CN104828928A - Preparation method of filtering material of nitrogen and phosphorus removal bio-filter tank - Google Patents
Preparation method of filtering material of nitrogen and phosphorus removal bio-filter tank Download PDFInfo
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Abstract
本发明涉及一种脱氮除磷生物滤池滤料的制备方法。先将钢渣、铁屑、沸石进行破碎,然后按照质量百分比量取钢粉:铁粉:沸石粉:活性炭:水泥=45%:10%:20%:10%:15%,混匀得到配料;再在包衣机中撒入直径为10mm的塑料空心浮球,边喷水边撒入配料,得到包裹好的滤料;将包裹好的滤料放于自然养护室,15℃~25℃和相对湿度为40%~60%下养护7~10天,即制备得到脱氮除磷生物滤池滤料;本发明生产成本低,适合规模化生产,生活污水脱氮除磷效果好,且不易堵塞、不易受温度影响,可广泛应用于低浓度生活污水或农村分散型生活污水处理并且达到同步脱氮除磷效果。
The invention relates to a preparation method of a filter material for a nitrogen and phosphorus removal biological filter. First crush steel slag, iron filings and zeolite, then measure steel powder according to mass percentage: iron powder: zeolite powder: activated carbon: cement=45%: 10%: 20%: 10%: 15%, and mix to obtain ingredients; Sprinkle plastic hollow floating balls with a diameter of 10mm in the coating machine, sprinkle the ingredients while spraying water, and obtain the wrapped filter material; put the wrapped filter material in the natural curing room, 15 ° C ~ 25 ° C and The relative humidity is 40% to 60% and maintained for 7 to 10 days, and the nitrogen and phosphorus removal biofilter filter material is prepared; the production cost of the invention is low, and it is suitable for large-scale production. The effect of nitrogen and phosphorus removal in domestic sewage is good, and it is not easy to Blockage, not easily affected by temperature, can be widely used in low-concentration domestic sewage or rural decentralized domestic sewage treatment and achieve simultaneous nitrogen and phosphorus removal effects.
Description
技术领域 technical field
本发明涉及一种脱氮除磷生物滤池滤料的制备方法,具体地说是一种采用钢渣粉、铁粉、水泥、活性炭、沸石粉等制作脱氮除磷生物滤料的方法。 The invention relates to a method for preparing a nitrogen and phosphorus removal biological filter material, in particular to a method for preparing a nitrogen and phosphorus removal biological filter material by using steel slag powder, iron powder, cement, activated carbon, zeolite powder and the like. the
背景技术 Background technique
生物滤池作为一种常规的废水处理工艺,充分借鉴了废水处理接触氧化法与给水快滤的设计思路。生物滤池集曝气、高滤速、截留悬浮物、定期反冲洗等特点于一体,运行简易,能耗小,耐冲击负荷能力强,该技术已在世界得到广泛推广和应用。以生物滤池中填装的固定滤料为载体,使滤料的表面生长大量生物膜。当待处理的水流过时,充分发挥生物膜上微生物的生物代谢、生物絮凝、生物膜和填料的物理吸附和截留以及反应器内沿水流方向食物链的分级捕食作用,实现了污染物的高效去除,同时利用生物滤池内好氧、缺氧区域的存在,实现脱氮除磷的功能。 As a conventional wastewater treatment process, the biological filter fully draws on the design ideas of the contact oxidation method of wastewater treatment and the rapid filtration of feed water. The biological filter integrates the characteristics of aeration, high filtration rate, interception of suspended solids, and regular backwashing. It is easy to operate, low in energy consumption, and strong in shock load resistance. This technology has been widely promoted and applied in the world. With the fixed filter material filled in the biological filter as the carrier, a large number of biofilms grow on the surface of the filter material. When the water to be treated flows through, the biological metabolism of microorganisms on the biofilm, bioflocculation, physical adsorption and interception of biofilm and fillers, and the graded predation of the food chain along the direction of water flow in the reactor are fully utilized to achieve efficient removal of pollutants. At the same time, the existence of aerobic and anoxic regions in the biological filter is used to realize the function of nitrogen and phosphorus removal. the
