CN104896166A - Electric control adjusting system of conical valve of circulating fluidized bed boiler external type heat exchanger - Google Patents
Electric control adjusting system of conical valve of circulating fluidized bed boiler external type heat exchanger Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K31/00—Actuating devices; Operating means; Releasing devices
- F16K31/02—Actuating devices; Operating means; Releasing devices electric; magnetic
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16K—VALVES; TAPS; COCKS; ACTUATING-FLOATS; DEVICES FOR VENTING OR AERATING
- F16K37/00—Special means in or on valves or other cut-off apparatus for indicating or recording operation thereof, or for enabling an alarm to be given
- F16K37/0025—Electrical or magnetic means
- F16K37/0041—Electrical or magnetic means for measuring valve parameters
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Abstract
本发明公开了一种循环流化床锅炉外置式换热器锥形阀电控调节系统,解决了锥形阀容易发生卡涩和堵死的问题。采用集散控制系统中的设定值模块、切换模块、加法器模块、减法器模块、记忆发生器模块、延时模块、脉冲模块、死区模块。为了防止锥形阀被灰粒堵死,锥形阀阀门位置不能始终保持在同一位置,其控制原理是位置设定点的设置值是振荡变化的,锥形阀开度指令在原有控制策略控制输出的基础上,叠加入适当的偏置量和脉冲控制作为最终的阀门振荡输出,同时当锥形阀开度指令与位置反馈偏差在死区范围内时,控制系统不进行脉冲振荡输出,保持现有开度,避免锥形阀的频繁振荡。特别适合现场使用。
The invention discloses an electric control adjustment system for a conical valve of an external heat exchanger of a circulating fluidized bed boiler, which solves the problem that the conical valve is prone to jamming and blocking. The set value module, switching module, adder module, subtractor module, memory generator module, delay module, pulse module and dead zone module in the distributed control system are adopted. In order to prevent the cone valve from being blocked by dust particles, the valve position of the cone valve cannot always be kept at the same position. On the basis of the output, the appropriate offset and pulse control are superimposed as the final valve oscillation output. At the same time, when the deviation between the cone valve opening command and the position feedback is within the dead zone, the control system does not perform pulse oscillation output and maintains The existing opening avoids frequent oscillation of the cone valve. Especially suitable for field use.
Description
技术领域 technical field
本发明涉及一种阀门的电控调节系统,特别涉及一种循环流化床锅炉外置式换热器中的锥形阀的电控调节系统。 The present invention relates to an electronically controlled regulating system for valves, in particular to an electrically controlled regulating system for cone valves in external heat exchangers of circulating fluidized bed boilers.
背景技术 Background technique
循环流化床燃烧作为洁净煤技术的重要代表,可以实现炉内燃烧过程中的直接脱硫,可以有效抑制氮氧化物的排放,对于煤种的适应性很强,得到了广泛地应用。循环流化床锅炉分为带外置式换热器的和不带外置式换热器的两种。对于带外置式换热器的循环流化床,经旋风分离器分离下来的物料,一部分经返料器直接返回炉膛,另一部分则要经过布置在炉膛两侧的外置式换热器(外置床)后,再返回炉膛进行二次燃烧。在这种类型的循环流化床锅炉的外置床中布置有过热器和再热器受热面,主要作用是吸收灰回路中的多余热量,平衡热量分配,降低返回炉膛的循环灰温度,进而降低床温,使循环流化床的床温维持于低排放高燃烧效率的最佳状态。在分离器与外置床之间设置有回料锥形阀,该回料锥形阀是旋风分离器分离出的物料进入到外置床的必经通道,通过调节控制回料锥形阀的开度,可以达到调节外置床和燃烧室再循环灰料的比例,实现锅炉床温和再热出口处汽温的调节。当机组稳定运行时,锥形阀的阀门开度是基本保持不变的,但锥形阀的阀门如果在某一开度长时间停留的话,由于循环灰物料长期的堆积,会致使阀门发生卡涩或堵死的现象;若频繁调节该锥形阀的阀门开度,又会导致循环流化床锅炉的炉温不稳定,使床温无法维持在低排放高燃烧的较佳状态。 As an important representative of clean coal technology, circulating fluidized bed combustion can realize direct desulfurization in the furnace combustion process and effectively suppress the emission of nitrogen oxides. It has strong adaptability to coal types and has been widely used. Circulating fluidized bed boilers are divided into two types: those with external heat exchangers and those without external heat exchangers. For the circulating fluidized bed with external heat exchanger, part of the materials separated by the cyclone separator will be directly returned to the furnace through the feeder, and the other part will pass through the external heat exchangers (external bed) arranged on both sides of the furnace. ), and then return to the furnace for secondary combustion. The superheater and reheater heating surface are arranged in the external bed of this type of circulating fluidized bed boiler. Bed temperature, to maintain the bed temperature of the circulating fluidized bed in the best state of low emission and high combustion efficiency. A return cone valve is set between