CN104888965B - Online unblocking device for wet electrostatic precipitator nozzle - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种喷嘴清堵设备,具体是指一种湿式电除尘喷嘴在线清堵装置。The invention relates to a device for cleaning nozzles, in particular to an online cleaning device for wet electrostatic precipitator nozzles.
背景技术Background technique
目前,湿式电除尘器是一种用来处理含微量粉尘和微颗粒的新除尘设备,主要用来除去含湿气体中的尘、酸雾、水滴、气溶胶、臭味、PM2.5等有害物质,是治理大气粉尘污染的理想设备。但目前有些湿式电除尘器的喷淋喷嘴全部是装在湿式电除尘器内部,不停炉时内部是充满烟气的,人工无法进入,只能停炉实行人工清堵,影响生产效率;而且采用人工清堵存在费时费力、效率低下、清理不理想等问题。At present, the wet electrostatic precipitator is a new dust removal equipment used to deal with trace dust and fine particles. It is mainly used to remove dust, acid mist, water droplets, aerosol, odor, PM2.5 and other harmful It is an ideal equipment for controlling air dust pollution. However, at present, the spray nozzles of some wet electrostatic precipitators are all installed inside the wet electrostatic precipitator. When the furnace is not in operation, the interior is full of flue gas, which cannot be entered manually, so the furnace can only be shut down for manual cleaning, which affects production efficiency; and There are problems such as time-consuming and labor-intensive, low efficiency, and unsatisfactory cleaning by manual cleaning.
发明内容Contents of the invention
本发明的目的在于提供一种湿式电除尘喷嘴在线清堵装置,实现对喷嘴进行在线自动清堵,相比传统人工清堵方式,不仅增强了湿式电除尘器性能,而且还极大提高了湿式电除尘器的产生效益。The purpose of the present invention is to provide an on-line cleaning device for wet electrostatic precipitator nozzles, which can realize online automatic cleaning of nozzles. Compared with traditional manual cleaning methods, it not only improves the performance of wet electrostatic precipitators, but also greatly improves The benefits of electrostatic precipitators.
为了达成上述目的,本发明的解决方案是:In order to achieve the above object, the solution of the present invention is:
一种湿式电除尘喷嘴在线清堵装置,包括有管道和设在该管道上的第一阀件、第二阀件及文丘里管;管道具有一条主路和三条支路;主路的一端构成管道入口,三条支路连接在主路上,分别为第一支路、第二支路及第三支路;该第一支路和第二支路的自由端相汇合,并延伸出供喷嘴安装的喷嘴口,该第三支路的自由端为清堵出口;文丘里管设在第一支路与主路的连接处,第一阀件、第二阀件分别设在第二支路、第三支路上;清堵装置还包括有用于检测喷嘴口处压强以控制第一阀件和第二阀件分别启闭的压力控制系统。An online plugging device for wet electrostatic precipitator nozzles, including a pipeline, a first valve part, a second valve part and a Venturi tube arranged on the pipeline; the pipeline has a main road and three branch roads; one end of the main road constitutes At the entrance of the pipeline, three branches are connected to the main road, namely the first branch, the second branch and the third branch; the free ends of the first branch and the second branch meet and extend out for nozzle installation the nozzle opening of the third branch, the free end of the third branch is the outlet for unclogging; the Venturi tube is set at the connection between the first branch and the main road, and the first valve and the second valve are respectively arranged at the second branch, On the third branch; the blockage removal device also includes a pressure control system for detecting the pressure at the nozzle opening to control the opening and closing of the first valve and the second valve respectively.
所述压力控制系统具有设在喷嘴口旁的压力开关,所述第一阀件、第二阀件均为电控元件,通过该压力开关检测并通过控制电源通断方式实现控制第一阀件、第二阀件分别启闭作用。The pressure control system has a pressure switch located next to the nozzle opening, and the first valve part and the second valve part are both electronically controlled components. The pressure switch detects and controls the first valve part by controlling the power on and off. , The second valve part respectively opens and closes.
所述第一阀件为常开电磁阀,第二阀件为常闭电磁阀。The first valve part is a normally open solenoid valve, and the second valve part is a normally closed solenoid valve.
