CN104895841B - Rectifier, flow passage structure, combined compressor, aero gas turbine engine - Google Patents
Rectifier, flow passage structure, combined compressor, aero gas turbine engine Download PDFInfo
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Abstract
一种组合压气机流道结构,包括:单级轴流压气机,具有轴流叶轮;具有负曲率流道的整流器;和离心压气机,具有离心叶轮,其中:负曲率流道由沿圆周方向均布且间隔开的多个管道构成;管道的入口与轴流压气机的出口连通,管道的出口与离心压气机连通;轴流叶轮入口平均半径(R1)小于管道的入口平均半径(R2),管道的出口平均半径(R3)小于管道的入口平均半径(R2),且每个管道的出口流通面积与入口流通面积之比落入1.2~1.4的范围内。本发明还涉及具有负曲率流道的整流器、组合压气机和航空燃气涡轮发动机。利用负曲率管道式整流器,能够兼顾轴流压气机高做功能力与离心压气机低轮毂比的双重要求,且避免采用叶片式整流器根部气流分离的问题。
A combined compressor flow path structure, comprising: a single-stage axial flow compressor with an axial flow impeller; a rectifier with a negative curvature flow path; and a centrifugal compressor with a centrifugal impeller, wherein: the negative curvature flow path is formed along the circumferential direction Consists of uniformly distributed and spaced pipes; the inlet of the pipe is connected to the outlet of the axial flow compressor, and the outlet of the pipe is connected to the centrifugal compressor; the average radius of the inlet of the axial flow impeller (R1) is smaller than the average radius of the inlet of the pipe (R2) , the average outlet radius (R3) of the pipes is smaller than the average inlet radius (R2) of the pipes, and the ratio of the outlet flow area to the inlet flow area of each pipe falls within the range of 1.2-1.4. The invention also relates to a rectifier, a combined compressor and an aviation gas turbine engine with negative curvature flow passages. The use of negative curvature pipeline rectifiers can meet the dual requirements of high working capacity of axial flow compressors and low hub ratio of centrifugal compressors, and avoid the problem of air separation at the root of blade rectifiers.
Description
技术领域technical field
本发明的实施例涉及航空发动机领域,尤其涉及具有负曲率流道的整流器、组合压气机的流道结构、具有该流道结构的组合压气机、以及具有该组合压气机的航空燃气涡轮发动机。The embodiments of the present invention relate to the field of aero-engines, and in particular to a rectifier with a negative curvature flow channel, a flow channel structure of a combined compressor, a combined compressor with the flow channel structure, and an aviation gas turbine engine with the combined compressor.
技术背景technical background
与大推力航空发动机均采用大流量、高压比的多级轴流压气机结构形式不同,组合压气机是中小推力航空发动机压缩系统的主要结构型式。Unlike high-thrust aero-engines that use a multi-stage axial flow compressor with large flow and high pressure ratio, the combined compressor is the main structural type of the compression system of small and medium-thrust aero-engines.
轴流+离心组合压气机结合了轴流流道平滑、效率高,以及离心级流量小、工作范围宽广、零件少和可靠性高的特点,广泛用于中小流量的航空燃气涡轮发动机中。Axial flow + centrifugal combined compressor combines the characteristics of smooth axial flow channel, high efficiency, small flow rate of centrifugal stage, wide working range, few parts and high reliability, and is widely used in small and medium flow aviation gas turbine engines.
