CN104857749B - Double-body type deep dewatering device for sewage sludge - Google Patents
Double-body type deep dewatering device for sewage sludge Download PDFInfo
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- 239000010801 sewage sludge Substances 0.000 title claims abstract description 18
- 230000018044 dehydration Effects 0.000 claims abstract description 64
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 64
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- 230000005540 biological transmission Effects 0.000 claims abstract description 28
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Abstract
本发明公开了一种双体式污水污泥深度脱水装置,经过初步脱水含水率较高的污泥被送料装置从储料仓送入压滤腔,同时采用两个深度脱水子装置,每个子装置都能独立完成污泥深度脱水,效率比单个脱水装置提高一倍;二次深度脱水时,挤压传动系统中的动力传动机构动作,带动推拉板,从而驱动第一肘杆和第二肘杆向前推进,以作用于相应的挤压板,在对污泥进行挤压的过程中,依靠两个子装置的相互作用力,以实现互相挤压,仅需要外界(动力传动机构)较小的力,当第一肘杆和第二肘杆处于同一直线位置时,达到最省力的阶段,外力只要保持推拉板的位置即可满足对污泥的高压压滤深度脱水,从而得到含水率低的污泥。
The invention discloses a double-body deep dehydration device for sewage sludge. After preliminary dehydration, the sludge with a high water content is sent from a storage bin to a pressure filter cavity by a feeding device. Two deep dehydration sub-devices are used at the same time, each It can independently complete the deep dewatering of sludge, and the efficiency is doubled compared with that of a single dewatering device; during the second deep dehydration, the power transmission mechanism in the extrusion transmission system moves to drive the push-pull plate, thereby driving the first toggle and the second toggle Push it forward to act on the corresponding extrusion plate. In the process of squeezing the sludge, rely on the interaction force of the two sub-devices to achieve mutual extrusion. Only a small external (power transmission mechanism) is required. When the first toggle lever and the second toggle lever are in the same linear position, the most labor-saving stage is reached. As long as the external force maintains the position of the push-pull plate, it can satisfy the deep dehydration of the sludge by high-pressure filtration, so as to obtain low moisture content. sludge.
Description
技术领域technical field
本发明涉及污水污泥处理领域,具体地说是一种双体式污水污泥深度脱水装置。The invention relates to the field of sewage sludge treatment, in particular to a two-body sewage sludge deep dehydration device.
背景技术Background technique
污泥是污水处理后的产物,当前污水处理后产生的大量污泥需要进一步处理,脱水是污泥处理的重要环节,其目的是将污泥内大部分水分脱除,使固体高度富集,大幅减少污泥体积以节省投资,提高污泥热值和节约能源,对于污泥的减量化及后续处置具有重要意义。脱水一般可分为机械脱水及干化脱水,干化脱水通过消耗大量的热量将污泥中的水分蒸发从而实现污泥的深度脱水,机械脱水是最有效、能耗最少的脱水方式,当前采用调理及机械方法对污泥进行深度脱水一般情况下可使含水率达到80%-60%。Sludge is the product of sewage treatment. At present, a large amount of sludge produced after sewage treatment needs further treatment. Dehydration is an important part of sludge treatment. The purpose is to remove most of the water in the sludge, so that the solids are highly enriched. Significantly reducing the volume of sludge to save investment, increasing the calorific value of sludge and saving energy are of great significance for sludge reduction and subsequent disposal. Dehydration can generally be divided into mechanical dehydration and drying dehydration. Drying dehydration consumes a large amount of heat to evaporate the water in the sludge to achieve deep dehydration of sludge. Mechanical dehydration is the most effective dehydration method with the least energy consumption. The deep dehydration of sludge by conditioning and mechanical methods can generally make the moisture content reach 80%-60%.
机械脱水方式及设备主要有带式过滤脱水、离心脱水、板框压滤脱水三大类,带式过滤脱水通过絮凝、重力脱水、楔形脱水、低压脱水、高压脱水,带之间的挤压实现连续性脱水,脱水后的滤饼含水率约在75%-80%。离心脱水是利用固液两相的密度差,通过高速旋转的离心加速度使固相和液相分离,达到离心沉降,采用离心脱水泥饼含水率一般在80%左右。板框压滤脱水通过螺杆泵将污泥进行挤压,水分通过滤布,而污泥在板框内,压榨的压力一般在1.6Mpa,隔膜板框压滤机脱水的污泥含水率一般在60%左右。脱水设备还有碟螺脱水机、钢带机,碟螺脱水机利用动环和静环之间形成的过滤空间实现脱水,但不擅长颗粒大、硬度大的污泥的脱水,污泥含水率在75%-80%之间。Mechanical dehydration methods and equipment mainly include belt filter dehydration, centrifugal dehydration, and plate-and-frame filter dehydration. Belt filter dehydration is achieved through flocculation, gravity dehydration, wedge dehydration, low-pressure dehydration, high-pressure dehydration, and extrusion between belts. Continuous dehydration, the moisture content of the dehydrated filter cake is about 75%-80%. Centrifugal dehydration uses the density difference between the solid and liquid phases to separate the solid phase from the liquid phase through the centrifugal acceleration of high-speed rotation to achieve centrifugal sedimentation. The moisture content of the centrifugal dewatering cake is generally about 80%. Plate and frame filter press dehydration uses a screw pump to squeeze the sludge, and the water passes through the filter cloth, while the sludge is in the plate and frame. The pressing pressure is generally 1.6Mpa, and the moisture content of the sludge dehydrated by the diaphragm plate and frame filter press is generally at About 60%. Dehydration equipment also includes disc screw dehydrator and steel belt machine. The disc screw dehydrator uses the filter space formed between the moving ring and the static ring to achieve dehydration, but it is not good at dehydrating sludge with large particles and high hardness. Between 75%-80%.
