品检测,它能在不破坏工件结构性能的前提下对其缺陷进行检测。传统超声检测方法采用单探头检测时成像分辨率βB=0.84·λ/D,式中D表示换能器孔径,λ表示换能器激励声束的波长,因此要提高超声成像分辨率就需要增大换能器孔径或者减小超声波波长即提高超声换能器工作频率,然而增大换能器孔径限制了探头检测范围,不适用于复杂型面结构件的检测,提高换能器工作频率会增大超声波在工件中的衰减,不利于工件内部缺陷的检测。合成孔径聚焦技术(SyntheticAperture Focusing Technique,SAFT)作为超声波检测领域一种重要的成像方法,其成像不受菲涅尔区声场传播特性影响,成像分辨率βsaft=D/2,只与换能器孔径有关,通过小孔径及低工作频率换能器即能获得较高分辨率的成像。As an important means of non-destructive testing, ultrasonic testing has been widely used in industrial product testing. It can detect defects without destroying the structural performance of workpieces. When the traditional ultrasonic detection method adopts a single probe detection, the imaging resolution is β B = 0.84·λ/D, where D represents the aperture of the transducer, and λ represents the wavelength of the sound beam excited by the transducer. Therefore, it is necessary to improve the resolution of ultrasonic imaging. Increasing the transducer aperture or reducing the ultrasonic wavelength increases the operating frequency of the ultrasonic transducer. However, increasing the transducer aperture limits the detection range of the probe, which is not suitable for the detection of complex surface structures. Increase the operating frequency of the transducer. It will increase the attenuation of ultrasonic waves in the workpiece, which is not conducive to the detection of internal defects of the workpiece. Synthetic Aperture Focusing Technique (SAFT) is an important imaging method in the field of ultrasonic testing. Its imaging is not affected by the propagation characteristics of the sound field in the Fresnel zone. The imaging resolution β saft = D/2, only with the transducer Higher resolution imaging can be obtained through small aperture and low operating frequency transducers.
然而对于水浸工件的超声检测,传统SAFT进行延时叠加时需要考虑声束在水中及工件中传播路径、传播声速的变化,导致延时叠加计算效率低。为提高延时叠加计算效率,申请公布号CN103018333A,公布日为2013年4月3日的专利文献公开了一种分层物体的合成孔径聚焦超声成像方法,采用直线扫描转换技术减少延时叠加时的迭代计算次数,该方法能在一定程度上减少延时叠加计算时间,但仍需要考虑声束在水中与工件中传播声速的变化。However, for the ultrasonic detection of water-immersed workpieces, the traditional SAFT needs to consider the propagation path of the sound beam in the water and the workpiece, and the change of the sound velocity when performing delay superposition, resulting in low calculation efficiency of delay superposition. In order to improve the calculation efficiency of time-delay superposition, application publication number CN103018333A, the patent document published on April 3, 2013 discloses a synthetic aperture focused ultrasonic imaging method for layered objects, which uses linear scan conversion technology to reduce the time-delay superposition time. This method can reduce the calculation time of delay superposition to a certain extent, but it still needs to consider the change of the sound velocity of the sound beam propagating in the water and the workpiece.
此外,超声波检测受系统及结构的随机噪声影响,成像时会产生斑点噪声,公告号为CN101199430B,授权公告日2011年12月28日的专利文献公开了一种空间复合成像方法,通过倾斜不同扫查角后获取每个扫查角的超声成像,对相邻扫查角的图像进行差分处理后复合,复合后的图像斑点噪声得到有效抑制。然而将该方法对SFAT图像进行空间复合时,需要对每一个扫查角的回波信号分别进行延时叠加计算,获得每一个扫查角的SAFT图像后再进行空间复合成像,这种方法增加了成像时间,成像效率低。In addition, ultrasonic detection is affected by the random noise of the system and structure, and speckle noise will be generated during imaging. After checking the angles, the ultrasonic imaging of each scanning angle is obtained, and the images of adjacent scanning angles are differentially processed and combined, and the speckle noise of the combined image is effectively suppressed. However, when using this method to spatially compound SFAT images, it is necessary to perform time-delayed superposition calculations on the echo signals of each scanning angle, and then perform spatial compound imaging after obtaining the SAFT image of each scanning angle. The imaging time is shortened, and the imaging efficiency is low.