所述压力控制系统还具有压力表,该压力表设在主路上。The pressure control system also has a pressure gauge, which is installed on the main road.
所述压力控制系统还设有延时断电模块,该延时断电模块电连接在压力开关与第一、第二阀件间,用于控制该第一、第二阀件延时断电作用。The pressure control system is also provided with a delayed power-off module, which is electrically connected between the pressure switch and the first and second valve parts, and is used to control the delayed power-off of the first and second valve parts effect.
所述第一支路上还设有单向阀,该单向阀的单向流通方向为朝向文丘里管所在一侧的方向。A one-way valve is also provided on the first branch, and the one-way flow direction of the one-way valve is toward the side where the Venturi tube is located.
所述清堵出口延伸至靠近喷嘴口设置。The plug-clearing outlet is extended to be set close to the nozzle opening.
所述管道入口旁还设有安全阀。A safety valve is also provided beside the pipeline entrance.
所述在线清堵装置还配置有一装置壳体,管道容设在装置壳体内,该管道的管道入口、喷嘴口及清堵出口伸出装置壳体外。The online blockage removal device is also equipped with a device casing, and the pipeline is accommodated in the device casing, and the pipeline inlet, nozzle opening and blockage removal outlet of the pipeline protrude outside the device casing.
采用上述方案后,本发明相对于现有技术的有益效果在于:本发明湿式电除尘喷嘴在线清堵装置,其工作原理是当喷嘴堵塞时,管内压强触发压力控制系统,利用文丘里管(引射器)喉管处引射流体的进入口产生的负压,结合第一阀件、第二阀件在管道上的合理布置,使喷嘴内的水和塞堵物因负压流出,以此实现在不停炉的情况下,控制管内压强和阀件工作状态的自动转变,从而实现自动化的对喷嘴进行清堵工作,并且在清堵完成后自动调整,使喷嘴继续工作。After adopting the above-mentioned scheme, the beneficial effect of the present invention compared with the prior art lies in that the online plugging device of the wet electrostatic precipitator nozzle of the present invention works on the principle that when the nozzle is blocked, the pressure inside the pipe triggers the pressure control system, and the Venturi tube (introduced The negative pressure generated by the inlet of the injection fluid at the throat of the injector, combined with the reasonable arrangement of the first valve and the second valve on the pipeline, makes the water and blockages in the nozzle flow out due to the negative pressure, so that In the case of non-stop furnace, control the automatic transformation of the pressure in the pipe and the working state of the valve, so as to realize the automatic unclogging of the nozzle, and automatically adjust after the unclogging is completed, so that the nozzle can continue to work.
附图说明Description of drawings
图1是本发明在线清堵装置的立体图;Fig. 1 is the perspective view of the online blockage removal device of the present invention;
图2是本发明在线清堵装置的内部结构主视图;Fig. 2 is a front view of the internal structure of the online blockage removal device of the present invention;
图3是本发明在线清堵装置正常工作时的示意图;Fig. 3 is the schematic diagram when the on-line declogging device of the present invention works normally;
图4是本发明在线清堵装置进行清堵工作时的示意图。Fig. 4 is a schematic diagram of the online blockage removal device of the present invention when performing blockage removal work.
标号说明Label description
管道 1 主路 10Pipeline 1 Main Road 10
管道入口 101 第一支路 11Pipe entry 101 First branch 11
第二支路 12 喷嘴口 121Second branch 12 Nozzle opening 121
第三支路 13 清堵出口 131The third branch 13 Unblocking outlet 131
文丘里管 2 第一阀件 3Venturi 2 First Valve 3
第二阀件 4 压力控制系统 5Second Valve 4 Pressure Control System 5
压力开关 51 压力表 52Pressure switch 51 Pressure gauge 52
单向阀 6 安全阀 7Check valve 6 Safety valve 7
装置壳体 8 喷嘴 M。Device housing 8 Nozzle M.
