CN104868714B - A kind of high-voltage capacitor charging device based on ultracapacitor cascade - Google Patents
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Abstract
一种基于超级电容器级联的高压电容器充电装置,其超级电容器组级联系统(2)的高压端串联限流电感(3)后与自动投切电路(4)的1号输入端相连。超级电容器组级联系统(2)内各单元的两个引出端与开关控制器(1)的输入端相连。自动投切电路(4)的2号输入端连接开关电路电流源(6)的正极。自动投切电路(4)的输出端与高压电容器(5)的高压端相连;高压电容器(5)的低压端经电流测量线圈(8)接地。测量和取样电路(7)的电压输入正极端与自动投切电路(4)的输出端相连,测量和取样电路(7)的电流输入端与电流测量线圈(8)相连,测量和取样电路(7)的输出端和开关控制器(1)相连。
A high-voltage capacitor charging device based on cascaded supercapacitors, wherein the high-voltage end of a cascaded supercapacitor bank system (2) is connected in series with a current-limiting inductance (3) and connected to No. 1 input end of an automatic switching circuit (4). The two outlets of each unit in the supercapacitor bank cascade system (2) are connected with the input end of the switch controller (1). The No. 2 input end of the automatic switching circuit (4) is connected to the positive pole of the switching circuit current source (6). The output end of the automatic switching circuit (4) is connected with the high voltage end of the high voltage capacitor (5); the low voltage end of the high voltage capacitor (5) is grounded through the current measuring coil (8). The voltage input positive terminal of the measurement and sampling circuit (7) is connected with the output terminal of the automatic switching circuit (4), the current input terminal of the measurement and sampling circuit (7) is connected with the current measurement coil (8), and the measurement and sampling circuit ( 7) The output end is connected with the switch controller (1).
Description
技术领域technical field
本发明涉及一种高压电容器充电装置。The invention relates to a high-voltage capacitor charging device.
背景技术Background technique
电火花震源是通过高压电容器放电对地质情况进行勘探的装置,其中高压电容器电压涉及的电压范围为1KV及以上,需要高压电源对其进行充电。最初采用的方法是将220V或380V电网电压经工频变压器升压、整流后形成高压电源给高压电容器充电,后来发展为采用高频开关变换技术,目的是减小工频变压器的体积。充电电源的初级能源一般是电网电能、柴油发电机,但在山区,以上两种初级能源均受到限制。随着超级电容器技术的发展,由超级电容器提供初始能源的方式成为可能,而且超级电容器可以分为小体积和重量的模块,通过人力背到车辆难以到达的地区,使电火花震源在山区的应用成为可能。The electric spark source is a device for exploring geological conditions through the discharge of a high-voltage capacitor. The voltage range of the high-voltage capacitor is 1KV and above, and a high-voltage power supply is required to charge it. The initial method was to boost and rectify the 220V or 380V power grid voltage through a power frequency transformer to form a high-voltage power supply to charge the high-voltage capacitor. Later, it developed into a high-frequency switching technology to reduce the size of the power frequency transformer. The primary energy sources of the charging power supply are generally grid electric energy and diesel generators, but in mountainous areas, the above two primary energy sources are limited. With the development of supercapacitor technology, it is possible to provide initial energy by supercapacitors, and supercapacitors can be divided into modules with small volume and weight, which can be carried by manpower to areas that are difficult for vehicles to make the application of electric spark source in mountainous areas become possible.
超级电容器组作为初始能源的充电系统有两种方式,一是超级电容器组与高频充电电源组成充电系统,超级电容器组提供低压大电流,经高频充电电源变换成高压小电流后给电容器充电;一种是由超级电容器组采用级联拓扑串联起来,直接输出高压给电容器充电。在超级电容器组采用级联拓扑串联的充电系统中,当高压电容器容量较大时,则需要加入很大电感量的限流电感才能将充电电流限制在高压电容器允许的充电电流之内。较大的限流电感不仅引起损耗增加,且在工程实现上难度较大,体积也很大。为了避免这种情况,简单的方法是将大容量高压电容器分成多组,分别进行充电,但是这种方法须在每组高压电容器输出端串联高压大电流开关,同样使得系统体积、成本增加,故障率增高。There are two ways to use the supercapacitor bank as the initial energy charging system. One is the supercapacitor bank and the high-frequency charging power supply. ; One is connected in series by supercapacitor banks using cascade topology, and directly outputs high voltage to charge the capacitors. In the charging system in which supercapacitor banks are connected in cascaded topology, when the capacity of the high-voltage capacitor is large, a current-limiting inductor with a large inductance needs to be added to limit the charging current to the allowable charging current of the high-voltage capacitor. Larger current-limiting inductors not only cause increased losses, but are also difficult to implement in engineering and have a large volume. In order to avoid this situation, the simple method is to divide the large-capacity high-voltage capacitors into multiple groups and charge them separately, but this method must connect high-voltage and high-current switches in series at the output end of each group of high-voltage capacitors, which also increases the size and cost of the system. rate increased.
发明内容Contents of the invention
本发明的目的克服现有技术的缺点,提出一种基于超级电容器级联的高压电容器充电装置,本发明适用于目标充电电压在1KV及以上的大容量高压电容器充电。The purpose of the present invention overcomes the shortcomings of the prior art, and proposes a high-voltage capacitor charging device based on cascaded supercapacitors. The present invention is suitable for charging high-capacity high-voltage capacitors with a target charging voltage of 1KV and above.