超高压弹性压榨机是一种压力更大,效率更高的压滤设备和固液分离设备,整个过程主要分为进料--弹性压榨--接液--卸料等四个过程。首先为进料过滤,由进料泵将物料输送到滤室,进料的同时借助进料泵的压滤进行固液分离,即一次过滤;弹性压榨,设备的一端固定,另一端通过液压油缸施加外界压力,通过弹性传力装置(弹簧)压缩滤室空间进行压榨,即二次压榨;滤液排出,通过移动接液盘将进料过滤和弹性压榨过程中滤出的滤液排出,为下一步卸料让出空间;自动拉板,自动拉板机构通过传动及拉开装置上的传动链,滤饼自动脱落,由下部的运输设备运走,主要设备有机架及控制系统、滤板及滤布系统、自动拉板机构、接液机构。该设备压力直接来自液压油缸的压力,为直接压榨,压榨压力可达到5-7 MPa单批次工作周期为1.0~1.5h,工作效率为隔膜压滤机的3-4倍。该设备的弹簧需要经受交变载荷,且载荷非常大,对于弹簧的要求较高,同时该设备的压力较大,对于动力系统要求高。The ultra-high pressure elastic press is a filter press and solid-liquid separation equipment with higher pressure and higher efficiency. The whole process is mainly divided into four processes: feeding - elastic pressing - receiving liquid - unloading. The first is feed filtration. The feed pump transports the material to the filter chamber, and at the same time, the solid-liquid separation is carried out by the pressure filtration of the feed pump, that is, primary filtration; elastic pressing, one end of the equipment is fixed, and the other end passes through the hydraulic cylinder. External pressure is applied, and the space of the filter chamber is compressed through the elastic force transmission device (spring) for pressing, that is, secondary pressing; the filtrate is discharged, and the filtrate filtered out during the feed filtration and elastic pressing is discharged by moving the liquid receiving plate, which is the next step. Unloading makes space; automatic pull plate, the automatic pull plate mechanism passes through the transmission and pulls the drive chain on the device, the filter cake automatically falls off, and is transported away by the lower transportation equipment. The main equipment includes rack and control system, filter plate and Filter cloth system, automatic plate pulling mechanism, liquid contact mechanism. The pressure of the equipment comes directly from the pressure of the hydraulic cylinder, which is direct pressing, and the pressing pressure can reach 5-7 MPa. The single-batch working cycle is 1.0-1.5 hours, and the working efficiency is 3-4 times that of the diaphragm filter press. The spring of the device needs to withstand alternating loads, and the load is very large, which requires high requirements for the spring. At the same time, the pressure of the device is relatively high, which requires high requirements for the power system.
对于当前大量在使用的可将污泥脱水至含水率80%左右的脱水设备(带式机、叠螺机、离心机等)来说,将这些设备全部替换成污泥深度脱水或者超高压脱水设备来说,投入较大且对现有正在使用的设备来说是一种较大的浪费。所以,发明一种可与这些设备配套使用的进而实现二次深度脱水的设备具有重要意义,同时也是现实的迫切需要。For a large number of dewatering equipment (belt machines, screw stackers, centrifuges, etc.) currently in use that can dewater sludge to a moisture content of about 80%, all these equipment should be replaced by deep sludge dewatering or ultra-high pressure dewatering For the equipment, the investment is relatively large and it is a relatively large waste for the existing equipment in use. Therefore, it is of great significance to invent a device that can be used in conjunction with these devices to achieve secondary deep dehydration, and it is also an urgent need in reality.
发明内容Contents of the invention
有鉴于此,本发明针对上述现有技术存在的处理后污泥含水率高、对动力要求高、能耗大的问题,提供了一种能耗低、实现二次深度脱水以进一步降低污泥含水率的双体式污水污泥深度脱水装置。In view of this, the present invention aims at the problems of high moisture content, high power requirements and high energy consumption of the treated sludge in the above-mentioned prior art, and provides a low energy consumption, secondary deep dehydration to further reduce sludge Two-body sewage sludge deep dehydration device with high water content.
本发明的技术解决方案是,提供一种以下结构的双体式污水污泥深度脱水装置,包括两个深度脱水子装置和挤压传动系统,所述的两个深度脱水子装置对称分设于挤压传动系统的两侧,每个深度脱水子装置均包括筒体、储料仓、设置在筒体内的挤压板和设置在筒体底部的底板,所述的挤压板与底板之间形成压滤腔,所述的储料仓位于压滤腔上方并与其相连通;所述的底板上设有供压滤腔内水分排出的排水机构;所述的挤压传动系统包括动力传动机构、推拉板、第一肘杆和第二肘杆,所述的动力传动机构与推拉板连接以带动推拉板运动,所述的第一肘杆和第二肘杆的一端分别铰接在推拉板的两侧,第一肘杆和第二肘杆的另一端分别铰接在相应的挤压板上;The technical solution of the present invention is to provide a two-body sewage sludge deep dehydration device with the following structure, including two deep dehydration sub-devices and an extrusion transmission system, and the two deep dehydration sub-devices are symmetrically arranged on the extrusion On both sides of the transmission system, each deep dehydration sub-device includes a cylinder body, a storage bin, an extrusion plate arranged in the cylinder body, and a bottom plate arranged at the bottom of the cylinder body. The filter chamber, the storage bin is located above the filter chamber and communicates with it; the bottom plate is provided with a drainage mechanism for water discharge in the filter chamber; the extrusion transmission system includes a power transmission mechanism, a push-pull plate, the first toggle and the second toggle, the power transmission mechanism is connected with the push-pull plate to drive the push-pull plate to move, one end of the first toggle and the second toggle are respectively hinged on both sides of the push-pull plate , the other ends of the first toggle and the second toggle are respectively hinged on the corresponding extrusion plate;
所述的深度脱水装置还包括用于送料的螺旋输送装置,所述的螺旋输送装置包括第一输送段和第二输送段,第一输送段和第二输送段的螺旋旋向相反,二者的出料口分别与两个深度脱水子装置的储料仓对应,在螺旋输送装置的中间上方设置有进料斗。The deep dehydration device also includes a screw conveying device for feeding, and the screw conveying device includes a first conveying section and a second conveying section, the helical directions of the first conveying section and the second conveying section are opposite, and both The outlets of the feeder correspond to the storage bins of the two deep dehydration sub-devices respectively, and a feed hopper is arranged above the middle of the screw conveying device.
