CN104856212A - Novel sandwich type plant sheet and production process thereof - Google Patents
Novel sandwich type plant sheet and production process thereof Download PDFInfo
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- CN104856212A CN104856212A CN201510223379.7A CN201510223379A CN104856212A CN 104856212 A CN104856212 A CN 104856212A CN 201510223379 A CN201510223379 A CN 201510223379A CN 104856212 A CN104856212 A CN 104856212A
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- layer
- plantflakesare
- vegetable material
- plant
- plant extracts
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/14—Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products
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Abstract
The invention discloses a novel sandwich type plant sheet and a production process thereof, wherein plant fiber material is used as a bear layer substrate; at least two bear layers are provided; plant extract and plant material with the bear layer quality of 10 percent to 100 percent are added between adjacent two bear layers; and after tightly compositing the bear layers and the plant extract and plant material layer in the middle, the sandwich type plant sheet can be obtained by drying. The invention provides a novel sandwich type plant sheet and a production process, which has the advantages that the performance of processing resistance is good; the plant material attached to the substrate is not easily to fall, so the component of plant fragrance can be effectively maintained; the sandwich type plant sheet can be used in tobacco to make the quality of cigarette suction better; the energy consumption is low; and the pollution to the environment is less.
Description
Technical field
The present invention relates to a kind of plantflakesare and technical field of producing thereof, in particular for plantflakesare and the production technology thereof of cigarette.
Background technology
The traditional paper process thin slice of tobacco business produces basic technology: adopt the lixiviate or with different solvent extraction technologies respectively of offal and offal, offal after lixiviate mixes with offal after separating fibre pulls an oar, after defibrination, qualified slurry is delivered on paper machine and manufactures paper with pulp into substrate, the broken last leaching liquor of offal, cigarette process respectively or after merging through purification, refining, concentration, the refining concentrate obtained is applied on thin slice substrate.Some are had to report about the patent document producing reconstituted tobacco both at home and abroad, such as application number be 201310006837.2 Chinese patent application disclose a kind of dry type paper-making method recreated tobacco production technology, that baccy fiber raw material or fluff pulp fibers raw material or baccy fiber are passed through paper machine together with fluff pulp fibers raw material, utilize air flow settlement method, the substrate that Filling power of manufacturing paper with pulp out is higher, coating reduction medicinal extract or tobacco powder class effective ingredient on substrate again, drying and subsequent handling, make reconstituted tobacoo finished product.Above method is spraying tobacco raw material on substrate, and tobacco material is all attached on substrate, easily occurs the situation that powder drops in process, and easy contaminated environment, its degrading resistance property is also had a greatly reduced quality in addition.
Summary of the invention
The object of the invention is for the deficiencies in the prior art, there is provided a kind of degrading resistance property good, be attached to on-chip vegetable material difficult drop-off, can effectively retain plant aroma component, be applied in tobacco and cigarette smoking quality can be made better, and the Novel clamp core type plantflakesare that energy consumption is low, environmental pollution is little.The present invention also provides the production technology of this thin slice.
Object of the present invention is achieved through the following technical solutions:
A kind of Novel clamp core type plantflakesare, this plantflakesare supports layer by least two-layer sponge and is clipped in and often adjacently two-layerly supports plant extracts between layer and/or vegetable material layer is composited.
The gross mass of plant extracts of the present invention and/or vegetable material layer is the 10%-100% supporting layer quality.Be clipped in the extract that the two-layer plant extracts supported between layer can adopt draft class plant or woody plant or flower plant, vegetable material can adopt draft class plant or woody plant or flower plant equally.The proterties of described vegetable material is pulverulent solids.The particle diameter of pulverulent solids is no more than 20 orders.As the sponge supporting layer be wet papermaking process slurrying formed fibrage or dry method of paper-making technique formed fibrage.Grammes per square metre scope as the sponge supporting layer is 10-50g/m
2.
The production technology of a kind of Novel clamp core type plantflakesare of the present invention uses sponge as supporting a layer matrix, adopt and at least two-layerly support layer, and two-layerly support the plant extracts and vegetable material that to add in mass ratio between layer and support layer quality 10%-100% often adjacent, will dry obtained sandwich plantflakesare after layer and middle plant extracts and the tight compound of vegetable material layer be supported.