本装置包括8个组成部分:开关控制器、超级电容器组级联系统、限流电感、自动投切电路、高压电容器、开关电路电流源、测量和取样电路、电流测量线圈。超级电容器组级联系统的高压端串联限流电感后与自动投切电路的1号输入端相连,超级电容器级联系统的低压端接地;超级电容器组级联系统内各单元分别引出两端:超级电容器负极端和IGBT的触发端,超级电容器负极端和IGBT的触发端与开关控制器相连;自动投切电路的2号输入端与开关电路电流源的正极相连,开关电路电流源的负极接地,自动投切电路的输出端与高压电容器的高压端相连;高压电容器的低压端经电流测量线圈接地;测量和取样电路的电压输入正极端与自动投切电路的输出端相连,测量和取样电路的电压输入负极端接地,测量和取样电路的电流输入端与电流测量线圈相连,测量和取样电路的输出端和开关控制器相连。The device includes 8 components: switch controller, supercapacitor bank cascade system, current limiting inductor, automatic switching circuit, high voltage capacitor, switch circuit current source, measurement and sampling circuit, current measurement coil. The high-voltage side of the supercapacitor cascade system is connected in series with the current-limiting inductor and connected to the No. 1 input terminal of the automatic switching circuit, and the low-voltage side of the supercapacitor cascade system is grounded; each unit in the supercapacitor cascade system leads to two ends: The negative terminal of the supercapacitor is connected to the trigger terminal of the IGBT, and the negative terminal of the supercapacitor is connected to the trigger terminal of the IGBT with the switch controller; the No. 2 input terminal of the automatic switching circuit is connected to the positive pole of the current source of the switching circuit, and the negative pole of the current source of the switching circuit is grounded , the output end of the automatic switching circuit is connected to the high voltage end of the high voltage capacitor; the low voltage end of the high voltage capacitor is grounded through the current measurement coil; the positive end of the voltage input of the measurement and sampling circuit is connected to the output end of the automatic switching circuit, and the measurement and sampling circuit The negative terminal of the voltage input is grounded, the current input terminal of the measuring and sampling circuit is connected with the current measuring coil, and the output terminal of the measuring and sampling circuit is connected with the switch controller.
所述的超级电容器组级联系统由N个超级电容器组构成,每一超级电容器组内又分别由超级电容器和高压电源开关IGBT串联后再并联一个续流二极管构成,N为大于等于1的正整数。The supercapacitor bank cascade system is composed of N supercapacitor banks, and each supercapacitor bank is composed of a supercapacitor and a high-voltage power switch IGBT connected in series and then connected in parallel with a freewheeling diode. integer.
在对高压电容器充电过程中,超级电容器组级联系统的高压电源开关IBGT工作在软开关状态,在一个谐振周期时间附近,测量和取样电路接收到高压电容器支路的电流信号为0时,给超级电容器组级联系统内与已投入的超级电容器组相邻的高压电源开关IGBT发出触发信号,启动所串联的超级电容器组,继续给高压电容器充电,使其电压得以再一次提升。在每个高压电源开关IGBT的触发开通过程中,这一软开关特性既限制了IGBT管子本身的功率损耗,也限制了IGBT管子在开通瞬间产生的过电压和内部晶胞受热不均,保证了IGBT内部晶胞扩散均匀避免了装置频繁操作造成的使用寿命降低。In the process of charging the high-voltage capacitor, the high-voltage power switch IBGT of the supercapacitor bank cascaded system works in the soft switching state. When the current signal of the high-voltage capacitor branch is 0, the measurement and sampling circuit gives In the supercapacitor bank cascade system, the high-voltage power switch IGBT adjacent to the supercapacitor bank that has been put into use sends out a trigger signal to start the supercapacitor bank connected in series, and continues to charge the high-voltage capacitor to increase its voltage again. During the triggering and opening process of each high-voltage power switch IGBT, this soft switching characteristic not only limits the power loss of the IGBT tube itself, but also limits the overvoltage generated by the IGBT tube at the moment of turning on and the uneven heating of the internal unit cell, ensuring The uniform diffusion of the unit cell inside the IGBT avoids the reduction of service life caused by frequent operation of the device.
