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CN104858100B - Efficient energy-saving environment-friendly scraping coater - Google Patents

Efficient energy-saving environment-friendly scraping coater Download PDF

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CN104858100B
CN104858100B CN201510203806.5A CN201510203806A CN104858100B CN 104858100 B CN104858100 B CN 104858100B CN 201510203806 A CN201510203806 A CN 201510203806A CN 104858100 B CN104858100 B CN 104858100B
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scraper
coating
belt
microwave
release agent
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CN104858100A (en
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张国新
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Osman Machinery Equipment Co ltd
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Abstract

本发明涉及自动化设备领域的高效节能环保型刮涂机,包括整体机架及安装于整体机架上的输送系统和水性岩片处理单元,该水性岩片处理单元包括精密型刮涂系统、微波烘干系统、红外线加热系统、风冷冷却系统和收料刮刀系统,微波烘干系统、红外线加热系统和风冷冷却系统依次设置于精密型刮涂系统的后方,并与精密型刮涂系统及收料刮刀系统组合形成相互紧密连接的生产流水线。将多个独立分开的工序组合成可循环工作的输送生产线,可节省每个工序对应的人工,不受任何外界环境因素的影响,不受各种天气影响,既能够保证生产质量的同时,又能够提高生产效率,全部工序均可在生产线内完成,占用地方很小,不会造成环境污染。

The present invention relates to an efficient, energy-saving and environmentally friendly scraper in the field of automation equipment, including an integral frame and a conveying system and a water-based rock slice processing unit installed on the integral frame, the water-based rock slice processing unit including a precision scraper system, a microwave drying system, an infrared heating system, an air-cooling system and a material receiving scraper system, the microwave drying system, the infrared heating system and the air-cooling system are sequentially arranged behind the precision scraper system, and are combined with the precision scraper system and the material receiving scraper system to form a production line that is closely connected to each other. Combining multiple independent and separate processes into a conveying production line that can work in a cycle can save labor corresponding to each process, is not affected by any external environmental factors, is not affected by various weather conditions, can ensure production quality, and improve production efficiency, all processes can be completed in the production line, occupying very little space, and will not cause environmental pollution.

Description

高效节能环保型刮涂机High-efficiency, energy-saving and environment-friendly scraper coater

技术领域technical field

本发明涉及自动化设备领域,具体涉及用于生产固态水性岩片的设备,特别涉及高效节能环保型刮涂机。The invention relates to the field of automation equipment, in particular to equipment for producing solid water-based rock slices, in particular to a high-efficiency, energy-saving and environment-friendly scraping machine.

背景技术Background technique

岩片漆,也叫仿花岗石漆、花岗岩石漆,属于新型纯水性化的不含任何溶剂型物质的砂壁状建筑涂料。通过岩片漆生产制作成的固态水性岩片富有花岗岩的风格,花岗岩的内涵,花岗岩的高贵,花岗岩的品位,是传统天然真石漆的升级换代品种。经喷涂装饰后大花纹、大点子、好看、牢固,酷象石材的丰富质感,给人以天然花岗岩般庄重、粗犷、大气的视觉享受。单一枯燥的砂壁状真石漆或其他建筑涂料均缺乏花岗石纹理的艺术风骨,均无法与花岗石漆的效果相媲美。Rock flake paint, also known as imitation granite paint and granite rock paint, is a new type of pure water-based sand wall-shaped architectural paint that does not contain any solvent-based substances. The solid water-based rock flakes produced through the production of rock flake paint are rich in the style of granite, the connotation of granite, the nobility of granite, and the grade of granite. It is an upgraded variety of traditional natural real stone paint. After spraying and decoration, the large patterns, big ideas, good-looking and firm, cool like the rich texture of stone, giving people a solemn, rough and atmospheric visual enjoyment like natural granite. A single boring sand wall-like real stone paint or other architectural coatings lack the artistic style of granite texture, and cannot match the effect of granite paint.

目前现有的制作固态水性岩片的技术中,需要通过多个独立分开的工艺步骤来完成,包括喷涂、加温烘干、自然冷却和成品取料。其中,喷涂的生产原理均采用人工涂刷在塑料板材上(如PVC板),采用人工涂刷的方式将会浪费大量人工,而且对人工有一定的工艺要求,人工生产效率较低,而且人工涂刷方式生产出来的产品厚度不均匀,而且会有色差,产品的生产质量较低。或者用机械喷涂的方式在塑料薄膜上进行喷涂,机械喷涂用料多、浪费大、环境污染严重、当多种颜色套色喷涂时还会容易造成相互污染。加温烘干工序是通过室外晾晒或者加温烘干来完成,其生产工艺较为原始,晾晒占用很大室外空间,且受天气等因素影响生产。另外,传统的喷涂工序会造成废弃涂料的排放,造成环境污染严重,从而造成大大的浪费。In the current existing technology for making solid water-based rock slices, it needs to be completed through multiple independent and separate process steps, including spraying, heating and drying, natural cooling and finished product retrieving. Among them, the production principle of spraying is to use manual brushing on plastic plates (such as PVC boards). Using manual brushing will waste a lot of labor, and there are certain technical requirements for labor, and the efficiency of manual production is low. The thickness of the product produced by the brushing method is uneven, and there will be color difference, and the production quality of the product is low. Or carry out spraying on plastic film with the mode of mechanical spraying, and the material of mechanical spraying is many, and waste is big, and environmental pollution is serious, also can easily cause mutual pollution when multi-color registering spraying. The heating and drying process is completed by outdoor drying or heating and drying. The production process is relatively primitive, and drying takes up a lot of outdoor space, and production is affected by factors such as weather. In addition, the traditional spraying process will cause the discharge of waste paint, causing serious environmental pollution, resulting in great waste.

发明内容Contents of the invention

本发明的目的是解决以上缺陷,提供可提高生产质量和生产效率的高效节能环保型刮涂机,最终做到无环境污染的生产工艺。The purpose of the present invention is to solve the above defects, provide a high-efficiency, energy-saving and environment-friendly scraper coating machine that can improve production quality and production efficiency, and finally achieve a production process without environmental pollution.

本发明的目的是通过以下方式实现的:The purpose of the present invention is achieved in the following manner:

高效节能环保型刮涂机,其包括整体机架及安装于整体机架上的输送系统和水性岩片处理单元,输送系统由输送布带和用于带动输送布带均匀传动的输送传动电机构成,输送布带整体贯穿于整体机架,并分别在整体机架的前后两端设有用于安装输送布带的前滚筒及后滚筒,从而形成可循环转动的输送生产线,循环传动至输送生产线上层位置的输送布带为用于涂布生产的上层涂布带,循环传动至输送生产线下层位置的输送布带为下层脱模带。High-efficiency, energy-saving and environment-friendly scraping machine, which includes an overall frame, a conveying system installed on the integral frame and a water-based rock flake processing unit. The conveying system is composed of a conveying belt and a conveying drive motor for driving the conveying belt to drive evenly. The conveyor belt runs through the overall frame, and there are front rollers and rear rollers for installing the conveyor belt at the front and rear ends of the overall frame, so as to form a cyclically rotatable conveyor line, which is circularly driven to the upper position of the conveyor line The conveyor belt is the upper layer coating belt for coating production, and the conveyor belt that is circulated to the lower position of the conveyor production line is the lower release belt.

