CN104874419A - Titanium silicalite molecular sieve catalyst and application of titanium silicalite molecular sieve in cyclohexanone ammoximation - Google Patents
Titanium silicalite molecular sieve catalyst and application of titanium silicalite molecular sieve in cyclohexanone ammoximation Download PDFInfo
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Abstract
本发明提供一种钛硅分子筛催化剂及其在环己酮氨肟化中的应用,将正硅酸乙酯和钛酸四丁酯在四丙基氢氧化铵的水溶液中水解,经晶化和煅烧得到钛硅分子筛,再使用三氯十八烷基硅烷进行改性,以环己酮、双氧水、氨水为基本原料,在不加入有机溶剂下,通过调整催化剂钛硅分子筛的表面润湿性,使其兼备固体乳化剂和催化剂的功能,与反应物料构建稳定的乳液体系,高效催化合成环己酮肟。本发明不使用任何有机溶剂,避免了现今广泛使用叔丁醇等有机溶剂生产环己酮肟存在的溶剂分离、回收这一问题,并且方便了产物的分离,降低了生产成本,增加了收益。
The invention provides a titanium-silicon molecular sieve catalyst and its application in the ammoximation of cyclohexanone. Ethyl orthosilicate and tetrabutyl titanate are hydrolyzed in an aqueous solution of tetrapropyl ammonium hydroxide, crystallized and Calcination to obtain titanium-silicon molecular sieve, and then use trichlorooctadecylsilane to modify, using cyclohexanone, hydrogen peroxide, and ammonia water as the basic raw materials, without adding organic solvents, by adjusting the surface wettability of the catalyst titanium-silicon molecular sieve, Make it have the functions of solid emulsifier and catalyst, build a stable emulsion system with the reaction materials, and efficiently catalyze the synthesis of cyclohexanone oxime. The present invention does not use any organic solvent, avoids the problem of solvent separation and recovery in the production of cyclohexanone oxime by widely using organic solvents such as tert-butanol, facilitates the separation of products, reduces production costs, and increases profits.
Description
技术领域technical field
本发明涉及环己酮肟的制备技术领域,更具体地说,涉及一种钛硅分子筛催化剂及其在环己酮氨肟化中的应用。The invention relates to the technical field of preparation of cyclohexanone oxime, more specifically, relates to a titanium silicon molecular sieve catalyst and its application in cyclohexanone ammoximation.
背景技术Background technique
环己酮肟(Cyclohexanone Oxime),是一种白色棱柱状晶体,熔点89-90℃,沸点206-210℃,相对密度:1.1g/cm3,溶于水、乙醇、醚、甲醇。分子式为C6H11NO,化学式为:Cyclohexanone Oxime is a white prismatic crystal with a melting point of 89-90°C, a boiling point of 206-210°C, and a relative density of 1.1g/cm 3 . It is soluble in water, ethanol, ether, and methanol. The molecular formula is C 6 H 11 NO, and the chemical formula is:
环己酮肟是生产己内酰胺的重要中间体,己内酰胺又是重要的有机原料之一。随着化纤工业的发展以及尼龙-6民用和工业应用的开发与扩展,环己酮肟的工业生产呈日益扩大化的趋势。目前工业上主要通过多步法合成环己酮肟,如环己酮羟胺路线的氧化还原法、硫酸羟胺法和磷酸羟胺法等。这些工艺在生产过程中需要使用有“三废”产生的原料,并且伴生大量低值的硫酸铵副产品。随着己内酰胺需求量的增大,改进现有生产工艺已成为人们关注的重要研究课题。Cyclohexanone oxime is an important intermediate in the production of caprolactam, and caprolactam is one of the important organic raw materials. With the development of the chemical fiber industry and the development and expansion of civil and industrial applications of nylon-6, the industrial production of cyclohexanone oxime is increasingly expanding. At present, cyclohexanone oxime is mainly synthesized in industry through multi-step methods, such as the redox method of cyclohexanone hydroxylamine route, hydroxylamine sulfate method and hydroxylamine phosphoric acid method, etc. These processes need to use raw materials produced by "three wastes" in the production process, and a large amount of low-value ammonium sulfate by-products are associated. With the increasing demand of caprolactam, improving the existing production process has become an important research topic of concern.
到目前为止,最引人注目的改进方法是由意大利的Enichem公司开发的环己酮肟化工艺,它以环己酮、氨和过氧化氢为原料,在钛硅分子筛TS-1催化作用下常压合成环己酮肟。该工艺副产物极少,基本可以克服传统工艺的缺点,有望实现零排放,达到清洁生产的目的。中国专利CN103382163A公开了一种环己酮肟的制备方法,在催化剂和水存在下,使环己酮、氨和过氧化氢在有机溶剂中接触反应,其中,有机溶剂为低碳烃和低碳醇的混合溶剂。该方法能提高产物环己酮肟的收率,但是,混合溶剂的回收,产品的分离提纯存在困难,成本高。中国专利CN103360279A公开了一种环己酮氨肟化制备环己酮肟的方法,将环己酮、过氧化氢、氨和溶剂等反应物料,于质量分数为1-10%的钛硅分子筛接触60-100分钟,然后在0.6MPa,60-90℃下反应。反应前的混合接触能提高反应效果,但是双氧水和氨会同时进行无效分解,造成反应物的浪费和成本的提高。中国专利CN103288677A公开了一种由环己酮制备环己酮肟的方法,在含Ti-MWW分子筛和纳米碳纤维复合催化剂和水存在下,使环己酮、双氧水和氨直接反应,其特点用水溶液代替有机溶剂,然而,含MWW结构钛硅分子筛的合成步骤繁琐,原料配比范围狭窄,且消耗大量的模板剂、硼酸,成本高昂。So far, the most noticeable improvement method is the cyclohexanone oximation process developed by Italy's Enichem Company, which uses cyclohexanone, ammonia and hydrogen peroxide as raw materials, under the catalysis of titanium silicon molecular sieve TS-1 Synthesis of cyclohexanone oxime under atmospheric pressure. The process has very few by-products, can basically overcome the shortcomings of traditional processes, and is expected to achieve zero emissions and achieve the purpose of clean production. Chinese patent CN103382163A discloses a preparation method of cyclohexanone oxime. In the presence of catalyst and water, cyclohexanone, ammonia and hydrogen peroxide are contacted and reacted in an organic solvent, wherein the organic solvent is low-carbon hydrocarbon and low-carbon Alcohol mixed solvent. The method can increase the yield of the product cyclohexanone oxime, but there are difficulties in the recovery of the mixed solvent and the separation and purification of the product, and the cost is high. Chinese patent CN103360279A discloses a method for preparing cyclohexanone oxime by ammoximation of cyclohexanone, in which reaction materials such as cyclohexanone, hydrogen peroxide, ammonia and solvent are contacted with a titanium silicon molecular sieve with a mass fraction of 1-10% 60-100 minutes, then react at 0.6MPa, 60-90°C. The mixed contact before the reaction can improve the reaction effect, but the hydrogen peroxide and ammonia will be decomposed ineffectively at the same time, resulting in waste of reactants and increase in cost. Chinese patent CN103288677A discloses a method for preparing cyclohexanone oxime from cyclohexanone. In the presence of Ti-MWW molecular sieve and nano-carbon fiber composite catalyst and water, cyclohexanone, hydrogen peroxide and ammonia are directly reacted. Instead of organic solvents, however, the synthesis steps of MWW-containing titanium-silicon molecular sieves are cumbersome, the ratio of raw materials is narrow, and a large amount of template agent and boric acid are consumed, resulting in high costs.