滤料的选择是生物滤池运行成败与否的关键。一方面滤料作为微生物栖息场所,影响系统生物量的多少,以及生物滤池的性能和处理效率。另一方面,填料的选择还直接关系到处理系统的经济成本。一般来说,填料的选择原则主要有:强度大、化学和生物稳定性好、不溶出有害物质、易于生物膜附着、对附着的微生物无害、无抑制作用、比表面积大、空隙率大、经久耐用、价廉易得、运输、储存和安装较方便等。这样的滤料有利于微生物挂膜和微生物代谢过程中所需营养物质及代谢废物的传质过程,进而提高污水处理效率。 The choice of filter material is the key to the success or failure of the biological filter operation. On the one hand, as a microbial habitat, the filter material affects the amount of biomass in the system, as well as the performance and treatment efficiency of the biofilter. On the other hand, the choice of filler is also directly related to the economic cost of the treatment system. Generally speaking, the selection principles of fillers mainly include: high strength, good chemical and biological stability, insoluble harmful substances, easy biofilm attachment, harmless to attached microorganisms, no inhibition, large specific surface area, large void ratio, Durable, cheap and easy to obtain, convenient to transport, store and install. Such a filter material is conducive to the mass transfer process of microbial film formation and microbial metabolism and the mass transfer of metabolic waste, thereby improving the efficiency of sewage treatment. the
常见的滤池滤料主要有沸石、陶粒、焦炭、石英砂、活性炭、膨胀球形黏土、膨胀页岩、苯乙烯、聚乙烯等。目前,国内废水生物处理工艺中已开发了多种新型滤料,但是现有的滤料在物理学特性及生物膜附着性能等方面各有其弱点,它们或强度不够、易破损,或表面光滑、微生物难以挂膜,或密度大,易板结,或者价格昂贵、再生困难,并且目前所用滤料几乎不具备激化微生物活性的特性,脱氮除磷效果差。因此,研制新型的生物滤池滤料,改善滤料不足,对于提高生物滤池运行效果具有重要意义。 Common filter media mainly include zeolite, ceramsite, coke, quartz sand, activated carbon, expanded spherical clay, expanded shale, styrene, polyethylene, etc. At present, a variety of new filter materials have been developed in the domestic wastewater biological treatment process, but the existing filter materials have their own weaknesses in terms of physical characteristics and biofilm adhesion performance. They are either not strong enough, easily damaged, or have a smooth surface. 1. It is difficult for microorganisms to hang membranes, or the density is high, easy to harden, or expensive, difficult to regenerate, and the filter materials currently used hardly have the characteristics of intensifying microbial activity, and the effect of nitrogen and phosphorus removal is poor. Therefore, it is of great significance to develop a new type of biofilter filter material and improve the filter material shortage for improving the operation effect of the biofilter. the
发明内容 Contents of the invention
本发明针对目前常用生物滤池滤料脱氮除磷效果差等问题,旨在提供一种能够用于生物滤池且能够提高滤池运行效果的生物滤池滤料制备方法。 The present invention aims at providing a method for preparing a biofilter filter material that can be used in a biofilter and can improve the operating effect of the biofilter, aiming at the problems of poor denitrification and phosphorus removal effects of the commonly used biofilter filter materials at present. the
该脱氮除磷生物滤料的制备工艺如下: The preparation process of the nitrogen and phosphorus removal biological filter material is as follows:
A.将钢渣、铁屑分别置于球磨机中研磨,过400目筛,筛分得到钢粉、铁粉; A. Place steel slag and iron filings in a ball mill for grinding, pass through a 400-mesh sieve, and sieve to obtain steel powder and iron powder;
将沸石经颚式破碎机、对辊机破碎后过80目筛,得沸石粉。 The zeolite is crushed by a jaw crusher and a pair of rollers, and then passed through an 80-mesh sieve to obtain zeolite powder. the
B.按照质量百分比量取钢渣粉:铁粉:沸石粉:活性炭:水泥=45%:10%:20%:10%:15%,将它们混合均匀得到配料。 B. Measure steel slag powder: iron powder: zeolite powder: activated carbon: cement = 45%: 10%: 20%: 10%: 15% according to mass percentage, and mix them evenly to obtain ingredients. the