水性岩片处理单元包括精密型刮涂系统、微波烘干系统、红外线加热系统、风冷冷却系统和收料刮刀系统。精密型刮涂系统安装于整体机架的前端,用于均匀地将液态水性涂料涂布在上层涂布带上,精密型刮涂系统包括可活动调节的涂布刮刀,涂布刮刀与上层涂布带之间留有用于控制液态水性涂料厚度的间隙。收料刮刀系统安装于整体机架的后端,用于将烘干的涂层与输送布带有效分开,收料刮刀系统包括可活动调节的收料刮刀和用于清除残料的毛刷装置。微波烘干系统、红外线加热系统和风冷冷却系统依次设置于精密型刮涂系统的后方,且位于上层涂布带的上方,并与精密型刮涂系统及收料刮刀系统组合形成相互紧密连接的生产流水线,微波烘干系统用于快速地将液态水性涂料的水分子烘干,红外线加热系统用于将烘干后的涂层进行加强固化,风冷冷却系统用于将烘干的涂层迅速从高温状态下降至常温状态。The water-based rock slice processing unit includes a precision scraping system, a microwave drying system, an infrared heating system, an air-cooled cooling system and a scraper system for receiving materials. The precision scraping system is installed at the front end of the overall frame, and is used to evenly coat the liquid water-based coating on the upper coating belt. The precision scraping system includes a movable adjustable coating scraper, and the coating scraper and the upper coating There is a gap between the tapes to control the thickness of the liquid water-based paint. The receiving scraper system is installed at the rear end of the overall frame, which is used to effectively separate the dried coating from the conveyor belt. The receiving scraper system includes a movable adjustable receiving scraper and a brush device for removing residual materials . Microwave drying system, infrared heating system and air-cooling cooling system are set in sequence behind the precision scraping system and above the upper coating belt, and are closely connected with the precision scraping system and receiving scraper system The production line, the microwave drying system is used to quickly dry the water molecules of the liquid water-based coating, the infrared heating system is used to strengthen and cure the dried coating, and the air-cooled cooling system is used to dry the dried coating Rapidly drop from high temperature state to normal temperature state.

本发明的刮涂机工作原理如下:Scraper coater operating principle of the present invention is as follows:

通过在运转输送布带的上层涂布带上方的精密型刮涂系统上的涂布刮刀与上层涂布带的间隙而均匀地将液态水性涂料涂布在输送布带上,其涂料厚度及刮涂方式是通过蜗轮蜗杆调节器进行控制,能够控制涂布刮刀与输送布带的间隙,从而控制涂层的厚度。输送布带传动过程中经过第一道微波烘干系统,使液态水性涂料由里到外将水份快速干燥,再经过第一道红外线加热系统,将干燥后再进行加强固化,使产品固化更彻底,通过红外线加热系统后再进入风冷冷却系统,使产品迅速从高温状态下降到常温状态,即完成固态水性岩片的生产,最后通过整体机架尾部的收料刮刀系统将固态水性岩片的涂层轻松地刮下,让循环转动的输送布带转动送到下一工序将涂层进行破碎处理干净。The liquid water-based paint is evenly coated on the conveyor belt through the gap between the coating scraper on the precision scraping system above the upper coating belt of the running conveyor belt and the upper coating belt. The thickness of the coating and the scraping The coating method is controlled by a worm gear regulator, which can control the gap between the coating scraper and the conveyor belt, thereby controlling the thickness of the coating. During the transmission process of the conveyor belt, the first microwave drying system is used to make the liquid water-based paint dry quickly from the inside to the outside, and then through the first infrared heating system, after drying, it is strengthened and cured to make the product more solidified. Thoroughly, after passing through the infrared heating system, it enters the air-cooled cooling system, so that the product quickly drops from the high temperature state to the normal temperature state, that is, the production of solid water-based rock slices is completed, and finally the solid water-based rock slices are coated by the receiving scraper system at the end of the overall frame. The layer is scraped off easily, and the circulating conveyor belt is rotated and sent to the next process to crush and clean the coating.

上述说明中,作为优选的方案,所述精密型刮涂系统的前方还设置有表面涂刷脱模剂装置,表面涂刷脱模剂装置用于在涂布刮刀前涂上脱模剂,从而防止涂料与输送布带相粘。该表面涂刷脱模剂装置位于下层脱模带的前端且与下层脱模带接触,该表面涂刷脱模剂装置包括用于盛装脱模剂的脱模剂槽体、用于与下层脱模带接触的脱模剂滚筒和用于均匀涂刮脱模剂的脱模刮刀,脱模刮刀为可调节结构,脱模剂滚筒通过升降机构安装在脱模剂槽体的上方,脱模剂滚筒转动时其上端与下层脱模带接触,其下端与脱模剂槽体内的脱模剂接触。In the above description, as a preferred solution, a surface coating release agent device is also provided in front of the precision scraping system, and the surface coating release agent device is used to apply the release agent before the coating scraper, so that Prevent the paint from sticking to the conveyor belt. The surface coating release agent device is located at the front end of the lower layer release belt and is in contact with the lower layer release belt. The release agent roller in contact with the mold belt and the release scraper used to evenly apply the release agent. The release scraper is an adjustable structure. The release agent roller is installed above the release agent tank through the lifting mechanism. The release agent When the drum rotates, its upper end contacts with the lower layer release belt, and its lower end contacts with the release agent in the release agent tank.

上述说明中,作为优选的方案,所述精密型刮涂系统还包括封闭式刮刀机构和用于调节涂布刮刀的前调节机构,封闭式刮刀机构设置在涂布刮刀周围,形成用于防止液态水性涂料外泄的密封区间,前调节机构安装在涂布刮刀的两端,前调节机构包括用于上下调节涂布刮刀的前调节手柄和用于精确调节涂布刮刀转动角度的前蜗轮蜗杆调节器。封闭式刮刀机构用于防止涂料外泄,不会造成环境污染,涂布刮刀使用时的涂布厚度通过滑轨实行上下控制,从而调整刮涂厚度,其调整精确度可控制在0.2~0.5mm之间,另外采用前蜗轮蜗杆调节器,其调节精度高,控制方便。In the above description, as a preferred solution, the precision scraper coating system also includes a closed scraper mechanism and a front adjustment mechanism for adjusting the coating scraper. The closed scraper mechanism is arranged around the coating scraper to prevent liquid The sealing area where the water-based paint leaks out. The front adjustment mechanism is installed at both ends of the coating blade. The front adjustment mechanism includes a front adjustment handle for adjusting the coating blade up and down and a front worm gear adjustment for accurately adjusting the rotation angle of the coating blade. device. The closed scraper mechanism is used to prevent the paint from leaking out and will not cause environmental pollution. When the coating scraper is used, the coating thickness is controlled up and down through the slide rail to adjust the scraping thickness. The adjustment accuracy can be controlled at 0.2-0.5mm In addition, the front worm gear adjuster is used, which has high adjustment accuracy and convenient control.