发明内容Contents of the invention
本发明的目的在于克服现有技术中的不足,提供了一种钛硅分子筛催化剂及其在环己酮氨肟化中的应用,使用任何有机溶剂,以环己酮为原料、双氧水和氨水为反应原料,催化剂兼备固体乳化剂的功能,与反应原料构建稳定的Pickering乳液体系,于其中高效合成环己酮肟,产物分离简便,且疏水化的催化剂碱热稳定性提高。The purpose of the present invention is to overcome the deficiencies in the prior art, provide a kind of titanium silicon molecular sieve catalyst and its application in cyclohexanone ammoximation, use any organic solvent, take cyclohexanone as raw material, hydrogen peroxide and ammoniacal liquor as The reaction raw material and the catalyst have both the functions of a solid emulsifier, and a stable Pickering emulsion system is constructed with the reaction raw material, in which cyclohexanone oxime is efficiently synthesized, the product is separated easily, and the alkali-thermal stability of the hydrophobic catalyst is improved.
本发明的目的通过下述技术方案予以实现:The purpose of the present invention is achieved through the following technical solutions:
钛硅分子筛催化剂,按照下述步骤进行制备:Titanium silicate molecular sieve catalyst is prepared according to the following steps:
步骤1,将正硅酸乙酯、钛酸四丁酯在四丙基氢氧化铵的水溶液中水解反应0.5-4h,水解反应温度为20—30摄氏度,将水解反应生成的醇加热蒸发后得到胶体,将生成的胶体置于晶化釜中晶化,晶化温度为150-200℃,晶化时间为20-30h,将经过晶化的胶体取出经过过滤、洗涤、干燥,再置于400-600℃条件下煅烧1-5h,即得钛硅分子筛;Step 1: hydrolyzing ethyl orthosilicate and tetrabutyl titanate in an aqueous solution of tetrapropylammonium hydroxide for 0.5-4 hours, the hydrolysis reaction temperature is 20-30 degrees Celsius, heating and evaporating the alcohol generated by the hydrolysis reaction to obtain Colloid, the generated colloid is crystallized in a crystallization kettle, the crystallization temperature is 150-200°C, and the crystallization time is 20-30h. The crystallized colloid is taken out, filtered, washed, and dried, and then placed in 400 Calcined at -600°C for 1-5 hours to obtain titanium-silicon molecular sieves;
在所述步骤1中,利用正硅酸乙酯提供硅元素,利用钛酸四丁酯提供钛元素,在水解反应中,硅元素、钛元素、四丙基氢氧化铵和水的摩尔比为1:(0.01-0.03):(0.1-0.5):(20-60)。In said step 1, utilize ethyl orthosilicate to provide silicon element, utilize tetrabutyl titanate to provide titanium element, in the hydrolysis reaction, the molar ratio of silicon element, titanium element, tetrapropyl ammonium hydroxide and water is 1: (0.01-0.03): (0.1-0.5): (20-60).
在所述步骤1中,水解反应后,升温至50—70摄氏度,以加热蒸发水解反应的醇,以得到胶体。In the step 1, after the hydrolysis reaction, the temperature is raised to 50-70 degrees Celsius to heat and evaporate the alcohol in the hydrolysis reaction to obtain the colloid.
在所述步骤1中,水解反应的时间优选为1—2h,所述晶化温度优选为160-180℃,晶化时间优选为24—28h,所述煅烧温度优选为500-600℃,煅烧时间优选为1—3h。In the step 1, the hydrolysis reaction time is preferably 1-2h, the crystallization temperature is preferably 160-180°C, the crystallization time is preferably 24-28h, the calcination temperature is preferably 500-600°C, and the calcination temperature is preferably 500-600°C. The time is preferably 1-3h.
步骤2,钛硅分子筛的改性:将钛硅分子筛至于反应容器中,向上述反应容器中加入甲苯作为溶剂,并对上述反应容器进行搅拌,搅拌速度为800-1200转/min,在搅拌条件,20-25℃下加入向上述反应容器内滴加三氯十八烷基硅烷的甲苯溶液,三氯十八烷基硅烷的甲苯溶液的滴加时间为10-60min,滴加完毕后,继续搅拌反应8-12h,反应完成后,对上述反应液进行离心分离,取离心后所得固体,并用丙酮洗涤上述固体2-5次,然后将上述固体放入60-100℃烘箱干燥10-14h后,得改性钛硅分子筛,即钛硅分子筛催化剂;Step 2, modification of the titanium-silicon molecular sieve: put the titanium-silicon molecular sieve into the reaction vessel, add toluene as a solvent into the above-mentioned reaction vessel, and stir the above-mentioned reaction vessel at a stirring speed of 800-1200 rpm. , Add the toluene solution of trichlorooctadecylsilane dropwise to the above reaction vessel at 20-25°C, the time for adding the toluene solution of trichlorooctadecylsilane is 10-60min, after the dropwise addition is completed, continue Stir the reaction for 8-12 hours. After the reaction is completed, centrifuge the above reaction solution, take the solid obtained after centrifugation, and wash the above solid with acetone for 2-5 times, and then put the above solid in an oven at 60-100°C for 10-14 hours. , to obtain a modified titanium-silicon molecular sieve, that is, a titanium-silicon molecular sieve catalyst;
在所述步骤2中,三氯十八烷基硅烷的甲苯溶液的体积份数与钛硅分子筛的质量份数相等,体积份数为ml,质量份数为g。In the step 2, the volume fraction of the toluene solution of trichlorooctadecylsilane is equal to the mass fraction of the titanium silicon molecular sieve, the volume fraction is ml, and the mass fraction is g.