The technological process of production technology of the present invention or for the sponge adopting wet papermaking process or dry method of paper-making technique to be formed is as supporting layer, arrange and at least two-layerly support layer, vegetable material is filled in and adjacent two-layerly supports between layer, again plant extracts is put on vegetable material, then roll extrusion is carried out, make to support between layer and intermediate layer and bonded by the polysaccharose substance of plant extracts self, in the middle of being formed after drying, accompany the sandwich plantflakesare of vegetable material and plant extracts; Technological process or for supporting a layer inner surface spraying plant extracts, then add vegetable material adjacent two-layer supporting between layer, then carry out roll extrusion, in the middle of being formed after drying, accompany the sandwich plantflakesare of vegetable material and plant extracts; Technological process or for often adjacent two-layer support apply plant extracts inside layer after carry out roll extrusion, only accompany the sandwich plantflakesare of plant extracts in the middle of being formed after drying; Technological process or for add vegetable material often adjacent two-layer supporting between layer, then roll extrusion is carried out, make to support by the polysaccharose substance bonding that vegetable material carries between layer and intermediate layer, after drying the middle sandwich plantflakesare only accompanying vegetable material of formation.
What the present invention utilized sponge to make support layer clamps vegetable material and/or plant extracts as sandwich layer as surface layer, dry linting rate can be lowered greatly like this, can effectively retain plant aroma component, also improve the degrading resistance property of following process, and reduce the pollution to environment.Be subsequently applied in cigarette product, the suction quality of cigarette can be made better.Support layer sponge not only can to produce by wet papermaking process, also can dry method of paper-making explained hereafter, and multiple different fibrous material can be taken into full account, more can be conducive to intensive manufacture like this and reduce production cost, reducing energy consumption.Meanwhile, plant material can better keep original composition in process of production, and component is adjustable, and these features make it in product quality, in environmental protection and energy saving, all have remarkable improvement than traditional paper process thin slice.Present invention process flow process is versatile and flexible, can meet the demand of various processes and product.
Detailed description of the invention
Novel clamp core type plantflakesare of the present invention supports layer by least two-layer sponge and is clipped in the often adjacent two-layer intermediate layer material supported between layer and is composited.Complex method can carry out the compound of various ways as required, namely can be that the two-layer layer that supports presss from both sides one deck intermediate layer, or three layers support layer and accompany two-layer intermediate layer, or more level.The filling core in each intermediate layer can be identical, also can be different.Intermediate layer material can be vegetable material, also can be plant extracts, also can comprise vegetable material and plant extracts simultaneously.The gross mass of intermediate layer material is the 10%-100% supporting layer quality.Plant extracts can adopt the extract of draft class plant or woody plant or flower plant, and vegetable material can adopt draft class plant or woody plant or flower plant equally.As tobacco, tealeaves, corn, and other various security materials widely with integration of drinking and medicinal herbs function.The proterties of described vegetable material is pulverulent solids, and the particle diameter of pulverulent solids is generally no more than 20 orders.The fibrage that wet papermaking process slurrying can be adopted according to actual needs to be formed as the sponge supporting layer or the fibrage adopting dry method of paper-making technique to be formed.Support the grammes per square metre scope general control of the sponge of layer at 10-50g/m
2better, mass dryness fraction>=80%.
The production technology of Novel clamp core type plantflakesare of the present invention uses sponge as supporting a layer matrix, adopt and at least two-layerly support layer, and two-layerly support the plant extracts and vegetable material that to add in mass ratio between layer and support layer quality 10%-100% often adjacent, will dry obtained sandwich plantflakesare after layer and middle plant extracts and the tight compound of vegetable material layer be supported.Concrete technology flow process has following several usually:
A. for the sponge adopting wet papermaking process or dry method of paper-making technique to be formed is as supporting layer, arrange and at least two-layerly support layer, vegetable material is filled in and adjacent two-layerly supports between layer, again plant extracts is put on vegetable material, then roll extrusion is carried out, make to support between layer and intermediate layer and bonded by the polysaccharose substance of plant extracts self, in the middle of being formed after drying, accompany the sandwich plantflakesare of vegetable material and plant extracts.
