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CN104829856B - The method that critical carbon dioxide wraps epoxy resin layer in microsphere surface - Google Patents

The method that critical carbon dioxide wraps epoxy resin layer in microsphere surface Download PDF

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Publication number
CN104829856B
CN104829856B CN201510244936.3A CN201510244936A CN104829856B CN 104829856 B CN104829856 B CN 104829856B CN 201510244936 A CN201510244936 A CN 201510244936A CN 104829856 B CN104829856 B CN 104829856B
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epoxy resin
carbon dioxide
microballoon
supercritical carbon
wraps
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CN104829856A (en
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罗恒
田井速
何文涛
姚勇
张敏敏
张凯
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Guizhou Material Industrial Technology Research Institute
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Guizhou Material Industrial Technology Research Institute
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P20/00Technologies relating to chemical industry
    • Y02P20/50Improvements relating to the production of bulk chemicals
    • Y02P20/54Improvements relating to the production of bulk chemicals using solvents, e.g. supercritical solvents or ionic liquids

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  • Manufacture Of Porous Articles, And Recovery And Treatment Of Waste Products (AREA)
  • Manufacturing Of Micro-Capsules (AREA)

Abstract

The invention provides a kind of method that supercritical carbon dioxide wraps epoxy resin layer in microsphere surface.The present invention uses the characteristics of alembroth of supercritical carbon dioxide, epoxy resin is wrapped up in PS microsphere surfaces, supercritical carbon dioxide is recycled to come out the solvent extraction in epoxy resin, one layer of adhesive is formed in PS microsphere surfaces, and, microballoon is in suspended state and constantly rolled in the gas flow during due to release gas, therefore epoxy resin can uniformly be wrapped microsphere surface, it is the microballoon for having wrapped epoxy resin that microballoon is collected after gas release completely, PS microballoons have smooth surface and fixed particle diameter as protocorm at normal temperatures after processing, in edge sealing adhesive curing, synchronously solidification is adhered on glass plate or PET microballoon, have the function that fixed microballoon, reduce because between the plates of LCD two by external force act on caused by the image wild effect brought of spacing deviation, LCD quality can be improved.The inventive method is simple, easy to implement, and cost is cheap, and using effect is good.