所述高压电容器充满至额定电压所需时间分为N+1段,即N段超级电容器组级联系统充电时间和1段开关电路电流源充电微调整时间,N为大于等于1的正整数。N段超级电容器组级联系统充电时间的N的取值和N个超级电容器组中的N的取值相同。可根据用户对最大目标电压的需要确定N的取值,一般N组超级电容器电压相加最小等于电容器最高目标充电电压的一半,最大等于电容器最高目标电压。假定用户对高压电容器最高充电电压的要求为12kV时,系统全谐振状态充电时所需高压电源电压为6kV,如果除最低一级电压为500V外,其余每级超级电容器组电压为1000V,则最少需要7级,即N等于7。如果系统偏离谐振状态,按最大安全原则需要12kV的高压电源,如果除最低一级电压为500V外,其余每级超级电容器组电压为1000V,最少需要12级,即N等于12。N取值越大,级联电路对超级电容器组的保护优势越大,反之越少。故在此要求下,满足系统可靠性,最终N取12。在N段超级电容器组级联系统充电时间内,超级电容器组级联系统在大范围,即1000V及以外的电压范围内调整输出的充电电压。The time required for the high-voltage capacitor to be fully charged to the rated voltage is divided into N+1 sections, that is, N sections of supercapacitor bank cascade system charging time and 1 section of switching circuit current source charging fine-tuning time, N being a positive integer greater than or equal to 1. The value of N in the charging time of the cascaded system of N supercapacitor banks is the same as the value of N in the N supercapacitor banks. The value of N can be determined according to the user's needs for the maximum target voltage. Generally, the sum of the voltages of N groups of supercapacitors is at least equal to half of the highest target charging voltage of the capacitors, and the maximum is equal to the highest target voltage of the capacitors. Assuming that the user's requirement for the highest charging voltage of the high-voltage capacitor is 12kV, the high-voltage power supply voltage required for charging in the full resonance state of the system is 6kV. If the voltage of each supercapacitor bank is 1000V except for the lowest one-level voltage, the minimum Level 7 is required, ie N equals 7. If the system deviates from the resonance state, a 12kV high-voltage power supply is required according to the principle of maximum safety. If the voltage of each level of supercapacitor bank is 1000V except for the lowest level of 500V, a minimum of 12 levels is required, that is, N is equal to 12. The larger the value of N, the greater the protection advantage of the cascade circuit to the supercapacitor bank, and vice versa. Therefore, under this requirement, the reliability of the system is satisfied, and finally N is 12. During the charging time of the N-segment supercapacitor bank cascaded system, the supercapacitor bank cascaded system adjusts the output charging voltage in a large range, that is, within a voltage range of 1000V and beyond.
上述过程分析如下:在整压充电时间段内,对应于N段,开关控制器对高压电容器进行充电控制,开关控制器输出的N路驱动信号端分别连接N个高压电源开关IGBT的控制端,测量与取样电路测量高压电容器两端的电压,电流测量线圈套在充电回路上测量充电电流,并将电流信号送入测量与取样电路,在高压电容器两端测得的电压值和在高压电容器所在支路测得的充电电流值作为保护和控制用。假如第一组超级电容器电压为U,其余超级电容器组电压则均为2U,将选定的参与工作的超级电容器分组编号,开关控制器按照超级电容器组的编号顺序逐一将各超级电容器组投入运行,当充电电压达到预设充电电压的下限的整数时,进入微升压时间段。在电流源充电微升压时间内,超级电容器级联系统退出工作,开关电路电流源投入工作,开关电路电流源在小范围,即1000V以内的电压范围内调整输出的充电电压,使得电压能够连续调整,达到无极差,确保高压电容器充电到预设电压值。The above-mentioned process is analyzed as follows: in the charging time period of the voltage adjustment, corresponding to the N segment, the switch controller controls the charging of the high-voltage capacitor, and the N-channel drive signal terminals output by the switch controller are respectively connected to the control terminals of N high-voltage power switch IGBTs. The measurement and sampling circuit measures the voltage at both ends of the high-voltage capacitor. The current measurement coil is set on the charging circuit to measure the charging current, and the current signal is sent to the measurement and sampling circuit. The charging current value measured by the circuit is used for protection and control. If the voltage of the first group of supercapacitors is U, and the voltage of the rest of the supercapacitors is 2U, the selected supercapacitors will be grouped and numbered, and the switch controller will put each supercapacitor into operation one by one according to the numbering sequence of the supercapacitors. , when the charging voltage reaches the integer of the lower limit of the preset charging voltage, enter the micro boost time period. During the charging micro-boost time of the current source, the supercapacitor cascaded system stops working, the switching circuit current source is put into operation, and the switching circuit current source adjusts the output charging voltage in a small range, that is, within the voltage range of 1000V, so that the voltage can be continuously Adjustment to achieve no extreme difference, to ensure that the high voltage capacitor is charged to the preset voltage value.
由于超级电容器标称容量相同,限流电感值相同,故在本装置的电路结构中,当每级超级电容器组投入时,所述的N段超级电容器组级联系统充电时间内,每个时序充电电流相同,每级超级电容器组投入时,超级电容器级联系统输出的电压与负载电压之间的差值均相等。Since the supercapacitors have the same nominal capacity and the same current-limiting inductance value, in the circuit structure of this device, when each stage of supercapacitor bank is put into operation, within the charging time of the N-segment supercapacitor bank cascaded system, each sequence The charging current is the same, and when each stage of supercapacitor bank is put into operation, the difference between the output voltage of the supercapacitor cascaded system and the load voltage is equal.
在每个所述的N段超级电容器组级联系统充电时间内,电路结构均可简化为超级电容器组、限流电感L、高压电容器C三者串联,故充电回路工作在谐振状态下。During the charging time of each N-segment supercapacitor bank cascaded system, the circuit structure can be simplified as supercapacitor bank, current-limiting inductor L, and high-voltage capacitor C connected in series, so the charging circuit works in a resonant state.
在所述的N段超级电容器级联充电时间内,开关控制器实时接收测量和取样电路的测量信号,当在一个谐振周期附近采集到高压电容器支路的电流变为0时,投入下一级超级电容器组,即超级电容器组级联系统各级超级电容器组采用分时投入运行的方式。During the N-segment supercapacitor cascade charging time, the switch controller receives the measurement signal of the measurement and sampling circuit in real time, and when the current of the high-voltage capacitor branch is collected near a resonance cycle and becomes 0, it is put into the next stage The supercapacitor bank, that is, the supercapacitor bank at all levels of the supercapacitor bank cascade system adopts the method of time-sharing operation.