在所述步骤2中,在三氯十八烷基硅烷的甲苯溶液中,三氯十八烷基硅烷的质量份数与甲苯的体积份数比为(0.1—0.5):10,体积份数为ml,质量份数为g。In said step 2, in the toluene solution of trichlorooctadecylsilane, the ratio of the mass fraction of trichlorooctadecylsilane to the volume fraction of toluene is (0.1-0.5): 10, the volume fraction In ml, parts by mass in g.
在所述步骤2中,所述搅拌速度优选为1000—1200转/min,所述滴加时间优选为30—40min,所述搅拌反应时间优选为10—12h,用丙酮洗涤固体3次后进行烘干,所述烘干温度优选为80—100℃,所述烘干时间优选为10—12h。In the step 2, the stirring speed is preferably 1000-1200 rpm, the dropping time is preferably 30-40min, the stirring reaction time is preferably 10-12h, and the solid is washed 3 times with acetone. Drying, the drying temperature is preferably 80-100°C, and the drying time is preferably 10-12h.
本发明所述的钛硅分子筛催化剂为长半轴100—150纳米,短半轴50—75纳米的椭球状形状,优选长半轴100—120纳米,短半轴60—75纳米。The titanium-silicon molecular sieve catalyst of the present invention is in the shape of an ellipsoid with a major semi-axis of 100-150 nm and a minor semi-axis of 50-75 nm, preferably a major semi-axis of 100-120 nm and a minor semi-axis of 60-75 nm.
利用日本日立公司,型号为S-4800的场发射扫描电子显微镜对本发明的钛硅分子筛催化剂进行形貌表征,如附图1所示,钛硅分子筛的SEM图。由图可见,钛硅分子筛为长半轴100—150纳米,短半轴50—75纳米的椭球状。利用德国布鲁克AXS有限公司,型号为D8-Focus的X射线衍射仪得到如附图2所示,即钛硅分子筛的X射线衍射图,图中星形标记处为MFI拓扑结构的特征峰,椭圆形标记处为骨架钛峰。利用德国布鲁克傅里叶红外光谱仪有限公司,型号为TENSOR27的傅里叶红外光谱仪得到步骤1的钛硅分子筛和步骤2改性钛硅分子筛的红外谱图,如附图3所示,改性后,在2853.15cm-1和2923.11cm-1处出现新的吸收峰,证明烷基官能团连接到了钛硅分子筛上。The appearance of the titanium-silicon molecular sieve catalyst of the present invention was characterized by using a field emission scanning electron microscope model S-4800 from Hitachi, Japan, as shown in Figure 1, the SEM image of the titanium-silicon molecular sieve. It can be seen from the figure that the titanium-silicon molecular sieve is in the shape of an ellipsoid with a major semi-axis of 100-150 nm and a minor semi-axis of 50-75 nm. Using the X-ray diffractometer of Bruker AXS Co., Ltd., Germany, the model is D8-Focus, as shown in Figure 2, that is, the X-ray diffraction pattern of titanium-silicon molecular sieves. The star-shaped mark in the figure is the characteristic peak of the MFI topology, and the ellipse The shape mark is the skeleton titanium peak. Utilize Bruker Fourier infrared spectrometer Co., Ltd. of Germany, the Fourier infrared spectrometer that the model is TENSOR27 obtains the infrared spectrogram of the titanium-silicon molecular sieve of step 1 and the modified titanium-silicon molecular sieve of step 2, as shown in accompanying drawing 3, after modification , new absorption peaks appeared at 2853.15cm -1 and 2923.11cm -1 , which proved that the alkyl functional group was connected to the titanium silicon molecular sieve.
针对本发明的钛硅分子筛,利用德国dataphysics公司,型号为OCA15EC的接触角测量仪测得数据如下:改性前的分子筛(即步骤1制备的钛硅分子筛)接触角为18—20(例如19.7°),改性后的分子筛(即步骤2制备的改性分子筛)接触角可达到为90—95°(例如91.3°)。利用美国Quantachrome Insruments公司NOVA 2000系列测得,改性后分子筛由于烷基链接于钛硅分子筛,与改性前分子筛相比,导致部分孔径的变化,改性后分子筛的比表面积为400—460m2/g,孔容为0.35—0.4mL/g,平均孔径为1.5—2.5nm。For the titanium-silicon molecular sieve of the present invention, utilize German dataphysics company, the contact angle meter measuring data that model is OCA15EC is as follows: the molecular sieve before modification (being the titanium-silicon molecular sieve prepared in step 1) contact angle is 18-20 (such as 19.7 °), the contact angle of the modified molecular sieve (ie the modified molecular sieve prepared in step 2) can reach 90-95° (for example, 91.3°). Measured by the NOVA 2000 series of Quantachrome Instruments Company in the United States, the modified molecular sieve has a part of the pore size change compared with the unmodified molecular sieve because the alkyl group is linked to the titanium-silicon molecular sieve. The specific surface area of the modified molecular sieve is 400-460m 2 /g, the pore volume is 0.35-0.4mL/g, and the average pore diameter is 1.5-2.5nm.
利用本发明的钛硅分子筛催化剂在环己酮氨肟化中的应用,即以钛硅分子筛催化剂作为催化剂和固体乳化剂,以使反应物料形成稳定的乳液体系进行反应。Utilizing the application of the titanium-silicon molecular sieve catalyst in the ammoximation of cyclohexanone, the titanium-silicon molecular sieve catalyst is used as a catalyst and a solid emulsifier, so that the reaction materials form a stable emulsion system for reaction.