为提高SAFT在水浸超声检测中的延时叠加计算效率,本发明引入虚拟源技术,虚拟源模型示意图如图3所示,虚拟源是指多个阵元延时发射后的聚焦点,以水浸超声检测为例,使用聚焦探头对工件进行检测时,当聚焦探头聚焦在工件表面Q1时,可将聚焦点视为能产生一定夹角球面波的虚拟换能器,设聚焦探头孔径为D,换能器产生的单位能量为p0,对于工件内任意点P,其深度为zs,采用传统超声检测方法时,其成像信噪比而采用虚拟源技术时,其成像信噪比为由此可知传统超声检测方法成像信噪比随着检测深度的增加而减小,而采用虚拟源技术成像时,如不考虑超声波在工件内部的衰减,其成像信噪比不随检测深度的变化而变化。此外,采用虚拟源进行SAFT成像时,在发射和接收过程中,可认为声束聚焦在工件表面的虚拟源上,因此不需要考虑声束在水中和工件中传播路径、传播声速的变化。In order to improve the time-delayed superposition calculation efficiency of SAFT in water immersion ultrasonic testing, the present invention introduces virtual source technology. The schematic diagram of the virtual source model is shown in Figure 3. Water immersion ultrasonic testing is taken as an example. When using a focusing probe to detect a workpiece, when the focusing probe is focused on the surface Q 1 of the workpiece, the focusing point can be regarded as a virtual transducer that can generate spherical waves at a certain angle. The aperture of the focusing probe is set to is D, the unit energy generated by the transducer is p 0 , for any point P inside the workpiece, its depth is z s , and the imaging signal-to-noise ratio is When the virtual source technology is used, the imaging signal-to-noise ratio is It can be seen that the imaging signal-to-noise ratio of the traditional ultrasonic testing method decreases with the increase of the detection depth, but when the virtual source technology is used for imaging, if the attenuation of the ultrasonic wave inside the workpiece is not considered, the imaging signal-to-noise ratio does not change with the detection depth. Variety. In addition, when a virtual source is used for SAFT imaging, the sound beam can be considered to be focused on the virtual source on the surface of the workpiece during transmission and reception, so it is not necessary to consider the changes in the propagation path and sound velocity of the sound beam in water and in the workpiece.
为减少超声成像中的斑点噪声,并提高空间复合成像方法处理SAFT图像时的成像效率,通过角域虚拟源模型,模型示意图如图5所示,建立基于该模型的延时叠加算法,可实现SAFT与空间复合成像方法的结合,通过一次延时叠加计算即可获得角域超声合成孔径聚焦图像。In order to reduce the speckle noise in ultrasonic imaging and improve the imaging efficiency of the spatial composite imaging method when processing SAFT images, through the angle domain virtual source model, the schematic diagram of the model is shown in Figure 5, and a time-delay superposition algorithm based on this model is established, which can realize The combination of SAFT and spatial compound imaging method can obtain the angle-domain ultrasonic synthetic aperture focused image through a time-delay superposition calculation.
发明内容Contents of the invention
本发明的目的在于提出一种成像效率及精度高且受斑点噪声影响小的水浸超声合成孔径聚焦成像方法。The object of the present invention is to propose a water immersion ultrasonic synthetic aperture focusing imaging method with high imaging efficiency and precision and less affected by speckle noise.
本发明的特征在于,通过虚拟源技术,不需要考虑声束在水中和工件中传播路径、传播声速的变化,从而提高延时叠加计算效率。The present invention is characterized in that, through the virtual source technology, it is not necessary to consider the propagation path and propagation sound velocity of the sound beam in water and in the workpiece, thereby improving the calculation efficiency of delay and superposition.
本发明的特征在于,通过角域虚拟源模型实现合成孔径聚焦成像技术与空间复合成像技术的结合,通过一次延时叠加计算即可获得角域超声合成孔径聚焦图像。The present invention is characterized in that the combination of synthetic aperture focusing imaging technology and space composite imaging technology is realized through the angle domain virtual source model, and the angle domain ultrasonic synthetic aperture focusing image can be obtained through a time-delay superposition calculation.