上述说明中,作为优选的方案,所述精密型刮涂系统的前方还设置有用于调整输送布带的前纠编机构,该前纠编机构包括前纠编辊和安装在前纠编辊两端的前纠编气缸,并在前纠编机构的上方设有过渡辊筒组和工作台板。In the above description, as a preferred solution, the front of the precision scraping system is also provided with a front correction mechanism for adjusting the conveying cloth belt. The front correction mechanism includes a front correction roller and two The front correction cylinder at the end, and a transition roller set and a worktable are arranged above the front correction mechanism.

上述说明中,作为优选的方案,所述微波烘干系统由两节以上并列设置且结构相同的微波加热装置构成,并分别在首节微波加热装置的前端与尾节微波加热装置的后端均设有微波过滤罩,上层涂布带从微波过滤罩内穿过。该微波加热装置包括变压器、电容、微波发生器和微波护盖,微波护盖包括上护盖和下护盖,变压器、电容和微波发生器均安装在下护盖的顶部,并在下护盖的顶部设有下排湿口,下护盖的侧面还设置有观察窗口,上护盖配对安装于下护盖的正上方,并在上护盖的顶部设有上排湿口。In the above description, as a preferred solution, the microwave drying system is composed of more than two microwave heating devices arranged side by side and having the same structure. A microwave filter cover is provided, and the upper coating belt passes through the microwave filter cover. The microwave heating device includes a transformer, a capacitor, a microwave generator and a microwave cover. The microwave cover includes an upper cover and a lower cover. The transformer, the capacitor and the microwave generator are all installed on the top of the lower cover, and the There is a lower moisture outlet, and an observation window is provided on the side of the lower cover. The upper cover is paired and installed directly above the lower cover, and an upper moisture outlet is provided on the top of the upper cover.

微波加热烘干是依靠物料吸收微波能并将其转换成热能,从而使物料本身整体同时升温的加热方式,由于其具有高频特性,微波电磁场以数十亿次/秒的惊人速度进行周期性变化,物料中的极性分子(典型的如水分子、蛋白质、核酸、脂肪、碳水、化合物等)吸收了微波能以后,它们在微波电磁场的作用下呈有序性排列,改变了其原有的随机分布的取向。在高频电磁场的作用下,这些极性分子亦以同样的速度随交变电磁场的变化而做电场极性运动,就会引起分子的运动和转动,致使分子间频繁碰撞而产生了大量的摩擦热,并以热的形式在物料内表现出来,从而导致物料在短时间内温度迅速升高、快速地将水分子烘干。Microwave heating and drying is a heating method that relies on the material to absorb microwave energy and convert it into heat energy, so that the overall temperature of the material itself rises at the same time. Due to its high-frequency characteristics, the microwave electromagnetic field periodically After the polar molecules in the material (typically water molecules, proteins, nucleic acids, fats, carbohydrates, compounds, etc.) absorb the microwave energy, they are arranged in an orderly manner under the action of the microwave electromagnetic field, changing their original random distribution of orientations. Under the action of the high-frequency electromagnetic field, these polar molecules also move at the same speed with the change of the alternating electromagnetic field, which will cause the movement and rotation of the molecules, resulting in frequent collisions between the molecules and a large amount of friction. Heat is expressed in the material in the form of heat, which causes the temperature of the material to rise rapidly in a short period of time and quickly dry the water molecules.

微波加热有以下特点:Microwave heating has the following characteristics:

A:穿透性加热,加热速度快。其穿透的距离长,微波加热是使被加热物体本身成为发热物体,称之为整体加热方式,不需要热传导的过程,因此能实现短时间内加热。微波加热时物体各部位不论形状如何,通常都能均匀渗透电磁波,以产生热量,介质材料加热的无效性大大改善。A: Penetrating heating, fast heating speed. Its penetration distance is long. Microwave heating makes the heated object itself a heating object, which is called the overall heating method. It does not require the process of heat conduction, so it can be heated in a short time. During microwave heating, regardless of the shape of each part of the object, electromagnetic waves can usually penetrate evenly to generate heat, and the ineffectiveness of dielectric material heating is greatly improved.

B:加热均匀。微波加热时,物体各部位不论形状如何,通常都能均匀渗透微波产生热量。因此均匀性大大改善。可避免外焦内生、外干内湿现象;提高了产品质量。B: Heating evenly. During microwave heating, all parts of an object, regardless of their shape, can usually penetrate microwaves evenly to generate heat. The uniformity is thus greatly improved. It can avoid the phenomenon of external coke and internal growth, external dryness and internal humidity; improve product quality.

上述说明中,作为优选的方案,所述红外线加热系统由两节以上并列设置且结构相同的红外线加热装置构成,上层涂布带从红外线加热系统的底部穿过,该红外线加热装置由红外线护盖、红外线发热管和循环风机构成,红外线发热管共设有两根以上,且均匀横向排列于红外线护盖的内部,循环风机设置于红外线护盖的顶部。In the above description, as a preferred solution, the infrared heating system is composed of two or more parallel infrared heating devices with the same structure, the upper coating belt passes through the bottom of the infrared heating system, and the infrared heating device is covered by an infrared cover 1. Infrared heating tubes and circulation fans. There are more than two infrared heating tubes, which are evenly and horizontally arranged inside the infrared cover. The circulation fan is set on the top of the infrared cover.

红外线加热系统是利用电磁辐射热传原理,以直接方式传热而达到加热干燥物体的目的,从而避免加热热传媒体导致的能量损失,有益能源节约,同时红外线因有产生容易,可控性良妤等特质,而有加热迅速、干燥时间短、生产力提高,产品品质改进及设备空间节省等优点。The infrared heating system uses the principle of electromagnetic radiation heat transfer to directly transfer heat to achieve the purpose of heating and drying objects, thereby avoiding the energy loss caused by heating the heat transfer medium, which is beneficial to energy saving. At the same time, infrared rays are easy to generate and have good controllability. Yu and other characteristics, and has the advantages of rapid heating, short drying time, increased productivity, improved product quality and saved equipment space.