对于现代高性能轴流+离心组合压气机,级间通常采用无过渡段设计。由于取消了过渡段,组合压气机的轴向长度更短,效率更高。然而无过渡段的设计也给轴流级、离心级各自的优化及两者匹配带来一定的困难。对于轴流级来说,需要通过抬高轴流叶轮出口直径,增加其做功能力,实现更高的单级压比,从而减少压气机的零部件数、重量和制造成本;而对于离心叶轮来说,要求大的入口面积、小的入口马赫数及小的入口轮毂直径,以保证离心级具有较高的效率和喘振裕度,这与轴流级出口较大的轮毂比是矛盾的,轴流级整流器出口轮毂直径的降低会带来轴流级整流器根部载荷的升高、流动出现分离以及损失较大等不利影响。For modern high-performance axial flow + centrifugal combined compressors, no transition section design is usually used between stages. Due to the cancellation of the transition section, the axial length of the combined compressor is shorter and the efficiency is higher. However, the design without a transition section also brings certain difficulties to the optimization of the axial flow stage and the centrifugal stage and the matching of the two. For the axial flow stage, it is necessary to increase the outlet diameter of the axial flow impeller to increase its working capacity and achieve a higher single-stage pressure ratio, thereby reducing the number of parts, weight and manufacturing cost of the compressor; while for the centrifugal impeller In general, large inlet area, small inlet Mach number and small inlet hub diameter are required to ensure high efficiency and surge margin of the centrifugal stage, which is contradictory to the larger hub ratio of the axial flow stage outlet , the reduction of the outlet hub diameter of the axial flow rectifier will lead to the increase of the root load of the axial flow rectifier, the flow separation and the large loss and other adverse effects.
因此,亟需探索一种兼顾了轴流压气机高出口/入口平均半径比(增强做功能力)和离心压气机低入口轮毂比的双重要求的新型组合压气机流道结构。Therefore, it is urgent to explore a new combined compressor flow channel structure that takes into account the dual requirements of high outlet/inlet average radius ratio of axial compressor (enhanced working capacity) and low inlet hub ratio of centrifugal compressor.
发明内容Contents of the invention
为了克服现有中小型航空燃气涡轮发动机采用多级轴流或者轴流-离心组合压气机所存在的单级压比低、级数多、重量大、制造成本高的问题,提出本发明。In order to overcome the problems of low single-stage pressure ratio, large number of stages, heavy weight and high manufacturing cost of existing multi-stage axial flow or axial flow-centrifugal combined compressors used in existing small and medium-sized aviation gas turbine engines, the present invention is proposed.
根据本发明的实施例的一个方面,提出了一种具有负曲率流道的整流器,所述整流器的入口适于与轴流压气机相通,而出口适于与离心压气机相通,所述整流器包括:内环面;外环面;设置在内环面与外环面之间的负曲率流道,所述负曲率流道由多个负曲率管道构成,管道在圆周方向上均布且彼此间隔开、且彼此间隔开且每一个管道的出口流通面积与入口流通面积之比落入1.2~1.4的范围内。According to an aspect of an embodiment of the present invention, a rectifier with a negative curvature flow channel is proposed, the inlet of the rectifier is suitable for communicating with an axial flow compressor, and the outlet is suitable for communicating with a centrifugal compressor, and the rectifier includes : Inner annulus; Outer annulus; Negative curvature flow passage arranged between the inner annulus and the outer annulus, the negative curvature flow passage is composed of a plurality of negative curvature pipes, the pipes are evenly distributed in the circumferential direction and spaced apart from each other open and spaced apart from each other and the ratio of the outlet flow area to the inlet flow area of each pipe falls within the range of 1.2-1.4.
可选地,所述管道的截面形状为圆形、椭圆形或者类椭圆形。Optionally, the cross-sectional shape of the pipe is circular, elliptical or quasi-elliptical.
可选地,每一个管道的中心线与轴流压气机的旋转轴线的夹角为25°~45°;每一个管道的无量纲比值L/H小于1.5,其中,L为管道的轴向长度,H为管道出口的径向高度。Optionally, the angle between the centerline of each pipeline and the axis of rotation of the axial flow compressor is 25° to 45°; the dimensionless ratio L/H of each pipeline is less than 1.5, where L is the axial length of the pipeline , H is the radial height of the pipe outlet.
根据本发明的实施例的另一方面,还提出了一种组合压气机的流道结构,包括:作为第一级的单级轴流压气机,具有轴流叶轮;具有负曲率流道的整流器;和作为第二级的离心压气机,具有离心叶轮,其中:所述整流器为上述的整流器;每一个管道的入口与轴流压气机的出口连通,每一个管道的出口与离心压气机连通;轴流叶轮入口平均半径小于管道的入口平均半径,管道的出口平均半径小于管道的入口平均半径。According to another aspect of the embodiments of the present invention, a flow path structure of a combined compressor is also proposed, including: a single-stage axial flow compressor as the first stage, with an axial flow impeller; a rectifier with a negative curvature flow path ; and as a second-stage centrifugal compressor, having a centrifugal impeller, wherein: the rectifier is the above-mentioned rectifier; the inlet of each pipeline communicates with the outlet of the axial flow compressor, and the outlet of each pipeline communicates with the centrifugal compressor; The average radius of the inlet of the axial flow impeller is smaller than the average radius of the inlet of the pipe, and the average radius of the outlet of the pipe is smaller than the average radius of the inlet of the pipe.