本发明的技术方案是,一种基于角域虚拟源的水浸超声合成孔径聚焦成像方法,包括以下步骤:The technical solution of the present invention is a method for focusing imaging of water immersion ultrasonic synthetic aperture based on an angle-domain virtual source, comprising the following steps:
步骤一:水浸工件声束传播建模。根据工件几何及材料参数建立水浸工件声束传播模型,并根据声束传播模型确定角域扫查范围及扫查间隔角,其中角域指聚焦探头以任意扫查角扫查时中心轴线与工件入射点法线夹角,扫查间隔角指聚焦探头在角域内扫查时相邻的扫查角间隔。设声束在水中及工件中的声速分别为cw、cs,聚焦探头的焦距大小为d,晶片直径为φ,则探头孔径角θw=2arctan(φ/2d)。声束在水浸工件界面处折射时会产生波型转换,根据第一临界角定律确定角域扫查范围为为进一步减小波型转换时横波对水浸超声检测的影响,角域扫查范围最终确定为为保证声束在工件内沿角域方向连续扫查,根据斯涅尔定律确定扫查间隔角为|Δφ|≤θw。Step 1: Modeling of sound beam propagation of water-immersed workpiece. The acoustic beam propagation model of the water-immersed workpiece is established according to the workpiece geometry and material parameters, and the angular domain scanning range and scanning interval angle are determined according to the acoustic beam propagation model. The angle between the normal of the incident point of the workpiece and the scanning interval angle refer to the adjacent scanning angle interval when the focusing probe scans in the angular domain. Assuming that the sound velocity of the sound beam in water and in the workpiece is c w and c s respectively, the focal length of the focusing probe is d, and the diameter of the chip is φ, then the probe aperture angle θ w = 2arctan(φ/2d). When the sound beam is refracted at the interface of the water-immersed workpiece, the wave mode conversion will occur. According to the first critical angle law, the scanning range in the angular domain is determined to be In order to further reduce the influence of shear wave on water immersion ultrasonic testing during wave mode conversion, the scanning range in the angular domain is finally determined as In order to ensure the continuous scanning of the acoustic beam along the direction of the angular domain in the workpiece, the scanning interval angle is determined to be |Δφ|≤θ w according to Snell's law.
步骤二:角域内回波信号采集。根据步骤一确定的角域扫查范围及扫查间隔角,将被测工件置于一个具有X/Y/Z/A四轴自动超声检测平台,通过运动控制装置调整聚焦探头位置使其垂直并聚焦于工件表面,标记起始点B(0,0)后沿X轴方向以Δx的步进距离进行扫查至终点B(n,0),同步储存回波信号data(i,j,0°),其中虚拟源总数目为n/Δx,式中n表示声束入射点沿X轴方向坐标,i表示沿X轴扫查方向的采样点数,j表示沿Z轴检测方向的采样点数;定义A轴的顺时针方向为正,通过运动控制装置控制A轴旋转和Z轴移动,使聚焦探头旋转扫查间隔角Δφ并聚焦在工件表面的起始点B(0,0),然后沿X轴方向以Δx的步进距离进行扫查至终点B(n,0),同步储存回波信号data(i,j,Δφ),重复上述操作后获得角域扫查范围内全部回波信号data(i,j,±N·Δφ),式中N表示在半个角域内聚焦探头扫查倾斜次数。Step 2: Acquisition of echo signals in the angle domain. According to the angular domain scanning range and scanning interval angle determined in step 1, the workpiece to be measured is placed on a four-axis automatic ultrasonic testing platform with X/Y/Z/A, and the position of the focusing probe is adjusted through the motion control device to make it vertical and parallel. Focus on the workpiece surface, mark the starting point B(0,0) and then scan along the X-axis direction with a step distance of Δx to the end point B(n,0), and store the echo signal data(i,j,0° synchronously ), where the total number of virtual sources is n/Δx, where n represents the coordinates of the sound beam incident point along the X-axis direction, i represents the number of sampling points along the scanning direction of the X-axis, and j represents the number of sampling points along the detection direction of the Z-axis; define The clockwise direction of the A-axis is positive. The A-axis rotation and the Z-axis movement are controlled by the motion control device, so that the focusing probe rotates and scans the interval angle Δφ and focuses on the starting point B(0,0) on the workpiece surface, and then moves along the X-axis The direction is scanned to the end point B(n,0) with the step distance of Δx, and the echo signal data(i,j,Δφ) is stored synchronously. After repeating the above operations, all echo signals data( i,j,±N·Δφ), where N represents the number of scanning tilts of the focusing probe within half an angle domain.