上述说明中,作为优选的方案,在红外线加热系统的上方或者内部设有与循环风机导通的热循环风道,并在红外线护盖的表面设有排湿开口。In the above description, as a preferred solution, a thermal circulation air duct connected to the circulation fan is provided above or inside the infrared heating system, and a moisture discharge opening is provided on the surface of the infrared cover.

上述说明中,作为优选的方案,所述风冷冷却系统由两节以上并列设置且结构相同的风冷冷却装置构成,上层涂布带从风冷冷却系统的底部穿过,该风冷冷却装置由风机架、风机护罩和吹风风机构成,风机架固定安装在整体机架上,风机架的顶部设置为倾斜面,吹风风机和风机护罩安装在倾斜面上。风冷冷却系统通过采用自然风将从红外线加热系统加热烘干后的产品进行加速冷却,从而缩短进入下道工序的时间。In the above description, as a preferred solution, the air-cooled cooling system is composed of more than two air-cooled cooling devices arranged side by side and with the same structure. The upper coating belt passes through the bottom of the air-cooled cooling system. The air-cooled cooling device It is composed of a fan frame, a fan guard and a blower. The fan frame is fixedly installed on the overall frame. The top of the fan frame is set as an inclined surface, and the blower and the fan guard are installed on the inclined surface. The air-cooled cooling system uses natural wind to accelerate the cooling of the products heated and dried by the infrared heating system, thereby shortening the time for entering the next process.

上述说明中,作为优选的方案,所述收料刮刀系统还包括用于调节收料刮刀的后调节机构和用于调整输送布带的后纠编机构,后调节机构安装在收料刮刀的两端,后调节机构包括用于调节收料刮刀的后调节手柄和用于精确调节收料刮刀转动角度的后蜗轮蜗杆调节器。该后纠编机构包括后纠编辊和安装在后纠编辊两端的后纠编气缸,后纠编辊共由三根组合成S形分布的纠编辊筒构成。In the above description, as a preferred solution, the receiving scraper system also includes a rear adjustment mechanism for adjusting the receiving scraper and a rear correction mechanism for adjusting the conveyor belt, and the rear adjustment mechanism is installed on both sides of the receiving scraper. At the end, the rear adjustment mechanism includes a rear adjustment handle for adjusting the receiving scraper and a rear worm gear adjuster for precisely adjusting the rotation angle of the receiving scraper. The rear correction mechanism includes a rear correction roller and a rear correction cylinder installed at both ends of the rear correction roller, and the rear correction roller is composed of three correction rollers combined into an S-shaped distribution.

收料刮刀系统用于将刮涂在输送布带上烘干的涂层有效的分开,并由出料口将产品进入到下一道工序。毛刷装置用于将残留在输送布带上的余量刮干净,防止涂层的叠加,并配有升降装置,根据实际需要可选择是否使用,出料口下方装有三条辊筒,其为后纠编辊,后纠编辊S形布局可有效地进行防偏、张紧,另对粘附在输送带上的余料进行剥离。The receiving scraper system is used to effectively separate the coating that is scraped and dried on the conveyor belt, and the product enters the next process through the discharge port. The brush device is used to scrape off the residue remaining on the conveyor belt to prevent the superposition of the coating, and is equipped with a lifting device, which can be used or not according to actual needs. There are three rollers installed under the outlet, which are Rear correction roller, the S-shaped layout of the rear correction roller can effectively prevent deviation and tension, and also peel off the remaining material adhered to the conveyor belt.

上述说明中,作为优选的方案,所述收料刮刀通过铝制一体刮刀架安装在后调节机构之间,铝制一体刮刀架钢度强,而且具有水平直等特点,该收料刮刀为胶质刮刀片,胶质刮刀片经久耐用,所述毛刷装置的两端还设置有用于调节毛刷装置高度的升降装置。In the above description, as a preferred solution, the receiving scraper is installed between the rear adjustment mechanisms through an aluminum integrated scraper frame. The aluminum integrated scraper frame is strong and has the characteristics of being horizontal and straight. Quality scraper blade, the rubber scraper blade is durable in use, and the two ends of the brush device are also provided with lifting devices for adjusting the height of the brush device.

本发明所产生的有益效果如下:The beneficial effects produced by the present invention are as follows:

1)由精密型刮涂系统、微波烘干系统、红外线加热系统、风冷冷却系统和收料刮刀系统整体组合成流水线式的生产方式,将多个独立分开的工序组合成可循环工作的输送生产线,可节省每个工序对应的人工;1) The precision scraping system, microwave drying system, infrared heating system, air-cooling cooling system and receiving scraper system are integrated into an assembly line production mode, and multiple independent and separated processes are combined into a recyclable conveying system The production line can save the labor corresponding to each process;

2)循环工作的流水线可持续工作,不受任何外界环境因素的影响,不受各种天气影响,既能够保证生产质量的同时,又能够提高生产效率;2) The cyclical assembly line can work continuously without being affected by any external environmental factors or various weather conditions, which can not only ensure the production quality, but also improve the production efficiency;

3)将多个工序整体组合为一个完整的生产线,减少每个工序所占用的地方,全部工序均可在生产线内完成,占用地方很小,且均可在室内完成;3) Multiple processes are integrated into a complete production line to reduce the space occupied by each process. All processes can be completed in the production line, occupying a small space, and can be completed indoors;

4)整体采用流水式生产,产生过程中产生的各种废料均统一合理安排处理,不会有废弃涂料的排放,不会造成环境污染;4) Flow-through production is adopted as a whole, and all kinds of waste generated during the production process are uniformly and reasonably arranged for treatment, and there will be no discharge of waste paint, and will not cause environmental pollution;

5)刮刀均采用可调节式结构,采用蜗轮蜗杆调节器可提高刮刀精度,确保生产的液态水性涂料涂布均匀,保证生产出来的固态水性岩片的厚度均匀;5) The scrapers all adopt an adjustable structure, and the worm gear adjuster can improve the accuracy of the scraper, ensure the uniform coating of the produced liquid water-based paint, and ensure the uniform thickness of the produced solid water-based rock flakes;

6)采用的精密型刮涂系统与传统的机械喷涂方式相比,用料较少,且不会有任何涂料外泄,不会污染环境,多种颜色套色涂布时不易造成相互污染。6) Compared with the traditional mechanical spraying method, the precision scraping coating system adopted uses less material, and there will be no leakage of any paint, and will not pollute the environment. It is not easy to cause mutual pollution when multi-color register coating.

