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CN104889391B - A kind of manufacture method of Ag MeC electrical contacts and its integral component - Google Patents

A kind of manufacture method of Ag MeC electrical contacts and its integral component Download PDF

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CN104889391B
CN104889391B CN201510170631.2A CN201510170631A CN104889391B CN 104889391 B CN104889391 B CN 104889391B CN 201510170631 A CN201510170631 A CN 201510170631A CN 104889391 B CN104889391 B CN 104889391B
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integral component
silver
mec
electrical contacts
powder
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CN104889391A (en
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陈乐生
刘伟利
毛琳
王鹏鹏
裘揆
王蕾
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Shanghai And 5 Composite Material Co Ltds
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Shanghai And 5 Composite Material Co Ltds
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
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    • Y02P10/00Technologies related to metal processing
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Abstract

The present invention relates to the manufacture method of a kind of Ag MeC electrical contacts and its integral component, the silver-colored carbide composite powder of overlay film is prepared first and is fitted into 3D printer powder cylinder, then the threedimensional model of silver-colored carbide electrical contact and its integral component is set up by computer, the 3D printing shaping of silver-colored carbide electrical contact and its integral component is completed.The present invention realizes that silver-colored carbide electrical contact and its integral component expect the direct rapid shaping of finished product from former material by 3D printing, save raw material and production cost, it can realize that zero inventory, zero-time are delivered simultaneously, be a kind of new method for preparing silver-colored carbide electrical contact and its integral component.

