CN104882242B - Electromagnet used for electronic multi-arm reading mechanism - Google Patents
Electromagnet used for electronic multi-arm reading mechanism Download PDFInfo
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- CN104882242B CN104882242B CN201510279880.5A CN201510279880A CN104882242B CN 104882242 B CN104882242 B CN 104882242B CN 201510279880 A CN201510279880 A CN 201510279880A CN 104882242 B CN104882242 B CN 104882242B
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- 230000007246 mechanism Effects 0.000 title claims abstract description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 31
- 230000009471 action Effects 0.000 abstract description 4
- 230000004044 response Effects 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 230000005672 electromagnetic field Effects 0.000 description 5
- 230000005540 biological transmission Effects 0.000 description 4
- 239000004744 fabric Substances 0.000 description 3
- 238000009941 weaving Methods 0.000 description 3
- 230000008901 benefit Effects 0.000 description 2
- 230000006872 improvement Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000009954 braiding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及一种电磁铁,特别是涉及一种用于电子多臂阅读机构的电磁铁。The invention relates to an electromagnet, in particular to an electromagnet used in an electronic multi-arm reading mechanism.
背景技术Background technique
电子多臂是一种机电一体化织机的三大开口装置之一,织机织物的编织信号的一部分经计算机实时处理成为提综信号加到电子多臂阅读机构的电磁铁电磁线圈,由电磁铁产生的电磁力转换成动铁芯的摆动动作带动其它传动机构进行织机综框的提升,最终实现织机经纱的开口,花纹的编织。The electronic dobby is one of the three major opening devices of the mechatronic loom. A part of the weaving signal of the loom fabric is processed by the computer in real time and becomes a heald signal, which is added to the electromagnet electromagnetic coil of the electronic dobby reading mechanism. The electromagnetic force generated by the iron is converted into the swing action of the moving iron core to drive other transmission mechanisms to lift the heald frame of the loom, and finally realize the opening of the warp yarn of the loom and the weaving of patterns.
目前,使用的电磁铁存在如下缺陷:首先是电磁铁采用U型铁芯、单线圈和线圈通电后衔铁绕轴摆动的结构形式,能耗大,温升高,工作热稳定性较差。其次,U型铁芯、单线圈加衔铁绕轴摆动的结构形式无法大幅度提髙电磁铁动作频率。At present, the electromagnets used have the following defects: first, the electromagnet adopts a U-shaped iron core, a single coil, and a structure in which the armature swings around the axis after the coil is energized, which consumes a lot of energy, increases the temperature, and has poor thermal stability. Secondly, the structural form of U-shaped iron core, single coil and armature swinging around the shaft cannot greatly increase the operating frequency of the electromagnet.
上述这些问题影响到生产效率及织机产能的提高,同时,电磁铁工作热稳定性较差也影响到织物质量的提高。These above-mentioned problems affect the improvement of production efficiency and loom productivity, meanwhile, the poor thermal stability of the electromagnet also affects the improvement of fabric quality.
发明内容Contents of the invention
针对上述现有技术的不足,本发明的目的是提供一种符合实际生产要求的工作稳定,动作频率能明显提升的用于电子多臂阅读机构的电磁铁。In view of the deficiencies of the above-mentioned prior art, the object of the present invention is to provide an electromagnet for an electronic dobby reading mechanism that meets the requirements of actual production, works stably, and whose operating frequency can be significantly improved.
本发明的技术方案是这样的:用于电子多臂阅读机构的电磁铁,包括中空电磁线圈、永磁体和可摆动地设置于中空电磁线圈内的动铁芯,所述永磁体设置在中空电磁线圈的外壁,且处于所述动铁芯的摆动平面。The technical solution of the present invention is as follows: the electromagnet used for the electronic multi-arm reading mechanism includes a hollow electromagnetic coil, a permanent magnet and a moving iron core that is swingably arranged in the hollow electromagnetic coil, and the permanent magnet is arranged in the hollow electromagnetic coil. The outer wall of the coil is on the swing plane of the moving iron core.
进一步的,所述中空电磁线圈包括中空骨架和线圈,所述线圈缠绕于中空骨架,所述动铁芯设置在中空骨架内,所述动铁芯的下端与中空骨架铰接。Further, the hollow electromagnetic coil includes a hollow frame and a coil, the coil is wound on the hollow frame, the moving iron core is arranged in the hollow frame, and the lower end of the moving iron core is hinged to the hollow frame.