附图说明Description of drawings

图1为本发明实施例的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the embodiment of the present invention;

图2为本发明实施例中精密型刮涂系统的立体结构示意图;Fig. 2 is the schematic diagram of the three-dimensional structure of the precision scraping system in the embodiment of the present invention;

图3为本发明实施例中微波烘干系统的部分结构分解示意图;Fig. 3 is a partial structural decomposition diagram of the microwave drying system in the embodiment of the present invention;

图4为本发明实施例中红外线加热系统的立体结构示意图;Fig. 4 is a three-dimensional structural schematic diagram of an infrared heating system in an embodiment of the present invention;

图5为本发明实施例中风冷冷却系统的部分结构分解示意图;Fig. 5 is a partial structural exploded view of the air-cooled cooling system in the embodiment of the present invention;

图6为本发明实施例中收料刮刀系统的立体结构示意图;Fig. 6 is a schematic diagram of the three-dimensional structure of the receiving scraper system in the embodiment of the present invention;

图中,101为输送系统,102为精密型刮涂系统,103为微波烘干系统,104为红外线加热系统,105为风冷冷却系统,106为收料刮刀系统,107为整体机架;In the figure, 101 is a conveying system, 102 is a precision scraping system, 103 is a microwave drying system, 104 is an infrared heating system, 105 is an air cooling system, 106 is a scraper system for receiving materials, and 107 is an overall frame;

201为脱模剂槽体,202为脱模剂滚筒,203为脱模刮刀,204为升降机构,205为前调节手柄,206为前蜗轮蜗杆调节器,207为涂布刮刀,208为前纠编辊,209为前纠编气缸,210为工作台板;201 is the release agent tank, 202 is the release agent roller, 203 is the release scraper, 204 is the lifting mechanism, 205 is the front adjustment handle, 206 is the front worm gear adjuster, 207 is the coating scraper, 208 is the front correction Knitting roller, 209 is the front correction cylinder, 210 is the working table;

301为微波过滤罩,302为变压器,303为电容,304为微波发生器,305为下护盖,306为上护盖,307为下排湿口,308为上排湿口;301 is a microwave filter cover, 302 is a transformer, 303 is a capacitor, 304 is a microwave generator, 305 is a lower protective cover, 306 is an upper protective cover, 307 is a lower moisture discharge port, and 308 is an upper moisture discharge port;

401为红外线护盖,402为红外线发热管,403为循环风机;401 is an infrared protective cover, 402 is an infrared heating tube, and 403 is a circulating fan;

501为风机架,502为风机护罩,503为吹风风机;501 is a fan frame, 502 is a fan guard, and 503 is a blower;

601为后调节手柄,602为后蜗轮蜗杆调节器,603为后纠编辊,604为后纠编气缸,605为收料刮刀。601 is the rear adjustment handle, 602 is the rear worm gear adjuster, 603 is the rear correction roller, 604 is the rear correction cylinder, and 605 is the receiving scraper.

具体实施方式detailed description

下面结合附图与具体实施方式对本发明作进一步详细描述。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.

本实施例,参照图1~图6,其具体实施的高效节能环保型刮涂机包括整体机架107及安装于整体机架107上的输送系统101和水性岩片处理单元。输送系统101由输送布带和用于带动输送布带均匀传动的输送传动电机构成,本实施例的输送布带采用铁氟龙布带,输送布带整体贯穿于整体机架107,并分别在整体机架107的前后两端设有用于安装输送布带的前滚筒及后滚筒,从而形成可循环转动的输送生产线,循环传动至输送生产线上层位置的输送布带为用于涂布生产的上层涂布带,循环传动至输送生产线下层位置的输送布带为下层脱模带。In this embodiment, referring to FIGS. 1 to 6 , the high-efficiency, energy-saving and environment-friendly scraper coating machine includes an integral frame 107, a conveying system 101 installed on the integral frame 107, and a water-based rock flake processing unit. Conveying system 101 is made up of conveying cloth belt and the conveying drive motor that is used to drive conveying cloth belt to drive evenly, and the conveying cloth belt of this embodiment adopts Teflon cloth belt, and conveying cloth belt runs through integral frame 107 as a whole, and respectively in The front and rear rollers of the overall frame 107 are provided with front rollers and rear rollers for installing conveyor belts, thereby forming a cyclically rotatable conveyor production line, and the conveyor belts that are circularly driven to the upper position of the conveyor line are the upper layers for coating production. Coating belt, the conveying cloth belt which is circularly driven to the lower position of the conveying production line is the lower demoulding belt.

如图1所示,水性岩片处理单元包括精密型刮涂系统102、微波烘干系统103、红外线加热系统104、风冷冷却系统105和收料刮刀605系统106。精密型刮涂系统102安装于整体机架107的前端,用于均匀地将液态水性涂料涂布在上层涂布带上,精密型刮涂系统102包括可活动调节的涂布刮刀207,涂布刮刀207与上层涂布带之间留有用于控制液态水性涂料厚度的间隙。收料刮刀605系统106安装于整体机架107的后端,用于将烘干的涂层与输送布带有效分开,收料刮刀605系统106包括可活动调节的收料刮刀605和用于清除残料的毛刷装置。微波烘干系统103、红外线加热系统104和风冷冷却系统105依次设置于精密型刮涂系统102的后方,且位于上层涂布带的上方,并与精密型刮涂系统102及收料刮刀605系统106组合形成相互紧密连接的生产流水线,配合输送系统101形成循环转动的生产流水线。As shown in FIG. 1 , the water-based rock slice processing unit includes a precision scraper coating system 102 , a microwave drying system 103 , an infrared heating system 104 , an air-cooled cooling system 105 and a receiving scraper 605 system 106 . The precision type scraper coating system 102 is installed on the front end of the overall frame 107, and is used to evenly coat the liquid water-based coating on the upper coating belt. The precision type scrape coating system 102 includes a movable adjustable coating scraper 207, which A gap for controlling the thickness of the liquid water-based paint is left between the scraper 207 and the upper coating belt. The receiving scraper 605 system 106 is installed on the rear end of the overall frame 107, and is used to effectively separate the dried coating from the conveying cloth belt. The receiving scraper 605 system 106 includes a movable adjustable receiving scraper 605 and is used for cleaning Brush device for residual material. Microwave drying system 103, infrared heating system 104 and air-cooling cooling system 105 are arranged in sequence behind the precision scraper coating system 102 and above the upper coating belt, and are connected with the precision scraper coating system 102 and the receiving scraper 605 The system 106 is combined to form a production line that is closely connected with each other, and cooperates with the conveying system 101 to form a cyclically rotating production line.