具体实施方式detailed description
下面结合附图和具体实施方式对本案作进一步详细的说明。The present case will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
本案涉及一种湿式电除尘喷嘴在线清堵装置,如图1-2所示,主要包括有管道1和设在该管道1上的文丘里管2(射流器)、第一阀件3及第二阀件4。This case involves an online plugging device for wet electrostatic precipitator nozzles, as shown in Fig. Two valve parts 4.
管道1具有一条主路10和三条支路。主路10的一端构成管道入口101。三条支路均连接设在主路10上,分别为第一支路11、第二支路12及第三支路13。该第一支路11和第二支路12的自由端相汇合,该汇合处延伸的管路的自由端构成喷嘴口121,以供喷嘴M安装。第三支路13的自由端为清堵出口131。The pipeline 1 has a main path 10 and three branch paths. One end of the main road 10 constitutes a pipe inlet 101 . The three branch roads are all connected to the main road 10 and are respectively the first branch road 11 , the second branch road 12 and the third branch road 13 . The free ends of the first branch 11 and the second branch 12 merge, and the free ends of the pipe extending from the junction constitute a nozzle opening 121 for the nozzle M to be installed. The free end of the third branch 13 is a plugging outlet 131 .
文丘里管2设在第一支路11与主路10的连接处,文丘里管2的吸附腔入口对准第一支路11设置。第一阀件3、第二阀件4分别设在第二支路12、第三支路13上。在线清堵装置还包括有压力控制系统5,其用于检测喷嘴口121处喷嘴M所受的压强,并相应控制第一阀件3和第二阀件4分别开启或者关闭操作。The Venturi tube 2 is arranged at the junction of the first branch 11 and the main path 10 , and the inlet of the adsorption chamber of the Venturi tube 2 is aligned with the first branch 11 . The first valve element 3 and the second valve element 4 are respectively arranged on the second branch path 12 and the third branch path 13 . The online blockage removal device also includes a pressure control system 5, which is used to detect the pressure on the nozzle M at the nozzle port 121, and control the opening or closing of the first valve 3 and the second valve 4 accordingly.
所述压力控制系统5,本发明给出一具体实施例,其主体部件为设在喷嘴口121旁的压力开关51。第一阀件3、第二阀件4均为电控元件。通过压力开关51检测喷嘴口121内的压强并自动控制第一阀件3、第二阀件4的电源的通断,从而实现控制第一阀件3、第二阀件4分别开启或者关闭动作。进一步,所述第一阀件3较佳地采用常开电磁阀,第二阀件4采用常闭电磁阀。当然压力控制系统5除了采用压力开关电控方式外,还可以采用机械控制等其他方式,第一、第二阀件除了采用电控元件外,也可以使用机械元件,只要能够实现检测喷嘴压强并作出相关支路通断控制即可。The pressure control system 5 , the present invention provides a specific embodiment, its main component is a pressure switch 51 arranged beside the nozzle opening 121 . Both the first valve part 3 and the second valve part 4 are electronically controlled components. Detect the pressure in the nozzle port 121 through the pressure switch 51 and automatically control the power on and off of the first valve part 3 and the second valve part 4, so as to control the opening or closing of the first valve part 3 and the second valve part 4 respectively . Further, the first valve part 3 is preferably a normally open solenoid valve, and the second valve part 4 is a normally closed solenoid valve. Of course, the pressure control system 5 can also use other methods such as mechanical control in addition to the pressure switch electronic control method. In addition to the electronic control components, the first and second valve parts can also use mechanical components, as long as the detection of nozzle pressure can be realized. It is enough to make relevant branch on-off control.
优选地,压力控制系统5还设有压力表52,该压力表52设在主路10上。借助该压强表52,操作者可以了解管路压强情况,更关键是通过该压强表52的压强指示,帮助调定压力开关51的工作压强,即起到辅助人工调定压力控制系统5起作用时的压强。Preferably, the pressure control system 5 is also provided with a pressure gauge 52 , and the pressure gauge 52 is provided on the main circuit 10 . With the help of the pressure gauge 52, the operator can understand the pressure of the pipeline, and more importantly, through the pressure indication of the pressure gauge 52, it can help to set the working pressure of the pressure switch 51, that is, it can assist the manual setting of the pressure control system 5. time pressure.