the separator and the external bed. The return cone valve is the only passage through which the material separated by the cyclone separator enters the external bed. The opening of the return cone valve is controlled by adjustment. , can achieve the adjustment of the ratio of the external bed and the recirculation ash in the combustion chamber, and realize the adjustment of the boiler bed temperature and the steam temperature at the reheat outlet. When the unit is running stably, the valve opening of the cone valve remains basically unchanged, but if the valve of the cone valve stays at a certain opening for a long time, due to the long-term accumulation of circulating ash materials, the valve will be stuck. If the valve opening of the cone valve is adjusted frequently, the furnace temperature of the circulating fluidized bed boiler will be unstable, so that the bed temperature cannot be maintained at the best state of low emission and high combustion.
发明内容 Contents of the invention
本发明提供了一种循环流化床锅炉外置式换热器锥形阀电控调节系统,解决了锥形阀容易发生卡涩和堵死的问题,即保证了阀门不会在某一开度长时间停留,又避免由于锥形阀的频繁振荡所造成的机组运行不稳定的技术问题。 The invention provides an electric control adjustment system for the conical valve of the external heat exchanger of the circulating fluidized bed boiler, which solves the problem that the conical valve is prone to jamming and blocking, that is, it ensures that the valve will not be in a certain opening Staying for a long time, and avoiding the technical problem of unstable operation of the unit caused by the frequent vibration of the cone valve.
本发明是通过以下技术方案解决以上技术问题的: The present invention solves the above technical problems through the following technical solutions:
一种循环流化床锅炉外置式换热器锥形阀电控调节系统,包括锥形阀阀门开度位置传感器、设定值模块、切换模块、加法器模块、减法器模块、记忆发生器模块、延时模块、脉冲模块、死区模块;锥形阀阀门开度位置传感器的输出端与减法器模块的第一输入端连接在一起,锥形阀电控挡板输入指令信号与减法器模块的第二输入端连接在一起,减法器模块的输出端与死区模块的输入端连接在一起,死区模块的输出端与记忆发生器模块的第一输入置位端S连接在一起,记忆发生器模块的输出端与延时模块的输入端连接在一起,延时模块的输出端与脉冲模块的输入端连接在一起,脉冲模块的输出端与记忆发生器模块的第二输入复位端R连接在一起,设定值模块的输出端与加法器模块的第一输入端连接在一起,锥形阀电控挡板输入指令信号与加法器模块的第二输入端连接在一起,加法器模块的输出端与切换模块的第一输入端连接在一起,锥形阀电控挡板输入指令信号与切换模块的第二输入端连接在一起,记忆发生器模块的输出端与切换模块的切换端连接在一起,切换模块的输出端与锥形阀阀门开度电控单元连接在一起。 An electric control adjustment system for a conical valve of an external heat exchanger of a circulating fluidized bed boiler, including a conical valve opening position sensor, a set value module, a switching module, an adder module, a subtractor module, and a memory generator module , delay module, pulse module, dead zone module; the output end of the valve opening position sensor of the cone valve is connected with the first input end of the subtractor module, and the input command signal of the electric control baffle of the cone valve is connected with the subtractor module The second input terminal of the module is connected together, the output terminal of the subtractor module is connected together with the input terminal of the dead zone module, the output terminal of the dead zone module is connected together with the first input setting terminal S of the memory generator module, and the memory The output terminal of the generator module is connected with the input terminal of the delay module, the output terminal of the delay module is connected with the input terminal of the pulse module, the output terminal of the pulse module is connected with the second input reset terminal R of the memory generator module Connected together, the output terminal of the set value module is connected with the first input terminal of the adder module, the input command signal of the electric control baffle of the cone valve is connected with the second input terminal of the adder module, and the adder module The output terminal of the memory generator module is connected with the first input terminal of the switching module, the input command signal of the electric control baffle of the cone valve is connected with the second input terminal of the switching module, the output terminal of the memory generator module is connected with the switching terminal of the switching module connected together, the output end of the switching module is connected with the electronic control unit for the valve opening of the cone valve.