C.在包衣机中撒入塑料空心浮球(直径10mm),均匀喷水,使表面润湿;再撒入B中混合均匀的配料,启动包衣机,使配料包覆在塑料空心浮球上,团聚成潮湿的球状颗粒,得到包裹好的滤料。 C. Sprinkle plastic hollow floating balls (diameter 10mm) into the coating machine, spray water evenly to moisten the surface; then sprinkle the evenly mixed ingredients in B, start the coating machine, and coat the ingredients on the plastic hollow floating balls. On the ball, agglomerate into moist spherical particles to obtain a wrapped filter material. the
D.将包裹好的滤料放于自然养护室,控制养护室内的温度为15℃~25℃,相对湿度为40%~60%,养护7~10天出料,制备成脱氮除磷生物滤料。 D. Put the wrapped filter material in the natural curing room, control the temperature in the curing room at 15°C to 25°C, and the relative humidity at 40% to 60%, and discharge the material after curing for 7 to 10 days to prepare nitrogen and phosphorus removal organisms filter material. the
上述C步启动包衣机是,将包衣机的滚筒倾斜角调正为15°,转速为50r/min,包衣机旋转的同时边喷水边撒配料; The above step C to start the coating machine is to adjust the inclination angle of the drum of the coating machine to 15°, the rotating speed is 50r/min, and sprinkle the ingredients while spraying water while the coating machine is rotating;
上述B步中作为粘结剂的水泥型号是325号矿渣硅酸盐水泥。 The cement model used as the binder in the above step B is No. 325 slag portland cement. the
上述步骤A中将钢渣、铁屑分别置于球磨机中时,钢渣、铁屑装料不得超过球磨机的球磨罐容积的三分之二。 When steel slag and iron filings are respectively placed in the ball mill in the above step A, the loading of steel slag and iron filings must not exceed two-thirds of the volume of the ball mill tank of the ball mill. the
上述步骤A中将钢渣、铁屑分别置于球磨机中时,称量球磨机的研磨罐,使得2只研磨罐的重量一致;启动球磨机,开始研磨,在高转速下运行2分钟后,调至低转速,再研磨2分钟结束,将所研磨的物料分别过400目筛,得到铁粉、钢粉; When the steel slag and iron filings are placed in the ball mill in the above step A, weigh the grinding jars of the ball mill so that the weights of the two grinding jars are the same; start the ball mill, start grinding, run at high speed for 2 minutes, then adjust to low Rotating speed, and then grind for 2 minutes to finish, and the ground materials are passed through a 400 mesh sieve respectively to obtain iron powder and steel powder;
本发明制备的生物滤池滤料具有以下特点: The biofilter filter material prepared by the present invention has the following characteristics:
1,由于本发明滤料采用钢渣粉、铁粉、沸石粉、活性炭、水泥,并且其粒径按照脱氮除磷要求进行调整制备,因此,制备得到的生物滤池滤料脱氮除磷效果好,使出水各指标达到国家一级A标准。 1. Since the filter material of the present invention is prepared by using steel slag powder, iron powder, zeolite powder, activated carbon, and cement, and its particle size is adjusted according to the requirements for nitrogen and phosphorus removal, the prepared biological filter filter material has a denitrification and phosphorus removal effect Well, make the indicators of the effluent reach the national first-class A standard. the
2,本发明的滤料表面粗糙多孔,材料无毒,不结釉,易于微生物挂膜生长,具有较好的同步脱氮除磷功效。 2. The surface of the filter material of the present invention is rough and porous, the material is non-toxic, non-glazed, easy for microorganisms to grow, and has good synchronous nitrogen and phosphorus removal effects. the
3,本发明的滤料的亲水性好,用于处理低浓度生活污水或者是农村生活污水能够有效克服传统生物滤池脱氮除磷效率低,受悬浮物影响及滤池易堵塞的问题,有利于提高生物滤池的处理效率。 3. The filter material of the present invention has good hydrophilicity, and can be used to treat low-concentration domestic sewage or rural domestic sewage, which can effectively overcome the problems of low nitrogen and phosphorus removal efficiency of traditional biological filters, the influence of suspended solids and the problems of easy blockage of filters , which is conducive to improving the treatment efficiency of the biological filter. the
4,本发明制备方法简便,制备成本低,适合推广应用。 4. The preparation method of the present invention is simple and convenient, the preparation cost is low, and it is suitable for popularization and application. the