步骤三:虚拟源内回波信号重构。建立水浸工件角域虚拟源模型,获得聚焦探头在角域内以任意扫查角扫查时,水浸工件内重构的虚拟源声束扩散角大小为据此将步骤二获得的回波信号data(i,j,±N·Δφ)在虚拟源内重构为data(i,j,±N·θt)。Step 3: Reconstruction of the echo signal in the virtual source. Establish a virtual source model in the angle domain of the water-immersed workpiece, and obtain the beam divergence angle of the reconstructed virtual source in the water-immersed workpiece when the focusing probe scans at any scanning angle in the angle domain: Accordingly, the echo signal data(i,j,±N·Δφ) obtained in step 2 is reconstructed into data(i,j,±N·θ t ) in the virtual source.
步骤四:合成孔径聚焦成像。建立基于角域虚拟源模型的延时叠加算法,对步骤三获得重构后的回波信号进行延时叠加计算,得到各成像点叠加后的电压幅值,对成像区域内全部点电压幅值进行归一化计算后重新赋值,实现基于角域虚拟源的水浸超声合成孔径聚焦成像。Step 4: synthetic aperture focusing imaging. Establish a time-delay superposition algorithm based on the angle-domain virtual source model, and perform time-delay superposition calculation on the reconstructed echo signal obtained in step 3 to obtain the superimposed voltage amplitude of each imaging point, and calculate the voltage amplitude of all points in the imaging area After the normalized calculation, the value is reassigned to realize the water immersion ultrasonic synthetic aperture focusing imaging based on the virtual source in the angle domain.
所述一种基于角域虚拟源的水浸超声合成孔径聚焦成像方法,所述步骤三中水浸工件内重构的虚拟源声束扩散角θt计算方法为:建立水浸工件角域虚拟源模型,通过斯涅耳定律计算得虚拟源声束扩算角设聚焦探头扫查间隔角为Δφ,当|Δφ|<θw时,虚拟源声束在工件内沿角域方向会出现重叠,对重叠部分采用均值法处理,确定聚焦探头在角域内以任意扫查角扫查时,水浸工件内重构的虚拟源声束扩散角大小为所述一种基于角域虚拟源的水浸超声合成孔径聚焦成像方法,所述步骤四中基于角域虚拟源模型的延时叠加算法包括以下步骤:Said one method of water immersion ultrasonic synthetic aperture focusing imaging based on an angle-domain virtual source, said step 3 in which the reconstruction of the virtual source sound beam diffusion angle θ t in the water-immersion workpiece is calculated as follows: establishing a water-immersion workpiece angle-domain virtual Source model, virtual source sound beam spread angle calculated by Snell's law Assuming that the scanning interval angle of the focusing probe is Δφ, when |Δφ|< θw , the virtual source sound beams will overlap along the direction of the angular domain in the workpiece, and the overlapping part is processed by the mean value method to determine that the focusing probe is in the angular domain at any When scanning at the scanning angle, the beam divergence angle of the reconstructed virtual source in the water-immersed workpiece is Said a kind of water immersion ultrasonic synthetic aperture focusing imaging method based on angle-domain virtual source, said step 4 based on the time-delay superposition algorithm of angle-domain virtual source model comprises the following steps:
步骤1、对于工件内任意点P(i,j),其有效合成孔径长度式中zs表示点P距离工件表面的深度,参与延时叠加计算的探头沿X轴方向移动次数取整后得K=round(n)。Step 1. For any point P(i,j) in the workpiece, its effective synthetic aperture length where z s represents the depth of point P from the workpiece surface, The number of times the probe involved in the delay superposition calculation moves along the X-axis direction K=round(n) is obtained after rounding.
