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CN104836502A - Alternating-current servo motor system and winding three-phase current reconstruction method thereof - Google Patents

Alternating-current servo motor system and winding three-phase current reconstruction method thereof Download PDF

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CN104836502A
CN104836502A CN201510237177.8A CN201510237177A CN104836502A CN 104836502 A CN104836502 A CN 104836502A CN 201510237177 A CN201510237177 A CN 201510237177A CN 104836502 A CN104836502 A CN 104836502A
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bridge arm
winding
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CN104836502B (en
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李云辉
王晓东
李丙玉
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Changchun Institute of Optics Fine Mechanics and Physics of CAS
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Abstract

The invention provides an alternating-current servo motor system and a winding three-phase current reconstruction method thereof. The alternating-current servo motor system comprises a three-phase full-bridge inverter control topology and a permanent magnet synchronous motor which is connected with an alternating-current output end of the three-phase full-bridge inverter control topology. The three-phase full-bridge inverter control topology comprises a three-phase bridge inverter circuit, a direct-current power supply, and a current sensor. The direct-current power supply is connected in parallel with a direct-current side of the three-phase bridge inverter circuit which includes a phase A, a phase B and a phase C. The current sensor is used for detecting the sum of current flowing through a phase-B upper bridge arm and current flowing through a phase-C upper bridge arm and detecting the value of current flowing through a phase-C lower bridge arm, or is used for detecting the value of current flowing through the phase-C upper bridge arm and detecting the sum of current flowing through a phase-B lower bridge arm and current flowing through the phase-C lower bridge arm. By adopting the system and the method of the invention, the number of current sensors used is reduced, the system size is reduced, the cost is lowered, and the reliability of a driving control system is improved.

Description

一种交流伺服电机系统及其绕组三相电流的重构方法An AC servo motor system and its winding three-phase current reconstruction method

技术领域technical field

本发明涉及一种交流电机驱动与控制技术领域,特别是涉及一种交流伺服电机系统及其绕组三相电流的重构方法。The invention relates to the technical field of AC motor drive and control, in particular to an AC servo motor system and a method for reconfiguring the three-phase current of its windings.

背景技术Background technique

随着微处理器技术、功率电子器件、电机制造工艺的发展及高性能稀土永磁材料的不断涌现,交流伺服系统得到了长足发展。同时随着以矢量控制算法为典型的现代控制理论的提出,交流伺服系统在控制性能上已经超越传统直流伺服系统。并且与其他类型电机相比,永磁同步电机的可靠性、功率密度的多方面都更胜一筹,也因这些优点在工业领域得到了普遍应用,如机器人控制、数控机床、办公自动化、军用武器跟随系统及航空航天领域等。但由于永磁同步电机伺服系统价格的高昂,一定程度限制了其应用领域的拓宽。因此,如何在保证交流伺服系统高性能的同时,降低其成本具有重大意义。With the development of microprocessor technology, power electronic devices, motor manufacturing process and the continuous emergence of high-performance rare earth permanent magnet materials, the AC servo system has made great progress. At the same time, with the introduction of the modern control theory typified by the vector control algorithm, the control performance of the AC servo system has surpassed the traditional DC servo system. And compared with other types of motors, the reliability and power density of permanent magnet synchronous motors are superior in many aspects, and because of these advantages, they have been widely used in industrial fields, such as robot control, CNC machine tools, office automation, military weapons Follow the system and aerospace fields, etc. However, due to the high price of the permanent magnet synchronous motor servo system, the widening of its application field is limited to a certain extent. Therefore, how to reduce the cost of the AC servo system while ensuring its high performance is of great significance.

在采用矢量控制的永磁同步电机伺服系统中,除需要微控制器和功率电路外,还需要实时完成对转子位置、速度及绕组电流的检测以完成闭环控制。对转子位置检测的位置传感器主要包括:光电码盘、旋转变压器、线性霍尔器件等。但这些传感器的应用无疑增加了系统的成本,提高了信号处理电路的复杂性。因此,上世纪80年代人们开始致力于无位置传感器技术的研究,并提出了一系列位置检测方法,基本完成了从高速到低速运行区域的解决方案。在省去位置传感器的同时,如何降低电流传感器的数量成为下一步的研究重点。为了获得电机的相电流,传统方法采用在绕组端加装两到三个电流传感器,检测相绕组电流,另外在直流母线侧加装一个电流传感器作为保护信号,不仅极大地增加了系统体积、提高了成本、使信号调理电路复杂化,而且多个传感器之间的产品差异也给电流检测带来误差。近年来,基于单电流传感器的相电流重构算法不断涌现,但都是基于母线电流传感器的电流重构,存在致命的盲区。因此,基于单电流传感器的交流伺服电机相电流重构技术具有重要的研究价值和工程意义。In the permanent magnet synchronous motor servo system using vector control, in addition to the microcontroller and power circuit, it is also necessary to complete the detection of the rotor position, speed and winding current in real time to complete the closed-loop control. The position sensor for rotor position detection mainly includes: photoelectric code disc, rotary transformer, linear Hall device, etc. However, the application of these sensors undoubtedly increases the cost of the system and increases the complexity of the signal processing circuit. Therefore, in the 1980s, people began to devote themselves to the research of position sensorless technology, and proposed a series of position detection methods, and basically completed the solution from high speed to low speed operation area. While omitting the position sensor, how to reduce the number of current sensors becomes the focus of the next research. In order to obtain the phase current of the motor, the traditional method is to install two to three current sensors at the winding end to detect the phase winding current, and to install a current sensor on the DC bus side as a protection signal, which not only greatly increases the system size, improves It increases the cost, complicates the signal conditioning circuit, and the product difference between multiple sensors also brings errors to the current detection. In recent years, phase current reconstruction algorithms based on single current sensors have been emerging, but they are all based on bus current sensor current reconstruction, which has fatal blind spots. Therefore, the phase current reconstruction technology of AC servo motor based on single current sensor has important research value and engineering significance.

