CN104863967B - A kind of petroleum machinery bearing - Google Patents
A kind of petroleum machinery bearing Download PDFInfo
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- CN104863967B CN104863967B CN201510311485.0A CN201510311485A CN104863967B CN 104863967 B CN104863967 B CN 104863967B CN 201510311485 A CN201510311485 A CN 201510311485A CN 104863967 B CN104863967 B CN 104863967B
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- welding
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- ball
- inner ring
- outer shroud
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- 239000003208 petroleum Substances 0.000 title claims abstract description 31
- 238000003466 welding Methods 0.000 claims abstract description 118
- 238000005253 cladding Methods 0.000 claims abstract description 56
- 239000000463 material Substances 0.000 claims abstract description 39
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 9
- 229910000861 Mg alloy Inorganic materials 0.000 claims abstract description 9
- 229910052725 zinc Inorganic materials 0.000 claims description 55
- 239000010949 copper Substances 0.000 claims description 53
- 229910052710 silicon Inorganic materials 0.000 claims description 50
- 238000010438 heat treatment Methods 0.000 claims description 49
- XKRFYHLGVUSROY-UHFFFAOYSA-N Argon Chemical compound [Ar] XKRFYHLGVUSROY-UHFFFAOYSA-N 0.000 claims description 44
- 229910052802 copper Inorganic materials 0.000 claims description 39
- 229910000881 Cu alloy Inorganic materials 0.000 claims description 30
- 239000000203 mixture Substances 0.000 claims description 30
- 229910052759 nickel Inorganic materials 0.000 claims description 28
- 229910052709 silver Inorganic materials 0.000 claims description 28
- 239000010936 titanium Substances 0.000 claims description 28
- 229910052719 titanium Inorganic materials 0.000 claims description 28
- 229910052721 tungsten Inorganic materials 0.000 claims description 28
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 25
- 239000012535 impurity Substances 0.000 claims description 25
- 238000005516 engineering process Methods 0.000 claims description 23
- 229910052786 argon Inorganic materials 0.000 claims description 22
- 229910052797 bismuth Inorganic materials 0.000 claims description 22
- 229910052804 chromium Inorganic materials 0.000 claims description 22
- 229910052750 molybdenum Inorganic materials 0.000 claims description 22
- 239000000126 substance Substances 0.000 claims description 22
- 229910052718 tin Inorganic materials 0.000 claims description 22
- 239000000956 alloy Substances 0.000 claims description 18
- 229910045601 alloy Inorganic materials 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims description 17
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 16
- 238000010791 quenching Methods 0.000 claims description 16
- 230000000171 quenching effect Effects 0.000 claims description 16
- 238000007670 refining Methods 0.000 claims description 16
- 239000000758 substrate Substances 0.000 claims description 16
- 238000010792 warming Methods 0.000 claims description 16
- 229910052777 Praseodymium Inorganic materials 0.000 claims description 14
- 229910052782 aluminium Inorganic materials 0.000 claims description 14
- 229910052793 cadmium Inorganic materials 0.000 claims description 14
- 229910052746 lanthanum Inorganic materials 0.000 claims description 14
- 229910052748 manganese Inorganic materials 0.000 claims description 14
- 238000010583 slow cooling Methods 0.000 claims description 14
- 229910052720 vanadium Inorganic materials 0.000 claims description 14
- 229910052758 niobium Inorganic materials 0.000 claims description 13
- 238000000034 method Methods 0.000 claims description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 10
- 239000003795 chemical substances by application Substances 0.000 claims description 9
- 229910017083 AlN Inorganic materials 0.000 claims description 8
- PIGFYZPCRLYGLF-UHFFFAOYSA-N Aluminum nitride Chemical compound [Al]#N PIGFYZPCRLYGLF-UHFFFAOYSA-N 0.000 claims description 8
- 238000003723 Smelting Methods 0.000 claims description 8
- NRTOMJZYCJJWKI-UHFFFAOYSA-N Titanium nitride Chemical compound [Ti]#N NRTOMJZYCJJWKI-UHFFFAOYSA-N 0.000 claims description 8
- 238000005275 alloying Methods 0.000 claims description 8
- ZTXONRUJVYXVTJ-UHFFFAOYSA-N chromium copper Chemical compound [Cr][Cu][Cr] ZTXONRUJVYXVTJ-UHFFFAOYSA-N 0.000 claims description 8
- 239000011248 coating agent Substances 0.000 claims description 8
- 239000008199 coating composition Substances 0.000 claims description 8
- 238000000576 coating method Methods 0.000 claims description 8
- 239000000470 constituent Substances 0.000 claims description 8
- YOCUPQPZWBBYIX-UHFFFAOYSA-N copper nickel Chemical compound [Ni].[Cu] YOCUPQPZWBBYIX-UHFFFAOYSA-N 0.000 claims description 8
- WCCJDBZJUYKDBF-UHFFFAOYSA-N copper silicon Chemical compound [Si].[Cu] WCCJDBZJUYKDBF-UHFFFAOYSA-N 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 8
- 239000011777 magnesium Substances 0.000 claims description 8
- 238000002844 melting Methods 0.000 claims description 8
- 230000008018 melting Effects 0.000 claims description 8
- 229910052751 metal Inorganic materials 0.000 claims description 8
- 239000002184 metal Substances 0.000 claims description 8
- 229910052757 nitrogen Inorganic materials 0.000 claims description 8
- 238000005498 polishing Methods 0.000 claims description 8
- 239000002893 slag Substances 0.000 claims description 8
- 239000011247 coating layer Substances 0.000 claims description 4
- 238000000746 purification Methods 0.000 claims 1
- 230000007797 corrosion Effects 0.000 abstract description 2
- 238000005260 corrosion Methods 0.000 abstract description 2
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 7
- 229910052737 gold Inorganic materials 0.000 description 7
- 239000010931 gold Substances 0.000 description 7
- 238000009413 insulation Methods 0.000 description 7
- 239000010410 layer Substances 0.000 description 6
- 239000007787 solid Substances 0.000 description 6
- 230000005540 biological transmission Effects 0.000 description 2
- 229910000851 Alloy steel Inorganic materials 0.000 description 1
- 208000037656 Respiratory Sounds Diseases 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P15/00—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass
- B23P15/003—Making specific metal objects by operations not covered by a single other subclass or a group in this subclass bearings
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/003—Alloys based on aluminium containing at least 2.6% of one or more of the elements: tin, lead, antimony, bismuth, cadmium, and titanium
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C23/00—Alloys based on magnesium
- C22C23/04—Alloys based on magnesium with zinc or cadmium as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C9/00—Alloys based on copper
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16C—SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- F16C33/00—Parts of bearings; Special methods for making bearings or parts thereof
- F16C33/30—Parts of ball or roller bearings
- F16C33/58—Raceways; Race rings
- F16C33/62—Selection of substances
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Rolling Contact Bearings (AREA)
- Sliding-Contact Bearings (AREA)
Abstract
A kind of petroleum machinery bearing, it is characterised in that including：Outer shroud, inner ring, ball and retainer, outer shroud and the coaxially connected setting of inner ring, multiple balls are evenly distributed between the outer shroud and the inner ring, the retainer of restricted ball movement is fixed between the outer shroud and the inner ring, outer ring inner surface has magnesium alloy overlay cladding, interior ring outer surface has aluminium alloy overlay cladding, built-up welding is carried out to outer race inner surface and interior ring outer surface and is processed so that bearing reaches wearability and fatigue performance higher, and corresponding decay resistance is also improved；It is coated by ball outside surface, improves the wear and corrosion behavior of material, is effectively increased the service life.
Description
Technical field
The present invention relates to a kind of petroleum machinery bearing, belongs to technical field of bearings.
Background technology
Ball bearing is one kind of rolling bearing, and spherical alloy steel ball is arranged on the centre of interior steel ring and outer rim, with
Roll mode come reduce the frictional force in power transmission process and improve machine power transmission efficiency.Ball bearing can not bear
Larger heavy load, in light indusqtry machinery more typically.Existing ball bearing in anti-wear performance decay resistance intensity all
There is certain defect, service life is not long.