步骤2、当步骤1中的K>2时,对K进行补偿得Kn,使Kn为偶数,即参与延时叠加计算的探头数为奇数;当K≤2时,不进行延时叠加计算,执行步骤9。Step 2. When K in step 1>2, K is compensated to obtain K n , so that K n is an even number, that is, the number of probes participating in the delay superposition calculation is an odd number; when K≤2, no delay superposition is performed Calculate, go to step 9.
步骤3、读取扫查角为0°时的回波信号数据data(i,j,0°),赋值为初值SUM0。Step 3. Read the echo signal data data(i, j, 0°) when the scanning angle is 0°, and assign it as the initial value SUM 0 .
步骤4、定义变量ii,表示第ii个参与延时叠加计算的虚拟源,ii赋初值1。Step 4. Define variable ii, which represents the ii-th virtual source participating in the delay superposition calculation, and assign an initial value of 1 to ii.
步骤5、计算步骤4中虚拟源至P(i,j)点的倾斜角θii=atan(ii·Δx/zs),延时时间t=(zs/cosθii-zs)/c,沿Z轴检测方向的延时采样点数T=round(t/dt),dt表示沿检测方向的采样时间间隔,变迹系数ε=0.5[1+cos(2·pi·η)],式中,η=ii·Δx/L。Step 5. Calculate the inclination angle θ ii =atan(ii·Δx/z s ) from the virtual source to point P(i,j) in step 4, and the delay time t=(z s /cosθ ii -z s )/c , the number of time-delayed sampling points along the Z-axis detection direction T=round(t/dt), dt represents the sampling time interval along the detection direction, the apodization coefficient ε=0.5[1+cos(2·pi·η)], the formula Among them, η=ii·Δx/L.
步骤6、将步骤5获得的倾斜角θii与单个虚拟源声束扩散角θt相除,并对结果进行向上取整N=ceil(θii/θt)。Step 6. Divide the inclination angle θ ii obtained in step 5 by the sound beam spread angle θ t of a single virtual source, and round up the result N=ceil(θ ii /θ t ).
步骤7、将步骤5中的变迹系数ε加入延时叠加计算,计算公式为:Step 7. Add the apodization coefficient ε in step 5 to the delay superposition calculation, and the calculation formula is:
SUM=SUM0+ε(data(i-ii,j+T,-N·θt)+εdata(i+ii,j+T,N·θt))。SUM=SUM 0 +ε(data(i−ii,j+T,−N·θ t )+εdata(i+ii,j+T,N·θ t )).
步骤8、将步骤7获得的结果重新定义为初值SUM0,处理第ii+1个虚拟源,继续执行步骤3至7,直至ii=Kn/2-1。Step 8. Redefine the result obtained in step 7 as the initial value SUM 0 , process the ii+1th virtual source, and continue to execute steps 3 to 7 until ii=K n /2-1.
步骤9、对步骤8最终获得的SUM进行均值处理,data(i,j)=SUM/(Kn+1),并将处理后数据的电压幅值赋予P(i,j)。Step 9. Perform mean value processing on the SUM finally obtained in step 8, data(i,j)=SUM/(K n +1), and assign the voltage amplitude of the processed data to P(i,j).
本发明的技术效果在于,对于水浸工件的超声合成孔径聚焦成像,通过采用虚拟源技术,无需考虑声束在水中和工件中传播路径、传播声速的变化,从而提高延时叠加计算效率;通过基于角域虚拟源模型的延时叠加算法,实现超声成像中合成孔径技术与空间复合技术的结合,通过一次延时叠加计算即可获得角域超声合成孔径聚焦图像,从而提高成像效率及精度,降低斑点噪声对成像的影响。The technical effect of the present invention is that, for the ultrasonic synthetic aperture focusing imaging of the water-immersed workpiece, by adopting the virtual source technology, it is not necessary to consider the change of the propagation path and sound velocity of the sound beam in the water and the workpiece, thereby improving the calculation efficiency of delay superposition; The time-delay superposition algorithm based on the angle-domain virtual source model realizes the combination of synthetic aperture technology and spatial composite technology in ultrasonic imaging, and obtains the angle-domain ultrasonic synthetic aperture focused image through a time-delay superposition calculation, thereby improving imaging efficiency and accuracy. Reduce the impact of speckle noise on imaging.