采用以上结构,本发明与现有技术相比,具有以下优点:经过初步脱水含水率较高的污泥被送料装置从储料仓送入压滤腔,同时采用两个深度脱水子装置,每个子装置都能独立完成污泥深度脱水,效率比单个脱水装置提高一倍;二次深度脱水时,挤压传动系统中的动力传动机构动作,带动推拉板,从而驱动第一肘杆和第二肘杆向前推进,以作用于相应的挤压板,在对污泥进行挤压的过程中,依靠两个子装置的相互作用力,以实现互相挤压,仅需要外界(动力传动机构)较小的力,当第一肘杆和第二肘杆处于同一直线位置时,达到最省力的阶段,外力只要保持推拉板的位置即可满足对污泥的高压压滤深度脱水,从而得到含水率低的污泥。With the above structure, compared with the prior art, the present invention has the following advantages: the sludge with high water content after preliminary dehydration is sent from the storage bin to the filter press cavity by the feeding device, and two deep dehydration sub-devices are used at the same time, each Each sub-device can independently complete the deep dewatering of sludge, and the efficiency is doubled compared with that of a single dewatering device; during the second deep dehydration, the power transmission mechanism in the extrusion transmission system moves to drive the push-pull plate, thereby driving the first toggle and the second The toggle lever is pushed forward to act on the corresponding extrusion plate. In the process of squeezing the sludge, relying on the interaction force of the two sub-devices to achieve mutual extrusion, only the external (power transmission mechanism) is relatively small. Small force, when the first toggle lever and the second toggle lever are in the same straight line position, the most labor-saving stage is reached. As long as the external force maintains the position of the push-pull plate, it can satisfy the high-pressure filtration depth dehydration of the sludge, so as to obtain the moisture content. low sludge.
作为优选,所述的动力机构包括液压马达、第一大齿轮、第二大齿轮和小齿轮,所述的液压马达与第一大齿轮、第二大齿轮与小齿轮均通过齿轮副连接,所述的小齿轮与第一大齿轮同心固定连接,所述的推拉板的端部铰接于第二大齿轮的偏心位置,形成曲柄连杆机构。采用该结构,通过液压马达齿与第一大齿轮啮合,形成力的一次放大及减速,再通过小齿轮与第二大齿轮形成力的二次放大及减速,通过设置在第二大齿轮偏心位置的推拉板,将第二大齿轮转动转换成直线运动,再通过推拉板及第一二肘杆力的放大作用,从而实现只需要较小的源动力即可实现对污泥的超高压过滤。Preferably, the power mechanism includes a hydraulic motor, a first large gear, a second large gear and a pinion, and the hydraulic motor is connected to the first large gear, the second large gear and the pinion through a gear pair, so The pinion gear is concentrically fixedly connected with the first large gear, and the end of the push-pull plate is hinged to the eccentric position of the second large gear to form a crank linkage mechanism. With this structure, the primary amplification and deceleration of the force is formed through the meshing of the hydraulic motor teeth with the first large gear, and the secondary amplification and deceleration of the force is formed through the pinion and the second large gear. The push-pull plate converts the rotation of the second largest gear into linear motion, and then through the amplifying effect of the push-pull plate and the force of the first and second toggle levers, only a small source of power can be used to achieve ultra-high pressure filtration of sludge.
作为优选,所述的排水机构包括在底板上开设有多个供水分流通的小孔及液体流道,底板上表面包裹着滤布,所述的液体通道一端与排水管相连,另一端与进气管相连,所述的进气管与高压气源相连。由于滤布使用一段时间后,污泥颗粒易分布在滤布上,堵塞网孔,造成脱水效率降低,采用进气管将高压气源与底板及滤布相连,使用一定时间后,打开气源及开关阀门,高压气体将滤布上堵塞的污泥冲洗干净,而不需用水清洗,清洗滤布非常方便。As a preference, the drainage mechanism includes a plurality of small holes and liquid flow channels for water supply on the bottom plate, the upper surface of the bottom plate is wrapped with filter cloth, one end of the liquid channel is connected to the drain pipe, and the other end is connected to the inlet. The air pipe is connected, and the air intake pipe is connected with a high-pressure gas source. After the filter cloth is used for a period of time, the sludge particles are easy to distribute on the filter cloth and block the mesh, resulting in a decrease in dehydration efficiency. The air intake pipe is used to connect the high-pressure air source with the bottom plate and the filter cloth. After a certain period of use, open the air source and the filter cloth. Open and close the valve, the high-pressure gas will wash away the clogged sludge on the filter cloth without washing with water, and it is very convenient to clean the filter cloth.