进一步的,包括壳体,所述中空电磁线圈与壳体固定链接,所述壳体设有一侧开口,所述动铁芯由开口伸出壳体。Further, it includes a casing, the hollow electromagnetic coil is fixedly linked with the casing, the casing is provided with an opening on one side, and the moving iron core protrudes out of the casing through the opening.
优选的,所述中空电磁线圈两侧设有限制动铁芯摆动幅度的限位片。Preferably, both sides of the hollow electromagnetic coil are provided with limiting pieces that limit the swing range of the moving iron core.
优选的,所述壳体为U形,所述中空骨架横截面为矩形。Preferably, the housing is U-shaped, and the cross-section of the hollow skeleton is rectangular.
本发明所提供的技术方案的优点在于,采用由电磁线圈通电和永磁体产生电磁铁合成磁场的电磁力直接驱动动铁芯摆动而带动阅读机构的传动部件,动作灵敏,动态响应快,从而提高电磁铁的动作频率。功率重量比大,在相同电磁铁外形尺寸下,驱动电流小,电磁铁发热情况改善,使电磁铁工作热稳定性提高。电磁铁结构简单,工艺性好,工作可靠,成本与U型电磁铁相当。The advantage of the technical solution provided by the present invention is that the electromagnetic force of the electromagnet synthetic magnetic field produced by the electromagnetic coil and the permanent magnet directly drives the moving iron core to swing and drives the transmission part of the reading mechanism, which is sensitive in action and fast in dynamic response, thereby improving The operating frequency of the electromagnet. The power-to-weight ratio is large. Under the same size of the electromagnet, the drive current is small, the heating of the electromagnet is improved, and the thermal stability of the electromagnet is improved. The electromagnet has the advantages of simple structure, good manufacturability, reliable operation, and the cost is equivalent to U-shaped electromagnet.
附图说明Description of drawings
图1为本发明结构示意图。Fig. 1 is a schematic diagram of the structure of the present invention.
图2为本发明立体结构示意图。Fig. 2 is a schematic diagram of the three-dimensional structure of the present invention.
图3为动铁芯摆动至永磁体一侧结构示意图。Fig. 3 is a schematic diagram of the structure of the moving iron core swinging to the side of the permanent magnet.
图4为动铁芯摆动至远离永磁体一侧结构示意图。Fig. 4 is a schematic diagram of the structure of the moving iron core swinging to the side away from the permanent magnet.
图5为提综电气原理图。Figure 5 is a schematic diagram of the electrical system.
具体实施方式detailed description
下面结合实施例对本发明作进一步说明,但不作为对本发明的限定。The present invention will be further described below in conjunction with the examples, but not as a limitation of the present invention.
请参见图1及图2,本发明所涉及的用于电子多臂阅读机构的电磁铁包括一个U形的壳体7。U形壳体7内设置一个矩形截面的中空电磁线圈9,中空电磁线圈9的底部与壳体7之间设置垫片2。中空电磁线圈9包括矩形截面的中空骨架1,线圈8缠绕于中空骨架1。十字形状的动铁芯4设置在中空骨架1内部,伸出U形壳体7的开口侧,并且动铁芯4的一端通过转轴3与中空骨架1铰接,使得动铁芯4得以在中空电磁线圈9内摆动。在中空电磁线圈9的外侧设置一个永磁体6,永磁体6与动铁芯4摆动平面处于同一平面,并且靠近U形壳体7的开口端,另外在中空电磁线圈9的两外侧分别设置折角的限位片5,用于限制动铁芯4的左右摆动幅度。Please refer to FIG. 1 and FIG. 2 , the electromagnet used in the electronic multi-arm reading mechanism of the present invention includes a U-shaped housing 7 . A hollow electromagnetic coil 9 with a rectangular cross section is arranged in the U-shaped casing 7 , and a gasket 2 is arranged between the bottom of the hollow electromagnetic coil 9 and the casing 7 . The hollow electromagnetic coil 9 includes a hollow skeleton 1 with a rectangular cross section, and the coil 8 is wound on the hollow skeleton 1 . The cross-shaped moving iron core 4 is arranged inside the hollow skeleton 1, protruding from the opening side of the U-shaped housing 7, and one end of the moving iron core 4 is hinged with the hollow skeleton 1 through the rotating shaft 3, so that the moving iron core 4 can be in the hollow electromagnetic The coil 9 oscillates inside. A permanent magnet 6 is arranged on the outside of the hollow electromagnetic coil 9, the permanent magnet 6 is in the same plane as the swing plane of the moving iron core 4, and is close to the open end of the U-shaped housing 7, and knuckles are respectively set on the two outer sides of the hollow electromagnetic coil 9 The limiting piece 5 is used to limit the left and right swing range of the moving iron core 4.