Description

The method that critical carbon dioxide wraps epoxy resin layer in microsphere surface
Technical field
The present invention relates to materials science field, especially a kind of critical carbon dioxide wraps asphalt mixtures modified by epoxy resin in microsphere surface The method of lipid layer.
Background technology
When available liquid crystal display makes by two glass plates or be coated between the PET sheet of ITO (indium tin oxide target) inject liquid crystal it Surrounding scribble PET glue two plates be mutually bonded the middle PS microballoons for determining particle diameter that are coated with as interval insulant, it is particularly soft Property LCDs PET be also to be made using same method, the microballoon between them is easily slided, accumulated.In injection between two plates Spacing need to be consistent.The distance between two plates is controlled using the PS microballoons of same particle size when generally preparing liquid crystal display.Mesh The untreated one layer of PS microsphere features smooth surface of PS ball surfaces used by preceding, when microballoon is applied between glass plate by external force Effect easily slide, the deviation of glass plate spacing can be caused after microballoon olistostrome.Once there is deviation, liquid crystal point in two plate spacing Son can not turn phenomena such as direction can cause a series of images distortions such as flower screen by galvanic element.Particularly flexible PET sheet is easier There is this problem, external force need to ensure that microballoon is close to up and down when easily sliding as microballoon and therefore apply to PS microballoons on liquid crystal display Two panels are not slided.When prepared by liquid crystal display by spraying coating process by PS microballoons even spread to transparent panel, in plate Surrounding is sealed using frame adhesive, then frame adhesive is heating and curing, and its condition of cure is:150-180 DEG C of temperature, during solidification between two plates Uniformly by gasbag pressure 1.5kg, the time is 1.5-2 hours.This technique ensure that up and down between two glass plates in vertical direction An only PS microballoon, two glass plate spacing are also the spacing of microballoon.
The content of the invention
The purpose of the present invention is:A kind of method that critical carbon dioxide wraps epoxy resin layer in microsphere surface, PS are provided Microballoon has smooth surface and fixed particle diameter as protocorm at normal temperatures after processing, and in edge sealing adhesive curing, microballoon is synchronous Solidification is adhered on glass plate or PET, has the function that fixed microballoon.
What the present invention was realized in:The method that supercritical carbon dioxide wraps epoxy resin layer in microsphere surface, including Following steps:
(1) microsphere surface is handled:PS microballoons are subjected to sulfonation processing, obtain the PS microballoons of sulfonating surface processing;
(2) epoxy resin is prepared:Epoxy resin is dissolved in solvent, latent curing agent is added and stirs;
(3) surface wraps resin:The PS microballoons of sulfonating surface processing are added to the solid epoxy solution prepared In, it is ultrasonically treated under agitation, filters out by microballoon after stirring 30min, PS microsphere surfaces is wrapped up one layer and contain There is the epoxy resin of solvent;
(4) first supercritical processing:The microballoon filtered out is placed in supercritical carbon dioxide reactor, is passed through overcritical dioxy After changing carbon, the solvent of epoxy resin is dissolved in supercritical carbon dioxide, then solvent is together discharged with carbon dioxide, obtain Surface wraps the microballoon of epoxy resin layer.
Microsphere surface processing described in step (1) is placed in PS microballoons in the sulfuric acid that mass percent concentration is 50%, Solid-liquid ratio is 1:5, unit g/mL, after stirring 30min, cleaned repeatedly through ultrasonic wave with distilled water, until sulfuric acid cleans completely Totally and filter, dry, obtain the PS microballoons of sulfonated processing.
Latent curing agent described in step (2) is modified imidazole, dicyandiamide or cationic curing agent.
Surface described in step (3) wraps resin specifically, PS microballoons are poured into epoxy resin, in 200r/min bar Under part, 30min is stirred, makes epoxy resin on PS microballoon complete wettings, then microballoon is filtered out, the epoxy resin on microballoon It is 0.5-1 μm to coat thickness,.
First supercritical processing described in step (4) is that the microballoon filtered out is placed in supercritical carbon dioxide reactor, is led to After entering supercritical carbon dioxide, 15min is stirred under 200r/min, the solvent of epoxy resin is dissolved in supercritical carbon dioxide In;After the completion of stirring, the air outlet valve of supercritical carbon dioxide reactor is opened, solvent is together discharged with carbon dioxide, obtained Surface wraps the microballoon of epoxy resin layer.
Supercritical fluid has the solvability of similar Diffusion of gas stream and liquid, while has low-viscosity, low surface The characteristic of power, supercritical fluid can be quickly penetrated into microporous substances, compared with liquid as solvent when thus be accordingly used in extraction Material is efficient, especially solubility with temperature, pressure and polarity and change.Supercritical fluid extraction separation process is faced using super The solvability on boundary and its density relationship, i.e., carried out using influence of the pressure and temperature to supercritical fluid solvability, Density, viscosity similar in single phase and liquid of its characteristic between fluid and liquid when material is in a supercritical state Though higher than gas but being significantly lower than liquid, diffusion coefficient, which is 10-100 times of liquid, to go out some constituents extractions in material Come, then decompression heating, be extracted material and then separate out completely automatically.The stable colorless and odorless of carbon dioxide chemistry property is nontoxic, peace Good perfection, price are cheap compared with other other gases, the advantages of easily acquisition.It is completely residual without solvent after it is separated with extraction component Stay, extraction and separation can be combined into one, when the CO 2 supercritical of saturation dissolved matter is through current divider because pressure declines So that carbon dioxide replys to turn into rapidly with extract separates two-phase.Can be with dissolved solid using this characteristic use of carbon dioxide The solvent dissolving of epoxy resin has prepared curing agent and other auxiliary agents hair solids epoxy liquid under supercritical carbon dioxide state Carbon dioxide the solvent extraction in epoxy resin out leave the epoxy resin of solid-state and the curing agent of solid and auxiliary agent, this It can not all be dissolved in supercritical carbon dioxide a bit.