The content of the invention
A kind of petroleum machinery bearing, it is characterised in that including：Outer shroud, inner ring, ball and retainer, outer shroud are same with inner ring
Axle connect setting, multiple balls are evenly distributed between the outer shroud and the inner ring, solid between the outer shroud and the inner ring
The retainer of fixed restricted ball movement, outer ring inner surface has magnesium alloy overlay cladding, and interior ring outer surface has aluminium alloy built-up welding
Layer,
Outer shroud and inner ring material of main part select copper alloy
Copper alloy chemical composition is（Percentage by weight）：Cr：8-9 ﹪, Si：5-6 ﹪, Ni：4-5 ﹪, Al：1-2 ﹪, W：
0.7-0.8 ﹪, Bi 0.5-0.6 ﹪, Zn：0.4-0.5 ﹪, Ca：0.2-0.3 ﹪, Cd：0.08-0.09 ﹪, Zn：0.05-
0.06 ﹪, Nb：0.04-0.05 ﹪, Ag：0.02-0.03 ﹪, La：0.01-0.02 ﹪, balance of Cu and inevitably it is miscellaneous
Matter；
Manufacture the outer shroud and inner ring is comprised the following steps：According to above-mentioned copper alloy chemical composition dispensing, first fine copper is added
Enter in smelting furnace, at 1300 DEG C, after after fine copper fusing, copper melt temperature is raised to 1320 DEG C and adds conjunction in the middle of chromium-copper Control for Kiln Temperature
Gold, after by furnace temperature be increased to 1340 DEG C addition copper silicon intermediate alloys；Furnace temperature is increased to 1360 DEG C of addition nickel-copper intermediate alloys afterwards；
Furnace temperature is increased to 1380 DEG C afterwards and adds other alloying elements, rear furnace temperature is increased to 1400 DEG C, add refining cleanser, refining is net
Agent addition is the 0.9% of furnace charge amount, is stirred 50 minutes, stands 100 minutes, treats that slag is separated with molten metal, is skimmed, and is added afterwards
Coverture, the total addition of coverture is the 0.6% of furnace charge amount, is skimmed again after standing 40 minutes, afterwards respectively to outer shroud and interior
Ring is poured into a mould；Pouring temperature is 1300 DEG C；The outer shroud and inner ring blank for obtaining are heat-treated：First by outer shroud and interior ring billet
Material carries out being heated to 700 DEG C, and 100 DEG C/h of heating rate is incubated 3 hours, and Quenching Treatment, hardening media are carried out afterwards
It is water, outer shroud and inner ring blank is heated to 500 DEG C from room temperature after quenching, 100 DEG C/h of heating rate is incubated 4 hours, after
Be cooled to 350 DEG C, 60 DEG C/h of rate of temperature fall is incubated 2 hours, after be cooled to 250 DEG C again, 70 DEG C/h of rate of temperature fall,
Insulation 5 hours, after be air cooled to room temperature,
Inner ring and outer rings blank is warming up to 650 DEG C, 150 DEG C/h of heating rate is incubated 1 hour, and water-cooled is quenched afterwards
Fire, again heat base substrate to 500 DEG C be incubated 3 hours, come out of the stove and be air cooled to room temperature；Base substrate is put into subzero treatment 5 minutes in liquid nitrogen,
Room temperature is gone back up in air；
External ring inner surface carries out built-up welding after subzero treatment, and bead-welding technology is：200 DEG C of preheatings；During built-up welding, electric current is 62A,
Voltage is 12V, and built-up welding speed is 13mm/s, and argon flow amount is 13L/min, and overlay cladding thickness is 2.5mm；, delay after the completion of built-up welding
Slow cool down；Overlay cladding is constituted：Zn 20-30%, Si 6-7%, Cr 1-2%, Mo 0.8-0.9%, C 0.5-0.6%, Bi 0.2-
0.3%, Sn 0.03-0.04%, balance of Mg；
Internal ring outer surface carries out built-up welding, and bead-welding technology is：190 DEG C of preheatings, during built-up welding, electric current is 56A, and voltage is 12V,
Built-up welding speed is 9mm/s, and argon flow amount is 9L/min, and overlay cladding thickness is 3mm；, Slow cooling after the completion of built-up welding；Overlay cladding group
Turn into：Sn 20-25%, Zn 3-4%, Cr 2-3%, Si 1-2%, V 0.5-0.6%, C 0.4-0.5%, Ti 0.07-
0.08%, balance of Al；
The method and step for manufacturing the ball is：
Carry out melting according to the elemental constituent of ball material of main part, after cast, obtain blank, ball material of main part by with
Lower element composition：C 0.1-0.2%, Si 2-3%, Ni 5-6%, Cu 1-2%, Mo 0.8-0.9%, Sn 0.5-0.6%, Ti
0.4-0.5%, Zn 0.1-0.2%, W 0.08-0.09%, Mn 0.04-0.05%, Ag 0.03-0.04%, Pr 0.01-0.02%,
Balance of Fe and inevitable impurity；
Blank is molded through pier is subcooled, filing, buffing, heat treatment, hard grind, polishing, lappingout step obtains ball main body, institute
Stating heat treatment step is, ball after buffing is warming up into 770 DEG C, and 80 DEG C/h of heating rate is incubated 5 hours, and water-cooled is quenched afterwards
Fire, heats ball and is incubated 4 hours at 600 DEG C again, comes out of the stove and is air cooled to room temperature；
The ball main body that lappingout is obtained carries out surface coating, and coating composition is：Aluminium nitride 40-50 parts, titanium nitride 30-40
Part, coating layer thickness 20-30 microns, obtain final ball.
A kind of described petroleum machinery bearing, copper alloy chemical composition is（Percentage by weight）：Cr：8 ﹪, Si：5 ﹪, Ni：
4 ﹪, Al：1 ﹪, W：0.7 ﹪, Bi 0.5 ﹪, Zn：0.4 ﹪, Ca：0.2 ﹪, Cd：0.08 ﹪, Zn：0.05 ﹪, Nb：0.04 ﹪,
Ag：0.02 ﹪, La：0.01 ﹪, balance of Cu and inevitable impurity.
A kind of described petroleum machinery bearing, copper alloy chemical composition is（Percentage by weight）：Cr：9 ﹪, Si：6 ﹪,
Ni：5 ﹪, Al：2 ﹪, W：0.8 ﹪, Bi 0.6 ﹪, Zn：0.5 ﹪, Ca：0.3 ﹪, Cd：0.09 ﹪, Zn：0.06 ﹪,
Nb：0.05 ﹪, Ag：0.03 ﹪, La：0.02 ﹪, balance of Cu and inevitable impurity.
A kind of described petroleum machinery bearing, copper alloy chemical composition is（Percentage by weight）：Cr：8.5 ﹪, Si：
5.5 ﹪, Ni：4.5 ﹪, Al：1.5 ﹪, W：0.75 ﹪, Bi 0.55 ﹪, Zn：0.45 ﹪, Ca：0.25 ﹪, Cd：0.085 ﹪, Zn
：0.055 ﹪, Nb：0.045 ﹪, Ag：0.025 ﹪, La：0.015 ﹪, balance of Cu and inevitable impurity.
A kind of described petroleum machinery bearing, ball material of main part is made up of following element：C 0.1%, Si 2%, Ni 5%,
Cu 1%, Mo 0.8%, Sn 0.5%, Ti 0.4%, Zn 0.1%, W 0.08%, Mn 0.04%, Ag 0.03%, Pr 0.01%, it is remaining
Measure is Fe and inevitable impurity.
A kind of described petroleum machinery bearing, ball material of main part is made up of following element：C 0.2%, Si 3%, Ni 6%,
Cu 2%, Mo 0.9%, Sn 0.6%, Ti 0.5%, Zn 0.2%, W 0.09%, Mn 0.05%, Ag 0.04%, Pr 0.02%, it is remaining
Measure is Fe and inevitable impurity.