上述控制过程如下:当开关控制器接收到用户的充电启动指令后,首先给第1组超级电容器组的高压电源开关IGBT发出触发脉冲,将第1组超级电容器组投入运行,相当于输出电压为U的电源在谐振状态下对高压电容器进行充电。在半个谐振周期内,限流电感两端电压由+U逐渐降低至0,再由0反向逐渐升至-U;充电电流由0开始逐渐升至最大,再由最大逐渐降至0;高压电容器两端电压先在1/4个谐振周期由0开始逐渐升高至U,再在接着的1/4个谐振周期继续升高到2U。此时,测量和取样电路检测到高压电容器两端的电压达到U,未达到目标充电电压值下限的整数;电流测量线圈实时测量电流信号,送入测量和取样电路,测量和取样电路接收到高压电容器支路的电流变为0时,开关控制器获取这些信息后,给第2组超级电容器组的高压电源开关IGBT发出触发脉冲,将第2组超级电容器组投入运行。由于第2组超级电容器组的电压为2U,此时超级电容器组级联系统输出总电压为3U,与高压电容器的电压之差仍为U,仍然相当于输出电压为U的电源在谐振状态对高压电容器充电,充电电流的最大值不变。经过半个谐振周期后,高压电容器的电压为4U。此时投入第3组超级电容器组,超级电容器组级联系统输出总电压为5U,与高压电容器的电压差仍然为U,依次重复,高压电容器达到整压充电段电压后,超级电容器组级联系统退出工作,前N段超级电容器组级联系统充电时间结束。自动投切电路随即将开关电路电流源投入工作,进入微升压阶段,为电容器充电最终达到目标电压值。The above control process is as follows: When the switch controller receives the user’s charging start command, it first sends a trigger pulse to the high-voltage power switch IGBT of the first supercapacitor bank, and puts the first supercapacitor bank into operation, which is equivalent to an output voltage of The power supply of U charges the high voltage capacitor at resonance. In half a resonant cycle, the voltage across the current-limiting inductor gradually decreases from +U to 0, and then gradually increases from 0 to -U in the opposite direction; the charging current gradually increases from 0 to the maximum, and then gradually decreases from the maximum to 0; The voltage at both ends of the high-voltage capacitor starts to rise gradually from 0 to U in 1/4 of the resonance cycle, and then continues to rise to 2U in the next 1/4 of the resonance cycle. At this time, the measurement and sampling circuit detects that the voltage across the high-voltage capacitor has reached U, and has not reached the integer of the lower limit of the target charging voltage value; the current measurement coil measures the current signal in real time and sends it to the measurement and sampling circuit, and the measurement and sampling circuit receives the high-voltage capacitor When the current of the branch circuit becomes 0, the switch controller obtains the information and sends a trigger pulse to the high-voltage power switch IGBT of the second supercapacitor bank to put the second supercapacitor bank into operation. Since the voltage of the second group of supercapacitor banks is 2U, the total output voltage of the supercapacitor bank cascaded system is 3U at this time, and the voltage difference with the high-voltage capacitor is still U, which is still equivalent to the power supply with output voltage U in the resonant state. When the high-voltage capacitor is charged, the maximum value of the charging current remains unchanged. After half a resonant period, the voltage of the high voltage capacitor is 4U. At this time, the third set of supercapacitor banks is put into operation. The total output voltage of the supercapacitor bank cascade system is 5U, and the voltage difference with the high-voltage capacitor is still U. Repeat in sequence. The system stops working, and the charging time of the cascaded system of the first N sections of supercapacitor banks ends. The automatic switching circuit then puts the switching circuit current source into operation and enters the micro-boost stage to charge the capacitor to finally reach the target voltage value.
本发明的积极效果是:The positive effect of the present invention is:
1.该装置控制过程清晰,所需系统元器件少,故障率低。1. The control process of the device is clear, the required system components are few, and the failure rate is low.
2.该装置运行时,系统工作在软开关状态,有效降低了开关两端电压尖峰和电磁干扰,电磁兼容性好。2. When the device is running, the system works in the soft switching state, which effectively reduces the voltage peak and electromagnetic interference at both ends of the switch, and has good electromagnetic compatibility.
3.该装置运行时,超级电容器组级联系统采用分时投入的方式依次顺序投入,有效地降低了超级电容器组级联高压电源与高压电容器负载间的电压差,进而降低了充电电流,减小了超级电容器组输出电流的压力,较好地对接了目前超级电容器组技术的发展水平。3. When the device is running, the supercapacitor bank cascaded system is put into operation sequentially in a time-sharing manner, which effectively reduces the voltage difference between the supercapacitor bank cascaded high-voltage power supply and the high-voltage capacitor load, thereby reducing the charging current and reducing The pressure on the output current of the supercapacitor bank is reduced, and the development level of the current supercapacitor bank technology is better connected.
4.该装置运行时,对于大容量高压电容器负载不用分组进行充电,这样省掉电容器分组中隔离控制开关的体积和费用,使得本充电装置性价比更高。4. When the device is running, there is no need to charge the load of large-capacity high-voltage capacitors in groups, which saves the volume and cost of the isolation control switch in the capacitor group, making the charging device more cost-effective.
5.本装置克服了非互补电容器组级联充电只能进行电压有级调整的缺点,通过增加开关电路电流源等电路,补充了微升压的功能,达到了无级快速充电的效果,确保了充电电压的精度,同时适合可变负载电压,满足不同客户的需求。5. This device overcomes the disadvantage that the cascade charging of non-complementary capacitor banks can only be adjusted in stages. By adding circuits such as switching circuits and current sources, it supplements the function of micro-boosting and achieves the effect of stepless fast charging, ensuring that It ensures the accuracy of the charging voltage and is suitable for variable load voltages to meet the needs of different customers.