As a result of above technical scheme, the characteristics of present invention uses the alembroth of supercritical carbon dioxide, in PS Microsphere surface wraps up epoxy resin, recycles supercritical carbon dioxide to come out the solvent extraction in epoxy resin, in PS microballoons Surface forms one layer of adhesive, also, microballoon is in suspended state and constantly rolled in the gas flow during due to release gas, therefore can So that epoxy resin is uniformly wrapped into microsphere surface, it is to have wrapped epoxy resin to collect microballoon after gas release completely Microballoon, PS microballoons after processing at normal temperatures as protocorm have smooth surface and fixation particle diameter, in edge sealing adhesive curing Shi Weiqiu synchronously solidification is adhered on glass plate or PET, have the function that fixed microballoon, reduce because between the plates of LCD two by external force The image wild effect that spacing deviation caused by effect is brought, LCD quality can be improved.The inventive method is simple, is easy to real Apply, cost is cheap, and using effect is good.
Embodiment
Embodiments of the invention 1:The method that supercritical carbon dioxide wraps epoxy resin layer in PS microsphere surfaces,
(1) it is surface-treated:10 μm of PS microballoon microballoons are weighed into the sulfuric acid solution that 10g and 50ml mass percents are 50% In, sulfuric acid and PS microballoons are added in there-necked flask simultaneously and stir 30min with agitator, with distilled water super after stirring Cleaned repeatedly in sound wave 5 times until the complete washes clean of sulfuric acid, is finally filtered, drying obtains the PS microballoons of sulfonating surface processing;
(2) epoxy resin is prepared:Weigh 25g E20 epoxy resin to be completely dissolved in butanone, add dicyandiamide 1g and two Methylimidazole 0.1g stirs;
(3) surface wraps resin:The PS microballoons of sulfonating surface processing are added to the solid epoxy solution prepared In, in there-necked flask, it is ultrasonically treated while stirring under conditions of 200r/min, filters out by microballoon after stirring 30min, this When microsphere surface contain solvent epoxy resin for wrapped one layer;
(4) first supercritical processing:The microballoon filtered out is placed in supercritical carbon dioxide reactor, reactor is closed and drops Liquid carbon dioxide is passed through in reactor by temperature, pressurization, setting operating pressure 20mpa, 40 DEG C of reaction temperature, rotating speed 200r/ Air outlet valve is opened after min, turn on agitator stirring 15min to be discharged carbon dioxide, is collected after gas release completely micro- Ball is the PS microballoons for having wrapped epoxy resin, and the thickness of epoxy resin is 1 μm.
The PS microballoons prepared by this method are applied in LED screen preparation, are eliminated because caused by sliding PS microballoons Huaping phenomenon is with showing bad phenomenon, prepared LED screen product qualification rate reaching more than 99%.
Embodiments of the invention 2:The method that supercritical carbon dioxide wraps epoxy resin layer on silicon dioxide microsphere surface,
(1) it is surface-treated:8 μm of silicon dioxide microsphere microballoon is weighed into the sulphur that 10g and 50ml mass percents are 50% In acid solution, sulfuric acid and silicon dioxide microsphere are added in there-necked flask simultaneously and stir 30min with agitator, after stirring Cleaned repeatedly 5 times in ultrasonic wave until the complete washes clean of sulfuric acid, is finally filtered, drying is obtained at sulfonating surface with distilled water The silicon dioxide microsphere of reason;
(2) epoxy resin is configured:Weigh 12.5g E44 epoxy resin and be completely dissolved in butanone and add cation hexafluoro antimony Hydrochlorate stirs;
(3) surface wraps resin:The silicon dioxide microsphere of sulfonating surface processing is added to configured solid ring oxygen tree In lipoprotein solution, in there-necked flask, it is ultrasonically treated under conditions of 200r/min, filters microballoon while stirring after stirring 30min Out, now microsphere surface contains solvent epoxy resin for wrapped one layer;
(4) first supercritical processing:The microballoon filtered out is placed in supercritical carbon dioxide reactor, reactor is closed and drops Liquid carbon dioxide is passed through in reactor by temperature, pressurization, setting operating pressure 20mpa, 40 DEG C of reaction temperature, rotating speed 200r/ Air outlet valve is opened after min, turn on agitator stirring 15min to be discharged carbon dioxide, is collected after gas release completely micro- Ball is the silicon dioxide microsphere for having wrapped epoxy resin, and the thickness of epoxy resin is 0.5 μm.
The silicon dioxide microsphere prepared by this method is applied in LED screen preparation, is eliminated because of silicon dioxide microsphere Huaping phenomenon caused by slip is with showing bad phenomenon, prepared LED screen product qualification rate reaching more than 99%.
The embodiment of the present invention being not limited to described in embodiment, those skilled in the art are according to the present invention Technical scheme draw other embodiments, also belong to the present invention technological innovation scope.Obvious those skilled in the art Member can carry out various changes and modification without departing from the spirit and scope of the present invention to the present invention.So, if the present invention These modifications and variations belong in the range of the claims in the present invention and its equivalent technologies, then the present invention is also intended to comprising these changes Including modification.