A kind of described petroleum machinery bearing, ball material of main part is made up of following element：C 0.15%, Si 2.5%, Ni
5.5%, Cu 1.5%, Mo 0.85%, Sn 0.55%, Ti 0.45%, Zn 0.15%, W 0.085%, Mn 0.045%, Ag
0.035%, Pr 0.015%, balance of Fe and inevitable impurity.
A kind of described petroleum machinery bearing, internal ring outer surface carries out built-up welding, and bead-welding technology is：190 DEG C of preheatings, built-up welding
When, electric current is 56A, and voltage is 12V, and built-up welding speed is 9mm/s, and argon flow amount is 9L/min, and overlay cladding thickness is 3mm；, built-up welding
After the completion of Slow cooling；Overlay cladding is constituted：Sn 20%, Zn 3%, Cr 2%, Si 1%, V 0.5%, C 0.4%, Ti
0.07%, balance of Al.
A kind of described petroleum machinery bearing, internal ring outer surface carries out built-up welding, and bead-welding technology is：190 DEG C of preheatings, built-up welding
When, electric current is 56A, and voltage is 12V, and built-up welding speed is 9mm/s, and argon flow amount is 9L/min, and overlay cladding thickness is 3mm；, built-up welding
After the completion of Slow cooling；Overlay cladding is constituted：Sn 25%, Zn 4%, Cr 3%, Si 2%, V 0.6%, C 0.5%, Ti
0.08%, balance of Al.
A kind of described petroleum machinery bearing, internal ring outer surface carries out built-up welding, and bead-welding technology is：190 DEG C of preheatings, built-up welding
When, electric current is 56A, and voltage is 12V, and built-up welding speed is 9mm/s, and argon flow amount is 9L/min, and overlay cladding thickness is 3mm；, built-up welding
After the completion of Slow cooling；Overlay cladding is constituted：Sn 23%, Zn 3.5%, Cr 2.5%, Si 1.5%, V 0.55%, C 0.45%,
Ti 0.075%, balance of Al.
A kind of manufacture method of petroleum machinery bearing, it is characterised in that including：Outer shroud, inner ring, ball and retainer, outward
Ring and the coaxially connected setting of inner ring, multiple balls are evenly distributed between the outer shroud and the inner ring, the outer shroud with it is described
The retainer of restricted ball movement is fixed between inner ring, outer ring inner surface has magnesium alloy overlay cladding, and interior ring outer surface has
Aluminium alloy overlay cladding,
Outer shroud and inner ring material of main part select copper alloy
Copper alloy chemical composition is（Percentage by weight）：Cr：8-9 ﹪, Si：5-6 ﹪, Ni：4-5 ﹪, Al：1-2 ﹪, W：
0.7-0.8 ﹪, Bi 0.5-0.6 ﹪, Zn：0.4-0.5 ﹪, Ca：0.2-0.3 ﹪, Cd：0.08-0.09 ﹪, Zn：0.05-
0.06 ﹪, Nb：0.04-0.05 ﹪, Ag：0.02-0.03 ﹪, La：0.01-0.02 ﹪, balance of Cu and inevitably it is miscellaneous
Matter；
Manufacture the outer shroud and inner ring is comprised the following steps：According to above-mentioned copper alloy chemical composition dispensing, first fine copper is added
Enter in smelting furnace, at 1300 DEG C, after after fine copper fusing, copper melt temperature is raised to 1320 DEG C and adds conjunction in the middle of chromium-copper Control for Kiln Temperature
Gold, after by furnace temperature be increased to 1340 DEG C addition copper silicon intermediate alloys；Furnace temperature is increased to 1360 DEG C of addition nickel-copper intermediate alloys afterwards；
Furnace temperature is increased to 1380 DEG C afterwards and adds other alloying elements, rear furnace temperature is increased to 1400 DEG C, add refining cleanser, refining is net
Agent addition is the 0.9% of furnace charge amount, is stirred 50 minutes, stands 100 minutes, treats that slag is separated with molten metal, is skimmed, and is added afterwards
Coverture, the total addition of coverture is the 0.6% of furnace charge amount, is skimmed again after standing 40 minutes, afterwards respectively to outer shroud and interior
Ring is poured into a mould；Pouring temperature is 1300 DEG C；The outer shroud and inner ring blank for obtaining are heat-treated：First by outer shroud and interior ring billet
Material carries out being heated to 700 DEG C, and 100 DEG C/h of heating rate is incubated 3 hours, and Quenching Treatment, hardening media are carried out afterwards
It is water, outer shroud and inner ring blank is heated to 500 DEG C from room temperature after quenching, 100 DEG C/h of heating rate is incubated 4 hours, after
Be cooled to 350 DEG C, 60 DEG C/h of rate of temperature fall is incubated 2 hours, after be cooled to 250 DEG C again, 70 DEG C/h of rate of temperature fall,
Insulation 5 hours, after be air cooled to room temperature,
Inner ring and outer rings blank is warming up to 650 DEG C, 150 DEG C/h of heating rate is incubated 1 hour, and water-cooled is quenched afterwards
Fire, again heat base substrate to 500 DEG C be incubated 3 hours, come out of the stove and be air cooled to room temperature；Base substrate is put into subzero treatment 5 minutes in liquid nitrogen,
Room temperature is gone back up in air；
External ring inner surface carries out built-up welding after subzero treatment, and bead-welding technology is：200 DEG C of preheatings；During built-up welding, electric current is 62A,
Voltage is 12V, and built-up welding speed is 13mm/s, and argon flow amount is 13L/min, and overlay cladding thickness is 2.5mm；, delay after the completion of built-up welding
Slow cool down；Overlay cladding is constituted：Zn 20-30%, Si 6-7%, Cr 1-2%, Mo 0.8-0.9%, C 0.5-0.6%, Bi 0.2-
0.3%, Sn 0.03-0.04%, balance of Mg；
Internal ring outer surface carries out built-up welding, and bead-welding technology is：190 DEG C of preheatings, during built-up welding, electric current is 56A, and voltage is 12V,
Built-up welding speed is 9mm/s, and argon flow amount is 9L/min, and overlay cladding thickness is 3mm；, Slow cooling after the completion of built-up welding；Overlay cladding group
Turn into：Sn 20-25%, Zn 3-4%, Cr 2-3%, Si 1-2%, V 0.5-0.6%, C 0.4-0.5%, Ti 0.07-
0.08%, balance of Al；
The method and step for manufacturing the ball is：
Carry out melting according to the elemental constituent of ball material of main part, after cast, obtain blank, ball material of main part by with
Lower element composition：C 0.1-0.2%, Si 2-3%, Ni 5-6%, Cu 1-2%, Mo 0.8-0.9%, Sn 0.5-0.6%, Ti
0.4-0.5%, Zn 0.1-0.2%, W 0.08-0.09%, Mn 0.04-0.05%, Ag 0.03-0.04%, Pr 0.01-0.02%,
Balance of Fe and inevitable impurity；
Blank is molded through pier is subcooled, filing, buffing, heat treatment, hard grind, polishing, lappingout step obtains ball main body, institute
Stating heat treatment step is, ball after buffing is warming up into 770 DEG C, and 80 DEG C/h of heating rate is incubated 5 hours, and water-cooled is quenched afterwards
Fire, heats ball and is incubated 4 hours at 600 DEG C again, comes out of the stove and is air cooled to room temperature；
The ball main body that lappingout is obtained carries out surface coating, and coating composition is：Aluminium nitride 40-50 parts, titanium nitride 30-40
Part, coating layer thickness 20-30 microns, obtain final ball.
Foregoing invention content is relative to the beneficial effect of prior art：1）Copper-based alloy material of the present invention fully meets
The intensity requirement of outer race and inner ring；2）The bulk hardness hardness and intensity creep resistant of bearing are improved to outer race and inner ring
Performance, it is to avoid crackle occur； 3）Outer race inner surface and interior ring outer surface are carried out built-up welding process so that bearing reach it is higher
Wearability and fatigue performance, corresponding decay resistance is also improved；4）It is coated by ball outside surface, is carried
The wear and corrosion behavior of material high, effectively increases the service life.