Description

A kind of manufacture method of Ag-MeC electrical contacts and its integral component
Technical field
The present invention relates to a kind of electrical contact and its forming method of integral component, specifically, a kind of Ag- is referred to The 3D printing forming method of MeC electrical contacts and its integral component.
Background technology
Electrical contact and its integral component are the industrial base components such as motor, electrical equipment, instrument and meter, electronics, while it The characteristics of being also core parts, electrical contact and its integral component is:Small volume, it is complex-shaped, and require wide in variety, specification Entirely, performance is high, and its quality directly affects the performance of low-voltage electrical apparatus.Manufacture high-quality electrical contact and its integral component can be significantly Save the energy and raw material.So the kind of electrical contact and its integral component, quality, technology level turn into motor, One of mark of the industrial products performance level such as electrical equipment.But prepare high-quality, various in style, complex-shaped various electrical contact And its integral component needs the complicated Processes and apparatus of many sets, floor space is big, causes high production cost.Integrally simultaneously Change component influences the electric property and mechanical property of integral component due to a series of problems of electrical contact and tactile bridge combination interface Can, and then influence the reliability of low-voltage electrical apparatus.To reduce cost, integral component combination interface quality is improved, is constantly had new Electrical contact and its integral component preparation technology are developed.
Research both at home and abroad in terms of electrical contact and its integral component preparation technology is specific as follows:
2) Chinese invention patent:Cold pressure welding compound rivet contacts and manufacture method, application number: 200910053737.9, publication number:CN101587788A.
2) Chinese invention patent:The manufacture method of triple-layer composite cold-rolling welded rivet contact, application number: 200710036330.6, publication number:CN101030491A.
3) Chinese invention patent:The igniter of firing tip with induction welding and laser welding and its manufacturer Method, application number:200880114019.1, publication number:CN101842948A.
The technology of preparing of any of the above electrical contact and its integral component has all saved noble metal raw material to a certain extent, The preparation technology flow of electrical contact is simplified, cost of material and production cost is reduced, while also improving in integral component The combination interface quality of electrical contact and tactile bridge, but it can not still reach the production that finished product is directly expected from former material, still need to multistep work Skill could be completed.
The content of the invention
There is provided a kind of brand-new Ag-MeC electrical contacts and its integration for deficiency of the invention for the presence of above-mentioned prior art The preparation method of component --- 3D printing forming method, Ag-MeC electricity is realized using the Selective Laser Sintering in 3D printing Contact and its integral component expect the quick straight forming of finished product from former material, reduce production cost, and further improve one Change the combination interface quality that bridge and Ag-MeC electrical contacts are touched in component, improve its electric property and mechanical property;Realize Ag-MeC The zero inventory of electrical contact and its integral component, zero-time deliver, and then reduce inventory cost.
To realize above-mentioned purpose, the 3D printing shaping side of Ag-MeC electrical contacts and its integral component of the present invention Method, comprises the following steps:
The first step, carries out powder processed, and use chemical silvering to carbide powder according to the component requirements of Ag-MeC electrical contacts Or compound electric is silver-plated is pre-processed, then require that silver-carbide is made in dispensing, mixed powder according to Ag-MeC electrical contacts composition proportion Composite powder;
Second step, overlay film silver-carbide is made by binding agent of high molecular polymer by silver-carbide composite powder and is combined Powder, overlay film silver-carbide composite powder is encased in 3D printer powder cylinder;
3rd step, sets up the threedimensional model of Ag-MeC electrical contacts and its integral component, utilizes selective laser sintering skill Art carries out the 3D printing shaping of Ag-MeC electrical contacts and its integral component, obtains moulded blank.
As a preferred embodiment, in the first step:Silver powder is the mixing of nano powder and powder and micron, silver-carbonization material Amount proportioning is 60:40~35:65.In this step, silver powder uses the mixing of nano powder and powder and micron, because the fusing point of nano-silver powder Low, micro-silver powder fusing point is high, and using both mixed powders, the nano-silver powder first melted is filled into unfused micro-silver powder, The problem of 3D printing Ag-MeC electrical contacts and its integral component voidage are high, interface quality is poor can be solved.
As a preferred embodiment, in the second step:The particle diameter of overlay film silver-carbide composite powder is 1~50 μm.Will be poly- Compound binding agent is diluted with diluent, after stirring, and silver-carbide composite powder is put into wherein, is continuously agitated, allows Polymer fully wraps up silver-carbide composite powder, and re-dry solidifies binding agent, obtains overlay film silver-carbide composite powder, should Composite powder concrete structure is after silver-carbide composite particles Surface coating one layer of polymeric binding agent and coalesced together.
As a preferred embodiment, in the 3rd step:Selective laser sintering and moulding is a kind of heat treatment process, herein During occur a series of physical and chemical changes, mainly have the generation and conduction, the differentiation of microstructure, fluid of heat Influence and the change of mechanical tissue, powder become powder agglomerate by granular aggregation, so as to form required Ag- MeC electrical contacts and its integral component.The influence of heat problem is topmost in the problem of this is a series of.Swash in metal dust In light sintering, heat is entirely to be preheated to produce by the energy and powder of laser, and various technological parameters together decide on laser Energy density, most important technological parameter includes laser power, sweep speed, sweep span and lift height etc..The present invention First pass through metal powder sintered temperature field numerical simulation analysis influence quantity of sintered parts more than each technological parameter and its With relation, and further determine 13~15W of laser power, 1800~2000mm/s of sweep speed, scanning room by the way that experiment is final Away from 0.1~0.16mm, 0.1~0.14mm of lift height.
As a preferred embodiment, the present invention performs the 4th step after the 3rd step:Moulded blank is post-processed with Obtain closely knit Ag-MeC electrical contacts and its integral component.