下面结合附图对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing.
附图说明Description of drawings
图1为本发明所提的基于角域虚拟源的水浸超声合成孔径聚焦成像流程图;Fig. 1 is the flow chart of the water immersion ultrasonic synthetic aperture focusing imaging based on the angle-domain virtual source proposed by the present invention;
图2为本发明水浸工件声束传播模型示意图;Fig. 2 is the schematic diagram of the sound beam propagation model of the water immersion workpiece of the present invention;
图3为本发明虚拟源模型示意图;Fig. 3 is a schematic diagram of the virtual source model of the present invention;
图4为本发明虚拟源内回波信号采集示意图;Fig. 4 is a schematic diagram of echo signal acquisition in a virtual source of the present invention;
图5为本发明角域虚拟源模型示意图;Fig. 5 is a schematic diagram of the angle domain virtual source model of the present invention;
图6为本发明基于角域虚拟源模型的延时叠加计算流程图;Fig. 6 is the flow chart of the delay superposition calculation based on the angle domain virtual source model of the present invention;
图7为本发明具体实施方式中检测试块的实物图;Fig. 7 is the physical figure of detection test block in the specific embodiment of the present invention;
图8为本发明聚焦探头B扫成像图;Figure 8 is a B-scan imaging diagram of the focusing probe of the present invention;
图9为本发明采用传统合成孔径聚焦方法成像图;Fig. 9 is an imaging diagram of the present invention using a traditional synthetic aperture focusing method;
图10为本发明基于角域虚拟源的水浸超声合成孔径聚焦成像图。Fig. 10 is a water immersion ultrasonic synthetic aperture focusing imaging diagram based on an angle-domain virtual source in the present invention.
具体实施方式Detailed ways
本发明具体实施方式以铝试块的水浸超声检测为例,试块实物图如图7所示,试块尺寸为120mm×100mm,目标成像区域尺寸为15mm×30mm,缺陷孔直径为2mm,对目标成像区域进行基于角域虚拟源的水浸超声合成孔径聚焦成像,其步骤包括:The specific embodiment of the present invention takes the water immersion ultrasonic detection of aluminum test block as an example. The physical picture of the test block is shown in Figure 7. The size of the test block is 120mm×100mm, the size of the target imaging area is 15mm×30mm, and the diameter of the defect hole is 2mm. Water immersion ultrasonic synthetic aperture focusing imaging based on angle-domain virtual sources is performed on the target imaging area, and the steps include:
步骤一、水浸工件声束传播建模,确定角域扫查范围和扫查间隔角。纵波在水中的传播速度cw为1480m/s,在铝中的传播速度cs为5840m/s,本实例超声探头采用美国GE公司型号为IS-5.0-1.0-5.0的水浸聚焦探头,探头中心频率为5MHz,晶片直径为25mm,焦距为125mm。对水浸铝工件声束传播建模,确定角域扫查范围为-4.5°<βw<4.5°,扫查间隔角为Δφ≤11.4°,结合实际检测需要,确定角域扫查范围为-4°≤βw≤4°,扫查间隔角Δφ=1°,即聚焦探头在角域内以-4°,-3°,-2°,-1°,0°,1°,2°,3°,4°扫查角进行扫查。Step 1: Modeling the sound beam propagation of the water-immersed workpiece, and determining the scanning range and scanning interval angle in the angular domain. The propagation speed c w of longitudinal wave in water is 1480m/s, and the propagation speed c s in aluminum is 5840m/s. The center frequency is 5MHz, the chip diameter is 25mm, and the focal length is 125mm. Modeling the sound beam propagation of water-immersed aluminum workpieces, the angular domain scanning range is determined to be -4.5°<β w <4.5°, and the scanning interval angle is Δφ≤11.4°. Combined with the actual detection needs, the angular domain scanning range is determined to be -4°≤β w ≤4°, scan interval angle Δφ=1°, that is, the focus probe will be at -4°, -3°, -2°, -1°, 0°, 1°, 2° in the angle domain , 3°, 4° scan angle for scanning.