B. supporting a layer inner surface spraying plant extracts, then adding vegetable material adjacent two-layer supporting between layer, then carrying out roll extrusion, in the middle of being formed after drying, accompany the sandwich plantflakesare of vegetable material and plant extracts.
C. often adjacent two-layer support apply plant extracts inside layer after carry out roll extrusion, only accompany the sandwich plantflakesare of plant extracts in the middle of being formed after drying.
D. add vegetable material often adjacent two-layer supporting between layer, then carry out roll extrusion, make to support by the polysaccharose substance bonding that vegetable material carries between layer and intermediate layer, after drying the middle sandwich plantflakesare only accompanying vegetable material of formation.
Need after layers of material compound to carry out physics roll extrusion, just can enter drying process after different layers material tight is bonded, baking temperature general control, at 150-200 DEG C, both ensured composite effect, can effectively retain plant aroma component again.
Embodiment 1: set the quantitative 100g of sandwich plantflakesare FINISHED finally prepared, containing vegetable material rate 60%, namely, in the sandwich plantflakesare finally prepared, the vegetable material of interpolation and the gross mass of plant extracts are support layer quality 60%.Manufacturing process is as follows:
(1) the baccy fiber wind after solution fibre is delivered to the shaping box of paper process slice production line, it is quantitatively 50g/m that setting supports layer single layered substrate
2, manufacture paper with pulp shaping, obtain supporting layer;
(2) select two-layerly to support layer, support a layer inner surface spraying tobacco extract to every layer, the material spray amount of every one side is 5g/m
2;
(3) add powdered tobacco material two-layer supporting between layer, addition is 50g/m
2;
(4) physics roll extrusion is adopted to support layer and powdered tobacco material and tobacco extract compound by two-layer, then drying process, obtain sandwich plantflakesare finished product.Finished product mass dryness fraction >=80% after drying.
Embodiment 2: set the quantitative 100g of sandwich plantflakesare FINISHED finally prepared, be about 50% containing vegetable material rate.Manufacturing process is as follows:
(1) the tealeaves fiber wind after solution fibre is delivered to the shaping box of paper process slice production line, it is quantitatively 10g/m that setting supports layer single layered substrate
2, manufacture paper with pulp shaping, obtain supporting layer;
(2) select three layers and support layer, inner surface two outside layers being supported to layer applies tea extract, and the two sides that middle one deck supports layer applies tea extract, and the applied amount of every one side is about 4g/m
2;
(3) physics roll extrusion is adopted three layers to be supported a layer roll extrusion bonding, then drying process, obtain sandwich plantflakesare finished product.Finished product mass dryness fraction >=80% after drying.
Embodiment 3: set the quantitative 100g of sandwich plantflakesare FINISHED finally prepared, be about 30% containing vegetable material rate.Manufacturing process is as follows:
(1) the zein fiber wind after solution fibre is delivered to the shaping box of paper process slice production line, it is quantitatively 50g/m that setting supports layer single layered substrate
2, manufacture paper with pulp shaping, obtain supporting layer;
(2) select two-layerly to support layer, add corn material two-layer supporting between layer, addition is 30g/m
2;
(3) physics roll extrusion is adopted will to support layer and corn material layer compound, then drying process, obtain sandwich plantflakesare finished product.Finished product mass dryness fraction >=80% after drying.
Embodiment 4: set the quantitative 100g of sandwich plantflakesare FINISHED finally prepared, be about 100% containing vegetable material rate.Manufacturing process is as follows:
(1) manufacture paper with pulp shaping with the sugarcane fibre after solution fibre, obtain supporting layer, supporting layer single layered substrate is quantitatively 45g/m
2;
(2) select three layers and support layer, add powdered tobacco material often adjacent two-layer supporting between layer, every layer of addition is 60g/m
2;
(3) apply lemon extract to every layer of tobacco-containing material, the applied amount of every layer is 7.5g/m
2;
(4) physics roll extrusion is adopted three layers to be supported layer and two-layer powdered tobacco material and lemon extract compound, then drying process, obtain sandwich plantflakesare finished product.