死区模块是死区定值为2%的死区模块,当死区大于2%时,死区模块输出为1;当死区小于2%时,死区模块输出为0;设定值模块是设定值为3%的设定值模块。 The dead zone module is a dead zone module with a fixed value of 2%. When the dead zone is greater than 2%, the output of the dead zone module is 1; when the dead zone is less than 2%, the output of the dead zone module is 0; the set value module is a setpoint module with a setpoint of 3%.
本发明避免了配置有外置床的大型循环流化床锅炉锥形阀发生卡涩堵死的现象,同时避免了由于锥形阀的频繁振荡造成的机组运行不稳定的问题。为了防止锥形阀被灰粒堵死,阀门位置不能始终保持在同一位置,其控制原理是位置设定点的设置值是振荡变化的,锥形阀开度指令在原有控制策略控制输出的基础上,叠加入适当的偏置量和脉冲控制作为最终的阀门振荡输出,同时为避免锥形阀的频繁振荡,当锥形阀开度指令与位置反馈偏差在死区范围内时,控制系统不进行脉冲振荡输出,保持现有开度。 The invention avoids the jamming and blocking phenomenon of the conical valve of the large-scale circulating fluidized bed boiler equipped with an external bed, and at the same time avoids the problem of unstable unit operation caused by the frequent vibration of the conical valve. In order to prevent the cone valve from being blocked by dust particles, the valve position cannot always be kept at the same position. The control principle is that the setting value of the position set point is oscillating and changing. The cone valve opening command is based on the original control strategy control output. Above, the appropriate offset and pulse control are superimposed as the final valve oscillation output. At the same time, in order to avoid the frequent oscillation of the cone valve, when the deviation between the cone valve opening command and the position feedback is within the dead zone, the control system will not Perform pulse oscillation output to maintain the existing opening.
附图说明 Description of drawings
图1是本发明的结构示意图; Fig. 1 is a structural representation of the present invention;
图2是本发明所用模块的特性一览表。 Figure 2 is a summary table of the characteristics of the modules used in the present invention.