Claims (5)

1. a kind of method that supercritical carbon dioxide wraps epoxy resin layer in microsphere surface, it is characterised in that:Including following step Suddenly:
(1) microsphere surface is handled:Microballoon is subjected to sulfonation processing, obtains the PS microballoons of sulfonating surface processing;
(2) epoxy resin is prepared:Epoxy resin is dissolved in solvent, latent curing agent is added and stirs;
(3) surface wraps resin:The microballoon of sulfonating surface processing is added in the solid epoxy solution prepared, stirred It is ultrasonically treated under the conditions of mixing, filters out by microballoon after stirring 30min, microsphere surface is wrapped up one layer of ring containing solvent Oxygen tree fat;
(4) first supercritical processing:The microballoon filtered out is placed in supercritical carbon dioxide reactor, is passed through supercritical carbon dioxide Afterwards, the solvent of epoxy resin is dissolved in supercritical carbon dioxide, then solvent is together discharged with carbon dioxide, obtain surface Wrap the microballoon of epoxy resin layer.
2. the method that supercritical carbon dioxide according to claim 1 wraps epoxy resin layer in microsphere surface, its feature It is:Microsphere surface processing described in step (1) is to be placed in PS microballoons in the sulfuric acid that mass percent concentration is 50%, material Liquor ratio is 1:5, unit g/mL, after stirring 30min, cleaned repeatedly through ultrasonic wave with distilled water, until sulfuric acid cleaning completely is dry Only and filter, dry, obtain the microballoon of sulfonated processing.
3. the method that supercritical carbon dioxide according to claim 1 wraps epoxy resin layer in microsphere surface, its feature It is:Latent curing agent described in step (2) is modified imidazole, dicyandiamide or cationic curing agent.
4. the method that supercritical carbon dioxide according to claim 1 wraps epoxy resin layer in microsphere surface, its feature It is:Surface described in step (3) wraps resin specifically, PS microballoons are poured into epoxy resin, in 200r/min condition Under be ultrasonically treated while stirring, stir 30min, make epoxy resin on PS microballoon complete wettings, then microballoon is filtered out, microballoon On epoxy resin cladding thickness be 0.5-1 μm.
5. the method that supercritical carbon dioxide according to claim 1 wraps epoxy resin layer in microsphere surface, its feature It is:First supercritical processing described in step (4) is that the microballoon filtered out is placed in supercritical carbon dioxide reactor, is passed through After supercritical carbon dioxide, 15min is stirred under 200r/min, the solvent of epoxy resin is dissolved in supercritical carbon dioxide In;After the completion of stirring, the air outlet valve of supercritical carbon dioxide reactor is opened, solvent is together discharged with carbon dioxide, obtained Surface wraps the microballoon of epoxy resin layer.
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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6270836B1 (en) * 1998-07-27 2001-08-07 Frisby Technologies, Inc. Gel-coated microcapsules
CN101585744A (en) * 2009-06-23 2009-11-25 中北大学 Supercritical fluid technology coating modifying technique of ammonium nitrate
CN101972212A (en) * 2010-10-29 2011-02-16 华侨大学 Method for preparing core-shell type composite microspheres by supercritical fluid technology
CN102167309A (en) * 2011-03-04 2011-08-31 北京化工大学 Preparation method of shape-controllable hollow carbon microsphere
CN103709281A (en) * 2013-11-29 2014-04-09 中科院广州化学有限公司 Fluorine-containing nano-microsphere/fluorine-containing epoxy resin hybrid, preparation method and application thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6270836B1 (en) * 1998-07-27 2001-08-07 Frisby Technologies, Inc. Gel-coated microcapsules
CN101585744A (en) * 2009-06-23 2009-11-25 中北大学 Supercritical fluid technology coating modifying technique of ammonium nitrate
CN101972212A (en) * 2010-10-29 2011-02-16 华侨大学 Method for preparing core-shell type composite microspheres by supercritical fluid technology
CN102167309A (en) * 2011-03-04 2011-08-31 北京化工大学 Preparation method of shape-controllable hollow carbon microsphere
CN103709281A (en) * 2013-11-29 2014-04-09 中科院广州化学有限公司 Fluorine-containing nano-microsphere/fluorine-containing epoxy resin hybrid, preparation method and application thereof

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