6.该装置采用超级电容器组级联的构成直流源,实现了超大容量、超长使用寿命、超快直流源蓄能、适合低温条件的特点。6. The device adopts supercapacitor bank cascading to form a DC source, which realizes the characteristics of super large capacity, super long service life, super fast DC source energy storage, and suitable for low temperature conditions.
本装置特别适用于大功率高压电容器的快速充电领域,如电火花震源的充电。The device is especially suitable for the fast charging field of high-power high-voltage capacitors, such as the charging of electric spark shock sources.
附图说明Description of drawings
图1为本发明结构示意图。图中:1开关控制器,2超级电容器组级联系统,3限流电感,4自动投切电路,5高压电容器负载,6开关电路电流源,7测量和取样电路,8电流测量线圈;Fig. 1 is a schematic diagram of the structure of the present invention. In the figure: 1 switch controller, 2 supercapacitor bank cascade system, 3 current limiting inductor, 4 automatic switching circuit, 5 high voltage capacitor load, 6 switching circuit current source, 7 measuring and sampling circuit, 8 current measuring coil;
图2为本发明具体实施的结构示意图;Fig. 2 is the structural representation of the concrete implementation of the present invention;
图3为本发明的时序控制示意图。FIG. 3 is a schematic diagram of timing control in the present invention.
具体实施方式detailed description
下面结合附图及具体实施方式详细说明本发明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,本发明高压电容器充电装置由8个部分组成:控制系统1,超级电容器组级联系统2,限流电感3,自动投切电路4,高压电容器5,开关电路电流源6,测量和取样电路7,电流测量线圈8。As shown in Figure 1, the high voltage capacitor charging device of the present invention is composed of 8 parts: control system 1, supercapacitor bank cascade system 2, current limiting inductor 3, automatic switching circuit 4, high voltage capacitor 5, switching circuit current source 6 , Measurement and sampling circuit 7, current measurement coil 8.
超级电容器组级联系统2的高压端串联限流电感3后与自动投切电路4的1号输入端相连,超级电容器级联系统2的低压端接地;超级电容器组级联系统2内各单元分别引出两端:超级电容器负极端和IGBT的触发端,它们分别与开关控制器1对应的输入端相连;自动投切电路4的2号输入端与开关电路电流源6的正极相连,开关电路电流源6的负极接地,自动投切电路4的输出端与高压电容器5的高压端相连;高压电容器5的低压端经电流测量线圈8接地;测量和取样电路7的电压输入正极端与自动投切电路4的输出端相连,测量和取样电路7的电压输入负极端接地,测量和取样电路7的电流输入端与电流测量线圈8相连,测量和取样电路7的输出端和开关控制器1相连。The high-voltage side of the supercapacitor bank cascading system 2 is connected in series with the current-limiting inductor 3 and then connected to the No. 1 input terminal of the automatic switching circuit 4, and the low-voltage side of the supercapacitor cascading system 2 is grounded; each unit in the supercapacitor bank cascading system 2 Lead out two ends respectively: the negative end of the supercapacitor and the trigger end of the IGBT, which are respectively connected to the corresponding input end of the switch controller 1; the No. 2 input end of the automatic switching circuit 4 is connected to the positive electrode of the current source 6 of the switching circuit, and the switching circuit The negative pole of the current source 6 is grounded, the output terminal of the automatic switching circuit 4 is connected with the high voltage terminal of the high voltage capacitor 5; the low voltage terminal of the high voltage capacitor 5 is grounded through the current measuring coil 8; the voltage input positive terminal of the measurement and sampling circuit 7 is connected with the automatic switching The output terminal of the cutting circuit 4 is connected, the voltage input negative terminal of the measurement and sampling circuit 7 is grounded, the current input terminal of the measurement and sampling circuit 7 is connected with the current measurement coil 8, and the output terminal of the measurement and sampling circuit 7 is connected with the switch controller 1 .
本发明装置运行时,首先开关控制器1接收用户控制信号,依次产生超级电容器组级联系统2各超级电容器组内部的高压电源开关IGBT所需的触发信号,逐个投入超级电容器组。充电电流经所投入的各超级电容器组,流过限流电感3、自动投切电路4,向高压电容器5充电。测量和取样电路7实时检测高压电容器5两端的电压值,当检测到的电压值达到预设电压向下取整数值时,自动投切电路4将超级电容器组级联系统2退出运行,同时将开关电路电流源6投入运行,即电流换路为开关电路电流源6支路。电流经此支路和自动投切电路4向高压电容器5进行微升压充电,直到测量和取样电路7检测到高压电容器5两端的电压值达到用户预设电压值,充电完毕。此外,当整压充电阶段出现电流超限、负载异常等情况,测量和取样电路7将故障信号传递给开关控制器1,由开关控制器1关断当前超级电容器组的高压电源开关IGBT,并停止发出下一时刻以后的触发信号。当微升压阶段出现电流超限、负载异常等情况,自动投切电路4工作将开关电路电流源6退出工作。When the device of the present invention is in operation, first the switch controller 1 receives the user control signal, and sequentially generates the trigger signals required by the high-voltage power switch IGBTs inside the supercapacitor banks of the supercapacitor bank cascade system 2, and puts them into the supercapacitor banks one by one. The charging current flows through the input supercapacitor banks, flows through the current-limiting inductance 3 and the automatic switching circuit 4, and charges the high-voltage capacitor 5. The measurement and sampling circuit 7 detects the voltage value at both ends of the high-voltage capacitor 5 in real time. When the detected voltage value reaches the preset voltage and rounds down to an integer value, the automatic switching circuit 4 will stop the supercapacitor bank cascaded system 2 from running, and simultaneously The switch circuit current source 6 is put into operation, that is, the current switch is the branch circuit of the switch circuit current source 6 . The current passes through this branch and the automatic switching circuit 4 to charge the high-voltage capacitor 5 with a micro-boost until the measurement and sampling circuit 7 detects that the voltage at both ends of the high-voltage capacitor 5 reaches the user's preset voltage value, and the charging is completed. In addition, when the current exceeds the limit and the load is abnormal during the charging stage of the voltage adjustment, the measurement and sampling circuit 7 transmits the fault signal to the switch controller 1, and the switch controller 1 turns off the high-voltage power switch IGBT of the current supercapacitor bank, and Stop sending trigger signals after the next moment. When the current exceeds the limit, the load is abnormal, etc. in the micro-boost stage, the automatic switching circuit 4 works and the switching circuit current source 6 quits working.