步骤二、角域内回波信号采集。将试块放置于一个具有X/Y/Z/A四轴自动超声检测平台,通过运动控制装置调整聚焦探头位置使其垂直工件表面,且保证水声距为125mm,标记起始点B(0,0)后沿X轴方向,步进距离Δx为0.1mm,扫查至终点B(120,0),沿X轴扫查方向的采样点数为1200,沿Z轴检测方向的采样点数为4096,虚拟源总数目为1200个,同步储存回波信号data(1200,4096,0°);控制A轴旋转及B轴移动使探头沿顺时针转动扫查角1°,并聚焦到起始点B(0,0),然后沿X轴方向以0.1mm的步进距离进行扫查至终点B(120,0),同步储存回波信号data(1200,4096,1°),重复上述操作可获得角域内扫查角分别为-4°,-3°,-2°,-1°,0°,1°,2°,3°,4°时的全部回波信号。Step 2: Acquisition of echo signals in the angle domain. Place the test block on a four-axis automatic ultrasonic detection platform with X/Y/Z/A, adjust the position of the focusing probe through the motion control device to make it perpendicular to the surface of the workpiece, and ensure that the underwater sound distance is 125mm, mark the starting point B (0, 0) Then along the X-axis direction, the step distance Δx is 0.1mm, scan to the end point B(120,0), the number of sampling points along the X-axis scanning direction is 1200, and the number of sampling points along the Z-axis detection direction is 4096, The total number of virtual sources is 1200, and the echo signal data (1200,4096,0°) is stored synchronously; the A-axis rotation and the B-axis movement are controlled to make the probe rotate clockwise by 1°, and focus on the starting point B( 0,0), then scan along the X-axis direction with a step distance of 0.1mm to the end point B (120,0), and store the echo signal data (1200,4096,1°) synchronously, and repeat the above operations to obtain the angle All echo signals when the scan angles in the field are -4°, -3°, -2°, -1°, 0°, 1°, 2°, 3°, 4°.
步骤三、虚拟源内回波信号重构。建立水浸工件角域虚拟源模型,获得聚焦探头在角域内以任意扫查角扫查时,水浸工件内重构的虚拟源声束扩散角大小θt=3.9°,据此将步骤二获得的回波数据在角域内重组为:data(xi,4096,N·θt),(xi=1…1000,N=-4,…0,…4)。Step 3, reconstructing the echo signal in the virtual source. Establish a virtual source model in the angle domain of the water-immersed workpiece, and obtain the reconstructed virtual source sound beam diffusion angle θ t = 3.9° in the water-immersed workpiece when the focusing probe scans at any scanning angle in the angular domain. Based on this, step 2 The acquired echo data is reorganized in the angular domain as: data( xi , 4096, N· θt ), ( xi =1...1000, N=-4,...0,...4).
步骤四、合成孔径聚焦成像。通过基于角域虚拟源模型的延时叠加算法,对步骤三获得重构后的回波信号进行延时叠加计算,得到各成像点叠加后的电压幅值,对成像区域内全部点电压幅值进行归一化计算后重新赋值,实现基于角域虚拟源的水浸超声合成孔径聚焦成像,其中基于角域虚拟源模型的延时叠加算法包括以下步骤:Step 4, synthetic aperture focusing imaging. Through the time-delay superposition algorithm based on the virtual source model in the angle domain, the time-delay superposition calculation is performed on the reconstructed echo signal obtained in step 3, and the superimposed voltage amplitude of each imaging point is obtained, and the voltage amplitude of all points in the imaging area is calculated. After performing normalized calculations and reassigning values, water immersion ultrasonic synthetic aperture focusing imaging based on the virtual source in the angle domain is realized. The time-lapse superposition algorithm based on the virtual source model in the angle domain includes the following steps:
步骤1、对于工件内任意点P(i,j),其有效合成孔径长度式中zs表示点P距离工件表面的深度,参与延时叠加计算的探头沿X轴方向移动次数取整后得K=round(n)。Step 1. For any point P(i,j) in the workpiece, its effective synthetic aperture length where z s represents the depth of point P from the workpiece surface, The number of times the probe involved in the delay superposition calculation moves along the X-axis direction K=round(n) is obtained after rounding.