如图2所示,精密型刮涂系统102的前方还设置有表面涂刷脱模剂装置,表面涂刷脱模剂装置用于在涂布刮刀207前涂上脱模剂,从而防止涂料与输送布带相粘。表面涂刷脱模剂装置位于下层脱模带的前端且与下层脱模带接触,该表面涂刷脱模剂装置包括用于盛装脱模剂的脱模剂槽体201、用于与下层脱模带接触的脱模剂滚筒202和用于均匀涂刮脱模剂的脱模刮刀203,脱模刮刀203为可调节结构,脱模剂滚筒202通过升降机构204安装在脱模剂槽体201的上方,可通过蜗轮蜗杆调节器进行调整,从而控制脱模刮刀203工作时的精度。脱模剂滚筒202转动时其上端与下层脱模带接触,其下端与脱模剂槽体201内的脱模剂接触。As shown in Figure 2, the front of the precision scraping system 102 is also provided with a surface coating release agent device, and the surface coating release agent device is used to apply the release agent before the coating scraper 207, so as to prevent the coating from Conveyor belt sticks to each other. The surface coating release agent device is located at the front end of the lower layer release belt and is in contact with the lower layer release belt. The surface coating release agent device includes a release agent tank 201 for containing the release agent, and is used to release the release agent from the lower layer. The release agent roller 202 in contact with the mold belt and the release scraper 203 for evenly coating the release agent, the release scraper 203 is an adjustable structure, and the release agent roller 202 is installed in the release agent tank 201 through the lifting mechanism 204 The upper part can be adjusted through the worm gear adjuster, so as to control the accuracy of the demoulding scraper 203 when it works. When the release agent cylinder 202 rotates, its upper end contacts the lower layer release belt, and its lower end contacts the release agent in the release agent tank 201 .

如图2所示,精密型刮涂系统102包括封闭式刮刀机构和用于调节涂布刮刀207的前调节机构,封闭式刮刀机构设置在涂布刮刀207周围,形成用于防止液态水性涂料外泄的密封区间。前调节机构安装在涂布刮刀207的两端,前调节机构包括用于上下调节涂布刮刀207的前调节手柄205和用于精确调节涂布刮刀207转动角度的前蜗轮蜗杆调节器206。涂布刮刀207通过刮刀固定杆进行安装,涂布刮刀207使用时的涂布厚度通过滑轨实行上下控制,采用前蜗轮蜗杆调节器206,其调节精度高,控制方便,前蜗轮蜗杆调节器206能够控制液态水性涂料在刮涂过程的厚度。精密型刮涂系统102的前方还设置有用于调整输送布带的前纠编机构,该前纠编机构包括前纠编辊208和安装在前纠编辊208两端的前纠编气缸209,并在前纠编机构的上方设有过渡辊筒组和工作台板210。As shown in Figure 2, the precision type scraper coating system 102 includes a closed scraper mechanism and a front adjustment mechanism for adjusting the coating scraper 207, and the closed scraper mechanism is arranged around the coating scraper 207 to prevent the liquid water-based paint from escaping. Leakage sealing interval. The front adjustment mechanism is installed at the two ends of the coating scraper 207, and the front adjustment mechanism includes a front adjustment handle 205 for adjusting the coating scraper 207 up and down and a front worm gear adjuster 206 for accurately adjusting the rotation angle of the coating scraper 207. The coating scraper 207 is installed through the scraper fixing rod. The coating thickness of the coating scraper 207 is controlled up and down through the slide rail. The front worm gear adjuster 206 is used, which has high adjustment accuracy and is easy to control. The front worm gear adjuster 206 It can control the thickness of liquid water-based paint in the scraping process. The front of the precision scraping system 102 is also provided with a front correction mechanism for adjusting the conveying cloth belt. The front correction mechanism includes a front correction roller 208 and a front correction cylinder 209 installed at both ends of the front correction roller 208, and A transition roller set and a worktable 210 are provided above the front correction mechanism.

如图3所示,微波烘干系统103由六节并列设置且结构相同的微波加热装置构成,并分别在首节微波加热装置的前端与尾节微波加热装置的后端均设有微波过滤罩301,上层涂布带从微波过滤罩301内穿过。该微波加热装置包括变压器302、电容303、微波发生器304和微波护盖,微波护盖包括上护盖306和下护盖305,变压器302、电容303和微波发生器304均安装在下护盖305的顶部,并在下护盖305的顶部设有下排湿口307,下护盖305的侧面还设置有观察窗口,上护盖306配对安装于下护盖305的正上方,并在上护盖306的顶部设有上排湿口308。As shown in Figure 3, the microwave drying system 103 is composed of six microwave heating devices arranged side by side with the same structure, and microwave filter covers are respectively arranged at the front end of the first microwave heating device and the rear end of the tail microwave heating device. 301 , the upper coating belt passes through the microwave filter cover 301 . The microwave heating device includes a transformer 302, a capacitor 303, a microwave generator 304 and a microwave cover. The microwave cover includes an upper cover 306 and a lower cover 305. The transformer 302, the capacitor 303 and the microwave generator 304 are all installed on the lower cover 305. The top of the lower protective cover 305 is provided with a lower wet outlet 307, and the side of the lower protective cover 305 is also provided with an observation window. The upper protective cover 306 is paired and installed directly above the lower protective cover 305, and the The top of 306 is provided with upper wet outlet 308 .

如图4所示,红外线加热系统104由八节并列设置且结构相同的红外线加热装置构成,上层涂布带从红外线加热系统104的底部穿过,该红外线加热装置由红外线护盖401、红外线发热管402和循环风机403构成,红外线发热管402共设有两根以上,且均匀横向排列于红外线护盖401的内部,循环风机403设置于红外线护盖401的顶部。As shown in Figure 4, the infrared heating system 104 is composed of eight infrared heating devices arranged side by side with the same structure. The upper coating belt passes through the bottom of the infrared heating system 104. The heat pipe 402 and the circulating fan 403 are composed of more than two infrared heating pipes 402, which are uniformly and horizontally arranged inside the infrared cover 401, and the circulating fan 403 is arranged on the top of the infrared cover 401.

如图5所示,风冷冷却系统105由四节并列设置且结构相同的风冷冷却装置构成,上层涂布带从风冷冷却系统105的底部穿过,风冷冷却装置吹出自然风,风冷冷却装置由风机架501、风机护罩502和吹风风机503构成,风机架501固定安装在整体机架107上,风机架501的顶部设置为倾斜面,吹风风机503和风机护罩502安装在倾斜面上,如图所示,一个风机护罩502可盖住两台吹风风机503。风冷冷却系统105通过采用自然风将从红外线加热系统104加热烘干后的产品进行加速冷却,从而缩短进入下道工序的时间。As shown in Figure 5, the air-cooled cooling system 105 is composed of four air-cooled cooling devices arranged side by side with the same structure. The upper coating belt passes through the bottom of the air-cooled cooling system 105. Cooling device is made of fan frame 501, fan shield 502 and blower fan 503, and fan frame 501 is fixedly installed on the integral frame 107, and the top of fan frame 501 is set as inclined surface, and blower fan 503 and fan shield 502 is installed on an inclined surface, as shown in the figure, one blower guard 502 can cover two blowers 503 . The air-cooled cooling system 105 uses natural wind to accelerate the cooling of the products heated and dried by the infrared heating system 104, thereby shortening the time for entering the next process.