当喷嘴M正常工作时,通过路线如图3中虚线所示,第一阀件3(常开电磁阀)处打开状态,且第二阀件4(常闭电磁阀)处关闭状态,从管道入口101开始,经过主路10流经第二支路12及其上的第一阀件3,最后从喷嘴M喷出。当喷嘴M被塞堵时,管内压力增大,由压力控制系统5检测并控制,使第一阀件3关闭,第二阀件4打开。通过路线如图4中虚线所示,利用文丘里效应产生的负压,使塞堵物从喷嘴M经过第一支路11并通过文丘里管2后,再经过主路10,流至第三支路13,通过已开启的第二阀件4,最终从清堵出口131流出。当管内压力回到正常值,经压力控制系统自动调整,使第一阀件3恢复打开,第二阀件4恢复关闭,最终使喷嘴M继续工作。When the nozzle M works normally, the passing route is shown by the dotted line in Figure 3, the first valve part 3 (normally open solenoid valve) is in the open state, and the second valve part 4 (normally closed solenoid valve) is in the closed state, from the pipeline It starts from the inlet 101, flows through the main path 10, flows through the second branch path 12 and the first valve element 3 on it, and finally sprays out from the nozzle M. When the nozzle M is blocked, the pressure in the pipe increases, which is detected and controlled by the pressure control system 5, so that the first valve 3 is closed and the second valve 4 is opened. The passage route is shown by the dotted line in Figure 4. Using the negative pressure generated by the Venturi effect, the clogged material passes through the first branch 11 from the nozzle M and through the Venturi tube 2, then passes through the main road 10, and flows to the third branch. The branch path 13 passes through the opened second valve element 4 and finally flows out from the unblocking outlet 131 . When the pressure in the pipe returns to the normal value, the pressure control system automatically adjusts to make the first valve part 3 resume opening, the second valve part 4 resume closing, and finally the nozzle M continues to work.
所述压力开关51作为压力控制系统5的开关,直接控制第一阀件3、第二阀件4通断。该种方式适用于普通雾化喷嘴,当塞堵物因形状堵塞于喷嘴口时,压力开关51作用,喷嘴内产生瞬间负压,塞堵物被冲击溃散,便于从喷嘴口流出。优选地,所述压力控制系统5还可设有延时断电模块(图中未示出),该延时断电模块具体可以为延时断电继电器,其电连接在压力开关51与第一阀件3、第二阀件4间,用于控制该第一阀件3、第二阀件4延时断电作用。该种方式适用于精细雾化喷嘴,当塞堵物无法从喷嘴口流出时,延时断电模块所起的延时断电功能可以使负压持续产生,将喷嘴内的塞堵物倒吸,以利于堵塞物流出装置,实现优异的清堵效果。The pressure switch 51 is used as a switch of the pressure control system 5 to directly control the on-off of the first valve element 3 and the second valve element 4 . This method is suitable for ordinary atomizing nozzles. When the blockage is blocked by the nozzle due to its shape, the pressure switch 51 will act, and a momentary negative pressure will be generated in the nozzle, and the blockage will be impacted and collapsed to facilitate the flow out of the nozzle. Preferably, the pressure control system 5 can also be provided with a delayed power-off module (not shown in the figure), and the delayed power-off module can specifically be a delayed power-off relay, which is electrically connected between the pressure switch 51 and the first Between the first valve part 3 and the second valve part 4, it is used to control the delayed power-off function of the first valve part 3 and the second valve part 4. This method is suitable for fine atomization nozzles. When the blockage cannot flow out of the nozzle, the delayed power-off function of the delay power-off module can make the negative pressure continue to be generated, and the blockage in the nozzle can be sucked back , to facilitate the flow out of the blockage device, and achieve excellent blockage removal effect.
优选地,第一支路11上还设有单向阀6,该单向阀6的单向流通方向为朝向文丘里管2所在一侧的方向。单向阀6是用于在喷嘴M正常工作时,防止产生负压而可能影响喷嘴工作的作用。Preferably, a one-way valve 6 is further provided on the first branch 11 , and the one-way flow direction of the one-way valve 6 is toward the side where the Venturi tube 2 is located. The one-way valve 6 is used to prevent the generation of negative pressure which may affect the operation of the nozzle when the nozzle M is in normal operation.