将环己酮、钛硅分子筛和去离子水于反应器中搅拌使其形成稳定的乳液体系(例如Pickering乳液),在乳液体系中,所述环己酮和去离子水的体积比为1:1,钛硅分子筛的质量份数和环己酮的体积份数比为(0.15—0.2):1;将乳液体系升温至60—80摄氏度,在搅拌条件下向乳液体系中同时滴加加入氨水和双氧水,所述双氧水提供有效成份过氧化氢,所述氨水提供有效成份NH3,环己酮、过氧化氢和NH3的摩尔比为1:(1—1.5):(1—2),滴加完毕后保持60—80摄氏度继续反应至少1小时,即得产物环己酮肟。Cyclohexanone, titanium silicon molecular sieves and deionized water are stirred in a reactor to form a stable emulsion system (such as Pickering emulsion). In the emulsion system, the volume ratio of cyclohexanone and deionized water is 1: 1. The ratio of the mass fraction of titanium silicon molecular sieve to the volume fraction of cyclohexanone is (0.15-0.2): 1; the emulsion system is heated to 60-80 degrees Celsius, and ammonia water is added dropwise to the emulsion system under stirring conditions and hydrogen peroxide, the hydrogen peroxide provides the active ingredient hydrogen peroxide, the ammonia water provides the active ingredient NH 3 , the molar ratio of cyclohexanone, hydrogen peroxide and NH 3 is 1: (1-1.5): (1-2), After the dropwise addition, keep the temperature at 60-80 degrees Celsius and continue the reaction for at least 1 hour to obtain the product cyclohexanone oxime.
在上述技术方案中,钛硅分子筛的质量份数以g计,环己酮的体积份数以ml计。In the above technical scheme, the mass fraction of the titanium-silicon molecular sieve is measured in g, and the volume fraction of cyclohexanone is measured in ml.
在上述技术方案中,所述钛硅分子筛的质量份数和环己酮的体积份数比为(0.15—0.17):1.In the above technical scheme, the ratio of the mass fraction of the titanium-silicon molecular sieve to the volume fraction of cyclohexanone is (0.15-0.17): 1.
在上述技术方案中,双氧水为过氧化氢的水溶液,过氧化氢的质量百分数(过氧化氢质量/过氧化氢和水的总质量)为25—30%;氨水为NH3的水溶液,NH3的质量百分数(NH3质量/NH3和水的总质量)为20—25%。In the above-mentioned technical scheme, hydrogen peroxide is an aqueous solution of hydrogen peroxide, and the mass percentage of hydrogen peroxide (the mass of hydrogen peroxide/the total mass of hydrogen peroxide and water) is 25-30%; ammoniacal liquor is an aqueous solution of NH 3 The mass percentage (NH 3 mass/NH 3 and the total mass of water) is 20-25%.
在上述技术方案中,在滴加完毕后继续反应1.5—3小时。In the above technical scheme, the reaction was continued for 1.5-3 hours after the dropwise addition was completed.
在上述技术方案中,滴加加入氨水的速度为0.2—0.3mL/min,滴加加入双氧水的速度为0.2—0.3mL/min,优选滴加加入氨水的速度和滴加加入双氧水的速度一致。In the above technical scheme, the rate of dropping ammonia water is 0.2-0.3mL/min, and the rate of dropping hydrogen peroxide is 0.2-0.3mL/min. Preferably, the rate of dropping ammonia water is consistent with the rate of dropping hydrogen peroxide.
利用北分瑞利3420A气相色谱(载气流量30mL/min,进料量0.2μL,气化室温度220℃,检测室温度250℃,柱温:初温90℃,升温速率8°/min,末温150℃,保持5min)检测反应结果。对所得反应产物,加入叔丁醇使产物成均一相便于色谱进样测量,环己酮和叔丁醇的体积比为1:6。所得谱图5中,停留时间t=1.501min处,为叔丁醇出峰;t=2.671min处为环己酮出峰,因环己酮反应转化很多,所剩很少,因此峰值很低;t=4.958min处为环己酮肟出峰,说明利用本发明的钛硅催化剂在不使用叔丁醇情况下即可制备环己酮肟。Using Beifen Rayleigh 3420A gas chromatography (carrier gas flow rate 30mL/min, feed volume 0.2μL, gasification chamber temperature 220°C, detection chamber temperature 250°C, column temperature: initial temperature 90°C, heating rate 8°/min, The final temperature is 150°C and kept for 5 minutes) to detect the reaction result. For the obtained reaction product, tert-butanol was added to make the product into a homogeneous phase for chromatographic sampling measurement, and the volume ratio of cyclohexanone and tert-butanol was 1:6. In the obtained spectrogram 5, at the residence time t=1.501min, tert-butanol peaks; at t=2.671min, cyclohexanone peaks, because cyclohexanone reacts and converts a lot, and there is little left, so the peak is very low ; t=4.958min is the peak of cyclohexanone oxime, indicating that the titanium silicon catalyst of the present invention can be used to prepare cyclohexanone oxime without using tert-butanol.
与已有制备方法相比,本发明具有以下有益效果:(1)本发明通过调整钛硅分子筛的表面润湿性,使催化剂兼备固体乳化剂的功能,与反应原料形成稳定的Pickering乳液体系并于其中进行反应。(2)本发明未使用任何有机溶剂来均一化反应体系,不存在溶剂的分离、回收问题。(3)本发明中,由于未使用溶剂,产物环己酮肟易于分离。(4)本发明中,经过疏水化改性的钛硅分子筛在热碱中更加稳定。Compared with the existing preparation method, the present invention has the following beneficial effects: (1) the present invention makes the catalyst have the function of solid emulsifier concurrently by adjusting the surface wettability of titanium silicon molecular sieve, forms stable Pickering emulsion system with reaction raw material and react in it. (2) The present invention does not use any organic solvent to homogenize the reaction system, and there is no problem of solvent separation and recovery. (3) In the present invention, since no solvent is used, the product cyclohexanone oxime is easy to separate. (4) In the present invention, the hydrophobized modified titanium-silicon molecular sieve is more stable in hot alkali.
附图说明Description of drawings
图1是本发明制备的钛硅分子筛催化剂的SEM图。Fig. 1 is the SEM picture of the titanium silicon molecular sieve catalyst prepared by the present invention.