可选地,所述管道的数目为轴流叶轮叶片数的1.5~2倍。Optionally, the number of the pipes is 1.5 to 2 times the number of blades of the axial flow impeller.
可选地,所述管道的数目为离心叶轮叶片数的1.5~2倍。Optionally, the number of pipes is 1.5-2 times the number of blades of the centrifugal impeller.
可选地,所述管道的出口相对于所述管道的入口沿圆周方向上偏移,偏移方向与轴流叶轮的旋转方向一致。Optionally, the outlet of the duct is offset in the circumferential direction relative to the inlet of the duct, and the offset direction is consistent with the rotation direction of the axial flow impeller.
本发明的实施例还涉及一种组合压气机,包括:转轴;上述的组合压气机的流道结构;设置在离心叶轮下游的径向扩压器;以及设置在径向扩压器下游的轴向扩压器,其中,所述组合压气机的轴流叶轮和离心叶轮绕转轴的轴线旋转。The embodiment of the present invention also relates to a combined compressor, comprising: a rotating shaft; the flow channel structure of the above-mentioned combined compressor; a radial diffuser arranged downstream of the centrifugal impeller; and a shaft arranged downstream of the radial diffuser To the diffuser, wherein the axial flow impeller and the centrifugal impeller of the combined compressor rotate around the axis of the rotating shaft.
本发明的实施例还涉及一种航空燃气涡轮发动机,包括上述的组合式压气机。The embodiment of the present invention also relates to an aviation gas turbine engine, including the above combined compressor.
基于本发明的技术方案的组合压气机,具有结构简单紧凑、零部件少、转子长度短和加工维护费用低等优势。The combined air compressor based on the technical scheme of the invention has the advantages of simple and compact structure, few parts, short rotor length and low processing and maintenance costs.
附图说明Description of drawings
图1为本发明的一个实施例的具有负曲率管道式整流器的组合压气机的流道示意图。Fig. 1 is a schematic view of the flow path of a combined compressor with a negative curvature duct rectifier according to an embodiment of the present invention.
图2为本发明的具有负曲率管道式整流器的组合压气机的三维立体示意图。Fig. 2 is a three-dimensional schematic diagram of a combined compressor with a negative curvature pipeline rectifier according to the present invention.
附图标记说明:轴流叶轮1、整流器2、离心叶轮3、径向扩压器4、轴向扩压器5,压气机转轴6。Explanation of reference numerals: axial flow impeller 1 , rectifier 2 , centrifugal impeller 3 , radial diffuser 4 , axial diffuser 5 , compressor shaft 6 .
具体实施方式Detailed ways
下面通过实施例,并结合附图,对本发明的技术方案作进一步具体的说明。在说明书中,相同或相似的附图标号指示相同或相似的底部件。下述参照附图对本发明实施方式的说明旨在对本发明的总体发明构思进行解释,而不应当理解为对本发明的一种限制。The technical solution of the present invention will be further specifically described below through the embodiments and in conjunction with the accompanying drawings. In the specification, the same or similar reference numerals designate the same or similar bottom members. The following description of the embodiments of the present invention with reference to the accompanying drawings is intended to explain the general inventive concept of the present invention, but should not be construed as a limitation of the present invention.