附图说明 Description of drawings
图1为本发明的流程示意图。 Fig. 1 is a schematic flow chart of the present invention. the
具体实施方式 Detailed ways
实施例1 Example 1
A,将钢渣、铁屑分别置于球磨机,研磨,过400目筛,筛分得粒径小于400目的钢粉、铁粉。 A. Put steel slag and iron filings in a ball mill respectively, grind them, pass through a 400-mesh sieve, and sieve to obtain steel powder and iron powder with a particle size less than 400 mesh. the
将沸石经颚式破碎机、对辊机破碎后过80目筛(直径约0.2mm),得沸石粉。 The zeolite is crushed by a jaw crusher and a pair of rollers, and then passed through an 80-mesh sieve (about 0.2mm in diameter) to obtain zeolite powder. the
B.按照质量百分比量取钢渣粉:铁粉:沸石粉:活性炭:水泥=45:10:20:10:15%,将它们混合均匀得到配料。 B. Measure steel slag powder according to mass percentage: iron powder: zeolite powder: activated carbon: cement=45:10:20:10:15%, mix them evenly to obtain ingredients. the
C.在KF-02型号包衣机中撒入江西益圆实业有限公司生产的塑料空心浮球(直径10mm),均匀喷水,使表面润湿即可;再撒入B中混合均匀的配料,启动包衣机,使配料包覆在塑料空心浮球上,团聚成潮湿的球状颗粒,得到包裹好的滤料。 C. Sprinkle plastic hollow floating balls (diameter 10mm) produced by Jiangxi Yiyuan Industrial Co., Ltd. into the KF-02 coating machine, spray water evenly to moisten the surface; then sprinkle the ingredients mixed evenly in B , Start the coating machine, so that the ingredients are coated on the plastic hollow floating balls, agglomerated into moist spherical particles, and the wrapped filter material is obtained. the
D.将包裹好的滤料放于自然养护室,控制养护室内的温度为15℃~25℃,相对湿度为40%~60%,养护7~10天出料,制备成脱氮除磷生物滤料。 D. Put the wrapped filter material in the natural curing room, control the temperature in the curing room at 15°C to 25°C, and the relative humidity at 40% to 60%, and discharge the material after curing for 7 to 10 days to prepare nitrogen and phosphorus removal organisms filter material. the
上述启动包衣机是:将包衣机的滚筒倾斜角调整为15°,转速为50r/min,包衣机旋转的同时边喷水边撒配料。 Above-mentioned starting coating machine is: the drum inclination angle of coating machine is adjusted to 15 °, and rotating speed is 50r/min, while coating machine rotates, sprinkle batching while spraying water. the
上述B步的配料中作为粘结剂的水泥型号是325号矿渣硅酸盐水泥。 The cement model as binder in the batching of above-mentioned B step is No. 325 slag Portland cement. the
实施例2 Example 2
将实施例1制备的脱氮除磷生物滤料用于两级生物滤池,进行可行性试运行,并对某生活污水处理厂的污水进行处理,考察其脱氮除磷效果。 The nitrogen and phosphorus removal biological filter material prepared in Example 1 was used in a two-stage biological filter for a feasibility trial operation, and the sewage of a domestic sewage treatment plant was treated to investigate its nitrogen and phosphorus removal effect. the
取某污水处理厂生活污水作为本工艺的进水,控制该工艺水力停留时间为6h,气水比为20:1,回流比为50%。工艺运行一段时间后,COD,氨氮,总磷,总氮去除率如下表: The domestic sewage of a sewage treatment plant is taken as the influent of this process, and the hydraulic retention time of the process is controlled to be 6h, the gas-water ratio is 20:1, and the reflux ratio is 50%. After the process runs for a period of time, the removal rates of COD, ammonia nitrogen, total phosphorus and total nitrogen are as follows:
由表可以看出,COD、氨氮、总氮、总磷都能够达到GB18918-2002的一级A标准,总氮、总磷的去除率分别高达93%、98.8%、80%,出水清澈透明,所以本发明所制备的脱氮除磷生物滤料能够达到同步脱氮除磷的效果。 It can be seen from the table that COD, ammonia nitrogen, total nitrogen, and total phosphorus can all meet the first-class A standard of GB18918-2002, and the removal rates of total nitrogen and total phosphorus are as high as 93%, 98.8%, and 80% respectively, and the effluent is clear and transparent. Therefore, the nitrogen and phosphorus removal biological filter material prepared by the present invention can achieve the effect of simultaneous nitrogen and phosphorus removal. the
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