如图6所示,收料刮刀605系统106包括用于调节收料刮刀605的后调节机构和用于调整输送布带的后纠编机构,后调节机构安装在收料刮刀605的两端,后调节机构包括用于调节收料刮刀605的后调节手柄601和用于精确调节收料刮刀605转动角度的后蜗轮蜗杆调节器602。该后纠编机构包括后纠编辊603和安装在后纠编辊603两端的后纠编气缸604,后纠编辊603共由三根组合成S形分布的纠编辊筒构成。收料刮刀605通过铝制一体刮刀架安装在后调节机构之间,铝制一体刮刀架钢度强,而且具有水平直等特点,该收料刮刀605为胶质刮刀片,胶质刮刀片经久耐用,所述毛刷装置的两端还设置有用于调节毛刷装置高度的升降装置。As shown in Figure 6, the receiving scraper 605 system 106 includes a rear adjustment mechanism for adjusting the receiving scraper 605 and a rear correction mechanism for adjusting the conveyor belt, the rear adjustment mechanism is installed at both ends of the receiving scraper 605, The rear adjustment mechanism includes a rear adjustment handle 601 for adjusting the receiving scraper 605 and a rear worm gear adjuster 602 for precisely adjusting the rotation angle of the receiving scraper 605 . The rear correction mechanism includes a rear correction roller 603 and a rear correction cylinder 604 installed at both ends of the rear correction roller 603. The rear correction roller 603 is composed of three correction rollers arranged in an S shape. The receiving scraper 605 is installed between the rear adjustment mechanisms through the aluminum integrated scraper frame. The aluminum integrated scraper frame is strong and has the characteristics of being horizontal and straight. Durable, the two ends of the brush device are also provided with lifting devices for adjusting the height of the brush device.

Claims (10)