发明内容Contents of the invention

针对上述问题中存在的不足之处,本发明所要解决的技术问题是:在电机相电流检测过程中,由于使用了数量较多的电流传感器,而导致的系统体积过大、成本增加、信号调理电路结构复杂,以及多个电流传感器之间由于产品差异也会给电流检测带来误差的缺点。In view of the deficiencies in the above problems, the technical problem to be solved by the present invention is: in the motor phase current detection process, due to the use of a large number of current sensors, the system volume is too large, the cost is increased, and the signal conditioning The circuit structure is complex, and the product differences between multiple current sensors will also bring errors to current detection.

为了解决上述问题,本发明一方面,提供一种交流伺服电机系统,包括三相全桥逆变控制拓扑结构和永磁同步电机,所述永磁同步电机与所述三相全桥逆变控制拓扑结构的交流输出端连接,其中,所述三相全桥逆变控制拓扑结构包括三相桥式逆变电路、直流电源和电流传感器,所述直流电源与所述三相桥式逆变电路的直流侧并联,所述三相桥式逆变电路包括A相、B相和C相,所述电流传感器用于检测流经所述B相上桥臂和所述C相上桥臂的电流和、以及检测流经所述C相下桥臂的电流值;或检测流经所述C相上桥臂的电流值、以及检测流经所述B相下桥臂和所述C相下桥臂的电流和。In order to solve the above problems, one aspect of the present invention provides an AC servo motor system, including a three-phase full-bridge inverter control topology and a permanent magnet synchronous motor, the permanent magnet synchronous motor and the three-phase full-bridge inverter control The AC output terminal of the topology is connected, wherein the three-phase full-bridge inverter control topology includes a three-phase bridge inverter circuit, a DC power supply and a current sensor, and the DC power supply and the three-phase bridge inverter circuit The DC side is connected in parallel, the three-phase bridge inverter circuit includes A phase, B phase and C phase, and the current sensor is used to detect the current flowing through the upper bridge arm of the B phase and the upper bridge arm of the C phase and, and detecting the current value flowing through the C-phase lower bridge arm; or detecting the current value flowing through the C-phase upper bridge arm, and detecting the current flowing through the B-phase lower bridge arm and the C-phase lower bridge arm Arm current and .

优选的,所述电流传感器的一端连接在所述A相上桥臂和所述B相上桥臂的连接线上,以检测流经所述B相上桥臂和所述C相上桥臂的电流和,所述电流传感器的另一端连接在所述B相下桥臂和所述C相下桥臂的连接线上,以检测流经所述C相下桥臂的电流值。Preferably, one end of the current sensor is connected to the connection line between the upper bridge arm of the A phase and the upper bridge arm of the B phase, so as to detect the current flowing through the upper bridge arm of the B phase and the upper bridge arm of the C phase. The other end of the current sensor is connected to the connection line between the lower bridge arm of the B phase and the lower bridge arm of the C phase to detect the current value flowing through the lower bridge arm of the C phase.

优选的,所述电流传感器的一端连接在所述B相上桥臂和所述C相上桥臂的连接线上,以检测流经所述C相上桥臂的电流值,所述电流传感器的另一端连接在所述A相下桥臂和所述B相下桥臂的连接线上,以检测流经所述B相下桥臂和所述C相下桥臂的电流和。Preferably, one end of the current sensor is connected to the connection line between the upper bridge arm of the B phase and the upper bridge arm of the C phase, so as to detect the current value flowing through the upper bridge arm of the C phase, and the current sensor The other end of is connected to the connection line of the A-phase lower bridge arm and the B-phase lower bridge arm to detect the sum of the currents flowing through the B-phase lower bridge arm and the C-phase lower bridge arm.

本发明另一方面,提供一种基于交流伺服电机系统的绕组三相电流的重构方法,其中,包括以下步骤:Another aspect of the present invention provides a method for reconfiguring the winding three-phase current based on an AC servo motor system, which includes the following steps:

S10、采用电压空间矢量实现矢量控制方式,通过给定的两相正交坐标系下的电压Uα、Uβ经Clarke逆变换得到三相对称绕组电压Ua、Ub、UcS10. Using the voltage space vector to realize the vector control mode, the three-phase symmetrical winding voltages U a , U b , U c are obtained through Clarke inverse transformation of the voltages U α and U β in the given two-phase orthogonal coordinate system;

S20、计算三相对称绕组电压的输出电压矢量中两个电压矢量的幅值之和,若不超过阈值一,则执行步骤S30;若两个电压矢量的幅值之和超过阈值一,则执行步骤S40;S20. Calculate the sum of the amplitudes of the two voltage vectors in the output voltage vectors of the three-phase symmetrical winding voltages. If the sum of the amplitudes of the two voltage vectors does not exceed threshold one, execute step S30; if the sum of the amplitudes of the two voltage vectors exceeds threshold one, execute Step S40;

S30、在每个开关周期内的两个零矢量的作用时段,分别通过AD转换器采样电流传感器的输出值,从而得到三相绕组的电流值;S30, during the two zero-vector action periods in each switching cycle, respectively sample the output values of the current sensors through the AD converter, so as to obtain the current values of the three-phase windings;

S40、若两个电压矢量的幅值之和超过阈值一,则根据当前电压矢量的位置选择采样方式,若开关周期内的两个电压矢量的幅值都大于阈值二,则执行步骤S50;若线性调制区域内出现输出电压矢量中,两个电压矢量的幅值之和超过阈值一,则根据当前电压矢量的位置选择采样方式,若开关周期内的两个电压矢量的幅值任何一个小于阈值二,则执行步骤S60;S40. If the sum of the amplitudes of the two voltage vectors exceeds threshold one, then select a sampling method according to the position of the current voltage vector, and if the amplitudes of the two voltage vectors in the switching cycle are both greater than threshold two, then perform step S50; if In the output voltage vector in the linear modulation area, the sum of the amplitudes of the two voltage vectors exceeds the threshold value 1, then select the sampling method according to the position of the current voltage vector, if any one of the amplitudes of the two voltage vectors in the switching cycle is less than the threshold value Two, execute step S60;