步骤2、当步骤1中的K>2时,对K进行补偿得Kn,使Kn为偶数,即参与延时叠加计算的探头数为奇数;当K≤2时,不进行延时叠加计算,执行步骤9。Step 2. When K in step 1>2, K is compensated to obtain K n , so that K n is an even number, that is, the number of probes participating in the delay superposition calculation is an odd number; when K≤2, no delay superposition is performed Calculate, go to step 9.
步骤3、读取扫查角为0°时的回波信号数据data(i,j,0°),赋值为初值SUM0。Step 3. Read the echo signal data data(i, j, 0°) when the scanning angle is 0°, and assign it as the initial value SUM 0 .
步骤4、定义变量ii,表示第ii个参与延时叠加计算的虚拟源,ii赋初值1。Step 4. Define variable ii, which represents the ii-th virtual source participating in the delay superposition calculation, and assign an initial value of 1 to ii.
步骤5、计算步骤4中虚拟源至P(i,j)点的倾斜角θii=atan(ii·Δx/zs),延时时间t=(zs/cosθii-zs)/c,沿Z轴检测方向的延时采样点数T=round(t/dt),dt表示沿检测方向的采样时间间隔,变迹系数ε=0.5[1+cos(2·pi·η)],式中,η=ii·Δx/L。Step 5. Calculate the inclination angle θ ii =atan(ii·Δx/z s ) from the virtual source to point P(i,j) in step 4, and the delay time t=(z s /cosθ ii -z s )/c , the number of time-delayed sampling points along the Z-axis detection direction T=round(t/dt), dt represents the sampling time interval along the detection direction, the apodization coefficient ε=0.5[1+cos(2·pi·η)], the formula Among them, η=ii·Δx/L.
步骤6、将步骤5获得的倾斜角θii与单个虚拟源声束扩散角θt相除,并对结果进行向上取整N=ceil(θii/θt)。Step 6. Divide the inclination angle θ ii obtained in step 5 by the sound beam spread angle θ t of a single virtual source, and round up the result N=ceil(θ ii /θ t ).
步骤7、将步骤5中的变迹系数ε加入延时叠加计算,计算公式为:SUM=SUM0+ε(data(i-ii,j+T,-N·θt)+εdata(i+ii,j+T,N·θt))。Step 7. Add the apodization coefficient ε in step 5 to the time-delay superposition calculation. The calculation formula is: SUM=SUM 0 +ε(data(i-ii,j+T,-N θ t )+εdata(i+ ii,j+T,N θ t )).
步骤8、将步骤7获得的结果重新定义为初值SUM0,处理第ii+1个虚拟源,继续执行步骤3至7,直至ii=Kn/2-1。Step 8. Redefine the result obtained in step 7 as the initial value SUM 0 , process the ii+1th virtual source, and continue to execute steps 3 to 7 until ii=K n /2-1.
步骤9、对步骤8最终获得的SUM进行均值处理,data(i,j)=SUM/(Kn+1),并将处理后数据的电压幅值赋予P(i,j)。Step 9. Perform mean value processing on the SUM finally obtained in step 8, data(i,j)=SUM/(K n +1), and assign the voltage amplitude of the processed data to P(i,j).
图8所示为聚焦探头B扫成像,图9所示为采用传统合成孔径聚焦方法成像图,图10所示为基于角域虚拟源的水浸超声合成孔径聚焦成像,三种成像方法下直径为2mm缺陷孔的特征信息及成像质量如表1所示,由表1可知基于角域虚拟源的水浸超声合成孔径聚焦成像分辨率更高,且消除了系统及结构噪声对成像的影响。Figure 8 shows the B-scan imaging of the focusing probe, Figure 9 shows the imaging image using the traditional synthetic aperture focusing method, and Figure 10 shows the water immersion ultrasonic synthetic aperture focusing imaging based on the virtual source in the angle domain. The characteristic information and imaging quality of the 2mm defect hole are shown in Table 1. From Table 1, it can be seen that the water immersion ultrasonic synthetic aperture focusing imaging based on the angle domain virtual source has a higher resolution and eliminates the influence of system and structural noise on imaging.
表1Table 1
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