1.高效节能环保型刮涂机,其特征在于:包括整体机架及安装于整体机架上的输送系统和水性岩片处理单元,输送系统由输送布带和用于带动输送布带均匀传动的输送传动电机构成,输送布带整体贯穿于整体机架,并分别在整体机架的前后两端设有用于安装输送布带的前滚筒及后滚筒,从而形成可循环转动的输送生产线,循环传动至输送生产线上层位置的输送布带为用于涂布生产的上层涂布带,循环传动至输送生产线下层位置的输送布带为下层脱模带;该水性岩片处理单元包括精密型刮涂系统、微波烘干系统、红外线加热系统、风冷冷却系统和收料刮刀系统,精密型刮涂系统安装于整体机架的前端,用于均匀地将液态水性涂料涂布在上层涂布带上,精密型刮涂系统包括可活动调节的涂布刮刀,涂布刮刀与上层涂布带之间留有用于控制液态水性涂料厚度的间隙;收料刮刀系统安装于整体机架的后端,用于将烘干的涂层与输送布带有效分开,收料刮刀系统包括可活动调节的收料刮刀和用于清除残料的毛刷装置;微波烘干系统、红外线加热系统和风冷冷却系统依次设置于精密型刮涂系统的后方,且位于上层涂布带的上方,并与精密型刮涂系统及收料刮刀系统组合形成相互紧密连接的生产流水线,微波烘干系统用于快速地将液态水性涂料的水分子烘干,红外线加热系统用于将烘干后的涂层进行加强固化,风冷冷却系统用于将烘干的涂层迅速从高温状态下降至常温状态。1. The high-efficiency, energy-saving and environment-friendly scraping machine is characterized in that it includes an overall frame, a conveying system installed on the integral frame and a water-based rock flake processing unit. The conveying transmission motor is composed of a conveying belt running through the overall frame, and a front roller and a rear roller for installing the conveying belt are respectively installed at the front and rear ends of the integral frame, thereby forming a cyclically rotating conveying production line. The conveying belt to the upper position of the conveying production line is the upper layer coating belt for coating production, and the conveying cloth belt circulated to the lower position of the conveying production line is the lower demoulding belt; the water-based rock slice processing unit includes a precision scraping system, Microwave drying system, infrared heating system, air-cooling cooling system and scraper system, the precision scraping system is installed on the front end of the overall frame, used to evenly coat liquid water-based paint on the upper coating belt, precision The type scraping coating system includes a movable adjustable coating scraper, and there is a gap between the coating scraper and the upper coating belt to control the thickness of the liquid water-based coating; the receiving scraper system is installed at the rear end of the overall frame for The dried coating is effectively separated from the conveying cloth belt. The receiving scraper system includes a movable adjustable receiving scraper and a brush device for removing residual materials; a microwave drying system, an infrared heating system and an air cooling system are set in sequence It is located behind the precision scraper coating system and above the upper coating belt, and is combined with the precision scraper coating system and the receiving scraper system to form a production line closely connected with each other. The microwave drying system is used to quickly convert the liquid water-based The water molecules of the paint are dried, the infrared heating system is used to strengthen and cure the dried coating, and the air-cooled cooling system is used to quickly drop the dried coating from a high temperature state to a normal temperature state. 2.根据权利要求1所述高效节能环保型刮涂机,其特征在于:所述精密型刮涂系统的前方还设置有表面涂刷脱模剂装置,该表面涂刷脱模剂装置位于下层脱模带的前端且与下层脱模带接触,该表面涂刷脱模剂装置包括用于盛装脱模剂的脱模剂槽体、用于与下层脱模带接触的脱模剂滚筒和用于均匀涂刮脱模剂的脱模刮刀,脱模刮刀为可调节结构,脱模剂滚筒通过升降机构安装在脱模剂槽体的上方,脱模剂滚筒转动时其上端与下层脱模带接触,其下端与脱模剂槽体内的脱模剂接触。2. The high-efficiency, energy-saving and environment-friendly scraper coating machine according to claim 1, characterized in that: the front of the precision scraper system is also provided with a surface coating release agent device, and the surface coating release agent device is located in the lower layer The front end of the release belt is in contact with the lower release belt, and the surface coating release agent device includes a release agent tank for containing the release agent, a release agent roller for contact with the lower release belt, and a The release scraper is used to evenly apply the release agent. The release scraper is an adjustable structure. The release agent roller is installed above the release agent tank through the lifting mechanism. When the release agent roller rotates, its upper end and the lower release belt Contact, its lower end is in contact with the release agent in the release agent tank. 3.根据权利要求1所述高效节能环保型刮涂机,其特征在于:所述精密型刮涂系统还包括封闭式刮刀机构和用于调节涂布刮刀的前调节机构,封闭式刮刀机构设置在涂布刮刀周围,形成用于防止液态水性涂料外泄的密封区间,前调节机构安装在涂布刮刀的两端,前调节机构包括用于上下调节涂布刮刀的前调节手柄和用于精确调节涂布刮刀转动角度的前蜗轮蜗杆调节器。3. The high-efficiency, energy-saving and environment-friendly scraper coating machine according to claim 1, characterized in that: the precision scraper system also includes a closed scraper mechanism and a front adjustment mechanism for adjusting the coating scraper, and the closed scraper mechanism is set Around the coating blade, a sealing area is formed to prevent liquid water-based paint from leaking out. The front adjustment mechanism is installed at both ends of the coating blade. The front adjustment mechanism includes a front adjustment handle for adjusting the coating blade up and down and an Front worm gear adjuster to adjust the rotation angle of the coating blade. 4.根据权利要求3所述高效节能环保型刮涂机,其特征在于:所述精密型刮涂系统的前方还设置有用于调整输送布带的前纠编机构,该前纠编机构包括前纠编辊和安装在前纠编辊两端的前纠编气缸,并在前纠编机构的上方设有过渡辊筒组和工作台板。4. The high-efficiency, energy-saving and environment-friendly scraping machine according to claim 3, characterized in that: the front of the precision scraping system is also provided with a front correction mechanism for adjusting the conveyor belt, and the front correction mechanism includes a front The correction roller and the front correction cylinder installed at the two ends of the front correction roller, and a transition roller group and a working table are arranged above the front correction mechanism. 5.根据权利要求1~4任意一项所述高效节能环保型刮涂机,其特征在于:所述微波烘干系统由两节以上并列设置且结构相同的微波加热装置构成,并分别在首节微波加热装置的前端与尾节微波加热装置的后端均设有微波过滤罩,上层涂布带从微波过滤罩内穿过,该微波加热装置包括变压器、电容、微波发生器和微波护盖,微波护盖包括上护盖和下护盖,变压器、电容和微波发生器均安装在下护盖的顶部,并在下护盖的顶部设有下排湿口,上护盖配对安装于下护盖的正上方,并在上护盖的顶部设有上排湿口。5. According to any one of claims 1-4, the high-efficiency, energy-saving and environment-friendly scraper coater is characterized in that: the microwave drying system is composed of more than two microwave heating devices arranged side by side and having the same structure. Both the front end of the section microwave heating device and the rear end of the tail section microwave heating device are equipped with a microwave filter cover, and the upper coating belt passes through the microwave filter cover. The microwave heating device includes a transformer, a capacitor, a microwave generator and a microwave cover , The microwave cover includes an upper cover and a lower cover. Transformers, capacitors and microwave generators are all installed on the top of the lower cover, and there is a lower moisture outlet on the top of the lower cover. The upper cover is paired with the lower cover. directly above, and on the top of the upper cover is provided with an upper moisture outlet. 6.根据权利要求1~4任意一项所述高效节能环保型刮涂机,其特征在于:所述红外线加热系统由两节以上并列设置且结构相同的红外线加热装置构成,上层涂布带从红外线加热系统的底部穿过,该红外线加热装置由红外线护盖、红外线发热管和循环风机构成,红外线发热管共设有两根以上,且均匀横向排列于红外线护盖的内部,循环风机设置于红外线护盖的顶部。6. The high-efficiency, energy-saving and environment-friendly scraper coater according to any one of claims 1 to 4, characterized in that: the infrared heating system is composed of two or more parallel infrared heating devices with the same structure, and the upper coating belt is from The bottom of the infrared heating system passes through. The infrared heating device is composed of an infrared cover, an infrared heating tube and a circulation fan. There are more than two infrared heating tubes, and they are evenly arranged horizontally inside the infrared cover. The circulation fan is set on The top of the infrared shield. 7.根据权利要求6所述高效节能环保型刮涂机,其特征在于:在红外线加热系统的上方或者内部设有与循环风机导通的热循环风道,并在红外线护盖的表面设有排湿开口。7. The high-efficiency, energy-saving and environment-friendly scraping machine according to claim 6, characterized in that: above or inside the infrared heating system, there is a heat circulation air duct connected with the circulation fan, and a heat circulation duct is provided on the surface of the infrared cover Moisture drainage opening. 8.根据权利要求1或者2或者3或者4或者7所述高效节能环保型刮涂机,其特征在于:所述风冷冷却系统由两节以上并列设置且结构相同的风冷冷却装置构成,上层涂布带从风冷冷却系统的底部穿过,该风冷冷却装置由风机架、风机护罩和吹风风机构成,风机架固定安装在整体机架上,风机架的顶部设置为倾斜面,吹风风机和风机护罩安装在倾斜面上。8. According to claim 1 or 2 or 3 or 4 or 7, the high-efficiency, energy-saving and environment-friendly scraper coating machine is characterized in that: the air-cooled cooling system is composed of two or more air-cooled cooling devices arranged side by side and having the same structure, The upper coating belt passes through the bottom of the air-cooled cooling system. The air-cooled cooling device is composed of a fan frame, a fan guard and a blower. The fan frame is fixedly installed on the overall frame, and the top of the fan frame is set as On the inclined surface, the blower and fan guard are installed on the inclined surface. 9.根据权利要求1或者2或者3或者4或者7所述高效节能环保型刮涂机,其特征在于:所述收料刮刀系统还包括用于调节收料刮刀的后调节机构和用于调整输送布带的后纠编机构,后调节机构安装在收料刮刀的两端,后调节机构包括用于调节收料刮刀的后调节手柄和用于精确调节收料刮刀转动角度的后蜗轮蜗杆调节器,该后纠编机构包括后纠编辊和安装在后纠编辊两端的后纠编气缸,后纠编辊共由三根组合成S形分布的纠编辊筒构成。9. The high-efficiency, energy-saving and environment-friendly scraper coater according to claim 1 or 2 or 3 or 4 or 7, characterized in that: the receiving scraper system also includes a post-adjustment mechanism for adjusting the receiving scraper and a device for adjusting The rear correction mechanism of the conveyor belt, the rear adjustment mechanism is installed at both ends of the receiving scraper, and the rear adjustment mechanism includes a rear adjustment handle for adjusting the receiving scraper and a rear worm gear adjustment for accurately adjusting the rotation angle of the receiving scraper The rear correction mechanism includes a rear correction roller and a rear correction cylinder installed at both ends of the rear correction roller. The rear correction roller is composed of three correction rollers combined into an S-shaped distribution. 10.根据权利要求9所述高效节能环保型刮涂机,其特征在于:所述收料刮刀通过铝制一体刮刀架安装在后调节机构之间,该收料刮刀为胶质刮刀片,所述毛刷装置的两端还设置有用于调节毛刷装置高度的升降装置。10. The high-efficiency, energy-saving and environment-friendly scraper coating machine according to claim 9, characterized in that: the receiving scraper is installed between the rear adjustment mechanisms through an aluminum integrated scraper frame, and the receiving scraper is a rubber scraper blade, so Both ends of the brush device are also provided with lifting devices for adjusting the height of the brush device.
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