如图1所示,本发明提出了一种具有负曲率流道的整流器2,所述整流器2的入口适于与轴流压气机(在图1中以轴流叶轮1表示)相通,而出口适于与离心压气机(在图1中以离心叶轮3表示)相通。参见图1和图2,整流器2包括:内环面21;外环面22;设置在内环面与外环面之间的负曲率流道,负曲率流道由多个负曲率管道23构成,管道23在圆周方向上均布且彼此间隔开、且每一个管道23的出口流通面积与入口流通面积之比落入1.2~1.4的范围内,例如该比值可以是1.2、1.25、1.3、1.35、1.4,以在保证整流器内流动不分离的前提下实现气流最大整流。As shown in Figure 1, the present invention proposes a rectifier 2 with a negative curvature flow channel, the inlet of the rectifier 2 is suitable for communicating with the axial flow compressor (represented by the axial flow impeller 1 in Figure 1), and the outlet It is suitable for communicating with a centrifugal compressor (represented by a centrifugal impeller 3 in FIG. 1 ). Referring to Figures 1 and 2, the rectifier 2 includes: an inner ring surface 21; an outer ring surface 22; a negative curvature flow channel arranged between the inner ring surface and the outer ring surface, and the negative curvature flow channel is composed of a plurality of negative curvature pipes 23 , the pipes 23 are evenly distributed in the circumferential direction and spaced apart from each other, and the ratio of the outlet flow area to the inlet flow area of each pipe 23 falls within the range of 1.2 to 1.4, for example, the ratio can be 1.2, 1.25, 1.3, 1.35 , 1.4, in order to achieve the maximum rectification of the air flow under the premise of ensuring that the flow in the rectifier is not separated.
利用该整流器2,可以将来自整流器上游的轴流压气机的气流均匀分布到整流器下游的离心压气机。With this rectifier 2 it is possible to evenly distribute the gas flow from the axial compressor upstream of the rectifier to the centrifugal compressor downstream of the rectifier.
现有技术中采用叶片式整流器,但是该叶片式整流器存在曲率变化大、加工难度大的问题,而且在叶片的根部还存在气流分离,而本发明的管道式负曲率整流器具有结构简单,加工成本低,同时避免负曲率流道下叶片根部分离问题,能够最大程度提高整流器性能。The blade type rectifier is used in the prior art, but the blade type rectifier has the problems of large curvature change and difficult processing, and there is airflow separation at the root of the blade, while the pipeline type negative curvature rectifier of the present invention has simple structure and low processing cost. Low, while avoiding the separation of the blade root under the negative curvature flow channel, it can maximize the performance of the rectifier.
整流器可以由钢制成,具体地,可以在具有负曲率的钢环中,在内环面与外环面之间直接钻出管道。整流器也可以通过铸造工艺一体制成。The rectifier can be made of steel, in particular a pipe can be drilled directly between the inner and outer rings in a steel ring with negative curvature. The rectifier can also be made in one piece by casting process.
可选地,所述管道的截面形状为圆形、椭圆形或者类椭圆形。如此,各管道相贯形成燕尾型前缘,能够更好地适应轴流叶轮出口不均匀来流,提高整流器性能。Optionally, the cross-sectional shape of the pipe is circular, elliptical or quasi-elliptical. In this way, the pipes intersect to form a dovetail leading edge, which can better adapt to the uneven flow at the outlet of the axial flow impeller and improve the performance of the rectifier.
如图1所示,可选地,每一个管道的中心线与组合压气机的旋转轴线的夹角θ为25°~45°,每一个管道的无量纲比值L/H小于1.5,以保证整流器具有较高的总压恢复性能和出口流场均匀性,其中,L为管道的轴向长度,H为管道出口的径向高度。θ可以为25度、30度、45度。As shown in Figure 1, optionally, the angle θ between the center line of each pipeline and the rotation axis of the combined compressor is 25° to 45°, and the dimensionless ratio L/H of each pipeline is less than 1.5 to ensure that the rectifier It has high total pressure recovery performance and outlet flow field uniformity, where L is the axial length of the pipeline, and H is the radial height of the pipeline outlet. θ can be 25 degrees, 30 degrees, 45 degrees.