Brief description of the drawings
Fig. 1 is ball bearing structure schematic diagram.
Specific embodiment
In order to be more clearly understood to technical characteristic of the invention, purpose and effect, now describe in detail of the invention
Specific embodiment.
A kind of petroleum machinery bearing as shown in Figure 1, it is characterised in that：Including：Outer shroud 1, inner ring 2, ball 3 and retainer
(not shown), outer shroud 1 and the coaxially connected setting of inner ring 2, multiple balls 3 be evenly distributed on the outer shroud 1 and the inner ring 2 it
Between, the retainer of restricted ball movement is fixed between the outer shroud 1 and the inner ring 2,
Embodiment 1
A kind of petroleum machinery bearing, it is characterised in that including：Outer shroud, inner ring, ball and retainer, outer shroud are same with inner ring
Axle connect setting, multiple balls are evenly distributed between the outer shroud and the inner ring, solid between the outer shroud and the inner ring
The retainer of fixed restricted ball movement, outer ring inner surface has magnesium alloy overlay cladding, and interior ring outer surface has aluminium alloy built-up welding
Layer,
Outer shroud and inner ring material of main part select copper alloy
Copper alloy chemical composition is（Percentage by weight）：Cr：8 ﹪, Si：5 ﹪, Ni：4 ﹪, Al：1 ﹪, W：0.7 ﹪, Bi
0.5 ﹪, Zn：0.4 ﹪, Ca：0.2 ﹪, Cd：0.08 ﹪, Zn：0.05 ﹪, Nb：0.04 ﹪, Ag：0.02 ﹪, La：0.01 ﹪, it is remaining
Measure is Cu and inevitable impurity；
Manufacture the outer shroud and inner ring is comprised the following steps：According to above-mentioned copper alloy chemical composition dispensing, first fine copper is added
Enter in smelting furnace, at 1300 DEG C, after after fine copper fusing, copper melt temperature is raised to 1320 DEG C and adds conjunction in the middle of chromium-copper Control for Kiln Temperature
Gold, after by furnace temperature be increased to 1340 DEG C addition copper silicon intermediate alloys；Furnace temperature is increased to 1360 DEG C of addition nickel-copper intermediate alloys afterwards；
Furnace temperature is increased to 1380 DEG C afterwards and adds other alloying elements, rear furnace temperature is increased to 1400 DEG C, add refining cleanser, refining is net
Agent addition is the 0.9% of furnace charge amount, is stirred 50 minutes, stands 100 minutes, treats that slag is separated with molten metal, is skimmed, and is added afterwards
Coverture, the total addition of coverture is the 0.6% of furnace charge amount, is skimmed again after standing 40 minutes, afterwards respectively to outer shroud and interior
Ring is poured into a mould；Pouring temperature is 1300 DEG C；The outer shroud and inner ring blank for obtaining are heat-treated：First by outer shroud and interior ring billet
Material carries out being heated to 700 DEG C, and 100 DEG C/h of heating rate is incubated 3 hours, and Quenching Treatment, hardening media are carried out afterwards
It is water, outer shroud and inner ring blank is heated to 500 DEG C from room temperature after quenching, 100 DEG C/h of heating rate is incubated 4 hours, after
Be cooled to 350 DEG C, 60 DEG C/h of rate of temperature fall is incubated 2 hours, after be cooled to 250 DEG C again, 70 DEG C/h of rate of temperature fall,
Insulation 5 hours, after be air cooled to room temperature,
Inner ring and outer rings blank is warming up to 650 DEG C, 150 DEG C/h of heating rate is incubated 1 hour, and water-cooled is quenched afterwards
Fire, again heat base substrate to 500 DEG C be incubated 3 hours, come out of the stove and be air cooled to room temperature；Base substrate is put into subzero treatment 5 minutes in liquid nitrogen,
Room temperature is gone back up in air；
External ring inner surface carries out built-up welding after subzero treatment, and bead-welding technology is：200 DEG C of preheatings；During built-up welding, electric current is 62A,
Voltage is 12V, and built-up welding speed is 13mm/s, and argon flow amount is 13L/min, and overlay cladding thickness is 2.5mm；, delay after the completion of built-up welding
Slow cool down；Overlay cladding is constituted：Zn 20%, Si 6%, Cr 1%, Mo 0.8%, C 0.5%, Bi 0.2%, Sn 0.03%, it is balance of
Mg；
Internal ring outer surface carries out built-up welding, and bead-welding technology is：190 DEG C of preheatings, during built-up welding, electric current is 56A, and voltage is 12V,
Built-up welding speed is 9mm/s, and argon flow amount is 9L/min, and overlay cladding thickness is 3mm；, Slow cooling after the completion of built-up welding；Overlay cladding group
Turn into：Sn 20%, Zn 3%, Cr 2%, Si 1%, V 0.5%, C 0.4%, Ti 0.07%, balance of Al；
The method and step for manufacturing the ball is：
Carry out melting according to the elemental constituent of ball material of main part, after cast, obtain blank, ball material of main part by with
Lower element composition：C 0.1%, Si 2%, Ni 5%, Cu 1%, Mo 0.8%, Sn 0.5%, Ti 0.4%, Zn 0.1%, W 0.08%,
Mn 0.04%, Ag 0.03%, Pr 0.01%, balance of Fe and inevitable impurity；
Blank is molded through pier is subcooled, filing, buffing, heat treatment, hard grind, polishing, lappingout step obtains ball main body, institute
Stating heat treatment step is, ball after buffing is warming up into 770 DEG C, and 80 DEG C/h of heating rate is incubated 5 hours, and water-cooled is quenched afterwards
Fire, heats ball and is incubated 4 hours at 600 DEG C again, comes out of the stove and is air cooled to room temperature；
The ball main body that lappingout is obtained carries out surface coating, and coating composition is：40 parts of aluminium nitride, 30 parts of titanium nitride is applied
20-30 microns of thickness degree, obtains final ball.