Preferably, in the 4th step:Powder unnecessary in moulded blank is removed, further after cleaning polishing, also needed Moulded blank is for further processing, now moulded blank experienced three stages:Degradation polymer, double sintering and metallic cementation, The three phases can be carried out in same heating furnace, and protective atmosphere is 30% hydrogen, and 70% nitrogen, percentage here contains Amount refers to volumn concentration.
The present invention manufactures Ag-MeC electrical contacts and its integral component using 3D printing technique, on the one hand using powder surface Cladding organic polymer come solve Ag materials because thermal conductivity is high and laser reflectivity high and caused by printing problem;On the other hand adopt The method mixed with Ag nano powders with powder and micron solves 3D printing Ag-MeC electrical contacts and its integral component voidage height, interface The problem of bond quality is poor.
Compared with prior art, the invention has the advantages that:Using the particular advantages of 3D printing technique, it can make The complicated Ag-MeC electrical contacts of planform and its integral component are made without increasing cost;A variety of Ag-MeC electricity can be manufactured to touch Head and its component are without increasing production line;Because 3D printing is increasing material manufacturing, the waste of raw material is not resulted in;Due to without production Line and 3D printer small volume, floor space are small, it is possible to decrease production cost;Zero inventory, zero-time can be achieved to deliver.Simultaneously can be with The complete integral component of manufacture and the electric conductivity for improving integrated element.
Brief description of the drawings
Fig. 1 is principle schematic diagram of the present invention.
Embodiment
Embodiments of the invention are elaborated below, following examples give detailed embodiment and specific Operating process, but protection scope of the present invention is not limited to following embodiments.
As shown in figure 1, in device and its principle signal that the present invention is used, figure:1. laser, 2. laser beam scanners, 3. laser beam, 4.ZnSe windows, 5.AgMeC electrical contacts and its integral component, 6. moulding cylinders, 7. working pistons, 8. powder cylinders, 9. powder feeding piston, 10. powder-laying rollers.Its operation principle:Whole process unit is mainly made up of moulding cylinder 6 and powder cylinder 8, and work is opened Powder feeding piston 9 rises during the beginning, is uniformly spread overlay film silver-carbide composite powder on tactile bridge on working piston 7 by powder-laying roller 10 Last layer, computer controls the two-dimensional scan track of laser beam 3 according to the hierarchical model of prototype, selectively sintering solid powder Material is to form an aspect of Ag-MeC electrical contacts and its integral component 5Ag-MeC electrical contacts.Powder is completed after one layer, work Make piston 7 and decline a thickness, powder-laying roller 10 spreads new powder, and control laser beam 3 scans the new layer of sintering again.So move in circles, It is layering, until Ag-MeC electrical contacts and its integral component 5 are molded.Finally, to unsintered Powder Recovery to powder cylinder In, and take out moulded blank.
Embodiment 1
Exemplified by printing Ag60WC40 electrical contacts and its integral component
The first step, prepares silver, tungsten carbide powder, tungsten carbide powder is pre-processed using chemical silvering respectively, and press it is silver-colored- Tungsten carbide quality proportioning is 60:40, which carry out mixed powder, is made silver-tungsten carbide composite powder.
Second step, by silver-tungsten carbide composite powder, by binding agent of high molecular polymer, (polymer used here is mainly Thermoplastic, such as makrolon (PC), nylon (PA)) overlay film silver-tungsten carbide composite powder that particle diameter is 1 μm is made.It will cover Film silver-tungsten carbide composite powder is encased in 3D printer powder cylinder.
3rd step, sets up the threedimensional model of Ag60WC40 electrical contacts and its integral component, utilizes selective laser sintering Technology carries out the 3D printing shaping of Ag60WC40 electrical contacts and its integral component, and laser power is 13W, and sweep speed is 1800mm/s, sweep span is 0.1mm, and lift height is 0.1mm, obtains Ag60WC40 electrical contacts and its integral component.
Embodiment 2
Exemplified by printing Ag50WC50 electrical contacts and its integral component
The first step, prepares silver, tungsten carbide powder, tungsten carbide powder is pre-processed using chemical silvering respectively, and press it is silver-colored- Tungsten carbide quality proportioning is 50:50, which carry out mixed powder, is made silver-tungsten carbide composite powder.
Second step, by silver-tungsten carbide composite powder be made by binding agent of high molecular polymer overlay film that particle diameter is 10 μm silver- Tungsten carbide composite powder.Overlay film silver-tungsten carbide composite powder is encased in 3D printer powder cylinder.
3rd step, sets up the threedimensional model of Ag50WC50 electrical contacts and its integral component, utilizes selective laser sintering Technology carries out the 3D printing shaping of Ag50WC50 electrical contacts and its integral component, and laser power is 14W, and sweep speed is 1900mm/s, sweep span is 0.13mm, and lift height is 0.12mm.
4th step, cleaning polishing and secondary heat treatment etc. post processing are carried out to moulded blank to obtain high intensity, high accuracy And the Ag50WC50 electrical contacts and its integral component of contact-touch bridge combination interface quality good (ratio of brazing area up to more than 99%).
Embodiment 3
Exemplified by printing Ag35WC65 electrical contacts and its integral component
The first step, prepares silver, tungsten carbide powder respectively, and tungsten carbide powder is pre-processed using compound electric is silver-plated, and presses Silver-tungsten carbide quality proportioning is 35:65, which carry out mixed powder, is made silver-tungsten carbide composite powder.
Second step, by silver-tungsten carbide composite powder be made by binding agent of high molecular polymer overlay film that particle diameter is 50 μm silver- Tungsten carbide composite powder.Overlay film silver-tungsten carbide composite powder is encased in 3D printer powder cylinder.
3rd step, sets up the threedimensional model of Ag35WC65 electrical contacts and its integral component, utilizes selective laser sintering Technology carries out the 3D printing shaping of Ag35WC65 electrical contacts and its integral component, and laser power is 15W, and sweep speed is 2000mm/s, sweep span is 0.16mm, and lift height is 0.14mm.
4th step, cleaning polishing and secondary heat treatment etc. post processing are carried out to moulded blank to obtain high intensity, high accuracy And the Ag35WC65 electrical contacts and its integral component of contact-touch bridge interface quality good (ratio of brazing area up to more than 99%).
Although present disclosure is discussed in detail by above-described embodiment, but it should be appreciated that the description above It is not considered as limitation of the present invention.After those skilled in the art have read the above, for a variety of of the present invention Modifications and substitutions all will be apparent.Therefore, protection scope of the present invention should be limited to the appended claims.