S50、在直流母线侧安装另一个单电流传感器,在两个电压矢量作用时段,分别通过AD转换器采样母线上电流传感器的输出值,并根据电压矢量所处的扇区位置,确定两次采样对应的电流值,从而得到三相绕组的电流值;S50. Install another single current sensor on the DC bus side. During the two voltage vector action periods, respectively use the AD converter to sample the output value of the current sensor on the bus, and determine the two sampling times according to the sector position where the voltage vector is located. The corresponding current value, so as to obtain the current value of the three-phase winding;

S60、采用滑模电流观测器加反馈校正的方式获得三相绕组电流。S60. Obtain the three-phase winding current by using a sliding mode current observer plus feedback correction.

优选的,在所述步骤S20中,阈值一是由功率器件的通断延迟时间td、电流建立时间tset及AD转换器的最小采样保持时间ts&h确定的,具体计算方法为:Preferably, in the step S20, threshold one is determined by the on-off delay time t d of the power device, the current setup time t set and the minimum sampling and holding time t s&h of the AD converter, and the specific calculation method is:

其中Uthd1为电压矢量阈值一,Uamp为基本电压矢量的最大幅值。Among them, U thd1 is the voltage vector threshold one, and U amp is the maximum magnitude of the basic voltage vector.

优选的,在所述步骤S40中,阈值二是由功率器件的通断延迟时间td、电流建立时间tset及AD转换器的最小采样保持时间ts&h确定的,具体计算方法为:Preferably, in the step S40, the second threshold is determined by the on-off delay time t d of the power device, the current setup time t set and the minimum sampling and holding time t s&h of the AD converter, and the specific calculation method is:

其中Uthd2为电压矢量阈值二,Uamp为基本电压矢量的最大幅值。Among them, U thd2 is the voltage vector threshold value 2, and U amp is the maximum magnitude of the basic voltage vector.

优选的,在所述步骤S60中,还包括以下步骤:Preferably, in said step S60, the following steps are also included:

S601、根据交流电机的电压平衡方程:S601. According to the voltage balance equation of the AC motor:

uu aa == RR sthe s ii aa ++ LL didi aa dtdt ++ ee aa uu bb == RR sthe s ii bb ++ LL didi bb dtdt ++ ee bb uu cc == RR sthe s ii cc ++ LL didi cc dtdt ++ ee cc

建立开环的电流观测器:Build an open-loop current observer:

didi aa dtdt == -- RR sthe s LL ii aa ++ LL (( uu aa -- ee aa )) didi aa dtdt == -- RR sthe s LL ii bb ++ LL (( uu bb -- ee bb )) didi cc dtdt == -- RR sthe s LL ii cc ++ LL (( uu cc -- ee cc ))

其中ua、ub、uc为三相电压,ia、ib、ic为三相电流,ea、eb、ec为相反电势,R为电机绕组电阻,L为绕组电感;Where u a , u b , uc are three-phase voltages, ia , i b , ic are three-phase currents, e a , e b , e c are opposite potentials, R is the motor winding resistance, L is the winding inductance;

S602、若已知电机的转子位置及角速度,便可由下式计算得到三相反电势:S602. If the rotor position and angular velocity of the motor are known, the three opposite potentials can be calculated by the following formula:

其中ea、eb、ec为相反电势,ke为反电势系数,ωr为转子角速度,θ为转子位置角;Where e a , e b , e c are the opposite electromotive force, k e is the counter electromotive force coefficient, ω r is the rotor angular velocity, θ is the rotor position angle;

S603、在开环观测器的基础上建立闭环滑模电流感测器:S603. Establish a closed-loop sliding mode current sensor based on the open-loop observer:

didi aa dtdt == -- RR sthe s LL ii aa ++ LL (( uu aa -- ee aa ++ ZZ aa )) didi bb dtdt == -- RR sthe s LL ii bb ++ LL (( uu bb -- ee bb ++ ZZ bb )) didi cc dtdt == -- RR sthe s LL ii cc ++ LL (( uu cc -- ee cc ++ ZZ cc ))

S604、通过采样获得一相绕组的电流,此时按下式的估算方式获得电流误差值,以A相电流为例:S604. Obtain the current of a phase winding through sampling, and obtain the current error value according to the estimation method of the following formula, taking the A-phase current as an example:

其中Z为滑模开关控制量,k为控制增益,ia、ib、ic为实际三相电流,为观测得到的三相电流。Among them, Z is the sliding mode switch control amount, k is the control gain, ia, ib and ic are the actual three-phase current, is the observed three-phase current.

与现有技术相比,本发明具有以下优点:Compared with the prior art, the present invention has the following advantages:

本发明只采用一个电流传感器,在对电机相电流检测过程中,通过特定时刻对检测线路的电流进行检测,进而通过计算就可获得三相绕组的电流值。另外,由于只采用一个电流传感器,与现有技术相比,本发明可减少电流传感器的使用数量,减小系统体积,降低成本,使信号调理电路结构简单、清晰,避免由于多个电流传感器之间存在产品差异而给电流检测带来误差,从而提高驱动控制系统的可靠性。The invention only uses one current sensor, and in the process of detecting the motor phase current, the current of the detection line is detected at a specific moment, and then the current value of the three-phase winding can be obtained through calculation. In addition, because only one current sensor is used, compared with the prior art, the present invention can reduce the number of current sensors used, reduce the volume of the system, reduce the cost, make the structure of the signal conditioning circuit simple and clear, and avoid the problem caused by multiple current sensors. There are product differences among them, which will bring errors to current detection, thereby improving the reliability of the drive control system.