图2是本发明制备的钛硅分子筛催化剂的XRD图。Fig. 2 is an XRD pattern of the titanium-silicon molecular sieve catalyst prepared in the present invention.
图3是本发明制备的钛硅分子筛改性前后的红外谱线图。Fig. 3 is an infrared spectrum diagram of the titanium-silicon molecular sieve prepared by the present invention before and after modification.
图4是本发明的钛硅分子筛与去离子水形成Pickering乳液,其中,(a)为未经处理的催化剂作为固体乳化剂形成的Pickering乳液,(b)(c)为经过改性的催化剂作为固体乳化剂形成的Pickering乳液。Fig. 4 is that titanium silicon molecular sieve of the present invention forms Pickering emulsion with deionized water, wherein, (a) is the Pickering emulsion that untreated catalyst forms as solid emulsifier, (b) (c) is the modified catalyst as Pickering emulsion formed by solid emulsifier.
图5是利用本发明的钛硅分子筛催化剂进行环己酮氨肟化反应后产品的气谱检测结果示意图。Fig. 5 is a schematic diagram of gas spectrum detection results of products after cyclohexanone ammoximation reaction using the titanium-silicon molecular sieve catalyst of the present invention.
具体实施方式Detailed ways
下面通过具体的实施例对本发明的技术方案作进一步的说明。The technical solutions of the present invention will be further described below through specific examples.
实施例1Example 1
步骤1,将正硅酸乙酯、钛酸四丁酯在四丙基氢氧化铵的水溶液中水解反应4h,水解反应温度为30摄氏度,将水解反应生成的醇加热蒸发后得到胶体,将生成的胶体置于晶化釜中晶化,晶化温度为200℃,晶化时间为30h,将经过晶化的胶体取出经过过滤、洗涤、干燥,再置于600℃条件下煅烧1h,即得钛硅分子筛;利用正硅酸乙酯提供硅元素,利用钛酸四丁酯提供钛元素,在水解反应中,硅元素、钛元素、四丙基氢氧化铵和水的摩尔比为1:0.01:0.5:60。水解反应后,升温至50摄氏度,以加热蒸发水解反应的醇,以得到胶体。Step 1: Hydrolyze ethyl orthosilicate and tetrabutyl titanate in an aqueous solution of tetrapropylammonium hydroxide for 4 hours, the hydrolysis reaction temperature is 30 degrees Celsius, heat and evaporate the alcohol generated by the hydrolysis reaction to obtain a colloid, and generate The colloid is crystallized in a crystallization kettle, the crystallization temperature is 200°C, and the crystallization time is 30h. The crystallized colloid is taken out, filtered, washed, dried, and then calcined at 600°C for 1h to obtain Titanium-silicon molecular sieve; silicon element is provided by ethyl orthosilicate, and titanium element is provided by tetrabutyl titanate. In the hydrolysis reaction, the molar ratio of silicon element, titanium element, tetrapropylammonium hydroxide and water is 1:0.01 :0.5:60. After the hydrolysis reaction, the temperature was raised to 50 degrees Celsius to heat and evaporate the alcohol in the hydrolysis reaction to obtain a colloid.
步骤2,钛硅分子筛的改性:将10g钛硅分子筛至于反应容器中,向上述反应容器中加入甲苯作为溶剂,并对上述反应容器进行搅拌,搅拌速度为1200转/min,在搅拌条件,25℃下加入向上述反应容器内滴加三氯十八烷基硅烷的甲苯溶液(0.125g/10ml),三氯十八烷基硅烷的甲苯溶液的滴加时间为60min,滴加完毕后,继续搅拌反应12h,反应完成后,对上述反应液进行离心分离,取离心后所得固体,并用丙酮洗涤上述固体5次,然后将上述固体放入100℃烘箱干燥10h后,得改性钛硅分子筛,即钛硅分子筛催化剂。Step 2, modification of titanium-silicon molecular sieve: put 10g of titanium-silicon molecular sieve into the reaction vessel, add toluene as a solvent into the above-mentioned reaction vessel, and stir the above-mentioned reaction vessel at a stirring speed of 1200 rpm. Under stirring conditions, Add the toluene solution of trichlorooctadecylsilane (0.125g/10ml) dropwise to the above reaction vessel at 25°C. The time for adding the toluene solution of trichlorooctadecylsilane is 60min. After the addition is complete, Continue to stir and react for 12 hours. After the reaction is completed, centrifuge the above reaction solution, take the solid obtained after centrifugation, wash the above solid with acetone for 5 times, and then put the above solid in an oven at 100°C for 10 hours to obtain a modified titanium silicon molecular sieve. , namely titanium silicate molecular sieve catalyst.
步骤3,将环己酮、钛硅分子筛和去离子水于反应器中搅拌使其形成稳定的乳液体系,在乳液体系中,所述环己酮和去离子水的体积比为100ml,钛硅分子筛为20g;将乳液体系升温至80摄氏度,在搅拌条件下向乳液体系中同时滴加加入氨水和双氧水,所述双氧水提供有效成份过氧化氢,所述氨水提供有效成份NH3,环己酮、过氧化氢和NH3的摩尔比为1:1.5:1,滴加完毕后保持80摄氏度继续反应3小时,即得产物环己酮肟。双氧水为过氧化氢的水溶液,过氧化氢的质量百分数为30%;氨水为NH3的水溶液,NH3的质量百分数为25%。滴加加入氨水的速度为0.2mL/min,滴加加入双氧水的速度为0.2mL/min。Step 3, stirring cyclohexanone, titanium-silicon molecular sieve and deionized water in a reactor to form a stable emulsion system, in the emulsion system, the volume ratio of cyclohexanone and deionized water is 100ml, titanium-silicon The molecular sieve is 20g; the emulsion system is heated up to 80 degrees Celsius, and ammonia water and hydrogen peroxide are added dropwise to the emulsion system under stirring conditions, the hydrogen peroxide provides the active ingredient hydrogen peroxide, and the ammonia water provides the active ingredient NH 3 , cyclohexanone 1. The molar ratio of hydrogen peroxide and NH3 is 1:1.5:1. After the dropwise addition, keep at 80 degrees Celsius and continue to react for 3 hours to obtain the product cyclohexanone oxime. Hydrogen peroxide is an aqueous solution of hydrogen peroxide, and the mass percentage of hydrogen peroxide is 30%; ammonia water is an aqueous solution of NH 3 , and the mass percentage of NH 3 is 25%. The speed of adding ammonia water dropwise is 0.2mL/min, and the speed of adding hydrogen peroxide dropwise is 0.2mL/min.