Claims (9)

1. the manufacture method of a kind of Ag-MeC electrical contacts and its integral component, it is characterised in that comprise the following steps:
The first step, carries out powder processed, and carbide powder is adopted according to the component requirements of Ag-MeC electrical contacts and its integral component Pre-processed with chemical silvering or compound electric are silver-plated, then will according to Ag-MeC electrical contacts and its integral component composition proportion Ask dispensing, mixed powder that silver-carbide composite powder is made;
Second step, overlay film silver-carbide composite powder is made by binding agent of high molecular polymer by silver-carbide composite powder, will Overlay film silver-carbide composite powder is encased in 3D printer powder cylinder;
3rd step, is set up the threedimensional model of Ag-MeC electrical contacts and its integral component, is entered using Selective Laser Sintering The 3D printing shaping of row Ag-MeC electrical contacts and its integral component, obtains moulded blank.
2. the manufacture method of Ag-MeC electrical contacts according to claim 1 and its integral component, it is characterised in that:It is described In the first step:Silver, carbide quality proportioning are 60/40~35/65 in silver-carbide.
3. the manufacture method of Ag-MeC electrical contacts according to claim 2 and its integral component, it is characterised in that:It is described In the first step:Silver powder is the mixing of nano powder and powder and micron.
4. the manufacture method of Ag-MeC electrical contacts according to claim 1 and its integral component, it is characterised in that:It is described In second step:The particle diameter of overlay film silver-carbide composite powder is 1~50 μm.
5. the manufacture method of Ag-MeC electrical contacts according to claim 4 and its integral component, it is characterised in that:It is described In second step:Polymeric binder is diluted with diluent, after stirring, silver-carbide composite powder be put into wherein, It is continuously agitated, allows polymer fully to wrap up silver-carbide composite powder, re-dry solidifies binding agent, obtains overlay film silver-carbon Compound composite powder, the composite powder structure is after silver-carbide composite particles Surface coating one layer of polymeric binding agent and is flocked on Together.
6. the manufacture method of Ag-MeC electrical contacts according to claim 1 and its integral component, it is characterised in that:It is described In 3rd step:Each parameter and its matching of quantity of sintered parts are influenceed by the numerical simulation analysis in metal powder sintered temperature field Relation, Selective Laser Sintering parameter is:13~15W of laser power, 1800~2000mm/s of sweep speed, sweep span 0.1~0.16mm, 0.1~0.14mm of lift height.
7. the manufacture method of the Ag-MeC electrical contacts and its integral component according to claim any one of 1-6, its feature It is:After the 3rd step, the 4th step is performed:Moulded blank is post-processed with obtain closely knit Ag-MeC electrical contacts and its Integral component.
8. the manufacture method of Ag-MeC electrical contacts according to claim 7 and its integral component, it is characterised in that:It is described Post processing, refers to:Powder unnecessary in moulded blank is removed, further after cleaning polishing, makees further place to moulded blank Manage, now moulded blank experienced three stages:Degradation polymer, double sintering and metallic cementation.
9. the manufacture method of Ag-MeC electrical contacts according to claim 8 and its integral component, it is characterised in that:It is described Degradation polymer, double sintering and metallic cementation three phases are carried out in same heating furnace, and protective atmosphere is 30% hydrogen, 70% nitrogen.
CN201510170631.2A 2015-04-10 2015-04-10 A kind of manufacture method of Ag MeC electrical contacts and its integral component Active CN104889391B (en)

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CN106608726A (en) * 2015-10-26 2017-05-03 优克材料科技股份有限公司 Three-dimensional printing method and three-dimensional printing powder
CN109797307B (en) * 2019-01-09 2020-08-11 东南大学 Ag/C @ Ti3AlC2Preparation method of contact material

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