Embodiment 5: set the quantitative 100g of sandwich plantflakesare FINISHED finally prepared, be about 85% containing vegetable material rate.Manufacturing process is as follows:
(1) manufacture paper with pulp shaping with the baccy fiber after solution fibre, obtain supporting layer, supporting layer single layered substrate is quantitatively 20g/m
2;
(2) select four layers and support layer, two outside layers is supported to the inner surface spraying tobacco extract of layer, the middle two-layer two sides spraying tobacco extract supporting layer, the applied amount of every one side is 3g/m
2;
(3) add vegetable material often adjacent two-layer supporting between layer, the vegetable material that middle one deck adds is tobacco-containing material, and addition is 30g/m
2; The vegetable material that two outside layers is added is lemongrass material, and addition is 10g/m
2;
(4) four layers are supported layer and three layers of vegetable material layer and tobacco extract compound by roll extrusion, then drying process, obtain sandwich plantflakesare finished product.
Embodiment 6: set the quantitative 100g of sandwich plantflakesare FINISHED finally prepared, be about 10% containing vegetable material rate.Manufacturing process is as follows:
(1) the baccy fiber wind after solution fibre is delivered to the shaping box of paper process slice production line, it is quantitatively 20g/m that setting supports layer single layered substrate
2, manufacture paper with pulp shaping, obtain supporting layer;
(2) select two-layerly to support layer, support a layer inner surface spraying tobacco extract to every layer, the material spray amount of every one side is 2g/m
2;
(3) physics roll extrusion is adopted to support layer and tobacco extract compound by two-layer, then drying process, obtain sandwich plantflakesare finished product.
Of the present invention and various sponges, vegetable material, plant extracts all commercially available, or to prepare voluntarily.Described roll unit and roll extrusion complex method, drying means etc. all can adopt prior art.
Claims (9)
1. a Novel clamp core type plantflakesare, is characterized in that, this plantflakesare supports layer by least two-layer sponge and is clipped in and often adjacently two-layerly supports plant extracts between layer and/or vegetable material layer is composited.
2. a kind of Novel clamp core type plantflakesare according to claim 1, it is characterized in that, the gross mass of described plant extracts and/or vegetable material layer is the 10%-100% supporting layer quality.
3. a kind of Novel clamp core type plantflakesare according to claim 1 and 2, it is characterized in that, be clipped in the extract that the two-layer plant extracts supported between layer can adopt draft class plant or woody plant or flower plant, vegetable material can adopt draft class plant or woody plant or flower plant equally.
4. a kind of Novel clamp core type plantflakesare according to claim 1 or 2 or 3, is characterized in that, the proterties of described vegetable material is pulverulent solids.
5. a kind of Novel clamp core type plantflakesare according to claim 4, it is characterized in that, the particle diameter of pulverulent solids is no more than 20 orders.
6. a kind of Novel clamp core type plantflakesare according to claim 1, is characterized in that, is the fibrage of wet papermaking process slurrying formation or the fibrage of dry method of paper-making technique formation as the sponge supporting layer.
7. a kind of Novel clamp core type plantflakesare according to claim 1 or 6, it is characterized in that, the grammes per square metre scope as the sponge supporting layer is 10-50g/m
2.
8. a kind of production technology of Novel clamp core type plantflakesare as described in any one of claim 1 ~ 7, it is characterized in that, use sponge as supporting a layer matrix, adopt and at least two-layerly support layer, and two-layerly support the plant extracts and vegetable material that to add in mass ratio between layer and support layer quality 10%-100% often adjacent, will dry obtained sandwich plantflakesare after layer and middle plant extracts and the tight compound of vegetable material layer be supported.