作为优选,在筒体的上下分别开设有进料口和出料口,所述的进料口处设置有进料闸板,所述的出料口处设置有出料闸板,进出料闸板由闸板推动气缸驱动,所述的闸板推动气缸与进出料闸板一一对应。污泥经储料仓从进料口进入压滤腔,压滤时,进出料闸板均关闭,待压滤结束后,打开进出料闸板,将处理后的污泥从出料口推出。As a preference, a material inlet and a material outlet are respectively provided on the upper and lower sides of the cylinder, and a material inlet gate is provided at the described material inlet, a material discharge gate is provided at the described material outlet, and the material inlet and outlet The plates are driven by the ram-propelling cylinders, and the ram-propelling cylinders are in one-to-one correspondence with the inlet and outlet rams. The sludge enters the filter chamber from the feed port through the storage bin. During the press filter, the inlet and outlet rams are closed. After the filter press is completed, the inlet and outlet rams are opened to push the treated sludge out of the outlet.
作为优选,所述的进出料口的内底面与压滤腔的内底面等高,并在进出料口的内底面上开设有相应的闸板槽,所述的闸板槽内设置有弹簧及填盖板,所述的填盖板固定设置在弹簧的上端。采用该结构是可实现闸板插入到闸板槽,同时,闸板打开时填盖板又可以在弹簧作用下将闸板槽封闭,防止污泥进入到闸板槽内影响闸板的下一次工作。As a preference, the inner bottom surface of the inlet and outlet is at the same height as the inner bottom surface of the filter chamber, and corresponding gate grooves are provided on the inner bottom surface of the inlet and outlet, and springs and springs are arranged in the gate grooves. The filling plate is fixedly arranged on the upper end of the spring. With this structure, the ram can be inserted into the ram groove. At the same time, when the ram is opened, the filling plate can close the ram groove under the action of the spring, preventing sludge from entering the ram groove and affecting the next operation of the ram. Work.
作为优选,所述的挤压板上安装有泥层疏通结构,所述的泥层疏通结构向内延伸至压滤腔内。由于污泥被挤压后,其孔隙比变小,易堵塞水的流通,造成水分不易排出,尤其是在高压压滤下,污泥的空隙堵塞更为严重,采用泥层疏通结构在污泥层形成水的流道,易于水排出。As a preference, a mud layer dredging structure is installed on the extrusion plate, and the mud layer dredging structure extends inwards into the filter press chamber. After the sludge is squeezed, its pore ratio becomes smaller, and it is easy to block the flow of water, making it difficult to discharge the water, especially under high-pressure filtration, the clogging of the sludge is more serious. The layer forms a flow channel for water, which is easy for water to drain.
作为优选,所述的泥层疏通结构为空心针状结构,在其上开设有多个通孔,并在泥层疏通结构的表面覆设有一层滤布。这样可以防止泥层疏通结构的堵塞。Preferably, the mud layer dredging structure is a hollow needle-shaped structure, on which a plurality of through holes are opened, and a layer of filter cloth is covered on the surface of the mud layer dredging structure. This can prevent the blockage of the mud layer dredging structure.
作为优选,所述挤压板移动处的筒体壁为圆柱形结构,在筒体内壁上部设有局部变径段,局部变径段的内径部分大于圆柱形筒体壁的内径,并在局部变径段的该部分安装有带动挤压板旋转的旋转气缸。该局部变径段在圆周方向上的另一部分直径增大,旋转气缸设置在筒体的非对称线上即离中心线有一段的偏心距,以提供驱动挤压板旋转所需的力矩。As a preference, the cylinder wall where the extrusion plate moves is a cylindrical structure, and a local variable diameter section is provided on the upper part of the cylinder inner wall, and the inner diameter of the local variable diameter section is larger than the inner diameter of the cylindrical cylinder wall, and is partially This part of the reducing section is equipped with a rotary cylinder that drives the extrusion plate to rotate. The diameter of the other part of the local reducing section in the circumferential direction increases, and the rotating cylinder is arranged on the asymmetrical line of the cylinder, that is, there is an eccentric distance from the center line, so as to provide the torque required to drive the extrusion plate to rotate.
作为优选,所述的深度脱水装置还包括第一位置传感器和第二位置传感器,所述的第一位置传感器安装在第二大齿轮旁边,以检测第二大齿轮的旋转位置,所述的第二位置传感器安装在局部变径段处,以检测挤压板的位置。Preferably, the deep dehydration device further includes a first position sensor and a second position sensor, the first position sensor is installed next to the second large gear to detect the rotation position of the second large gear, and the first position sensor The second position sensor is installed at the local variable diameter section to detect the position of the extruded plate.
附图说明Description of drawings
图1为本发明双体式污水污泥深度脱水装置结构示意图;Fig. 1 is a schematic structural diagram of a two-body sewage sludge deep dewatering device of the present invention;
如图所示,1、筒体,2、储料仓,3、挤压板,4、底板,5、压滤腔,6、推拉板,7-1、第一肘杆,7-2、第二肘杆,8、液压马达,9、第一大齿轮,10、第二大齿轮,11、小齿轮,12、小孔,13、液体流道,14、滤布,15、排水管,16、进气管,17、高压气源,18、进料口,18-1、进料闸板,19、出料口,19-1、出料闸板,20、闸板推动气缸,21、闸板槽,21-1、弹簧,21-2、填盖板,22、泥层疏通结构,23、螺旋输送装置,23-1、第一输送段,23-2、第二输送段,23-3、进料斗,24、局部变径段,25、旋转气缸,26、第一位置传感器,27、第二位置传感器。As shown in the figure, 1. Cylinder body, 2. Storage bin, 3. Squeeze plate, 4. Bottom plate, 5. Filter chamber, 6. Push-pull plate, 7-1, first toggle lever, 7-2, Second toggle lever, 8, hydraulic motor, 9, first large gear, 10, second large gear, 11, pinion, 12, small hole, 13, liquid flow channel, 14, filter cloth, 15, drainage pipe, 16. Intake pipe, 17. High-pressure air source, 18. Feed inlet, 18-1, Feed gate, 19. Discharge port, 19-1, Discharge gate, 20. Ram push cylinder, 21, Gate groove, 21-1, spring, 21-2, filling plate, 22, mud dredging structure, 23, screw conveying device, 23-1, first conveying section, 23-2, second conveying section, 23 -3. Feed hopper, 24. Local reducing section, 25. Rotary cylinder, 26. First position sensor, 27. Second position sensor.