经气相色谱检测,环己酮的转化率为98.50%,环己酮肟的选择性为95.22%。离心分离催化剂,加入乙醇重结晶环己酮肟,洗涤、干燥,得产物环己酮肟,纯度98%。As detected by gas chromatography, the conversion rate of cyclohexanone was 98.50%, and the selectivity of cyclohexanone oxime was 95.22%. Centrifuge the catalyst, add ethanol to recrystallize cyclohexanone oxime, wash and dry to obtain the product cyclohexanone oxime with a purity of 98%.
实施例2Example 2
步骤1,将正硅酸乙酯、钛酸四丁酯在四丙基氢氧化铵的水溶液中水解反应0.5h,水解反应温度为20摄氏度,将水解反应生成的醇加热蒸发后得到胶体,将生成的胶体置于晶化釜中晶化,晶化温度为150℃,晶化时间为20h,将经过晶化的胶体取出经过过滤、洗涤、干燥,再置于400℃条件下煅烧5h,即得钛硅分子筛;利用正硅酸乙酯提供硅元素,利用钛酸四丁酯提供钛元素,在水解反应中,硅元素、钛元素、四丙基氢氧化铵和水的摩尔比为1:0.03:0.1:20。水解反应后,升温至70摄氏度,以加热蒸发水解反应的醇,以得到胶体。Step 1: hydrolyze ethyl orthosilicate and tetrabutyl titanate in an aqueous solution of tetrapropylammonium hydroxide for 0.5h, the hydrolysis reaction temperature is 20 degrees Celsius, heat and evaporate the alcohol generated by the hydrolysis reaction to obtain a colloid, and The generated colloid is crystallized in a crystallization kettle, the crystallization temperature is 150°C, and the crystallization time is 20h. The crystallized colloid is taken out, filtered, washed, dried, and then calcined at 400°C for 5h, that is Titanium-silicon molecular sieves are obtained; silicon is provided by ethyl orthosilicate, and titanium is provided by tetrabutyl titanate. In the hydrolysis reaction, the molar ratio of silicon, titanium, tetrapropylammonium hydroxide and water is 1: 0.03:0.1:20. After the hydrolysis reaction, the temperature was raised to 70 degrees Celsius to heat and evaporate the alcohol in the hydrolysis reaction to obtain a colloid.
步骤2,钛硅分子筛的改性:将10g钛硅分子筛至于反应容器中,向上述反应容器中加入甲苯作为溶剂,并对上述反应容器进行搅拌,搅拌速度为800转/min,在搅拌条件,25℃下加入向上述反应容器内滴加三氯十八烷基硅烷的甲苯溶液(0.5g/10ml),三氯十八烷基硅烷的甲苯溶液的滴加时间为10min,滴加完毕后,继续搅拌反应8h,反应完成后,对上述反应液进行离心分离,取离心后所得固体,并用丙酮洗涤上述固体2次,然后将上述固体放入60℃烘箱干燥14h后,得改性钛硅分子筛,即钛硅分子筛催化剂。Step 2, modification of titanium-silicon molecular sieve: put 10g of titanium-silicon molecular sieve into the reaction vessel, add toluene as a solvent into the above-mentioned reaction vessel, and stir the above-mentioned reaction vessel at a stirring speed of 800 rpm. Under stirring conditions, Add the toluene solution (0.5g/10ml) of trichlorooctadecylsilane dropwise into the above reaction vessel at 25°C, the time for adding the toluene solution of trichlorooctadecylsilane is 10min, after the dropwise addition is completed, Continue to stir and react for 8 hours. After the reaction is completed, centrifuge the above reaction solution, take the solid obtained after centrifugation, wash the above solid with acetone twice, and then put the above solid in an oven at 60°C for 14 hours to obtain a modified titanium silicon molecular sieve. , namely titanium silicate molecular sieve catalyst.
步骤3,将环己酮、钛硅分子筛和去离子水于反应器中搅拌使其形成稳定的乳液体系,在乳液体系中,所述环己酮和去离子水的体积比为100ml,钛硅分子筛为15g;将乳液体系升温至60摄氏度,在搅拌条件下向乳液体系中同时滴加加入氨水和双氧水,所述双氧水提供有效成份过氧化氢,所述氨水提供有效成份NH3,环己酮、过氧化氢和NH3的摩尔比为1:1:2,滴加完毕后保持80摄氏度继续反应1.5小时,即得产物环己酮肟。双氧水为过氧化氢的水溶液,过氧化氢的质量百分数为30%;氨水为NH3的水溶液,NH3的质量百分数为25%。滴加加入氨水的速度为0.3mL/min,滴加加入双氧水的速度为0.3mL/min。Step 3, stirring cyclohexanone, titanium-silicon molecular sieve and deionized water in a reactor to form a stable emulsion system, in the emulsion system, the volume ratio of cyclohexanone and deionized water is 100ml, titanium-silicon The molecular sieve is 15g; the emulsion system is heated up to 60 degrees Celsius, and ammonia water and hydrogen peroxide are added dropwise to the emulsion system under stirring conditions, the hydrogen peroxide provides the active ingredient hydrogen peroxide, and the ammonia water provides the active ingredient NH 3 , cyclohexanone 1. The molar ratio of hydrogen peroxide and NH3 is 1:1:2. After the dropwise addition, keep at 80 degrees Celsius and continue the reaction for 1.5 hours to obtain the product cyclohexanone oxime. Hydrogen peroxide is an aqueous solution of hydrogen peroxide, and the mass percentage of hydrogen peroxide is 30%; ammonia water is an aqueous solution of NH 3 , and the mass percentage of NH 3 is 25%. The speed of adding ammonia water dropwise is 0.3mL/min, and the speed of adding hydrogen peroxide dropwise is 0.3mL/min.
经气相色谱检测,环己酮的转化率为98%,环己酮肟的选择性为95.12%。离心分离催化剂,加入乙醇重结晶环己酮肟,洗涤、干燥,得产物环己酮肟,纯度98.6%。The conversion rate of cyclohexanone was 98% and the selectivity of cyclohexanone oxime was 95.12% through gas chromatography detection. Centrifuge the catalyst, add ethanol to recrystallize cyclohexanone oxime, wash and dry to obtain the product cyclohexanone oxime with a purity of 98.6%.