9. the production technology of a kind of Novel clamp core type plantflakesare according to claim 8, it is characterized in that, technological process or for the sponge adopting wet papermaking process or dry method of paper-making technique to be formed is as supporting layer, arrange and at least two-layerly support layer, vegetable material is filled in and adjacent two-layerly supports between layer, again plant extracts is put on vegetable material, then roll extrusion is carried out, make to support between layer and intermediate layer and bonded by the polysaccharose substance of plant extracts self, the sandwich plantflakesare of vegetable material and plant extracts is accompanied in the middle of being formed after drying, technological process or for supporting a layer inner surface spraying plant extracts, then add vegetable material adjacent two-layer supporting between layer, then carry out roll extrusion, in the middle of being formed after drying, accompany the sandwich plantflakesare of vegetable material and plant extracts, technological process or for often adjacent two-layer support apply plant extracts inside layer after carry out roll extrusion, only accompany the sandwich plantflakesare of plant extracts in the middle of being formed after drying, technological process or for add vegetable material often adjacent two-layer supporting between layer, then roll extrusion is carried out, make to support by the polysaccharose substance bonding that vegetable material carries between layer and intermediate layer, after drying the middle sandwich plantflakesare only accompanying vegetable material of formation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510223379.7A CN104856212A (en) | 2015-05-05 | 2015-05-05 | Novel sandwich type plant sheet and production process thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510223379.7A CN104856212A (en) | 2015-05-05 | 2015-05-05 | Novel sandwich type plant sheet and production process thereof |
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| CN201510223379.7A Pending CN104856212A (en) | 2015-05-05 | 2015-05-05 | Novel sandwich type plant sheet and production process thereof |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110810896A (en) * | 2019-11-15 | 2020-02-21 | 湖北中烟工业有限责任公司 | A kind of papermaking method new type tobacco multi-layer forming method |
| CN111182799A (en) * | 2017-10-06 | 2020-05-19 | 斯瓦蒙卢森堡有限责任公司 | Reconstituted plant sheet for a device for heating tobacco without burning the tobacco |
| CN111329100A (en) * | 2020-04-24 | 2020-06-26 | 江苏鑫源烟草薄片有限公司 | Preparation method of three-layer sheet for cigarette capable of being heated and burned |
| CN112314939A (en) * | 2020-11-04 | 2021-02-05 | 毛金刚 | Tablet assisting in chewing tobacco shreds and preparation method and application thereof |
| CN113925193A (en) * | 2021-09-29 | 2022-01-14 | 新火智造(深圳)有限公司 | Paper-based composite core base material capable of volatilizing effective components without burning and manufacturing and using method |
| CN114766711A (en) * | 2022-04-30 | 2022-07-22 | 陈伟群 | Thin-tube-shaped sheet type heating non-combustible smoke cartridge and manufacturing process thereof |
| CN115135173A (en) * | 2020-02-18 | 2022-09-30 | 斯瓦蒙卢森堡公司 | High-density multilayer reconstituted plant sheet |
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| CN111182799A (en) * | 2017-10-06 | 2020-05-19 | 斯瓦蒙卢森堡有限责任公司 | Reconstituted plant sheet for a device for heating tobacco without burning the tobacco |
| KR20200064997A (en) * | 2017-10-06 | 2020-06-08 | 에스더블유엠 룩셈부르크 에스.에이.알.엘. | Reconstituted plant sheet for devices to heat tobacco without burning |
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| CN115135173A (en) * | 2020-02-18 | 2022-09-30 | 斯瓦蒙卢森堡公司 | High-density multilayer reconstituted plant sheet |
| CN111329100A (en) * | 2020-04-24 | 2020-06-26 | 江苏鑫源烟草薄片有限公司 | Preparation method of three-layer sheet for cigarette capable of being heated and burned |
| CN112314939A (en) * | 2020-11-04 | 2021-02-05 | 毛金刚 | Tablet assisting in chewing tobacco shreds and preparation method and application thereof |
| CN113925193A (en) * | 2021-09-29 | 2022-01-14 | 新火智造(深圳)有限公司 | Paper-based composite core base material capable of volatilizing effective components without burning and manufacturing and using method |
| CN114766711A (en) * | 2022-04-30 | 2022-07-22 | 陈伟群 | Thin-tube-shaped sheet type heating non-combustible smoke cartridge and manufacturing process thereof |
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Application publication date: 20150826 |