具体实施方式detailed description
下面结合附图和具体实施例对本发明作进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
本发明涵盖任何在本发明的精髓和范围上做的替代、修改、等效方法以及方案。为了使公众对本发明有彻底的了解,在以下本发明优选实施例中详细说明了具体的细节,而对本领域技术人员来说没有这些细节的描述也可以完全理解本发明。此外,本发明之附图中为了示意的需要,并没有完全精确地按照实际比例绘制,在此予以说明。The present invention covers any alternatives, modifications, equivalent methods and schemes made on the spirit and scope of the present invention. In order to provide the public with a thorough understanding of the present invention, specific details are set forth in the following preferred embodiments of the present invention, but those skilled in the art can fully understand the present invention without the description of these details. In addition, for the sake of illustration, the drawings of the present invention are not completely drawn according to the actual scale, and are described here.
如图1所示,本发明的一种双体式污水污泥深度脱水装置,包括两个深度脱水子装置和挤压传动系统,所述的两个深度脱水子装置对称分设于挤压传动系统的两侧,每个深度脱水子装置均包括筒体1、储料仓2、设置在筒体1内的挤压板3和设置在筒体1底部的底板4,所述的挤压板3与底板4之间形成压滤腔5,所述的储料仓2位于压滤腔5上方并与其相连通;所述的底板4上设有供压滤腔5内水分排出的排水机构;所述的挤压传动系统包括动力传动机构、推拉板6、第一肘杆7-1和第二肘杆7-2,所述的动力传动机构与推拉板6连接以带动推拉板6运动,所述的第一肘杆7-1和第二肘杆7-2的一端分别铰接在推拉板6的两侧,第一肘杆7-1和第二肘杆7-2的另一端分别铰接在相应的挤压板3上。As shown in Figure 1, a two-body sewage sludge advanced dewatering device of the present invention includes two deep dehydration sub-devices and an extrusion transmission system, and the two deep dehydration sub-devices are symmetrically arranged on the extrusion transmission system. On both sides, each deep dehydration sub-device includes a cylinder body 1, a storage bin 2, an extruding plate 3 arranged in the cylinder body 1 and a bottom plate 4 arranged at the bottom of the cylinder body 1, and the extruding plate 3 and A filter press cavity 5 is formed between the base plates 4, and the storage bin 2 is positioned above the filter press cavity 5 and communicated with it; the base plate 4 is provided with a drainage mechanism for water discharge in the filter press cavity 5; The extrusion transmission system includes a power transmission mechanism, a push-pull plate 6, a first toggle lever 7-1 and a second toggle lever 7-2, the power transmission mechanism is connected with the push-pull plate 6 to drive the push-pull plate 6 to move, and the One end of the first toggle lever 7-1 and the second toggle lever 7-2 are respectively hinged on both sides of the push-pull plate 6, and the other ends of the first toggle lever 7-1 and the second toggle lever 7-2 are respectively hinged on the corresponding on the extruded plate 3.
所述的动力机构包括液压马达8、第一大齿轮9、第二大齿轮10和小齿轮11,所述的液压马达8与第一大齿轮9、第二大齿轮10与小齿轮11均通过齿轮副连接,所述的小齿轮11与第一大齿轮9同心固定连接,所述的推拉板6的端部铰接于第二大齿轮的偏心位置,形成曲柄连杆机构。The power mechanism includes a hydraulic motor 8, a first bull gear 9, a second bull gear 10 and a pinion 11, and the hydraulic motor 8 and the first bull gear 9, the second bull gear 10 and the pinion 11 all pass through The gear pair is connected, the pinion 11 is concentrically fixedly connected with the first large gear 9, and the end of the push-pull plate 6 is hinged to the eccentric position of the second large gear to form a crank linkage mechanism.
对于推拉板的设计,可以采用三角板结构,尤其是等腰三角板,第一肘杆7-1和第二肘杆7-2分别于等腰三角板底边的两个顶点铰接,另外一个顶点铰接在第二大齿轮的偏心位置。当然,这仅仅是一个较为优选例子,并不限于这一例子,例如,还可以通过其他连杆机构。For the design of the push-pull plate, a triangular plate structure can be adopted, especially an isosceles triangular plate, the first toggle 7-1 and the second toggle 7-2 are respectively hinged at two vertices of the bottom edge of the isosceles triangular plate, and the other vertex is hinged at The eccentric position of the second largest gear. Of course, this is only a more preferred example, and is not limited to this example, for example, other linkage mechanisms may also be used.