实施例3Example 3
步骤1,将正硅酸乙酯、钛酸四丁酯在四丙基氢氧化铵的水溶液中水解反应2h,水解反应温度为20摄氏度,将水解反应生成的醇加热蒸发后得到胶体,将生成的胶体置于晶化釜中晶化,晶化温度为160℃,晶化时间为24h,将经过晶化的胶体取出经过过滤、洗涤、干燥,再置于600℃条件下煅烧1h,即得钛硅分子筛;利用正硅酸乙酯提供硅元素,利用钛酸四丁酯提供钛元素,在水解反应中,硅元素、钛元素、四丙基氢氧化铵和水的摩尔比为1:0.02:0.3:40。水解反应后,升温至60摄氏度,以加热蒸发水解反应的醇,以得到胶体。Step 1: Hydrolyze ethyl orthosilicate and tetrabutyl titanate in an aqueous solution of tetrapropylammonium hydroxide for 2 hours, the hydrolysis reaction temperature is 20 degrees Celsius, heat and evaporate the alcohol generated by the hydrolysis reaction to obtain a colloid, and generate The colloid is crystallized in a crystallization kettle, the crystallization temperature is 160°C, and the crystallization time is 24h. The crystallized colloid is taken out, filtered, washed, dried, and then calcined at 600°C for 1h to obtain Titanium-silicon molecular sieve; use ethyl orthosilicate to provide silicon element, and use tetrabutyl titanate to provide titanium element. In the hydrolysis reaction, the molar ratio of silicon element, titanium element, tetrapropylammonium hydroxide and water is 1:0.02 :0.3:40. After the hydrolysis reaction, heat up to 60 degrees Celsius to heat and evaporate the alcohol in the hydrolysis reaction to obtain a colloid.
步骤2,钛硅分子筛的改性:将10g钛硅分子筛至于反应容器中,向上述反应容器中加入甲苯作为溶剂,并对上述反应容器进行搅拌,搅拌速度为800转/min,在搅拌条件,25℃下加入向上述反应容器内滴加三氯十八烷基硅烷的甲苯溶液(0.3g/10ml),三氯十八烷基硅烷的甲苯溶液的滴加时间为10min,滴加完毕后,继续搅拌反应8h,反应完成后,对上述反应液进行离心分离,取离心后所得固体,并用丙酮洗涤上述固体2次,然后将上述固体放入60℃烘箱干燥14h后,得改性钛硅分子筛,即钛硅分子筛催化剂。Step 2, modification of titanium-silicon molecular sieve: put 10g of titanium-silicon molecular sieve into the reaction vessel, add toluene as a solvent into the above-mentioned reaction vessel, and stir the above-mentioned reaction vessel at a stirring speed of 800 rpm. Under stirring conditions, Add the toluene solution of trichlorooctadecylsilane (0.3g/10ml) dropwise to the above reaction vessel at 25°C. The time for adding the toluene solution of trichlorooctadecylsilane is 10min. After the dropwise addition, Continue to stir and react for 8 hours. After the reaction is completed, centrifuge the above reaction solution, take the solid obtained after centrifugation, wash the above solid with acetone twice, and then put the above solid in an oven at 60°C for 14 hours to obtain a modified titanium silicon molecular sieve. , namely titanium silicate molecular sieve catalyst.
步骤3,将环己酮、钛硅分子筛和去离子水于反应器中搅拌使其形成稳定的乳液体系,在乳液体系中,所述环己酮和去离子水的体积比为100ml,钛硅分子筛为16g;将乳液体系升温至60摄氏度,在搅拌条件下向乳液体系中同时滴加加入氨水和双氧水,所述双氧水提供有效成份过氧化氢,所述氨水提供有效成份NH3,环己酮、过氧化氢和NH3的摩尔比为1:1:2,滴加完毕后保持80摄氏度继续反应1.5小时,即得产物环己酮肟。双氧水为过氧化氢的水溶液,过氧化氢的质量百分数为30%;氨水为NH3的水溶液,NH3的质量百分数为25%。滴加加入氨水的速度为0.3mL/min,滴加加入双氧水的速度为0.3mL/min。Step 3, stirring cyclohexanone, titanium-silicon molecular sieve and deionized water in a reactor to form a stable emulsion system, in the emulsion system, the volume ratio of cyclohexanone and deionized water is 100ml, titanium-silicon The molecular sieve is 16g; the emulsion system is heated up to 60 degrees Celsius, and ammonia water and hydrogen peroxide are added dropwise to the emulsion system under stirring conditions, the hydrogen peroxide provides the active ingredient hydrogen peroxide, and the ammonia water provides the active ingredient NH 3 , cyclohexanone 1. The molar ratio of hydrogen peroxide and NH3 is 1:1:2. After the dropwise addition, keep at 80 degrees Celsius and continue the reaction for 1.5 hours to obtain the product cyclohexanone oxime. Hydrogen peroxide is an aqueous solution of hydrogen peroxide, and the mass percentage of hydrogen peroxide is 30%; ammonia water is an aqueous solution of NH 3 , and the mass percentage of NH 3 is 25%. The speed of adding ammonia water dropwise is 0.3mL/min, and the speed of adding hydrogen peroxide dropwise is 0.3mL/min.
经气相色谱检测,环己酮的转化率为98.8%,环己酮肟的选择性为96.12%。离心分离催化剂,加入乙醇重结晶环己酮肟,洗涤、干燥,得产物环己酮肟,纯度99.6%。As detected by gas chromatography, the conversion rate of cyclohexanone was 98.8%, and the selectivity of cyclohexanone oxime was 96.12%. Centrifuge the catalyst, add ethanol to recrystallize cyclohexanone oxime, wash and dry to obtain the product cyclohexanone oxime with a purity of 99.6%.