基于本发明中的三相电流重构方法,在对电机相电流检测过程时,只需要将所使用的一个电流传感器与不同相位桥臂的连接线相连接,使可以检测出相应的电流值与电流和,以完成对相关的相电流重构,与现有技术相比,本发明可减少电流传感器的使用数量,减小系统体积,降低成本,使信号调理电路结构简单、清晰,避免由于多个电流传感器之间存在产品差异而给电流检测带来误差,从而提高驱动控制系统的可靠性。Based on the three-phase current reconstruction method in the present invention, in the process of detecting the phase current of the motor, it is only necessary to connect one current sensor used with the connecting lines of different phase bridge arms, so that the corresponding current value and the corresponding current value can be detected. current and to complete the reconstruction of the relevant phase currents. Compared with the prior art, the present invention can reduce the number of current sensors used, reduce the volume of the system, reduce the cost, make the structure of the signal conditioning circuit simple and clear, and avoid multiple There are product differences between current sensors that bring errors to current detection, thereby improving the reliability of the drive control system.

附图说明Description of drawings

图1是本发明的实施例电路结构示意图;Fig. 1 is a schematic diagram of the circuit structure of an embodiment of the present invention;

图2是本发明的又一实施例电路结构示意图;Fig. 2 is a schematic diagram of the circuit structure of another embodiment of the present invention;

图3是本发明的AD转换器对电流传感器具体的采样时刻说明示意图;Fig. 3 is that the AD converter of the present invention illustrates the specific sampling time of the current sensor;

图4是本发明的采用母线电流传感器进行电流重构的盲区示意图;Fig. 4 is a schematic diagram of a blind zone for current reconstruction using a bus current sensor in the present invention;

图5是本发明的采用图1或图2电流传感器安装方式进行电流重构的盲区示意图;Fig. 5 is a schematic diagram of a blind area for current reconstruction using the installation method of the current sensor in Fig. 1 or Fig. 2 according to the present invention;

图6是本发明的采用图1或图2电流传感器安装方式及母线电流传感器整合进行电流重构的盲区示意图;Fig. 6 is a schematic diagram of a blind zone for current reconstruction using the installation method of the current sensor in Fig. 1 or Fig. 2 and the integration of the bus current sensor in the present invention;

图7是本发明的绕组三相电流的重构方法流程图;Fig. 7 is the flow chart of the reconstruction method of winding three-phase current of the present invention;

图8是本发明的利用观测器获得相电流的仿真结果示意图。Fig. 8 is a schematic diagram of the simulation results obtained by using the observer to obtain the phase current in the present invention.

主要元件符号说明:Description of main component symbols:

1-直流电源   2-三相桥式逆变电路   3-电流传感器1-DC power supply 2-Three-phase bridge inverter circuit 3-Current sensor

4-永磁同步电机4-Permanent magnet synchronous motor

具体实施方式Detailed ways

为了使本发明的目的、技术方案及优点更加清楚明白,下面结合附图与实例对本发明作进一步详细说明,但所举实例不作为对本发明的限定。In order to make the object, technical solution and advantages of the present invention clearer, the present invention will be further described in detail below in conjunction with the accompanying drawings and examples, but the given examples are not intended to limit the present invention.

如图1所示,本发明的实施例包括三相全桥逆变控制拓扑结构和永磁同步电机4,永磁同步电机4与三相全桥逆变控制拓扑结构的交流输出端连接,其中,三相全桥逆变控制拓扑结构包括三相桥式逆变电路2、直流电源1和电流传感器3,直流电源1与三相桥式逆变电路2的直流侧并联,三相桥式逆变电路2包括三相,即A相、B相和C相,电流传感器3的一端连接在A相上桥臂和B相上桥臂的连接线上,检测流经B相上桥臂和C相上桥臂的电流和,另一端连接在B相下桥臂和C相下桥臂的连接线上,检测流经C相下桥臂的电流值。As shown in Figure 1, the embodiment of the present invention comprises three-phase full-bridge inverter control topology and permanent magnet synchronous motor 4, and permanent magnet synchronous motor 4 is connected with the AC output end of three-phase full-bridge inverter control topology, wherein , the three-phase full-bridge inverter control topology includes a three-phase bridge inverter circuit 2, a DC power supply 1 and a current sensor 3, the DC power supply 1 is connected in parallel with the DC side of the three-phase bridge inverter circuit 2, and the three-phase bridge inverter circuit Transformer circuit 2 includes three phases, namely A phase, B phase and C phase. One end of current sensor 3 is connected to the connection line between the upper bridge arm of A phase and the upper bridge arm of B phase, and detects the current flowing through the upper bridge arm of phase B and the C phase. The current sum of the upper bridge arm of the phase is connected to the connection line between the lower bridge arm of the B phase and the lower bridge arm of the C phase to detect the current value flowing through the lower bridge arm of the C phase.

电流传感器3为电气隔离型电流传感器,电气隔离型电流传感器可以选用多种,例如霍尔效应传感器或电流互感器等。The current sensor 3 is an electrically isolated current sensor, and various electrically isolated current sensors can be selected, such as Hall effect sensors or current transformers.

三相桥式逆变电路2的每一相桥臂由两个串联的全控型开关器件和分别与两个全控型开关器件反并联的二极管组成,全控型开关器件可以选用多种,例如:绝缘栅双极型晶体管。Each phase bridge arm of the three-phase bridge inverter circuit 2 is composed of two fully-controlled switching devices connected in series and diodes connected in anti-parallel with the two fully-controlled switching devices. Various types of fully-controlled switching devices can be selected. Example: Insulated Gate Bipolar Transistor.