Embodiment 2
A kind of petroleum machinery bearing, it is characterised in that including：Outer shroud, inner ring, ball and retainer, outer shroud are same with inner ring
Axle connect setting, multiple balls are evenly distributed between the outer shroud and the inner ring, solid between the outer shroud and the inner ring
The retainer of fixed restricted ball movement, outer ring inner surface has magnesium alloy overlay cladding, and interior ring outer surface has aluminium alloy built-up welding
Layer,
Outer shroud and inner ring material of main part select copper alloy
Copper alloy chemical composition is（Percentage by weight）：Cr：9 ﹪, Si：6 ﹪, Ni：5 ﹪, Al：2 ﹪, W：0.8 ﹪,
Bi 0.6 ﹪, Zn：0.5 ﹪, Ca：0.3 ﹪, Cd：0.09 ﹪, Zn：0.06 ﹪, Nb：0.05 ﹪, Ag：0.03 ﹪, La：
0.02 ﹪, balance of Cu and inevitable impurity；
Manufacture the outer shroud and inner ring is comprised the following steps：According to above-mentioned copper alloy chemical composition dispensing, first fine copper is added
Enter in smelting furnace, at 1300 DEG C, after after fine copper fusing, copper melt temperature is raised to 1320 DEG C and adds conjunction in the middle of chromium-copper Control for Kiln Temperature
Gold, after by furnace temperature be increased to 1340 DEG C addition copper silicon intermediate alloys；Furnace temperature is increased to 1360 DEG C of addition nickel-copper intermediate alloys afterwards；
Furnace temperature is increased to 1380 DEG C afterwards and adds other alloying elements, rear furnace temperature is increased to 1400 DEG C, add refining cleanser, refining is net
Agent addition is the 0.9% of furnace charge amount, is stirred 50 minutes, stands 100 minutes, treats that slag is separated with molten metal, is skimmed, and is added afterwards
Coverture, the total addition of coverture is the 0.6% of furnace charge amount, is skimmed again after standing 40 minutes, afterwards respectively to outer shroud and interior
Ring is poured into a mould；Pouring temperature is 1300 DEG C；The outer shroud and inner ring blank for obtaining are heat-treated：First by outer shroud and interior ring billet
Material carries out being heated to 700 DEG C, and 100 DEG C/h of heating rate is incubated 3 hours, and Quenching Treatment, hardening media are carried out afterwards
It is water, outer shroud and inner ring blank is heated to 500 DEG C from room temperature after quenching, 100 DEG C/h of heating rate is incubated 4 hours, after
Be cooled to 350 DEG C, 60 DEG C/h of rate of temperature fall is incubated 2 hours, after be cooled to 250 DEG C again, 70 DEG C/h of rate of temperature fall,
Insulation 5 hours, after be air cooled to room temperature,
Inner ring and outer rings blank is warming up to 650 DEG C, 150 DEG C/h of heating rate is incubated 1 hour, and water-cooled is quenched afterwards
Fire, again heat base substrate to 500 DEG C be incubated 3 hours, come out of the stove and be air cooled to room temperature；Base substrate is put into subzero treatment 5 minutes in liquid nitrogen,
Room temperature is gone back up in air；
External ring inner surface carries out built-up welding after subzero treatment, and bead-welding technology is：200 DEG C of preheatings；During built-up welding, electric current is 62A,
Voltage is 12V, and built-up welding speed is 13mm/s, and argon flow amount is 13L/min, and overlay cladding thickness is 2.5mm；, delay after the completion of built-up welding
Slow cool down；Overlay cladding is constituted：Zn 30%, Si 7%, Cr 2%, Mo 0.9%, C 0.6%, Bi 0.3%, Sn 0.04%, it is balance of
Mg；
Internal ring outer surface carries out built-up welding, and bead-welding technology is：190 DEG C of preheatings, during built-up welding, electric current is 56A, and voltage is 12V,
Built-up welding speed is 9mm/s, and argon flow amount is 9L/min, and overlay cladding thickness is 3mm；, Slow cooling after the completion of built-up welding；Overlay cladding group
Turn into：Sn 25%, Zn 4%, Cr 3%, Si 2%, V 0.6%, C 0.5%, Ti 0.08%, balance of Al；
The method and step for manufacturing the ball is：
Carry out melting according to the elemental constituent of ball material of main part, after cast, obtain blank, ball material of main part by with
Lower element composition：C 0.2%, Si 3%, Ni 6%, Cu 2%, Mo 0.9%, Sn 0.6%, Ti 0.5%, Zn 0.2%, W 0.09%,
Mn 0.05%, Ag 0.04%, Pr 0.02%, balance of Fe and inevitable impurity；
Blank is molded through pier is subcooled, filing, buffing, heat treatment, hard grind, polishing, lappingout step obtains ball main body, institute
Stating heat treatment step is, ball after buffing is warming up into 770 DEG C, and 80 DEG C/h of heating rate is incubated 5 hours, and water-cooled is quenched afterwards
Fire, heats ball and is incubated 4 hours at 600 DEG C again, comes out of the stove and is air cooled to room temperature；
The ball main body that lappingout is obtained carries out surface coating, and coating composition is：50 parts of aluminium nitride, 40 parts of titanium nitride,
Coating layer thickness 20-30 microns, obtain final ball.
Embodiment 3
A kind of petroleum machinery bearing, it is characterised in that including：Outer shroud, inner ring, ball and retainer, outer shroud are same with inner ring
Axle connect setting, multiple balls are evenly distributed between the outer shroud and the inner ring, solid between the outer shroud and the inner ring
The retainer of fixed restricted ball movement, outer ring inner surface has magnesium alloy overlay cladding, and interior ring outer surface has aluminium alloy built-up welding
Layer,
Outer shroud and inner ring material of main part select copper alloy
Copper alloy chemical composition is（Percentage by weight）：Cr：8.2 ﹪, Si：5.3 ﹪, Ni：4.4 ﹪, Al：1.1 ﹪, W：
0.72 ﹪, Bi 0.51 ﹪, Zn：0.43 ﹪, Ca：0.24 ﹪, Cd：0.083 ﹪, Zn：0.052 ﹪, Nb：0.043 ﹪, Ag：
0.022 ﹪, La：0.014 ﹪, balance of Cu and inevitable impurity；
Manufacture the outer shroud and inner ring is comprised the following steps：According to above-mentioned copper alloy chemical composition dispensing, first fine copper is added
Enter in smelting furnace, at 1300 DEG C, after after fine copper fusing, copper melt temperature is raised to 1320 DEG C and adds conjunction in the middle of chromium-copper Control for Kiln Temperature
Gold, after by furnace temperature be increased to 1340 DEG C addition copper silicon intermediate alloys；Furnace temperature is increased to 1360 DEG C of addition nickel-copper intermediate alloys afterwards；
Furnace temperature is increased to 1380 DEG C afterwards and adds other alloying elements, rear furnace temperature is increased to 1400 DEG C, add refining cleanser, refining is net
Agent addition is the 0.9% of furnace charge amount, is stirred 50 minutes, stands 100 minutes, treats that slag is separated with molten metal, is skimmed, and is added afterwards
Coverture, the total addition of coverture is the 0.6% of furnace charge amount, is skimmed again after standing 40 minutes, afterwards respectively to outer shroud and interior
Ring is poured into a mould；Pouring temperature is 1300 DEG C；The outer shroud and inner ring blank for obtaining are heat-treated：First by outer shroud and interior ring billet
Material carries out being heated to 700 DEG C, and 100 DEG C/h of heating rate is incubated 3 hours, and Quenching Treatment, hardening media are carried out afterwards
It is water, outer shroud and inner ring blank is heated to 500 DEG C from room temperature after quenching, 100 DEG C/h of heating rate is incubated 4 hours, after
Be cooled to 350 DEG C, 60 DEG C/h of rate of temperature fall is incubated 2 hours, after be cooled to 250 DEG C again, 70 DEG C/h of rate of temperature fall,
Insulation 5 hours, after be air cooled to room temperature,
Inner ring and outer rings blank is warming up to 650 DEG C, 150 DEG C/h of heating rate is incubated 1 hour, and water-cooled is quenched afterwards
Fire, again heat base substrate to 500 DEG C be incubated 3 hours, come out of the stove and be air cooled to room temperature；Base substrate is put into subzero treatment 5 minutes in liquid nitrogen,
Room temperature is gone back up in air；
External ring inner surface carries out built-up welding after subzero treatment, and bead-welding technology is：200 DEG C of preheatings；During built-up welding, electric current is 62A,
Voltage is 12V, and built-up welding speed is 13mm/s, and argon flow amount is 13L/min, and overlay cladding thickness is 2.5mm；, delay after the completion of built-up welding
Slow cool down；Overlay cladding is constituted：Zn 22%, Si 6.1%, Cr 1.3%, Mo 0.83%, C 0.54%, Bi 0.24%, Sn
0.033%, balance of Mg；
Internal ring outer surface carries out built-up welding, and bead-welding technology is：190 DEG C of preheatings, during built-up welding, electric current is 56A, and voltage is 12V,
Built-up welding speed is 9mm/s, and argon flow amount is 9L/min, and overlay cladding thickness is 3mm；, Slow cooling after the completion of built-up welding；Overlay cladding group
Turn into：Sn 21%, Zn 3.2%, Cr 2.3%, Si 1.4%, V 0.54%, C 0.43%, Ti 0.072%, balance of Al；
The method and step for manufacturing the ball is：
Carry out melting according to the elemental constituent of ball material of main part, after cast, obtain blank, ball material of main part by with
Lower element composition：C 0.11%, Si 2.1%, Ni 5.3%, Cu 1.4%, Mo 0.83%, Sn 0.52%, Ti 0.43%, Zn
0.12%, W 0.081%, Mn 0.041%, Ag 0.032%, Pr 0.013%, balance of Fe and inevitable impurity；
Blank is molded through pier is subcooled, filing, buffing, heat treatment, hard grind, polishing, lappingout step obtains ball main body, institute
Stating heat treatment step is, ball after buffing is warming up into 770 DEG C, and 80 DEG C/h of heating rate is incubated 5 hours, and water-cooled is quenched afterwards
Fire, heats ball and is incubated 4 hours at 600 DEG C again, comes out of the stove and is air cooled to room temperature；
The ball main body that lappingout is obtained carries out surface coating, and coating composition is：44 parts of aluminium nitride, 32 parts of titanium nitride is applied
20-30 microns of thickness degree, obtains final ball.