图2为本发明具体实施的结构示意图,图中以负载电容1mF、充电电压最高值为10.3kV的充电需求为例。在该控制方式下充电装置的电路如图2所示:超级电容器组级联系统选定为10级,即N=10,此处的N和前述记载的N具有相同的概念,其中第一级超级电容器组电压500V,其余19级电压为1KV,超级电容器组最大输出电流均为200A,超级电容器级联系统中控制开关采用1200V、400A IGBT开关,二极管选用1200V、400A普通二极管。限流电感按下列公式选取:FIG. 2 is a schematic structural diagram of a specific implementation of the present invention. In the figure, a charging demand with a load capacitance of 1 mF and a maximum charging voltage of 10.3 kV is taken as an example. Under this control mode, the circuit of the charging device is as shown in Figure 2: the supercapacitor bank cascaded system is selected as 10 levels, that is, N=10, and N here has the same concept as the aforementioned N, wherein the first level The voltage of the supercapacitor bank is 500V, and the voltage of the other 19 levels is 1KV. The maximum output current of the supercapacitor bank is 200A. The control switch in the supercapacitor cascaded system adopts a 1200V, 400A IGBT switch, and the diode uses a 1200V, 400A ordinary diode. The current limiting inductance is selected according to the following formula:
上述两个公式中,C为高压电容器的电容值,△U为相邻两级的充电电压差,L为限流电感的电感值,I为最大充电电流设计值,Imax为超级电容器组最大输出电流。In the above two formulas, C is the capacitance value of the high-voltage capacitor, △U is the charging voltage difference between two adjacent stages, L is the inductance value of the current-limiting inductor, I is the design value of the maximum charging current, and I max is the maximum value of the supercapacitor bank. Output current.
考虑到磁饱和、限制di/dt等因素,可选用6.5mH、200A、匝间耐压15kV硅钢片铁芯电感。Considering factors such as magnetic saturation and limiting di/dt, a 6.5mH, 200A, 15kV inter-turn withstand voltage silicon steel core inductor can be selected.
在上述参数下,本发明的充电装置的充电回路谐振周期T计算如下:Under the above parameters, the resonant period T of the charging circuit of the charging device of the present invention is calculated as follows:
则每级超级电容器组投入后的充电时间应为半个周期8ms。Then the charging time of each level of supercapacitor bank should be half cycle 8ms.
最大充电电流设计值如下:The maximum charging current design value is as follows:
上述两个公式中,T为本发明的充电装置的充电回路谐振周期,L为限流电感的电感值,C为高压电容器的电容值,I为最大充电电流设计值,△U相邻两级的充电电压差。In the above two formulas, T is the resonant cycle of the charging circuit of the charging device of the present invention, L is the inductance value of the current-limiting inductor, C is the capacitance value of the high-voltage capacitor, I is the maximum charging current design value, and ΔU is adjacent to two stages The charging voltage difference.
即该要求下的最大充电电流为196.1A。That is, the maximum charging current under this requirement is 196.1A.