如图2所示,本实施例中,包括三相全桥逆变控制拓扑结构和永磁同步电机4,永磁同步电机4与三相全桥逆变控制拓扑结构的交流输出端连接,其中,三相全桥逆变控制拓扑结构包括三相桥式逆变电路2、直流电源1和电流传感器3,直流电源1与三相桥式逆变电路2的直流侧并联,三相桥式逆变电路2包括三相,即A相、B相和C相,电流传感器3的一端连接在B相上桥臂和C相上桥臂的连接线上,检测流经C相上桥臂的电流值,另一端连接在A相下桥臂和B相下桥臂的连接线上,检测流经B相下桥臂和C相下桥臂的电流和。As shown in Figure 2, in the present embodiment, comprise three-phase full-bridge inverter control topology and permanent magnet synchronous motor 4, permanent magnet synchronous motor 4 is connected with the AC output end of three-phase full-bridge inverter control topology, wherein , the three-phase full-bridge inverter control topology includes a three-phase bridge inverter circuit 2, a DC power supply 1 and a current sensor 3, the DC power supply 1 is connected in parallel with the DC side of the three-phase bridge inverter circuit 2, and the three-phase bridge inverter circuit Transformer circuit 2 includes three phases, namely A phase, B phase and C phase. One end of current sensor 3 is connected to the connection line between the upper bridge arm of B phase and the upper bridge arm of C phase to detect the current flowing through the upper bridge arm of C phase. value, the other end is connected to the connection line between the lower bridge arm of phase A and the lower bridge arm of phase B to detect the sum of the current flowing through the lower bridge arm of phase B and the lower bridge arm of phase C.

电流传感器3为电气隔离型电流传感器,电气隔离型电流传感器可以选用多种,如霍尔效应传感器或电流互感器等。The current sensor 3 is an electrically isolated current sensor, and various electrically isolated current sensors can be selected, such as Hall effect sensors or current transformers.

三相桥式逆变电路2的每一相桥臂由两个串联的全控型开关器件和分别与两个全控型开关器件反并联的二极管组成,全控型开关器件可选用多种,如绝缘栅双极型晶体管。Each phase bridge arm of the three-phase bridge inverter circuit 2 is composed of two fully-controlled switching devices connected in series and diodes connected in anti-parallel with the two fully-controlled switching devices. Various types of fully-controlled switching devices can be selected. Such as insulated gate bipolar transistors.

如图7所示,本实施例提供一种绕组三相电流的重构方法,其中,包括以下步骤:As shown in FIG. 7, this embodiment provides a method for reconfiguring the three-phase current of a winding, which includes the following steps:

S10、采用电压空间矢量实现矢量控制方式,通过给定的两相正交坐标系下的电压Uα、Uβ经Clarke逆变换得到三相对称绕组电压Ua、Ub、UcS10. Using the voltage space vector to realize the vector control mode, the three-phase symmetrical winding voltages U a , U b , U c are obtained by Clarke inverse transformation of the voltages U α and U β in the given two-phase orthogonal coordinate system:

Uu aa Uu bb Uu cc == 00 11 -- 11 // 22 33 // 22 -- 11 // 22 -- 33 // 22 Uu αα Uu ββ

通过Sign(Ua)+2×Sign(Ub)+4×Sign(Uc)计算得到输出电压矢量所处的扇区标号,其中Sign()为符号函数。The sector label where the output voltage vector is located is obtained by calculating Sign(U a )+2×Sign(U b )+4×Sign(U c ), where Sign() is a sign function.

S20、计算三相对称绕组电压的输出电压矢量中两个有效基本电压矢量的幅值之和,若不超过阈值一,则执行步骤S30;若两个有效基本电压矢量的幅值之和超过阈值一,则执行步骤S40;S20. Calculate the sum of the amplitudes of the two effective basic voltage vectors in the output voltage vectors of the three-phase symmetrical winding voltages. If the sum of the amplitudes of the two effective basic voltage vectors does not exceed threshold one, then perform step S30; if the sum of the amplitudes of the two effective basic voltage vectors exceeds the threshold One, then execute step S40;

阈值一是由功率器件的通断延迟时间td、电流建立时间tset及AD转换器的最小采样保持时间ts&h确定的,具体计算方法为:Threshold 1 is determined by the on-off delay time t d of the power device, the current setup time t set and the minimum sampling and holding time t s&h of the AD converter. The specific calculation method is:

其中Uthd1为电压矢量阈值一,Uamp为基本电压矢量的最大幅值。Among them, U thd1 is the voltage vector threshold one, and U amp is the maximum magnitude of the basic voltage vector.

S30、计算输出电压矢量中两个有效基本电压矢量的幅值之和,若不超过阈值一,则如图5所示的非阴影区域,在每个开关周期内的U0和U7两个零矢量的作用时段,在如图3所示中的isam1和isam2时刻,分别通过AD转换器采样电流传感器的输出值,其中在U0时段采样的电流值即为C相电流值,在U7时段采样的电流值即为B、C相电流,进而得到B相电流值,根据基尔霍夫电流定律ia+ib+ic=0可计算得到A相电流值,从而得到三相绕组的电流值。S30. Calculate the sum of the amplitudes of the two effective basic voltage vectors in the output voltage vector, if it does not exceed the threshold value one, then in the non-shaded area shown in Figure 5, there are two U 0 and U 7 in each switching cycle During the action period of the zero vector, at the time i sam1 and i sam2 shown in Figure 3, the output value of the current sensor is sampled through the AD converter respectively, and the current value sampled during the U 0 period is the C-phase current value. The current value sampled in the U 7 period is the B and C phase currents, and then the B phase current value is obtained. According to Kirchhoff’s current law ia +i b +i c = 0 , the A phase current value can be calculated to obtain the three The current value of the phase winding.