Embodiment 4
A kind of petroleum machinery bearing, it is characterised in that including：Outer shroud, inner ring, ball and retainer, outer shroud are same with inner ring
Axle connect setting, multiple balls are evenly distributed between the outer shroud and the inner ring, solid between the outer shroud and the inner ring
The retainer of fixed restricted ball movement, outer ring inner surface has magnesium alloy overlay cladding, and interior ring outer surface has aluminium alloy built-up welding
Layer,
Outer shroud and inner ring material of main part select copper alloy
Copper alloy chemical composition is（Percentage by weight）：Cr：8.5 ﹪, Si：5.5 ﹪, Ni：4.5 ﹪, Al：1.5 ﹪, W：
0.75 ﹪, Bi 0.55 ﹪, Zn：0.45 ﹪, Ca：0.25 ﹪, Cd：0.085 ﹪, Zn：0.055 ﹪, Nb：0.045 ﹪, Ag：
0.025 ﹪, La：0.015 ﹪, balance of Cu and inevitable impurity；
Manufacture the outer shroud and inner ring is comprised the following steps：According to above-mentioned copper alloy chemical composition dispensing, first fine copper is added
Enter in smelting furnace, at 1300 DEG C, after after fine copper fusing, copper melt temperature is raised to 1320 DEG C and adds conjunction in the middle of chromium-copper Control for Kiln Temperature
Gold, after by furnace temperature be increased to 1340 DEG C addition copper silicon intermediate alloys；Furnace temperature is increased to 1360 DEG C of addition nickel-copper intermediate alloys afterwards；
Furnace temperature is increased to 1380 DEG C afterwards and adds other alloying elements, rear furnace temperature is increased to 1400 DEG C, add refining cleanser, refining is net
Agent addition is the 0.9% of furnace charge amount, is stirred 50 minutes, stands 100 minutes, treats that slag is separated with molten metal, is skimmed, and is added afterwards
Coverture, the total addition of coverture is the 0.6% of furnace charge amount, is skimmed again after standing 40 minutes, afterwards respectively to outer shroud and interior
Ring is poured into a mould；Pouring temperature is 1300 DEG C；The outer shroud and inner ring blank for obtaining are heat-treated：First by outer shroud and interior ring billet
Material carries out being heated to 700 DEG C, and 100 DEG C/h of heating rate is incubated 3 hours, and Quenching Treatment, hardening media are carried out afterwards
It is water, outer shroud and inner ring blank is heated to 500 DEG C from room temperature after quenching, 100 DEG C/h of heating rate is incubated 4 hours, after
Be cooled to 350 DEG C, 60 DEG C/h of rate of temperature fall is incubated 2 hours, after be cooled to 250 DEG C again, 70 DEG C/h of rate of temperature fall,
Insulation 5 hours, after be air cooled to room temperature,
Inner ring and outer rings blank is warming up to 650 DEG C, 150 DEG C/h of heating rate is incubated 1 hour, and water-cooled is quenched afterwards
Fire, again heat base substrate to 500 DEG C be incubated 3 hours, come out of the stove and be air cooled to room temperature；Base substrate is put into subzero treatment 5 minutes in liquid nitrogen,
Room temperature is gone back up in air；
External ring inner surface carries out built-up welding after subzero treatment, and bead-welding technology is：200 DEG C of preheatings；During built-up welding, electric current is 62A,
Voltage is 12V, and built-up welding speed is 13mm/s, and argon flow amount is 13L/min, and overlay cladding thickness is 2.5mm；, delay after the completion of built-up welding
Slow cool down；Overlay cladding is constituted：Zn 25%, Si 6.5%, Cr 1.5%, Mo 0.85%, C 0.55%, Bi 0.25%, Sn
0.035%, balance of Mg；
Internal ring outer surface carries out built-up welding, and bead-welding technology is：190 DEG C of preheatings, during built-up welding, electric current is 56A, and voltage is 12V,
Built-up welding speed is 9mm/s, and argon flow amount is 9L/min, and overlay cladding thickness is 3mm；, Slow cooling after the completion of built-up welding；Overlay cladding group
Turn into：Sn 23%, Zn 3-4%, Cr 2.5%, Si 1.5%, V 0.55%, C 0.45%, Ti 0.075%, balance of Al；
The method and step for manufacturing the ball is：
Carry out melting according to the elemental constituent of ball material of main part, after cast, obtain blank, ball material of main part by with
Lower element composition：C 0.15%, Si 2.5%, Ni 5.5%, Cu 1.5%, Mo 0.85%, Sn 0.55%, Ti 0.45, Zn
0.15%, W 0.085%, Mn 0.045%, Ag 0.035%, Pr 0.015%, balance of Fe and inevitable impurity；
Blank is molded through pier is subcooled, filing, buffing, heat treatment, hard grind, polishing, lappingout step obtains ball main body, institute
Stating heat treatment step is, ball after buffing is warming up into 770 DEG C, and 80 DEG C/h of heating rate is incubated 5 hours, and water-cooled is quenched afterwards
Fire, heats ball and is incubated 4 hours at 600 DEG C again, comes out of the stove and is air cooled to room temperature；
The ball main body that lappingout is obtained carries out surface coating, and coating composition is：45 parts of aluminium nitride, 35 parts of titanium nitride is applied
20-30 microns of thickness degree, obtains final ball.
Embodiment 5
A kind of petroleum machinery bearing, it is characterised in that including：Outer shroud, inner ring, ball and retainer, outer shroud are same with inner ring
Axle connect setting, multiple balls are evenly distributed between the outer shroud and the inner ring, solid between the outer shroud and the inner ring
The retainer of fixed restricted ball movement, outer ring inner surface has magnesium alloy overlay cladding, and interior ring outer surface has aluminium alloy built-up welding
Layer,
Outer shroud and inner ring material of main part select copper alloy
Copper alloy chemical composition is（Percentage by weight）：Cr：8.6 ﹪, Si：5.7 ﹪, Ni：4.8 ﹪, Al：1.9 ﹪, W：
0.77 ﹪, Bi 0.57 ﹪, Zn：0.46 ﹪, Ca：0.27 ﹪, Cd：0.087 ﹪, Zn：0.058, Nb：0.049 ﹪, Ag：
0.029 ﹪, La：0.019 ﹪, balance of Cu and inevitable impurity；
Manufacture the outer shroud and inner ring is comprised the following steps：According to above-mentioned copper alloy chemical composition dispensing, first fine copper is added
Enter in smelting furnace, at 1300 DEG C, after after fine copper fusing, copper melt temperature is raised to 1320 DEG C and adds conjunction in the middle of chromium-copper Control for Kiln Temperature
Gold, after by furnace temperature be increased to 1340 DEG C addition copper silicon intermediate alloys；Furnace temperature is increased to 1360 DEG C of addition nickel-copper intermediate alloys afterwards；
Furnace temperature is increased to 1380 DEG C afterwards and adds other alloying elements, rear furnace temperature is increased to 1400 DEG C, add refining cleanser, refining is net
Agent addition is the 0.9% of furnace charge amount, is stirred 50 minutes, stands 100 minutes, treats that slag is separated with molten metal, is skimmed, and is added afterwards
Coverture, the total addition of coverture is the 0.6% of furnace charge amount, is skimmed again after standing 40 minutes, afterwards respectively to outer shroud and interior
Ring is poured into a mould；Pouring temperature is 1300 DEG C；The outer shroud and inner ring blank for obtaining are heat-treated：First by outer shroud and interior ring billet
Material carries out being heated to 700 DEG C, and 100 DEG C/h of heating rate is incubated 3 hours, and Quenching Treatment, hardening media are carried out afterwards
It is water, outer shroud and inner ring blank is heated to 500 DEG C from room temperature after quenching, 100 DEG C/h of heating rate is incubated 4 hours, after
Be cooled to 350 DEG C, 60 DEG C/h of rate of temperature fall is incubated 2 hours, after be cooled to 250 DEG C again, 70 DEG C/h of rate of temperature fall,