优选地,清堵出口131延伸至靠近喷嘴口121(喷嘴)设置。于此在清堵工作时,清堵出口131能够将其排出的水喷向喷嘴,用于替代喷嘴从外界吸进去的空气,以提高清堵效果。Preferably, the unblocking outlet 131 is extended to be set close to the nozzle opening 121 (nozzle). Herein, during the blockage removal work, the blockage removal outlet 131 can spray the discharged water to the nozzle, which is used to replace the air sucked in by the nozzle from the outside, so as to improve the effect of blockage removal.
优选地,所述管道入口101旁还设有安全阀7,起到安全防护作用。Preferably, a safety valve 7 is provided beside the pipeline inlet 101 to play a role of safety protection.
优选地,所述在线清堵装置还配置有一密闭的装置壳体8,管道1及其上部件容设在装置壳体8内,以提高整个装置的稳定性。为了便于连接,管道1的管道入口101、喷嘴口121及清堵出口131伸出装置壳体8外。具体设计中,第一阀件3和第二阀件4亦露出装置壳体8,以利于电线连接;装置壳体8对应压力开关51处开设有线孔,以利于压力开关51的连接线511伸出装置壳体8外便于连接。Preferably, the online blockage removal device is also equipped with a closed device casing 8, and the pipeline 1 and its upper parts are housed in the device casing 8, so as to improve the stability of the whole device. In order to facilitate the connection, the pipeline inlet 101 , the nozzle opening 121 and the plug-clearing outlet 131 of the pipeline 1 protrude outside the device housing 8 . In the specific design, the first valve part 3 and the second valve part 4 also expose the device housing 8 to facilitate the connection of wires; the device housing 8 is provided with a wire hole corresponding to the pressure switch 51 to facilitate the extension of the connecting wire 511 of the pressure switch 51. It is convenient to connect outside the device housing 8.
本发明在线清堵装置利用第一、第二阀件的开与闭的不停自动转换,来实现在不停炉情况下在线自动化的清堵,清堵完成后自动调整,使喷嘴继续工作;而且喷嘴和清堵出口的水源皆来自管道入口的水,装置在线清堵无需额外动力源;相比传统人工清堵方式,不仅增强了湿式电除尘器性能,而且还极大提高了湿式电除尘器的产生效益,大大降低了制造成本,从而实现了批量生产的可能。另外,本发明在线清堵装置使用介质不仅局限在液态水,气体介质也同样可行。The online blockage removal device of the present invention uses the non-stop automatic switching of the opening and closing of the first and second valve parts to realize online automatic blockage removal without stopping the furnace, and automatically adjusts after the blockage removal is completed to make the nozzle continue to work; Moreover, the water source of the nozzle and the unclogging outlet comes from the water at the pipeline inlet, and the device does not need an additional power source for online unclogging; compared with the traditional manual unclogging method, it not only enhances the performance of the wet electrostatic precipitator, but also greatly improves the efficiency of the wet electrostatic precipitator. The production efficiency of the device greatly reduces the manufacturing cost, thereby realizing the possibility of mass production. In addition, the medium used by the online plugging removal device of the present invention is not limited to liquid water, and gaseous medium is also feasible.
以上所述仅为本发明的优选实施例,凡跟本发明权利要求范围所做的均等变化和修饰,均应属于本发明权利要求的范围。The above descriptions are only preferred embodiments of the present invention, and all equivalent changes and modifications made in accordance with the scope of the claims of the present invention shall fall within the scope of the claims of the present invention.
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CN204412453U (en) * | 2014-12-31 | 2015-06-24 | 福建龙净环保股份有限公司 | A kind of nozzle cleaning system of wet electrical dust precipitator |
CN204746594U (en) * | 2015-06-25 | 2015-11-11 | 厦门理工学院 | Online clear stifled device of wet -type electric precipitation nozzle |
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2015
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CN204746594U (en) * | 2015-06-25 | 2015-11-11 | 厦门理工学院 | Online clear stifled device of wet -type electric precipitation nozzle |
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