S40、若两个有效基本电压矢量的幅值之和超过阈值一,则根据当前电压矢量的位置选择采样方式,若开关周期内的两个有效基本电压矢量的幅值都大于阈值二,则执行步骤S50;若线性调制区域内出现输出电压矢量中,两个有效基本电压矢量的幅值之和超过阈值一,则根据当前电压矢量的位置选择采样方式,若开关周期内的两个有效基本电压矢量的幅值任何一个小于阈值二,则执行步骤S60;S40. If the sum of the amplitudes of the two effective basic voltage vectors exceeds threshold one, select a sampling method according to the position of the current voltage vector, and if the amplitudes of the two effective basic voltage vectors in the switching period are both greater than threshold two, execute Step S50; if the sum of the amplitudes of the two effective basic voltage vectors in the output voltage vector appears in the linear modulation region exceeds the threshold value one, then select the sampling method according to the position of the current voltage vector, if the two effective basic voltage vectors in the switching cycle If any one of the magnitudes of the vector is smaller than the threshold two, step S60 is executed;

阈值二是由功率器件的通断延迟时间td、电流建立时间tset及AD转换器的最小采样保持时间ts&h确定的,具体计算方法为:The second threshold is determined by the on-off delay time t d of the power device, the current setup time t set and the minimum sampling and holding time t s&h of the AD converter. The specific calculation method is:

其中Uthd2为电压矢量阈值二,Uamp为基本电压矢量的最大幅值。Among them, U thd2 is the voltage vector threshold value 2, and U amp is the maximum magnitude of the basic voltage vector.

S50、若两个有效基本电压矢量的幅值之和超过阈值一,则根据当前电压矢量的位置选择采样方式,若开关周期内的两个有效基本电压矢量的幅值都大于阈值二,则如图4所示中的非阴影区域,在直流母线侧安装另一个单电流传感器,电气隔离型与非隔离型均可,在两个有效基本电压矢量作用时段,即如图3所示中isam3和isam4时刻,分别通过AD转换器采样母线上电流传感器的输出值,并根据电压矢量所处的扇区位置,确定两次采样对应的电流值,查下表确定两次采样对应的电流值。S50. If the sum of the amplitudes of the two effective basic voltage vectors exceeds threshold one, then select a sampling method according to the position of the current voltage vector. If the amplitudes of the two effective basic voltage vectors in the switching cycle are both greater than threshold two, then as In the non-shaded area shown in Figure 4, another single current sensor is installed on the side of the DC bus, which can be electrically isolated or non-isolated. During the two effective basic voltage vector action periods, that is, i sam3 as shown in Figure 3 and i sam4 time, the output value of the current sensor on the bus is sampled through the AD converter respectively, and the current value corresponding to the two samplings is determined according to the sector position of the voltage vector, and the current value corresponding to the two samplings is determined by checking the table below .

以第三扇区为例,两次电流采样分别为A相电流ia和C相电流-ic,根据基尔霍夫电流定律ia+ib+ic=0可计算得到B相电流值,从而得到三相绕组的电流值。Taking the third sector as an example, the two current samples are A-phase current i a and C-phase current- ic respectively, and the B-phase current can be calculated according to Kirchhoff’s current law i a +i b +i c =0 value, so as to obtain the current value of the three-phase winding.

添加母线电流传感器后还有简化过流保护过程的作用,若不添加母线电流传感器,则只能计算出三相绕组电流后分别进行限流控制。After adding the bus current sensor, it also has the function of simplifying the overcurrent protection process. If the bus current sensor is not added, the three-phase winding current can only be calculated and then the current limiting control is performed respectively.

S60、若线性调制区域内出现输出电压矢量中两个有效基本电压矢量的幅值之和超过阈值一,则根据当前电压矢量的位置选择采样方式,若开关周期内的两个有效基本电压矢量的幅值任何一个小于阈值二,采用滑模电流观测器加反馈校正的方式获得三相绕组电流。S60. If the sum of the amplitudes of the two effective basic voltage vectors in the output voltage vector exceeds the threshold value 1 in the linear modulation region, select the sampling mode according to the position of the current voltage vector. If the two effective basic voltage vectors in the switching cycle If any one of the amplitudes is smaller than threshold two, the three-phase winding current is obtained by using a sliding mode current observer plus feedback correction.

具体步骤如下:Specific steps are as follows:

S601、根据交流电机的电压平衡方程:S601. According to the voltage balance equation of the AC motor:

uu aa == RR sthe s ii aa ++ LL didi aa dtdt ++ ee aa uu bb == RR sthe s ii bb ++ LL didi bb dtdt ++ ee bb uu cc == RR sthe s ii cc ++ LL didi cc dtdt ++ ee cc

建立开环的电流观测器:Build an open-loop current observer:

didi aa dtdt == -- RR sthe s LL ii aa ++ LL (( uu aa -- ee aa )) didi aa dtdt == -- RR sthe s LL ii bb ++ LL (( uu bb -- ee bb )) didi cc dtdt == -- RR sthe s LL ii cc ++ LL (( uu cc -- ee cc ))

其中ua、ub、uc为三相电压,ia、ib、ic为三相电流,ea、eb、ec为相反电势,R为电机绕组电阻,L为绕组电感;Where u a , u b , uc are three-phase voltages, ia , i b , ic are three-phase currents, e a , e b , e c are opposite potentials, R is the motor winding resistance, L is the winding inductance;

S602、若已知电机的转子位置及角速度,便可由下式计算得到三相反电势:S602. If the rotor position and angular velocity of the motor are known, the three opposite potentials can be calculated by the following formula:

其中ea、eb、ec为相反电势,ke为反电势系数,ωr为转子角速度,θ为转子位置角;Where e a , e b , e c are the opposite electromotive force, k e is the counter electromotive force coefficient, ω r is the rotor angular velocity, θ is the rotor position angle;