Insulation 5 hours, after be air cooled to room temperature,
Inner ring and outer rings blank is warming up to 650 DEG C, 150 DEG C/h of heating rate is incubated 1 hour, and water-cooled is quenched afterwards
Fire, again heat base substrate to 500 DEG C be incubated 3 hours, come out of the stove and be air cooled to room temperature；Base substrate is put into subzero treatment 5 minutes in liquid nitrogen,
Room temperature is gone back up in air；
External ring inner surface carries out built-up welding after subzero treatment, and bead-welding technology is：200 DEG C of preheatings；During built-up welding, electric current is 62A,
Voltage is 12V, and built-up welding speed is 13mm/s, and argon flow amount is 13L/min, and overlay cladding thickness is 2.5mm；, delay after the completion of built-up welding
Slow cool down；Overlay cladding is constituted：Zn 27%, Si 6.8%, Cr 1.9%, Mo 0.87%, C 0.57%, Bi 0.26%, Sn
0.036%, balance of Mg；
Internal ring outer surface carries out built-up welding, and bead-welding technology is：190 DEG C of preheatings, during built-up welding, electric current is 56A, and voltage is 12V,
Built-up welding speed is 9mm/s, and argon flow amount is 9L/min, and overlay cladding thickness is 3mm；, Slow cooling after the completion of built-up welding；Overlay cladding group
Turn into：Sn 24%, Zn 3.7%, Cr 2.6%, Si 1.8%, V 0.57%, C 0.48%, Ti 0.079%, balance of Al；
The method and step for manufacturing the ball is：
Carry out melting according to the elemental constituent of ball material of main part, after cast, obtain blank, ball material of main part by with
Lower element composition：C 0.16%, Si 2.8%, Ni 5.7%, Cu 1.8%, Mo 0.89%, Sn 0.59%, Ti 0.48%, Zn
0.18%, W 0.087%, Mn 0.046%, Ag 0.036%, Pr 0.017%, balance of Fe and inevitable impurity；
Blank is molded through pier is subcooled, filing, buffing, heat treatment, hard grind, polishing, lappingout step obtains ball main body, institute
Stating heat treatment step is, ball after buffing is warming up into 770 DEG C, and 80 DEG C/h of heating rate is incubated 5 hours, and water-cooled is quenched afterwards
Fire, heats ball and is incubated 4 hours at 600 DEG C again, comes out of the stove and is air cooled to room temperature；
The ball main body that lappingout is obtained carries out surface coating, and coating composition is：48 parts of aluminium nitride, 37 parts of titanium nitride is applied
20-30 microns of thickness degree, obtains final ball.
Claims (10)
1. a kind of petroleum machinery bearing, it is characterised in that including：Outer shroud, inner ring, ball and retainer, outer shroud are coaxial with inner ring
Connect setting, multiple balls are evenly distributed between the outer shroud and the inner ring, fixed between the outer shroud and the inner ring
The retainer of restricted ball movement, outer ring inner surface has magnesium alloy overlay cladding, and interior ring outer surface has aluminium alloy overlay cladding,
Outer shroud and inner ring material of main part select copper alloy,
Copper alloy chemical composition is（Percentage by weight）：Cr：8-9 ﹪, Si：5-6 ﹪, Ni：4-5 ﹪, Al：1-2 ﹪, W：0.7-
0.8 ﹪, Bi 0.5-0.6 ﹪, Zn：0.4-0.5 ﹪, Ca：0.2-0.3 ﹪, Cd：0.08-0.09 ﹪, Zn：0.05-0.06 ﹪,
Nb：0.04-0.05 ﹪, Ag：0.02-0.03 ﹪, La：0.01-0.02 ﹪, balance of Cu and inevitable impurity；
Manufacture the outer shroud and inner ring is comprised the following steps：According to above-mentioned copper alloy chemical composition dispensing, first fine copper is added to
In smelting furnace, at 1300 DEG C, after after fine copper fusing, copper melt temperature is raised to 1320 DEG C of addition chromium-copper intermediate alloys to Control for Kiln Temperature,
Furnace temperature is increased to 1340 DEG C of addition copper silicon intermediate alloys afterwards；Furnace temperature is increased to 1360 DEG C of addition nickel-copper intermediate alloys afterwards；Afterwards
Furnace temperature is increased to 1380 DEG C and adds other alloying elements, rear furnace temperature is increased to 1400 DEG C, add refining cleanser, refining purification
Agent addition is the 0.9% of furnace charge amount, is stirred 50 minutes, stands 100 minutes, treats that slag is separated with molten metal, is skimmed, and adds cover afterwards
Lid agent, the total addition of coverture is the 0.6% of furnace charge amount, is skimmed again after standing 40 minutes, afterwards respectively to outer shroud and inner ring
Poured into a mould；Pouring temperature is 1300 DEG C；The outer shroud and inner ring blank for obtaining are heat-treated：First by outer shroud and inner ring blank
Carry out being heated to 700 DEG C, 100 DEG C/h of heating rate is incubated 3 hours, and Quenching Treatment is carried out afterwards, and hardening media is
Water, 500 DEG C are heated to after quenching by outer shroud and inner ring blank from room temperature, and 100 DEG C/h of heating rate is incubated 4 hours, drops afterwards
To 350 DEG C, 60 DEG C/h of rate of temperature fall is incubated 2 hours to temperature, after be cooled to 250 DEG C again, 70 DEG C/h of rate of temperature fall is protected
Temperature 5 hours, after be air cooled to room temperature,
Inner ring and outer rings blank is warming up to 650 DEG C, 150 DEG C/h of heating rate is incubated 1 hour, afterwards water hardening, then
It is secondary heating base substrate to 500 DEG C be incubated 3 hours, come out of the stove and be air cooled to room temperature；Base substrate is put into subzero treatment 5 minutes in liquid nitrogen, in air
In go back up to room temperature；
External ring inner surface carries out built-up welding after subzero treatment, and bead-welding technology is：200 DEG C of preheatings；During built-up welding, electric current is 62A, voltage
It is 12V, built-up welding speed is 13mm/s, and argon flow amount is 13L/min, and overlay cladding thickness is 2.5mm；It is slow cold after the completion of built-up welding
But；Overlay cladding is constituted：Zn 20-30%, Si 6-7%, Cr 1-2%, Mo 0.8-0.9%, C 0.5-0.6%, Bi 0.2-0.3%,
Sn 0.03-0.04%, balance of Mg；
Internal ring outer surface carries out built-up welding, and bead-welding technology is：190 DEG C of preheatings, during built-up welding, electric current is 56A, and voltage is 12V, built-up welding
Speed is 9mm/s, and argon flow amount is 9L/min, and overlay cladding thickness is 3mm；Slow cooling after the completion of built-up welding；Overlay cladding is constituted：
Sn 20-25%, Zn 3-4%, Cr 2-3%, Si 1-2%, V 0.5-0.6%, C 0.4-0.5%, Ti 0.07-0.08%, surplus
It is Al；
The method and step for manufacturing the ball is：
Carry out melting according to the elemental constituent of ball material of main part, after cast, obtain blank, ball material of main part is by following unit
Element composition：C 0.1-0.2%, Si 2-3%, Ni 5-6%, Cu 1-2%, Mo 0.8-0.9%, Sn 0.5-0.6%, Ti 0.4-
0.5%, Zn 0.1-0.2%, W 0.08-0.09%, Mn 0.04-0.05%, Ag 0.03-0.04%, Pr 0.01-0.02%, surplus
It is Fe and inevitable impurity；
Blank is molded through pier is subcooled, filing, buffing, heat treatment, hard grind, polishing, lappingout step obtains ball main body, the heat
Process step is that ball after buffing is warming up into 770 DEG C, and 80 DEG C/h of heating rate is incubated 5 hours, afterwards water hardening,
Heating ball is incubated 4 hours at 600 DEG C again, comes out of the stove and is air cooled to room temperature；
The ball main body that lappingout is obtained carries out surface coating, and coating composition is：Aluminium nitride 40-50 parts, titanium nitride 30-40 parts,
Coating layer thickness 20-30 microns, obtain final ball.