图3为本装置的时序控制示意图,开关控制器输出10路延时触发信号,用于控制超级电容器级联系统中高压电源开关IGBT K1~K10的开通与闭合。图中0电平代表开关断开,高电平代表开关导通。充电时,首先控制图2中第一高压电源开关IGBTK1闭合,超级电容器组1输出电压,在限流电感和高压电容器确定的谐振参数下,充电电流为正弦波,周期为16ms,在充电电流过零时刻,即8ms时,高压电容器上电压达到1KV,此时开关控制器触发第一高压电源开关IGBT K2导通,依次类推,当在80ms时刻高压电容器上电压达到10kV时,自动投切电路将超级电容器组级联系统退出运行,同时将开关电路电流源投入运行,当输出电压达到10.3KV时,充电完毕。前述记载,高压电容器充满至额定电压所需的时间分为N+1段。在此例中N=10,对应于10+1段,即10段超级电容器组级联系统充电时间和1段电流源充电微调整时间。当开关控制器接收到用户的充电启动指令(记为0时刻)后,首先它给第1组超级电容器组的高压电源开关IGBT发触发脉冲,即将第1组超级电容器组投入运行,相当于输出电压为500V的电源在谐振状态对高压电容器负载进行充电。在半个谐振周期内,限流电感两端电压由+500V逐渐降低至0,再由0反向逐渐升至-500V;充电电流由0开始逐渐升至最大,再由最大逐渐降至0;高压电容器两端电压先在1/4个谐振周期由0开始逐渐升高至+500V,再在接着的1/4个谐振周期继续升高到1kV。此时(记为8ms时刻),测量和取样电路检测到高压电容器两端的电压达到1kV,未达到目标充电电压值下限的整数,电流线圈检测到高压电容器支路的电流变为0,开关控制器获取这些信息后,给第2组超级电容器组的高压电源开关IGBT发触发脉冲,即将第2组超级电容器组投入运行,由于第2组超级电容器组的电压为1kV,此时超级电容器组级联系统输出总电压为1.5kV,与高压电容器负载的电压之差仍为500V,仍然相当于输出电压为500V的电源在谐振状态对高压电容器负载进行充电,充电电流的最大值不变。经过半个谐振周期后(记为16ms时刻),高压电容器的电压为2kV。此时测量和取样电路检测到高压电容器两端的电压达到2kV,未达到目标充电电压值下限的整数,电流线圈检测到高压电容器支路的电流变为0,开关控制器获取这些信息后,给第3组超级电容器组的高压电源开关IGBT发触发脉冲,即将第3组超级电容器组投入运行,由于第3组超级电容器组的电压为1kV,此时超级电容器组级联系统输出总电压为2.5kV,与高压电容器负载的电压之差仍为500V,仍然相当于输出电压为500V的电源在谐振状态对高压电容器负载进行充电,充电电流的最大值不变。经过半个谐振周期后(记为24ms时刻),高压电容器的电压为3kV。此时测量和取样电路检测到高压电容器两端的电压达到3kV,未达到目标充电电压值下限的整数。由电流测量线圈实时测量电流信号,送入测量和取样电路,测量和取样电路接收到高压电容器支路的电流变为0时,开关控制器获取这些信息后,给第4组超级电容器组内的IGBT发触发脉冲,即将第4组超级电容器组投入运行,由于第4组超级电容器组的电压为1kV,此时超级电容器组级联系统输出总电压为3.5kV,与高压电容器的电压之差仍为500V,仍然相当于输出电压为500V的电源在谐振状态对高压电容器充电,充电电流的最大值不变。经过半个谐振周期后(记为32ms时刻),高压电容器的电压为4kV。依次重复,在40ms时刻,高压电容器负载上电压为5kV。在48ms时刻,高压电容器的电压为6kV。在56ms时刻,高压电容器的电压为7kV。在64ms时刻,高压电容器的电压为8kV。在72ms时刻,高压电容器的电压为9kV。在80ms时刻,高压电容器的电压为10kV。此时测量和取样电路检测到高压电容器两端的电压达到10kV,即达到目标充电电压值下限的整数。电流测量线圈实时测量电流信号,送入测量和取样电路,测量和取样电路接收到高压电容器支路的电流变为0时,开关控制器获取这些信息后将超级电容器组级联系统退出运行,前10段超级电容器组级联系统充电时间结束。自动投切电路随即将开关电路电流源投入运行,电流源充电微调整时间段开始。当测量和取样电路检测到高压电容器达到10.3KV时,充电最终完成。Figure 3 is a schematic diagram of timing control of the device. The switch controller outputs 10 delay trigger signals for controlling the opening and closing of the high-voltage power switch IGBT K1-K10 in the supercapacitor cascaded system. In the figure, 0 level means that the switch is off, and high level means that the switch is on. When charging, first control the first high-voltage power switch IGBTK1 in Figure 2 to close, and the output voltage of supercapacitor bank 1, under the resonance parameters determined by the current-limiting inductance and high-voltage capacitor, the charging current is a sine wave with a period of 16ms. At zero time, that is, at 8ms, the voltage on the high-voltage capacitor reaches 1KV. At this time, the switch controller triggers the first high-voltage power switch IGBT K2 to turn on, and so on. When the voltage on the high-voltage capacitor reaches 10kV at 80ms, the automatic switching circuit will The supercapacitor bank cascaded system is out of operation, and the switching circuit current source is put into operation at the same time. When the output voltage reaches 10.3KV, the charging is completed. According to the foregoing description, the time required for the high-voltage capacitor to be fully charged to the rated voltage is divided into N+1 segments. In this example, N=10, corresponding to 10+1 stages, that is, 10 stages of supercapacitor bank cascade system charging time and 1 stage of current source charging fine adjustment time. When the switch controller receives the user's charging start command (recorded as 0 time), it first sends a trigger pulse to the high-voltage power switch IGBT of the first group of supercapacitors, and the first group of supercapacitors is put into operation, which is equivalent to output A power supply with a voltage of 500V charges the high voltage capacitor load at resonance. In half a resonance cycle, the voltage across the current-limiting inductor gradually decreases from +500V to 0, and then gradually increases from 0 to -500V in the opposite direction; the charging current gradually increases from 0 to the maximum, and then gradually decreases from the maximum to 0; The voltage at both ends of the high-voltage capacitor gradually increases from 0 to +500V in 1/4 of the resonance cycle, and then continues to rise to 1kV in the next 1/4 of the resonance cycle. At this time (recorded as 8ms), the measurement and sampling circuit detects that the voltage across the high-voltage capacitor reaches 1kV, which does not reach the integer of the lower limit of the target charging voltage value. The current coil detects that the current of the high-voltage capacitor branch becomes 0, and the switch controller After obtaining this information, send a trigger pulse to the high-voltage power switch IGBT of the second set of supercapacitor banks, and put the second set of supercapacitor banks into operation. Since the voltage of the second set of supercapacitor banks is 1kV, the supercapacitor banks are cascaded at this time. The total output voltage of the system is 1.5kV, and the voltage difference with the high-voltage capacitor load is still 500V, which is still equivalent to the power supply with an output voltage of 500V charging the high-voltage capacitor load in a resonant state, and the maximum charging current remains unchanged. After half a resonance cycle (recorded as 16ms moment), the voltage of the high-voltage capacitor is 2kV. At this time, the measurement