相应地,本发明也提出了一种组合压气机的流道结构,如图1所示,该流道结构包括:作为第一级的单级轴流压气机,具有轴流叶轮1;上述的具有负曲率流道的整流器2;和作为第二级的离心压气机,具有离心叶轮3,其中:每一个管道23的入口与轴流压气机的出口连通,每一个管道23的出口与离心压气机连通;且轴流叶轮入口平均半径R1小于管道的入口平均半径R2,管道的出口平均半径R3小于管道的入口平均半径R2。Correspondingly, the present invention also proposes a flow path structure of a combined compressor, as shown in Figure 1, the flow path structure includes: a single-stage axial flow compressor as the first stage, with an axial flow impeller 1; the above-mentioned A rectifier 2 with a negative curvature flow path; and a centrifugal compressor as the second stage, with a centrifugal impeller 3, wherein: the inlet of each pipeline 23 communicates with the outlet of the axial flow compressor, and the outlet of each pipeline 23 communicates with the centrifugal compressor. The machine is connected; and the average radius R1 of the inlet of the axial flow impeller is smaller than the average radius R2 of the inlet of the pipeline, and the average radius R3 of the outlet of the pipeline is smaller than the average radius R2 of the inlet of the pipeline.
如图1所示,轴流压气机的流道从入口开始先逐渐抬升,使得轴流叶轮入口平均半径R1小于管道的入口平均半径R2,通过抬高轴流叶轮出口流道外径可以增加做功能力;管道23的出口平均半径R3小于管道23的入口平均半径R2,这可有效降低离心叶轮入口轮毂比,适应离心压气机入口要求,降低离心压气机设计难度。As shown in Figure 1, the flow channel of the axial flow compressor is gradually raised from the inlet, so that the average radius R1 of the inlet of the axial flow impeller is smaller than the average radius R2 of the inlet of the pipeline, and the outer diameter of the flow channel at the outlet of the axial flow impeller can be increased by increasing the function The average radius R3 of the outlet of the pipeline 23 is smaller than the average radius R2 of the inlet of the pipeline 23, which can effectively reduce the hub ratio of the centrifugal impeller inlet, meet the requirements of the inlet of the centrifugal compressor, and reduce the design difficulty of the centrifugal compressor.
由于管道23的出口与离心叶轮的叶片之间的通道相通,且管道23的出口面积大于管道23的入口面积,因此,优选的是,还考虑管道23的个数与离心叶轮叶片数之间的关系。可选地,管道23的数目为轴流叶片数的1.5~2倍,例如为轴流叶片数的1.5倍、2倍或者1.7倍。在管道23沿圆周方向均布的情况下,这可以保证整流器具有较高的总压恢复性能和出口流场均匀性。Since the outlet of the pipeline 23 communicates with the passage between the blades of the centrifugal impeller, and the outlet area of the pipeline 23 is greater than the inlet area of the pipeline 23, therefore, preferably, also consider the difference between the number of the pipeline 23 and the number of centrifugal impeller blades relation. Optionally, the number of ducts 23 is 1.5 to 2 times the number of axial flow blades, for example, 1.5 times, 2 times or 1.7 times the number of axial flow blades. In the case that the pipes 23 are evenly distributed along the circumferential direction, this can ensure that the rectifier has high total pressure recovery performance and uniformity of the outlet flow field.
为了减少流动损失,可选地,管道23的出口相对于管道23的入口在圆周方向上偏移,偏移方向与轴流叶轮的旋转方向一致。例如,在图2中,当轴向叶轮1的叶片在顺时针方向上转动时,管道23的出口相对于入口在顺时针方向上偏移。In order to reduce flow loss, optionally, the outlet of the pipe 23 is offset in the circumferential direction relative to the inlet of the pipe 23, and the offset direction is consistent with the rotation direction of the axial flow impeller. For example, in Fig. 2, when the blades of the axial impeller 1 rotate in the clockwise direction, the outlet of the duct 23 is offset in the clockwise direction relative to the inlet.
根据本发明的组合压气机的流道结构,可以获得相对于传统的组合压气机流道布局的至少如下优点之一:①轴流压气机的单级压比较高,能够使得压气机零部件数大大少,结构简单紧凑,明显减小加工、安装和维修成本;②前面级采用高压比单级轴流压气机取代多级轴流压气机缩短了支承跨度,降低了轴系设计难度;③前面级采用宽弦设计的轴流压气畸变容限高,抗外物撞击能力(FOD)强,同时基于叶片弦长的雷诺数提高,在高空低雷诺数条件下具有较高的性能。According to the channel structure of the combined compressor of the present invention, one of at least one of the following advantages can be obtained relative to the flow channel layout of the traditional combined compressor: ① the single-stage pressure ratio of the axial flow compressor is high, which can reduce the number of parts of the compressor. Much less, simple and compact structure, significantly reducing the cost of processing, installation and maintenance; ②The front stage uses a high-pressure ratio single-stage axial flow compressor instead of a multi-stage axial flow compressor to shorten the support span and reduce the difficulty of shafting design; ③The front stage The wide-chord design of the stage adopts the axial-flow compressed air distortion tolerance, and the foreign object impact resistance (FOD) is strong. At the same time, the Reynolds number based on the blade chord length is increased, and it has higher performance under the condition of high altitude and low Reynolds number.