所述的排水机构包括在底板4上开设有多个供水分流通的小孔12及液体流道13,底板4上表面包裹着滤布14,所述的液体通道13一端与排水管15相连,另一端与进气管16相连,所述的进气管16与高压气源17相连。由于滤布使用一段时间后,污泥颗粒易分布在滤布上,堵塞网孔,造成脱水效率降低,采用进气管将高压气源与底板及滤布相连,使用一定时间后,打开气源及开关阀门,高压气体将滤布上堵塞的污泥冲洗干净。The drainage mechanism includes a plurality of small holes 12 and liquid flow passages 13 for water supply on the bottom plate 4, the upper surface of the bottom plate 4 is wrapped with a filter cloth 14, and one end of the liquid passage 13 is connected with a drain pipe 15, The other end is connected with the air inlet pipe 16, and the air inlet pipe 16 is connected with the high-pressure gas source 17. After the filter cloth is used for a period of time, the sludge particles are easy to distribute on the filter cloth and block the mesh, resulting in a decrease in dehydration efficiency. The air intake pipe is used to connect the high-pressure air source with the bottom plate and the filter cloth. After a certain period of use, open the air source and the filter cloth. Open and close the valve, and the high-pressure gas will wash away the clogged sludge on the filter cloth.
在筒体1的上下分别开设有进料口18和出料口19,所述的进料口18处设置有进料闸板18-1,所述的出料口19处设置有出料闸板19-1,进出料闸板由闸板推动气缸20驱动,所述的闸板推动气缸20与进出料闸板一一对应。所述的进出料闸板下端可设置橡胶等密封材料。A feed port 18 and a discharge port 19 are respectively provided on the top and bottom of the cylinder body 1. The feed port 18 is provided with a feed gate 18-1, and the discharge port 19 is provided with a discharge gate. Plate 19-1, the inlet and outlet rams are driven by the ram pushing cylinder 20, and the ram pushing cylinders 20 are in one-to-one correspondence with the inlet and outlet rams. Sealing materials such as rubber can be provided at the lower end of the inlet and outlet gate.
所述的进出料口的内底面与压滤腔5的内底面等高,并在进出料口的内底面上开设有相应的闸板槽21,所述的闸板槽21内设置有弹簧21-1及填盖板21-2,所述的填盖板21-2固定设置在弹簧21-1的上端。The inner bottom surface of the inlet and outlet is at the same height as the inner bottom surface of the filter chamber 5, and a corresponding gate groove 21 is provided on the inner bottom surface of the inlet and outlet, and a spring 21 is arranged in the gate groove 21 -1 and the filling plate 21-2, the filling plate 21-2 is fixedly arranged on the upper end of the spring 21-1.
需要注意的是,本发明中所述的“底板”、“内底面”等术语,均相对于挤压板挤压的方向而言的,具体地在图中,两个深度脱水子装置的底板以图中的位置为左侧和右侧。It should be noted that terms such as "bottom plate" and "inner bottom surface" mentioned in the present invention are all relative to the extrusion direction of the extrusion plate. Specifically, in the figure, the bottom plates of the two deep dehydration sub-devices Take the position in the figure as the left and right.
所述的挤压板3上安装有泥层疏通结构22,所述的泥层疏通结构22向内延伸至压滤腔5内。泥层疏通结构22的延伸长度可调,例如采用螺旋调节。A mud layer dredging structure 22 is installed on the extruding plate 3 , and the mud layer dredging structure 22 extends inwards into the filter chamber 5 . The extension length of the mud dredging structure 22 is adjustable, for example, by using a screw adjustment.
所述的泥层疏通结构22为空心针状结构,在其上开设有多个通孔,并在泥层疏通结构的表面覆设有一层滤布。泥层疏通结构22除了采用上述结构外,可采用销针,其上开设有沟槽,其末端为尖状,其他部分为圆柱状或矩形状。The mud layer dredging structure 22 is a hollow needle-shaped structure with a plurality of through holes, and a layer of filter cloth is covered on the surface of the mud layer dredging structure. The mud layer dredging structure 22 can adopt pin needle except adopting above-mentioned structure, offers groove on it, and its end is pointed, and other parts are cylindrical or rectangular.
所述的深度脱水装置还包括用于送料的螺旋输送装置23,所述的螺旋输送装置包括第一输送段23-1和第二输送段23-2,第一输送段23-1和第二输送段23-2的螺旋旋向相反,二者的出料口分别与两个深度脱水子装置的储料仓2对应,在螺旋输送装置23的中间上方设置有进料斗23-3。The deep dehydration device also includes a screw conveying device 23 for feeding, and the screw conveying device includes a first conveying section 23-1 and a second conveying section 23-2, and the first conveying section 23-1 and the second conveying section 23-1 The helical direction of the conveying section 23-2 is opposite, and the outlets of the two correspond to the storage bins 2 of the two deep dehydration sub-devices respectively, and a feed hopper 23-3 is arranged above the middle of the spiral conveying device 23 .
所述挤压板3移动处的筒体壁为圆柱形结构,在筒体1内壁上部设有局部变径段24,局部变径段24的内径部分大于圆柱形筒体壁的内径,并在局部变径段24的该部分安装有带动挤压板3旋转的旋转气缸25。该局部变径段在圆周方向上的另一部分直径增大,旋转气缸设置在筒体的非对称线上即离中心线有一段的偏心距,以提供驱动挤压板旋转所需的力矩。The cylinder wall where the extruding plate 3 moves is a cylindrical structure, and a local variable diameter section 24 is arranged on the upper part of the inner wall of the cylinder body 1, and the internal diameter of the local variable diameter section 24 is larger than the internal diameter of the cylindrical cylinder wall, and is in the This part of the local variable diameter section 24 is equipped with a rotary cylinder 25 that drives the extrusion plate 3 to rotate. The diameter of the other part of the local reducing section in the circumferential direction increases, and the rotating cylinder is arranged on the asymmetrical line of the cylinder, that is, there is an eccentric distance from the center line, so as to provide the torque required to drive the extrusion plate to rotate.