S603、由于电机电阻、电感等参数的变化,使得开环电流观测器获得的电流值存在偏差,需要根据实际检测到的电流值进行反馈校正,所以在开环观测器的基础上建立闭环滑模电流感测器:S603. Due to changes in parameters such as motor resistance and inductance, there is a deviation in the current value obtained by the open-loop current observer. It is necessary to perform feedback correction based on the actual detected current value. Therefore, a closed-loop sliding mode is established on the basis of the open-loop observer Current sensor:

didi aa dtdt == -- RR sthe s LL ii aa ++ LL (( uu aa -- ee aa ++ ZZ aa )) didi bb dtdt == -- RR sthe s LL ii bb ++ LL (( uu bb -- ee bb ++ ZZ bb )) didi cc dtdt == -- RR sthe s LL ii cc ++ LL (( uu cc -- ee cc ++ ZZ cc ))

S604、通过采样获得一相绕组的电流,此时按下式的估算方式获得电流误差值,以A相电流为例:S604. Obtain the current of a phase winding through sampling, and obtain the current error value according to the estimation method of the following formula, taking the A-phase current as an example:

其中Z为滑模开关控制量,k为控制增益,ia、ib、ic为实际三相电流,为观测得到的三相电流,对滑模电流观测器法进行仿真结果如图8所示。Among them, Z is the sliding mode switch control amount, k is the control gain, ia, ib and ic are the actual three-phase current, In order to observe the obtained three-phase current, the simulation results of the sliding mode current observer method are shown in Figure 8.

对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (7)