如图1所示,本发明也提出了一种组合压气机,包括:转轴6;上述的组合压气机的流道结构;设置在离心叶轮下游的径向扩压器4;以及设置在径向扩压器4下游的轴向扩压器5,其中,所述组合压气机的轴流叶轮和离心叶轮绕转轴的轴线旋转。As shown in Figure 1, the present invention also proposes a kind of combination compressor, comprises: rotating shaft 6; The channel structure of above-mentioned combination compressor; The radial diffuser 4 that is arranged on the centrifugal impeller downstream; An axial diffuser 5 downstream of the diffuser 4, wherein the axial flow impeller and the centrifugal impeller of the combined compressor rotate around the axis of the rotating shaft.
下面描述组合压气机的操作。组合压气机工作时,轴流叶轮1和离心叶轮3绕着压气机轴线6旋转,气流由进气机匣引入轴流叶轮1,经轴流叶轮1增压后,流入整流器2进行整流,经整流扩压后进入离心叶轮3,经离心叶轮3进一步增压后,进入叶片式径向扩压器4,在其中减速增压,再经过轴向扩压器5进一步整流,最后流入燃烧室。The operation of the combined compressor is described below. When the combined compressor is working, the axial flow impeller 1 and the centrifugal impeller 3 rotate around the compressor axis 6, and the air flow is introduced into the axial flow impeller 1 from the intake casing, and after being pressurized by the axial flow impeller 1, it flows into the rectifier 2 for rectification, and after After being rectified and diffused, it enters the centrifugal impeller 3, and after being further pressurized by the centrifugal impeller 3, it enters the vane radial diffuser 4, where it decelerates and pressurizes, and then passes through the axial diffuser 5 for further rectification, and finally flows into the combustion chamber.
根据本发明的轴流-离心组合压气机具有大驼背型流道,能够兼顾轴流压气机高做功能力与离心压气机低轮毂比的双重要求,由于单级轴流压气机具有更高的级压比,因此,可以取代轴流-离心组合压气机前面的多级轴流压气机,使得压气机零部件数大大减少,结构简单紧凑,明显减小加工、安装和维修成本。The axial flow-centrifugal combined compressor according to the present invention has a large humpback flow channel, which can meet the dual requirements of high working capacity of the axial flow compressor and low hub ratio of the centrifugal compressor, because the single-stage axial flow compressor has a higher The stage pressure ratio, therefore, can replace the multi-stage axial flow compressor in front of the axial flow-centrifugal combined compressor, so that the number of parts of the compressor is greatly reduced, the structure is simple and compact, and the cost of processing, installation and maintenance is significantly reduced.
根据本发明的组合压气机可以应用于航空燃气涡轮发动机,尤其是高性能中小型航空燃气涡轮发动机。The combined air compressor according to the present invention can be applied to aviation gas turbine engines, especially high-performance small and medium-sized aviation gas turbine engines.
尽管已经示出和描述了本发明的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本发明的原理和精神的情况下可以对这些实施例进行变化,本发明的范围由所附权利要求及其等同物限定。While embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that changes may be made to these embodiments without departing from the principles and spirit of the invention, the scope of which is defined by The appended claims and their equivalents are defined.
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CN106989032B (en) * | 2017-03-13 | 2022-12-06 | 南京航空航天大学 | A Diagonal Flow-Centrifugal Combined Compressor |
CN107328065B (en) * | 2017-07-25 | 2023-05-23 | 珠海格力电器股份有限公司 | Flow passage and air conditioner |
CN109751253A (en) * | 2017-11-02 | 2019-05-14 | 长兴永能动力科技有限公司 | A kind of big-flow high-pressure suitable for small size gas turbine is than one-stage centrifugal compressor |
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