结合图3至图5,本电磁铁采用外部开关电源10并经外部电子开关11控制,电子开关11由电子多臂的提综信号控制通断。开关电源10输出的48伏电压经电子开关11加到线圈8的两端,当无提综信号时,电子开关11打开,线圈8不通电,此时不产生电磁场,电磁铁磁路中仅存在永磁体6的磁场,在永磁体6磁场的磁力作用下,动铁芯4向永磁体6一侧的方向绕转轴3摆动,动铁芯4不带动电子多臂其它传动部件进行织机综框的提升;当提综信号加到电子开关,电子开关11接通,48伏电压加到线圈8两端而产生与永磁体6磁场方向相反的电磁场,且该电磁场强度大于永磁体6的磁场,因此在电磁场与永磁体6磁场的合成磁场的磁场力作用下,动铁芯4向偏离永磁体6的方向绕转轴3摆动,此时动铁芯4的摆动带动电子多臂其它传动部件完成织机综框的提升、经纱的开口。这样由提综信号控制、通过本电磁铁的动铁芯4的连续往复摆动实现织机花纹织物的编织。3 to 5, the electromagnet uses an external switching power supply 10 and is controlled by an external electronic switch 11, and the electronic switch 11 is controlled on and off by an electronic dobby raising signal. The 48-volt voltage output by the switching power supply 10 is added to the two ends of the coil 8 through the electronic switch 11. When there is no lifting signal, the electronic switch 11 is turned on, and the coil 8 is not powered. At this time, no electromagnetic field is generated, and only the electromagnetic field exists in the magnetic circuit of the electromagnet. The magnetic field of the permanent magnet 6, under the magnetic force of the magnetic field of the permanent magnet 6, the moving iron core 4 swings around the rotating shaft 3 in the direction of the permanent magnet 6 side, and the moving iron core 4 does not drive other transmission parts of the electronic dobby to carry out the heald frame of the loom. When the lifting signal is added to the electronic switch, the electronic switch 11 is turned on, and the 48 volt voltage is added to the two ends of the coil 8 to generate an electromagnetic field opposite to the direction of the permanent magnet 6 magnetic field, and the intensity of this electromagnetic field is greater than the magnetic field of the permanent magnet 6, Therefore, under the magnetic field force of the synthetic magnetic field of the electromagnetic field and the permanent magnet 6 magnetic fields, the moving iron core 4 swings around the rotating shaft 3 in a direction deviated from the permanent magnet 6, and now the swing of the moving iron core 4 drives other transmission parts of the electronic dobby to complete the weaving Lifting of the heald frame, opening of the warp. Controlled by the hedging signal, the continuous reciprocating swing of the moving iron core 4 of the electromagnet realizes the braiding of the pattern fabric of the loom like this.
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CN201487362U (en) * | 2009-06-19 | 2010-05-26 | 黄艳芳 | Energy-saving constant pressure electromagnetic valve |
CN102610445A (en) * | 2012-02-14 | 2012-07-25 | 江南大学 | Energy-saving electromagnetic relay |
CN204760163U (en) * | 2015-05-28 | 2015-11-11 | 常熟理工学院 | A electro -magnet that is used for electronics multi -arm to read mechanism |
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CN201487362U (en) * | 2009-06-19 | 2010-05-26 | 黄艳芳 | Energy-saving constant pressure electromagnetic valve |
CN102610445A (en) * | 2012-02-14 | 2012-07-25 | 江南大学 | Energy-saving electromagnetic relay |
CN204760163U (en) * | 2015-05-28 | 2015-11-11 | 常熟理工学院 | A electro -magnet that is used for electronics multi -arm to read mechanism |
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