2. a kind of petroleum machinery bearing as claimed in claim 1, copper alloy chemical composition is（Percentage by weight）：Cr：8 ﹪,
Si：5 ﹪, Ni：4 ﹪, Al：1 ﹪, W：0.7 ﹪, Bi 0.5 ﹪, Zn：0.4 ﹪, Ca：0.2 ﹪, Cd：0.08 ﹪, Zn：0.05 ﹪,
Nb：0.04 ﹪, Ag：0.02 ﹪, La：0.01 ﹪, balance of Cu and inevitable impurity.
3. a kind of petroleum machinery bearing as claimed in claim 1, copper alloy chemical composition is（Percentage by weight）：Cr：9 ﹪,
Si：6 ﹪, Ni：5 ﹪, Al：2 ﹪, W：0.8 ﹪, Bi 0.6 ﹪, Zn：0.5 ﹪, Ca：0.3 ﹪, Cd：0.09 ﹪, Zn：
0.06 ﹪, Nb：0.05 ﹪, Ag：0.03 ﹪, La：0.02 ﹪, balance of Cu and inevitable impurity.
4. a kind of petroleum machinery bearing as claimed in claim 1, copper alloy chemical composition is（Percentage by weight）：Cr：
8.5 ﹪, Si：5.5 ﹪, Ni：4.5 ﹪, Al：1.5 ﹪, W：0.75 ﹪, Bi 0.55 ﹪, Zn：0.45 ﹪, Ca：0.25 ﹪, Cd：
0.085 ﹪, Zn：0.055 ﹪, Nb：0.045 ﹪, Ag：0.025 ﹪, La：0.015 ﹪, balance of Cu and inevitably it is miscellaneous
Matter.
5. a kind of petroleum machinery bearing as claimed in claim 1, ball material of main part is made up of following element：C 0.1%, Si
2%, Ni 5%, Cu 1%, Mo 0.8%, Sn 0.5%, Ti 0.4%, Zn 0.1%, W 0.08%, Mn 0.04%, Ag 0.03%, Pr
0.01%, balance of Fe and inevitable impurity.
6. a kind of petroleum machinery bearing as claimed in claim 1, ball material of main part is made up of following element：C 0.2%, Si
3%, Ni 6%, Cu 2%, Mo 0.9%, Sn 0.6%, Ti 0.5%, Zn 0.2%, W 0.09%, Mn 0.05%, Ag 0.04%, Pr
0.02%, balance of Fe and inevitable impurity.
7. a kind of petroleum machinery bearing as claimed in claim 1, ball material of main part is made up of following element：C 0.15%, Si
2.5%, Ni 5.5%, Cu 1.5%, Mo 0.85%, Sn 0.55%, Ti 0.45%, Zn 0.15%, W 0.085%, Mn 0.045%,
Ag 0.035%, Pr 0.015%, balance of Fe and inevitable impurity.
8. a kind of petroleum machinery bearing as claimed in claim 1, internal ring outer surface carries out built-up welding, and bead-welding technology is：190℃
Preheating, during built-up welding, electric current is 56A, and voltage is 12V, and built-up welding speed is 9mm/s, and argon flow amount is 9L/min, and overlay cladding thickness is
3mm；Slow cooling after the completion of built-up welding；Overlay cladding is constituted：Sn 20%, Zn 3%, Cr 2%, Si 1%, V 0.5%, C 0.4%,
Ti 0.07%, balance of Al.
9. a kind of petroleum machinery bearing as claimed in claim 1, internal ring outer surface carries out built-up welding, and bead-welding technology is：190℃
Preheating, during built-up welding, electric current is 56A, and voltage is 12V, and built-up welding speed is 9mm/s, and argon flow amount is 9L/min, and overlay cladding thickness is
3mm；Slow cooling after the completion of built-up welding；Overlay cladding is constituted：Sn 25%, Zn 4%, Cr 3%, Si 2%, V 0.6%, C 0.5%,
Ti 0.08%, balance of Al.
10. a kind of petroleum machinery bearing as claimed in claim 1, internal ring outer surface carries out built-up welding, and bead-welding technology is：190
DEG C preheating, during built-up welding, electric current is 56A, and voltage is 12V, and built-up welding speed is 9mm/s, and argon flow amount is 9L/min, overlay cladding thickness
It is 3mm；Slow cooling after the completion of built-up welding；Overlay cladding is constituted：Sn 23%, Zn 3.5%, Cr 2.5%, Si 1.5%, V
0.55%, C 0.45%, Ti 0.075%, balance of Al.
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| CN201710259003.0A CN107052724A (en) | 2015-06-09 | 2015-06-09 | A kind of manufacture method of petroleum machinery bearing |
| CN201510311485.0A CN104863967B (en) | 2015-06-09 | 2015-06-09 | A kind of petroleum machinery bearing |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201510311485.0A CN104863967B (en) | 2015-06-09 | 2015-06-09 | A kind of petroleum machinery bearing |
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| CN105648299A (en) * | 2016-01-23 | 2016-06-08 | 中山百鸥医药科技有限公司 | Bearing of particle packaging machine for processing omega-3 fish oil soft capsules |
| CN106834935A (en) * | 2016-12-27 | 2017-06-13 | 芜湖倍思科创园有限公司 | A wear-resistant ball with high hardness and high hardenability and preparation method thereof |
| CN107165939B (en) * | 2017-06-16 | 2019-01-15 | 盐城市东荣石油机械有限公司 | A kind of petroleum machinery bearing |
| CN107138922B (en) * | 2017-07-01 | 2019-06-28 | 济源华新石油机械有限公司 | A kind of production method of TC bearing |
| CN108220638A (en) * | 2017-12-29 | 2018-06-29 | 重庆全茂合渝科技有限公司 | A kind of preparation method of the automobile-used shift fork axle of motor |
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| US7438477B2 (en) * | 2001-11-29 | 2008-10-21 | Ntn Corporation | Bearing part, heat treatment method thereof, and rolling bearing |
| US8088230B2 (en) * | 2006-05-19 | 2012-01-03 | Nsk Ltd. | Rolling apparatus |
| JP4545162B2 (en) * | 2007-02-19 | 2010-09-15 | 株式会社小松製作所 | Composite sintered sliding member and manufacturing method thereof |
| CN201526598U (en) * | 2009-09-11 | 2010-07-14 | 北京银河昊星机电技术有限公司 | Abrasion and high-temperature resistant rolling bearing |
| CN103173690A (en) * | 2013-04-16 | 2013-06-26 | 牛加伟 | Wear-resistant bearing steel and heat treatment method thereof |
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Inventor after: Guo Feng Inventor after: Bian Rongtian Inventor after: Chen Yixuan Inventor after: Chen Xu Inventor after: Wang Hua Inventor after: Xu Li Inventor after: Xun Li Inventor after: Zhang Weile Inventor before: Yu Jinfang |
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Effective date of registration: 20170517 Address after: 224000 Dagang Town of Jiangsu province Yancheng City salt District Metallurgical Industrial Park (N) Applicant after: JIANGSU JINFENG PETROLEUM MACHINERY MANUFACTURING Co.,Ltd. Address before: 510000 unit 2414-2416, building, No. five, No. 371, Tianhe District, Guangdong, China Applicant before: GUANGDONG GAOHANG INTELLECTUAL PROPERTY OPERATION Co.,Ltd. Effective date of registration: 20170517 Address after: 510000 unit 2414-2416, building, No. five, No. 371, Tianhe District, Guangdong, China Applicant after: GUANGDONG GAOHANG INTELLECTUAL PROPERTY OPERATION Co.,Ltd. Address before: No. 88, Phoenix lane, Qingcheng Avenue, Wuyang (District, county), Henan, Nanyang Applicant before: Yu Jinfang |
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