实施例4Example 4
步骤1,将正硅酸乙酯、钛酸四丁酯在四丙基氢氧化铵的水溶液中水解反应1h,水解反应温度为20摄氏度,将水解反应生成的醇加热蒸发后得到胶体,将生成的胶体置于晶化釜中晶化,晶化温度为180℃,晶化时间为28h,将经过晶化的胶体取出经过过滤、洗涤、干燥,再置于500℃条件下煅烧3h,即得钛硅分子筛;利用正硅酸乙酯提供硅元素,利用钛酸四丁酯提供钛元素,在水解反应中,硅元素、钛元素、四丙基氢氧化铵和水的摩尔比为1:0.03:0.2:50。水解反应后,升温至70摄氏度,以加热蒸发水解反应的醇,以得到胶体。Step 1: Hydrolyze ethyl orthosilicate and tetrabutyl titanate in an aqueous solution of tetrapropylammonium hydroxide for 1 hour, the hydrolysis reaction temperature is 20 degrees Celsius, heat and evaporate the alcohol generated by the hydrolysis reaction to obtain a colloid, and generate The colloid is crystallized in a crystallization kettle, the crystallization temperature is 180°C, and the crystallization time is 28h. The crystallized colloid is taken out, filtered, washed, dried, and calcined at 500°C for 3h to obtain Titanium-silicon molecular sieve; use ethyl orthosilicate to provide silicon element, use tetrabutyl titanate to provide titanium element, in the hydrolysis reaction, the molar ratio of silicon element, titanium element, tetrapropylammonium hydroxide and water is 1:0.03 :0.2:50. After the hydrolysis reaction, the temperature was raised to 70 degrees Celsius to heat and evaporate the alcohol in the hydrolysis reaction to obtain a colloid.
步骤2,钛硅分子筛的改性:将10g钛硅分子筛至于反应容器中,向上述反应容器中加入甲苯作为溶剂,并对上述反应容器进行搅拌,搅拌速度为800转/min,在搅拌条件,25℃下加入向上述反应容器内滴加三氯十八烷基硅烷的甲苯溶液(0.2g/10ml),三氯十八烷基硅烷的甲苯溶液的滴加时间为10min,滴加完毕后,继续搅拌反应8h,反应完成后,对上述反应液进行离心分离,取离心后所得固体,并用丙酮洗涤上述固体2次,然后将上述固体放入60℃烘箱干燥14h后,得改性钛硅分子筛,即钛硅分子筛催化剂。Step 2, modification of titanium-silicon molecular sieve: put 10g of titanium-silicon molecular sieve into the reaction vessel, add toluene as a solvent into the above-mentioned reaction vessel, and stir the above-mentioned reaction vessel at a stirring speed of 800 rpm. Under stirring conditions, Add the toluene solution (0.2g/10ml) of trichlorooctadecylsilane dropwise into the above reaction vessel at 25°C, the time for adding the toluene solution of trichlorooctadecylsilane is 10min, after the dropwise addition is completed, Continue to stir and react for 8 hours. After the reaction is completed, centrifuge the above reaction solution, take the solid obtained after centrifugation, wash the above solid with acetone twice, and then put the above solid in an oven at 60°C for 14 hours to obtain a modified titanium silicon molecular sieve. , namely titanium silicate molecular sieve catalyst.
步骤3,将环己酮、钛硅分子筛和去离子水于反应器中搅拌使其形成稳定的乳液体系,在乳液体系中,所述环己酮和去离子水的体积比为100ml,钛硅分子筛为17g;将乳液体系升温至80摄氏度,在搅拌条件下向乳液体系中同时滴加加入氨水和双氧水,所述双氧水提供有效成份过氧化氢,所述氨水提供有效成份NH3,环己酮、过氧化氢和NH3的摩尔比为1:1.5:1,滴加完毕后保持80摄氏度继续反应3小时,即得产物环己酮肟。双氧水为过氧化氢的水溶液,过氧化氢的质量百分数为30%;氨水为NH3的水溶液,NH3的质量百分数为25%。滴加加入氨水的速度为0.2mL/min,滴加加入双氧水的速度为0.2mL/min。Step 3, stirring cyclohexanone, titanium-silicon molecular sieve and deionized water in a reactor to form a stable emulsion system, in the emulsion system, the volume ratio of cyclohexanone and deionized water is 100ml, titanium-silicon The molecular sieve is 17g; the emulsion system is heated up to 80 degrees Celsius, and ammonia water and hydrogen peroxide are added dropwise to the emulsion system under stirring conditions, the hydrogen peroxide provides the active ingredient hydrogen peroxide, and the ammonia water provides the active ingredient NH 3 , cyclohexanone 1. The molar ratio of hydrogen peroxide and NH3 is 1:1.5:1. After the dropwise addition, keep at 80 degrees Celsius and continue to react for 3 hours to obtain the product cyclohexanone oxime. Hydrogen peroxide is an aqueous solution of hydrogen peroxide, and the mass percentage of hydrogen peroxide is 30%; ammonia water is an aqueous solution of NH 3 , and the mass percentage of NH 3 is 25%. The speed of adding ammonia water dropwise is 0.2mL/min, and the speed of adding hydrogen peroxide dropwise is 0.2mL/min.
经气相色谱检测,环己酮的转化率为99%,环己酮肟的选择性为97.2%。离心分离催化剂,加入乙醇重结晶环己酮肟,洗涤、干燥,得产物环己酮肟,纯度99.5%。As detected by gas chromatography, the conversion rate of cyclohexanone was 99%, and the selectivity of cyclohexanone oxime was 97.2%. Centrifuge the catalyst, add ethanol to recrystallize cyclohexanone oxime, wash and dry to obtain the product cyclohexanone oxime with a purity of 99.5%.
依照本发明内容的技术方案进行制备方法的工艺调整,均可制备本发明的催化剂,并通过本发明的催化剂实现环己酮肟的制备,且获得稳定的乳液体系。The catalyst of the present invention can be prepared by adjusting the process of the preparation method according to the technical scheme of the present invention, and the preparation of cyclohexanone oxime can be realized through the catalyst of the present invention, and a stable emulsion system can be obtained.
以上对本发明做了示例性的描述,应该说明的是,在不脱离本发明的核心的情况下,任何简单的变形、修改或者其他本领域技术人员能够不花费创造性劳动的等同替换均落入本发明的保护范围。The present invention has been described as an example above, and it should be noted that, without departing from the core of the present invention, any simple deformation, modification or other equivalent replacements that can be made by those skilled in the art without creative labor all fall within the scope of this invention. protection scope of the invention.
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