所述的深度脱水装置还包括第一位置传感器26和第二位置传感器27,所述的第一位置传感器26安装在第二大齿轮10旁边,以检测第二大齿轮10的旋转位置,所述的第二位置传感器27安装在局部变径段24处,以检测挤压板3的位置。The deep dehydration device also includes a first position sensor 26 and a second position sensor 27, the first position sensor 26 is installed next to the second large gear 10 to detect the rotational position of the second large gear 10, the The second position sensor 27 is installed at the local reducing section 24 to detect the position of the pressing plate 3 .
污水污泥二次深度脱水方法流程为:The process flow of the secondary deep dehydration method of sewage sludge is as follows:
1)、经初步脱水之后的污泥进入到储料仓,打开进料口,并由储料仓推至压滤腔内,保持进出料口处于关闭状态以为压滤作准备;1) After preliminary dehydration, the sludge enters the storage bin, opens the feed port, and is pushed from the storage bin into the filter chamber, keeping the inlet and outlet closed to prepare for the press filter;
2)、由挤压传动系统带动第一肘杆和第二肘杆,第一肘杆和第二肘杆分别向两个深度脱水子装置的挤压板施力,开始对污泥进行压滤,由排水机构将水分从压滤腔内排出;2) The first toggle lever and the second toggle lever are driven by the extrusion transmission system, and the first toggle lever and the second toggle lever apply force to the extrusion plates of the two deep dehydration sub-devices respectively, and start to filter the sludge , the water is discharged from the filter chamber by the drainage mechanism;
3)、脱水完毕后,打开进出料口,将压滤腔内的泥饼推送出去3) After the dehydration is completed, open the inlet and outlet, and push out the mud cake in the filter chamber
在步骤2)之后,随着压缩的进行,此时污泥的孔隙比已经很小,水分流通的通道被污泥堵塞,不易经过滤布排出,在挤压传动系统的反向驱动下,挤压板退回到筒体的局部变径段处,第二位置传感器检测到挤压板,控制器发出信号给挤压板旋转气缸,气缸给挤压板一个旋转力矩,挤压板转动一个角度;液压马达重新正转,驱动挤压板再一次对已经压滤过的污泥进行二次挤压,将挤压板推送到极限位置时,此时力的放大效应最大,进行保压,对污泥继续超高压压滤一定的时间,直到没有水分出来为止。After step 2), as the compression proceeds, the pore ratio of the sludge is already very small at this time, and the water circulation channel is blocked by the sludge, which is not easy to be discharged through the filter cloth. Under the reverse drive of the extrusion transmission system, the extrusion The pressure plate returns to the local variable diameter section of the cylinder, the second position sensor detects the extrusion plate, the controller sends a signal to the extrusion plate rotation cylinder, the cylinder gives the extrusion plate a rotational torque, and the extrusion plate rotates an angle; The hydraulic motor rotates forward again, and drives the extrusion plate to squeeze the filtered sludge again. When the extrusion plate is pushed to the limit position, the force amplification effect is the largest at this time, and the pressure is maintained, and the sewage The mud continues to be filtered under ultra-high pressure for a certain period of time until no water comes out.
对于排水机构的清洗,水分从排液管排出后,关闭排水管上的阀门,打开进气管阀门,接通高压气源,对滤布及下固定板上小孔堵塞的污泥颗粒进行冲洗。For the cleaning of the drainage mechanism, after the water is discharged from the drain pipe, close the valve on the drain pipe, open the valve of the intake pipe, connect the high-pressure air source, and flush the sludge particles blocked by the small holes on the filter cloth and the lower fixing plate.
具体工作原理如下:The specific working principle is as follows:
经过初步脱水含水率较高(80%左右)的污泥进入到通过进料斗进入到螺旋输送器内,在螺旋输送器输送下,左右两个污泥以均等量进入到两个深度脱水子装置的出料仓内,经过一段时间的累积后,闸板气缸工作将进料闸板打开,出料闸板关闭,污泥在重力作用下进入到压滤腔,当储料仓内的污泥全部进入到压滤腔后,进料闸板关闭。液压马达开始工作,液压马达正转驱动第一大齿轮、小齿轮、第二大齿轮、三角板(推拉板的一种)、肘杆(包括第一肘杆和第二肘杆),将力传送到挤压板上,在压缩的开始阶段,由于污泥的孔隙比较大,压缩所需要的力也较小,但是压缩速度较快,此时力的传动系统主要是起到快速挤压的作用,挤压力较小。随着挤压的进行,污泥被压缩的越来越实,孔隙比变小,此时所需要的压缩力越来越大,压缩位移越来越小,三角板及肘杆处于一个力的放大位置,力的放大效应开始显现,只需要液压马达一定的力,经过大小齿轮的两级啮合以及三角板、肘杆力的多重放大下,在挤压板处形成巨大的挤压力对污泥进行压滤。压缩到后半阶段时,此时污泥的孔隙比已经很小,水分流通的通道被污泥堵塞,不易经过滤布排出,将液压马达反转,在大小齿轮、三角板、肘杆的驱动下,挤压板退回到筒体的局部变径段处,第二位置传感器检测到挤压板,控制器发出信号给挤压板旋转气缸,气缸给挤压板一个旋转力矩,挤压板转动一个角度后,液压马达正转,重新驱动挤压板再一次对已经压滤过的污泥进行二次挤压,此时,第一次挤压时的销针形成的“小洞”提供给挤压水流通通道,挤压水易通过该通道透过滤布、小孔进入液体流道,该阶段为力的保压阶段,此时右肘杆、三角板、左肘杆处于“伸直”状态下,挤压力传动系统力的放大效应最大,污泥所受到的压力也最大,进行保压一定时间,将污泥中水分不断的挤出,直到没有水分挤出为止,压滤停止。出料闸板打开,污泥在重力的作用下排出压滤腔。压滤出的水分通过滤布、固定底板上的小孔进入到液体通道,在单向阀作用下,该液体只能从排液管单向排出。经过一段时间运行后,如污泥颗粒将滤布的网孔或固定板的小孔堵塞,此时打开高压气源以及进气管的开关阀门打开,排水管处的开关阀门关闭,高压气体将滤布上及下固定板小孔上堵塞的污泥颗粒冲洗干净。After preliminary dehydration, the sludge with a high water content (about 80%) enters the screw conveyor through the feed hopper, and under the conveying of the screw conveyor, the left and right sludge enters the two deep dehydration sub-conveyors in equal amounts. In the discharge bin of the device, after a period of accumulation, the gate cylinder works to open the feed gate and close the discharge gate, and the sludge enters the filter chamber under the action of gravity. When the sludge in the storage bin After all the mud enters the filter chamber, the feed gate is closed. The hydraulic motor starts to work, and the hydraulic motor drives the first large gear, the small gear, the second large gear, the triangular plate (a kind of push-pull plate), and the toggle (including the first toggle and the second toggle) in forward rotation to transmit the force On the extrusion plate, at