and sampling circuit detects that the voltage across the high-voltage capacitor reaches 2kV, which does not reach the integer of the lower limit of the target charging voltage value. The current coil detects that the current of the branch of the high-voltage capacitor becomes 0. The high-voltage power switch IGBT of the 3 sets of supercapacitor banks sends a trigger pulse, and the third set of supercapacitor banks is about to be put into operation. Since the voltage of the third set of supercapacitor banks is 1kV, the total output voltage of the cascaded system of supercapacitor banks is 2.5kV. , the voltage difference with the high-voltage capacitor load is still 500V, which is still equivalent to the power supply with an output voltage of 500V charging the high-voltage capacitor load in a resonance state, and the maximum value of the charging current remains unchanged. After half a resonant cycle (recorded as 24ms moment), the voltage of the high-voltage capacitor is 3kV. At this time, the measurement and sampling circuit detects that the voltage across the high-voltage capacitor reaches 3kV, which does not reach the integer of the lower limit of the target charging voltage value. The current signal is measured in real time by the current measurement coil and sent to the measurement and sampling circuit. When the measurement and sampling circuit receives the current of the high-voltage capacitor branch and becomes 0, the switch controller obtains this information and sends it to the fourth group of supercapacitors. The IGBT sends a trigger pulse, and the fourth set of supercapacitor bank is about to be put into operation. Since the voltage of the fourth set of supercapacitor bank is 1kV, the total output voltage of the supercapacitor bank cascaded system at this time is 3.5kV, and the difference between the voltage of the supercapacitor bank and the voltage of the high-voltage capacitor is still It is 500V, which is still equivalent to that the power supply with an output voltage of 500V charges the high-voltage capacitor in the resonant state, and the maximum value of the charging current remains unchanged. After half a resonance cycle (recorded as 32ms moment), the voltage of the high-voltage capacitor is 4kV. Repeat in sequence, at the moment of 40ms, the voltage on the high voltage capacitor load is 5kV. At the moment of 48ms, the voltage of the high voltage capacitor is 6kV. At the moment of 56ms, the voltage of the high voltage capacitor is 7kV. At the moment of 64ms, the voltage of the high voltage capacitor is 8kV. At the moment of 72ms, the voltage of the high voltage capacitor is 9kV. At the moment of 80ms, the voltage of the high voltage capacitor is 10kV. At this time, the measurement and sampling circuit detects that the voltage across the high voltage capacitor reaches 10kV, which is an integer that reaches the lower limit of the target charging voltage value. The current measurement coil measures the current signal in real time and sends it to the measurement and sampling circuit. When the measurement and sampling circuit receives the current of the high-voltage capacitor branch and becomes 0, the switch controller will stop the supercapacitor bank cascaded system from running after obtaining this information. The charging time of the 10-segment supercapacitor bank cascade system ends. The automatic switching circuit then puts the current source of the switching circuit into operation, and the fine adjustment time period for charging the current source begins. Charging is finally complete when the measurement and sampling circuit detects that the high voltage capacitor reaches 10.3KV.
上述具体实施中,本装置采用级联超级电容器组时序控制方式实现了大容量高压电容器充电,解决了超级电容器组输出电流的限制问题,减小了限流电感值,从而降低了限流电感体积和损耗,同时避免了因高压电容器容量过大引起的负载分组问题,在所需充电电流较大,对超级电容器组输出电流能力要求较高的大容量高压电容器充电场合具有可实施性和实用性。采用电流源微升压方式,确保了充电电压的精度,满足了客户对获得连续电压的需求。In the above specific implementation, the device adopts the cascaded supercapacitor bank timing control method to realize the charging of large-capacity high-voltage capacitors, solves the problem of limiting the output current of the supercapacitor bank, reduces the value of the current-limiting inductance, thereby reducing the volume of the current-limiting inductance At the same time, it avoids the problem of load grouping caused by the large capacity of high-voltage capacitors. It is feasible and practical to charge large-capacity high-voltage capacitors that require a large charging current and require a high output current capability of the super capacitor bank. . The current source micro-boost method is used to ensure the accuracy of the charging voltage and meet the customer's demand for continuous voltage.
本装置主要用于功率高压电源的高精度快速充放电领域,基于目前超级电容器组、IGBT、可控电流源及二极管器件的性能,完全能够满足上述需求。本发明的充电装置能有效解决大容量高功率高压电容器高精度充电时的诸多问题。This device is mainly used in the field of high-precision fast charging and discharging of power high-voltage power supplies. Based on the performance of current supercapacitor banks, IGBTs, controllable current sources and diode devices, it can fully meet the above requirements. The charging device of the invention can effectively solve many problems in high-precision charging of large-capacity, high-power, and high-voltage capacitors.
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