1.一种交流伺服电机系统,包括三相全桥逆变控制拓扑结构和永磁同步电机,所述永磁同步电机与所述三相全桥逆变控制拓扑结构的交流输出端连接,其特征在于,所述三相全桥逆变控制拓扑结构包括三相桥式逆变电路、直流电源和电流传感器,所述直流电源与所述三相桥式逆变电路的直流侧并联,所述三相桥式逆变电路包括A相、B相和C相,所述电流传感器用于检测流经所述B相上桥臂和所述C相上桥臂的电流和、以及检测流经所述C相下桥臂的电流值;或检测流经所述C相上桥臂的电流值、以及检测流经所述B相下桥臂和所述C相下桥臂的电流和。1. an AC servo motor system, comprising a three-phase full-bridge inverter control topology and a permanent magnet synchronous motor, the permanent magnet synchronous motor is connected with the AC output of the three-phase full-bridge inverter control topology, its It is characterized in that the three-phase full-bridge inverter control topology includes a three-phase bridge inverter circuit, a DC power supply and a current sensor, the DC power supply is connected in parallel with the DC side of the three-phase bridge inverter circuit, and the The three-phase bridge inverter circuit includes A phase, B phase and C phase, and the current sensor is used to detect the sum of the current flowing through the upper bridge arm of the B phase and the upper bridge arm of the C phase, and detect the sum of the current flowing through the upper bridge arm of the C phase. the current value of the C-phase lower bridge arm; or detect the current value flowing through the C-phase upper bridge arm, and detect the sum of the currents flowing through the B-phase lower bridge arm and the C-phase lower bridge arm. 2.如权利要求1所述的交流伺服电机系统,其特征在于,所述电流传感器的一端连接在所述A相上桥臂和所述B相上桥臂的连接线上,以检测流经所述B相上桥臂和所述C相上桥臂的电流和,所述电流传感器的另一端连接在所述B相下桥臂和所述C相下桥臂的连接线上,以检测流经所述C相下桥臂的电流值。2. The AC servo motor system according to claim 1, wherein one end of the current sensor is connected to the connection line between the upper bridge arm of the A phase and the upper bridge arm of the B phase to detect the current flowing through The current sum of the B-phase upper bridge arm and the C-phase upper bridge arm, the other end of the current sensor is connected to the connection line between the B-phase lower bridge arm and the C-phase lower bridge arm to detect The current value flowing through the lower bridge arm of the C phase. 3.如权利要求1所述的交流伺服电机系统,其特征在于,所述电流传感器的一端连接在所述B相上桥臂和所述C相上桥臂的连接线上,以检测流经所述C相上桥臂的电流值,所述电流传感器的另一端连接在所述A相下桥臂和所述B相下桥臂的连接线上,以检测流经所述B相下桥臂和所述C相下桥臂的电流和。3. The AC servo motor system according to claim 1, wherein one end of the current sensor is connected to the connection line between the upper bridge arm of the B phase and the upper bridge arm of the C phase to detect the current flowing through The current value of the upper bridge arm of the C phase, the other end of the current sensor is connected to the connection line between the lower bridge arm of the A phase and the lower bridge arm of the B phase, so as to detect the current value flowing through the lower bridge arm of the B phase. arm and the current sum of the C-phase lower arm. 4.一种基于权利要求2或3中所述的交流伺服电机系统的绕组三相电流的重构方法,其特征在于,包括以下步骤:4. A reconfiguration method based on the winding three-phase current of the AC servo motor system described in claim 2 or 3, is characterized in that, comprises the following steps: S10、采用电压空间矢量实现矢量控制方式,通过给定的两相正交坐标系下的电压Uα、Uβ经Clarke逆变换得到三相对称绕组电压Ua、Ub、UcS10. Using the voltage space vector to realize the vector control mode, the three-phase symmetrical winding voltages U a , U b , U c are obtained through Clarke inverse transformation of the voltages U α and U β in the given two-phase orthogonal coordinate system; S20、计算三相对称绕组电压的输出电压矢量中两个电压矢量的幅值之和,若不超过阈值一,则执行步骤S30;若两个电压矢量的幅值之和超过阈值一,则执行步骤S40;S20. Calculate the sum of the amplitudes of the two voltage vectors in the output voltage vectors of the three-phase symmetrical winding voltages. If the sum of the amplitudes of the two voltage vectors does not exceed threshold one, execute step S30; if the sum of the amplitudes of the two voltage vectors exceeds threshold one, execute Step S40; S30、在每个开关周期内的两个零矢量的作用时段,分别通过AD转换S30, during each switching period of the two zero-vector action periods, respectively through AD conversion 器采样电流传感器的输出值,从而得到三相绕组的电流值;The device samples the output value of the current sensor to obtain the current value of the three-phase winding; S40、若两个电压矢量的幅值之和超过阈值一,则根据当前电压矢量的位置选择采样方式,若开关周期内的两个电压矢量的幅值都大于阈值二,则执行步骤S50;若线性调制区域内出现输出电压矢量中,两个电压矢量的幅值之和超过阈值一,则根据当前电压矢量的位置选择采样方式,若开关周期内的两个电压矢量的幅值任何一个小于阈值二,则执行步骤S60;S40. If the sum of the amplitudes of the two voltage vectors exceeds threshold one, then select a sampling method according to the position of the current voltage vector, and if the amplitudes of the two voltage vectors in the switching cycle are both greater than threshold two, then perform step S50; if In the output voltage vector in the linear modulation area, the sum of the amplitudes of the two voltage vectors exceeds the threshold value 1, then select the sampling method according to the position of the current voltage vector, if any one of the amplitudes of the two voltage vectors in the switching cycle is less than the threshold value Two, execute step S60; S50、在直流母线侧安装另一个单电流传感器,在两个电压矢量作用时段,分别通过AD转换器采样母线上电流传感器的输出值,并根据电压矢量所处的扇区位置,确定两次采样对应的电流值,从而得到三相绕组的电流值;S50. Install another single current sensor on the DC bus side. During the two voltage vector action periods, respectively use the AD converter to sample the output value of the current sensor on the bus, and determine the two sampling times according to the sector position where the voltage vector is located. The corresponding current value, so as to obtain the current value of the three-phase winding; S60、采用滑模电流观测器加反馈校正的方式获得三相绕组电流。S60. Obtain the three-phase winding current by using a sliding mode current observer plus feedback correction. 5.如权利要求4所述的绕组三相电流的重构方法,其特征在于,在所述步骤S20中,阈值一是由功率器件的通断延迟时间td、电流建立时间tset及AD转换器的最小采样保持时间ts&h确定的,具体计算方法为:5. The method for reconfiguring the winding three-phase current as claimed in claim 4, characterized in that, in the step S20, threshold one is determined by the on-off delay time td of the power device, the current set-up time t set and AD The minimum sampling and holding time t s&h of the converter is determined, and the specific calculation method is: 其中Uthd1为电压矢量阈值一,Uamp为基本电压矢量的最大幅值。Among them, U thd1 is the voltage vector threshold one, and U amp is the maximum magnitude of the basic voltage vector. 6.如权利要求4所述的绕组三相电流的重构方法,其特征在于,在所述步骤S40中,阈值二是由功率器件的通断延迟时间td、电流建立时间tset及AD转换器的最小采样保持时间ts&h确定的,具体计算方法为:6. The method for reconfiguring the winding three-phase current as claimed in claim 4, characterized in that, in the step S40, the second threshold value is determined by the on-off delay time t d of the power device, the current set-up time t set and AD The minimum sampling and holding time t s&h of the converter is determined, and the specific calculation method is: 其中Uthd2为电压矢量阈值二,Uamp为基本电压矢量的最大幅值。Among them, U thd2 is the voltage vector threshold value 2, and U amp is the maximum magnitude of the basic voltage vector. 7.如权利要求4所述的绕组三相电流的重构方法,其特征在于,在所述步骤S60中,还包括以下步骤:7. The reconfiguration method of winding three-phase current as claimed in claim 4, is characterized in that, in described step S60, also comprises the following steps: S601、根据交流电机的电压平衡方程:S601. According to the voltage balance equation of the AC motor: uu aa == RR sthe s ii aa ++ LL didi aa dtdt ++ ee aa uu bb == RR sthe s ii bb ++ LL didi bb dtdt ++ ee bb uu cc == RR sthe s ii cc ++ LL didi cc dtdt ++ ee cc 建立开环的电流观测器:Build an open-loop current observer: didi aa dtdt == -- RR sthe s LL ii aa ++ LL (( uu aa -- ee aa )) didi bb dtdt == -- RR sthe s LL ii bb ++ LL (( uu bb -- ee bb )) didi cc dtdt == -- RR sthe s LL ii cc ++ (( uu cc -- ee cc )) 其中ua、ub、uc为三相电压,ia、ib、ic为三相电流,ea、eb、ec为相反电势,R为电机绕组电阻,L为绕组电感;Where u a , u b , uc are three-phase voltages, ia , i b , ic are three-phase currents, e a , e b , e c are opposite potentials, R is the motor winding resistance, L is the winding inductance; S602、若已知电机的转子位置及角速度,便可由下式计算得到三相反电势:S602. If the rotor position and angular velocity of the motor are known, the three opposite potentials can be calculated by the following formula: 其中ea、eb、ec为相反电势,ke为反电势系数,ωr为转子角速度,θ为转子位置角;Where e a , e b , e c are the opposite electromotive force, k e is the counter electromotive force coefficient, ω r is the rotor angular velocity, θ is the rotor position angle; S603、在开环观测器的基础上建立闭环滑模电流感测器:S603. Establish a closed-loop sliding mode current sensor based on the open-loop observer: didi aa dtdt == -- RR sthe s LL ii aa ++ LL (( uu aa -- ee aa ++ ZZ aa )) didi bb dtdt == -- RR sthe s LL ii bb ++ LL (( uu bb -- ee bb ++ ZZ bb )) didi cc dtdt == -- RR sthe s LL ii cc ++ (( uu cc -- ee cc ++ ZZ cc )) S604、通过采样获得一相绕组的电流,此时按下式的估算方式获得电流误差值,以A相电流为例:S604. Obtain the current of a phase winding through sampling, and obtain the current error value according to the estimation method of the following formula, taking the A-phase current as an example: 其中Z为滑模开关控制量,k为控制增益,ia、ib、ic为实际三相电流,为观测得到的三相电流。Among them, Z is the sliding mode switch control amount, k is the control gain, ia, ib and ic are the actual three-phase current, is the observed three-phase current.
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