the beginning of compression, due to the relatively large pores of the sludge, the force required for compression is relatively small, but the compression speed is relatively fast. At this time, the force transmission system mainly plays the role of rapid extrusion. The squeeze force is less. As the extrusion proceeds, the sludge is compressed more and more solidly, and the void ratio becomes smaller. At this time, the required compression force becomes larger and larger, and the compression displacement becomes smaller. The triangular plate and the toggle are in a force amplification position, the amplification effect of force begins to appear, only a certain force of the hydraulic motor is needed, and through the two-stage meshing of the large and small gears and the multiple amplification of the force of the triangular plate and the toggle lever, a huge extrusion force is formed at the extrusion plate to carry out the sludge removal process. Press filter. When the compression reaches the second half stage, the pore ratio of the sludge is already very small at this time, and the water circulation channel is blocked by the sludge, which is difficult to discharge through the filter cloth. The hydraulic motor is reversed, driven by the large and small gears, triangular plates, and toggles , the extrusion plate returns to the local variable diameter section of the cylinder, the second position sensor detects the extrusion plate, the controller sends a signal to the extrusion plate rotation cylinder, the cylinder gives the extrusion plate a rotational torque, and the extrusion plate rotates one After the angle is turned, the hydraulic motor rotates forward, and the extrusion plate is re-driven to squeeze the filtered sludge again. At this time, the "small hole" formed by the pin in the first extrusion is provided for the extrusion. The pressurized water circulation channel, the squeezed water can easily pass through the channel through the filter cloth and the small hole to enter the liquid flow channel. This stage is the pressure maintaining stage of the force. At this time, the right toggle, triangular plate, and left toggle are in the "straightening" state , the amplification effect of the force of the extrusion force transmission system is the largest, and the pressure on the sludge is also the largest. The pressure is kept for a certain period of time, and the water in the sludge is continuously squeezed out until no water is squeezed out, and the filter press stops. The discharge gate is opened, and the sludge is discharged from the filter chamber under the action of gravity. The water filtered out by pressure enters the liquid channel through the filter cloth and the small holes on the fixed bottom plate. Under the action of the one-way valve, the liquid can only be discharged from the discharge pipe in one direction. After a period of operation, if sludge particles block the mesh holes of the filter cloth or the small holes of the fixed plate, at this time, open the high-pressure air source and the switch valve of the intake pipe, and close the switch valve at the drain pipe, and the high-pressure gas will filter Wash away the clogged sludge particles on the small holes of the upper and lower fixing plates of the cloth.
以上仅就本发明较佳的实施例作了说明,但不能理解为是对权利要求的限制。本发明不仅局限于以上实施例,其具体结构允许有变化。总之,凡在本发明独立权利要求的保护范围内所作的各种变化均在本发明的保护范围内。The above is only an illustration of the preferred embodiments of the present invention, but should not be construed as a limitation on the claims. The present invention is not limited to the above embodiments, and its specific structure is allowed to vary. In a word, all kinds of changes made within the protection scope of the independent claims of the present invention are within the protection scope of the present invention.
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CN108503180A (en) * | 2018-04-13 | 2018-09-07 | 江万泽 | A kind of riverway sludge circulation recycling device |
CN108529848B (en) * | 2018-05-20 | 2020-12-01 | 广州市芦苇环保科技有限责任公司 | Split type filter-pressing sludge dewatering method |
CN109224550A (en) * | 2018-10-22 | 2019-01-18 | 河北晶乐光电科技有限公司 | A kind of filter device and reciprocating apparatus for screening fibrous suspensions |
CN109534646A (en) * | 2019-01-14 | 2019-03-29 | 张兴宇 | A kind of textile printing and dyeing processing equipment |
CN109534648B (en) * | 2019-01-18 | 2023-12-22 | 武汉兴亿盛精密模具有限公司 | Filter press for sludge treatment |
CN110075586B (en) * | 2019-05-30 | 2024-03-26 | 栾川龙宇钼业有限公司 | Automatic solid-liquid separation device for vertical dehydration of air filter pressing |
CN110272178B (en) * | 2019-07-12 | 2024-05-24 | 江苏康泰环保装备有限公司 | Sludge distributing device |
CN116161843A (en) * | 2022-12-27 | 2023-05-26 | 中国科学院理化技术研究所 | A high-efficiency sludge drying treatment process system and treatment method |
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