具体实施方式 Detailed ways
下面结合附图对本发明进行详细说明: The present invention is described in detail below in conjunction with accompanying drawing:
一种循环流化床锅炉外置式换热器锥形阀电控调节系统,包括锥形阀阀门开度位置传感器M9、设定值模块M6、切换模块M8、加法器模块M7、减法器模块M1、记忆发生器模块M3、延时模块M4、脉冲模块M5、死区模块M2;锥形阀阀门开度位置传感器M9的输出端与减法器模块M1的第一输入端i1连接在一起,锥形阀电控挡板输入指令信号P与减法器模块M1的第二输入端i2连接在一起,减法器模块M1的输出端O1与死区模块M2的输入端i3连接在一起,死区模块M2的输出端O2与记忆发生器模块M3的第一输入置位端S连接在一起,记忆发生器模块M3的输出端O3与延时模块M4的输入端i4连接在一起,延时模块M4的输出端O4与脉冲模块M5的输入端i5连接在一起,脉冲模块M5的输出端O5与记忆发生器模块M3的第二输入复位端R连接在一起,设定值模块M6的输出端O6与加法器模块M7的第一输入端i6连接在一起,锥形阀电控挡板输入指令信号P与加法器模块M7的第二输入端i7连接在一起,加法器模块M7的输出端O7与切换模块M8的第一输入端i8连接在一起,锥形阀电控挡板输入指令信号P与切换模块M8的第二输入端i9连接在一起,记忆发生器模块M3的输出端O3与切换模块M8的切换端S1连接在一起,切换模块M8的输出端O8与锥形阀阀门开度电控单元连接在一起。 An electric control adjustment system for a conical valve of an external heat exchanger of a circulating fluidized bed boiler, including a conical valve opening position sensor M9, a set value module M6, a switching module M8, an adder module M7, and a subtractor module M1 , memory generator module M3, time delay module M4, pulse module M5, dead zone module M2; the output terminal of the valve opening position sensor M9 of the cone valve is connected with the first input terminal i1 of the subtractor module M1, and the cone The input command signal P of the electronically controlled baffle of the shaped valve is connected with the second input terminal i2 of the subtractor module M1, and the output terminal O1 of the subtractor module M1 is connected with the input terminal i3 of the dead zone module M2. The output terminal O2 of the district module M2 is connected together with the first input setting terminal S of the memory generator module M3, and the output terminal O3 of the memory generator module M3 is connected together with the input terminal i4 of the delay module M4, The output terminal O4 of the delay module M4 is connected together with the input terminal i5 of the pulse module M5, the output terminal O5 of the pulse module M5 is connected together with the second input reset terminal R of the memory generator module M3, and the set value The output terminal O6 of the module M6 is connected together with the first input terminal i6 of the adder module M7, the input command signal P of the electric control baffle of the cone valve is connected together with the second input terminal i7 of the adder module M7, The output terminal O7 of the adder module M7 is connected together with the first input terminal i8 of the switching module M8, the input instruction signal P of the electric control baffle of the cone valve is connected together with the second input terminal i9 of the switching module M8, The output terminal O3 of the memory generator module M3 is connected with the switching terminal S1 of the switching module M8, and the output terminal O8 of the switching module M8 is connected together with the valve opening electric control unit of the cone valve.
死区模块M2是死区定值为2%的死区模块,当死区大于2%时,死区模块输出为1;当死区小于2%时,死区模块输出为0;设定值模块M6是设定值为3%的设定值模块。 The dead zone module M2 is a dead zone module with a fixed value of 2%. When the dead zone is greater than 2%, the output of the dead zone module is 1; when the dead zone is less than 2%, the output of the dead zone module is 0; the set value Module M6 is a setpoint module with a setpoint of 3%.
锥形阀阀门开度位置传感器M9的输出信号与锥形阀电控挡板输入指令信号P引入减法器模块M1进行差值计算,并引入死区模块M2,当差值小于死区定值2%时,可以认为锥形阀阀门动作灵敏,未发生卡涩,这时不进行脉冲振荡输出。 The output signal of the cone valve valve opening position sensor M9 and the input command signal P of the cone valve electric control baffle are introduced into the subtractor module M1 for difference calculation, and introduced into the dead zone module M2, when the difference is less than the dead zone setting value 2 %, it can be considered that the valve action of the cone valve is sensitive and no jamming occurs, and no pulse oscillation output is performed at this time.
当锥形阀阀门开度位置传感器M9的输出信号与锥形阀电控挡板输入指令信号P的差值大于死区定值2%时,可判断锥形阀发生卡涩现象,此时通过记忆发生器模块M3置位,进行脉冲振荡,振荡时间通过延时模块M4和脉冲模块M5来确定,时间周期为20秒 ,当振荡时间结束后,对记忆发生器模块M3进行复位,脉冲振荡输出的叠加量由设定值模块M6设置,设定值等于3%,引入加法器模块M7对锥形阀指令输出信号进行叠加来作为脉冲振荡的新的指令输出信号,通过切换模块M8的切换端实现一个周期的脉冲振荡。 When the difference between the output signal of the valve opening position sensor M9 of the cone valve and the input command signal P of the cone valve electric control baffle is greater than 2% of the dead zone setting value, it can be judged that the cone valve is stuck. The memory generator module M3 is set to perform pulse oscillation. The oscillation time is determined by the delay module M4 and the pulse module M5. The time period is 20 seconds. When the oscillation time is over, the memory generator module M3 is reset and the pulse oscillation output The superposition amount is set by the set value module M6, and the set value is equal to 3%. The adder module M7 is introduced to superimpose the command output signal of the cone valve as a new command output signal of pulse oscillation, and the switching terminal of the switching module M8 Realize a period of pulse oscillation.
当一个周期的锥形阀脉冲振荡结束后,如果锥形阀电控挡板输入指令信号P与锥形阀阀门开度位置传感器M9的输出信号的偏差在死区范围内时,锥形阀阀门开度电控单元不进行脉冲振荡输出,保持现有开度,避免锥形阀的频繁振荡;如果锥形阀电控挡板输入指令信号P与锥形阀阀门开度位置传感器M9的输出信号的偏差在死区范围之外时,电控调节系统则继续进行脉冲振荡。 When a period of conical valve pulse oscillation ends, if the deviation between the input command signal P of the conical valve electric control baffle and the output signal of the conical valve opening position sensor M9 is within the dead zone range, the conical valve will The opening electronic control unit does not perform pulse oscillation output, maintains the existing opening, and avoids frequent oscillation of the cone valve; When the deviation is outside the dead zone range, the electronic control adjustment system will continue to perform pulse oscillation.
本发明采用集散控制系统中的设定值模块、切换模块、加法器模块、减法器模块、记忆发生器模块、延时模块、脉冲模块、死区模块。为了防止锥形阀被灰粒堵死,锥形阀阀门位置不能始终保持在同一位置,其控制原理是位置设定点的设置值是振荡变化的,锥形阀开度指令在原有控制策略控制输出的基础上,叠加入适当的偏置量和脉冲控制作为最终的阀门振荡输出,同时当锥形阀开度指令与位置反馈偏差在死区范围内时,控制系统不进行脉冲振荡输出,保持现有开度,避免锥形阀的频繁振荡。 The invention adopts a set value module, a switch module, an adder module, a subtractor module, a memory generator module, a delay module, a pulse module and a dead zone module in the distributed control system. In order to prevent the cone valve from being blocked by dust particles, the valve position of the cone valve cannot always be kept at the same position. On the basis of the output, the appropriate offset and pulse control are superimposed as the final valve oscillation output. At the same time, when the deviation between the cone valve opening command and the position feedback is within the dead zone, the control system does not perform pulse oscillation output and maintains The existing opening avoids frequent oscillation of the cone valve.
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CN204717093U (en) * | 2015-05-27 | 2015-10-21 | 国网山西省电力公司电力科学研究院 | The automatically controlled regulating system of External Heat Exchanger in CFB Boiler mitre velve |
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CN103216828A (en) * | 2013-05-13 | 2013-07-24 | 北京和隆优化科技股份有限公司 | Material returning fault self-healing control system for circulating fluidized bed boiler |
CN104266164A (en) * | 2014-07-15 | 2015-01-07 | 神华集团有限责任公司 | Supercritical CFB (Circulating Fluidized Bed) boiler reheating steam temperature adjusting system and adjusting method |
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Publication number | Priority date | Publication date | Assignee | Title |
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CN112856398A (en) * | 2021-01-04 | 2021-05-28 | 神华神东电力有限责任公司 | Primary air control device of double-bed circulating fluidized bed boiler |
CN112856398B (en) * | 2021-01-04 | 2023-08-04 | 神华神东电力有限责任公司 | Primary air control device of double-bed circulating fluidized bed boiler |
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