CN104823592B - A crawler self-propelled combine harvester based on shaking ginseng and soil - Google Patents
A crawler self-propelled combine harvester based on shaking ginseng and soil Download PDFInfo
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- 239000002689 soil Substances 0.000 title claims abstract description 59
- 241000208340 Araliaceae Species 0.000 title claims abstract description 21
- 235000005035 Panax pseudoginseng ssp. pseudoginseng Nutrition 0.000 title claims abstract description 21
- 235000003140 Panax quinquefolius Nutrition 0.000 title claims abstract description 21
- 235000008434 ginseng Nutrition 0.000 title claims abstract description 21
- 230000007246 mechanism Effects 0.000 claims abstract description 6
- 238000003306 harvesting Methods 0.000 claims description 50
- 238000000926 separation method Methods 0.000 claims description 23
- 241001038563 Pseudostellaria Species 0.000 claims description 11
- 230000005540 biological transmission Effects 0.000 claims description 8
- 239000003814 drug Substances 0.000 claims description 8
- 244000025254 Cannabis sativa Species 0.000 claims description 4
- 241000251133 Sphyrna tiburo Species 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 3
- 241000251468 Actinopterygii Species 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 239000000203 mixture Substances 0.000 description 12
- 230000000694 effects Effects 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 229940079593 drug Drugs 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000009916 joint effect Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000010008 shearing Methods 0.000 description 1
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Abstract
Description
技术领域technical field
本发明涉及地下根茎类作物收获设备技术领域,具体为一种基于抖动式参土分离的太子参履带自走式联合收获机。The invention relates to the technical field of harvesting equipment for underground rhizome crops, in particular to a crawler self-propelled combine harvester based on shaking ginseng and soil.
背景技术Background technique
太子参是一种功用价值很高的中药材,其经济价值高。由于太子参属于根茎类作物,生长在地下,其收获分离问题一直是参农们关心的难题。然而,传统的收获主要是靠人工采收或用简易的机械挖掘后再拣拾,劳动强度大,收获损失率高,生产效率低,一定程度上制约了太子参产业的发展。近年来,随着国内农业产业结构的调整,丘陵山区太子参的种植面积不断扩大,这种落后,繁重的手工劳作方式已经远远不适应市场的需求。但是目前市面上存在的太子参收获机械只能较好的适应北方大田块地下根茎类作物的收获,不能适应南方丘陵山区小田块机械化收获。Pseudostellariae Radix Pseudostellariae is a Chinese medicinal material with high functional value and high economic value. Since Pseudostellaria Pseudostellaria belongs to rhizome crops and grows underground, the problem of harvesting and separating them has always been a difficult problem that ginseng farmers are concerned about. However, the traditional harvesting is mainly by manual harvesting or simple mechanical digging, which is labor-intensive, has a high harvest loss rate, and has low production efficiency, which restricts the development of the Radix Pseudostellariae industry to a certain extent. In recent years, with the adjustment of the domestic agricultural industry structure, the planting area of heterophylla heterophylla in hilly areas has continued to expand. This backward and heavy manual labor method is far from meeting the needs of the market. However, the currently available Pseudostellaria harvesting machines on the market can only better adapt to the harvesting of underground rhizome crops in large fields in the north, and cannot adapt to the mechanized harvesting of small fields in southern hilly areas.
发明内容Contents of the invention
本发明所解决的技术问题在于提供一种基于抖动式参土分离的太子参履带自走式联合收获机,以解决上述背景技术中的问题。The technical problem to be solved by the present invention is to provide a Pseudostellariae Radix Pseudostellariae caterpillar crawler self-propelled combine harvester based on shaking type ginseng-soil separation, to solve the above-mentioned problems in the background technology.
本发明所解决的技术问题采用以下技术方案来实现:一种基于抖动式参土分离的太子参履带自走式联合收获机,包括:收获台、支撑臂、机架,所述收获台设置安装在机架的前端,收获台两侧通过支撑臂安装在机架的主立柱上,机架一侧设有驾驶室,支撑臂与机架之间安装有液压系统,机架安装在履带式行走系统上,履带式行走系统通过传动系统、离合器连接于驱动装置,第一级履带式振动分离筛一端安装在机架上的主立柱上,另一端安装在收获台的下侧,第二级网格状振动分离筛一端安装在机架上的主立柱的下侧、另一端安装在机架上的后侧立柱上,第一级履带式振动分离筛上侧安装有碎土滚筒I、第二级网格状振动分离筛上侧安装有碎土滚筒II。The technical problem solved by the present invention is realized by the following technical solutions: a Pseudostellaria ginseng crawler self-propelled combine harvester based on shaking type ginseng-soil separation, comprising: a harvesting platform, a support arm, and a frame, and the harvesting platform is set and installed At the front end of the frame, the two sides of the harvesting table are installed on the main column of the frame through the support arm, and a cab is provided on one side of the frame, and a hydraulic system is installed between the support arm and the frame, and the frame is installed on the crawler In terms of the system, the crawler walking system is connected to the driving device through the transmission system and the clutch. One end of the first stage crawler vibrating separator is installed on the main column on the frame, and the other end is installed on the lower side of the harvesting platform. One end of the lattice vibrating separator is installed on the underside of the main column on the frame, and the other end is installed on the rear column on the frame. The upper side of the first-stage crawler-type vibrating separator is equipped with a crushing drum I and a second roller. A crushing drum II is installed on the upper side of the grid-like vibrating separator.
所述收获台包括切刀、收获台框架、摆杆、摇筛、连接板、松土铲,切刀安装在收获台框架前端,切刀不仅能够减小收获台入土阻力,而且能起到切草、切墁的作用;收获台框架内设有摇筛,摇筛通过摆杆安装在收获台框架上,收获台框架下端安装有连接板,连接板下端前部设有松土铲,摇筛通过凸轮偏置机构连接于驱动装置。The harvesting platform includes a cutting knife, a harvesting platform frame, a swing bar, a shaker, a connecting plate, and a soil loosening shovel. The cutting knife is installed at the front end of the harvesting platform frame. The function of grass and cutting; there is a shaker in the frame of the harvesting platform, and the shaking sieve is installed on the frame of the harvesting platform through the swing rod. The cam biasing mechanism is connected to the driving device.
所述支撑臂前端下方设有限位轮,根据不同品种的太子参来调节限位轮的深度。A limit wheel is arranged under the front end of the support arm, and the depth of the limit wheel is adjusted according to different varieties of Radix Pseudostellariae.
所述机架后端设有药箱,药箱通过液压系统完成自卸动作。The rear end of the frame is provided with a medicine box, and the medicine box completes the self-unloading action through the hydraulic system.
所述的液压系统对称焊接在机架上,液压系统采用双缸液压系统。The hydraulic system is symmetrically welded on the frame, and the hydraulic system adopts a double-cylinder hydraulic system.
所述松土铲焊接在收获台前端,松土铲前刃设有楔角,铲头为茅型结构。The soil loosening shovel is welded to the front end of the harvesting platform, the front edge of the soil loosening shovel is provided with a wedge angle, and the shovel head is a grass structure.
所述第一级履带式振动分离筛是由若干鱼鳞片状小块连接而成,第一级履带式振动分离筛表面设有小凸块。The first-stage crawler-type vibrating separator is formed by connecting several fish-scale pieces, and the surface of the first-stage crawler-type vibrating separator is provided with small bumps.
所述第一级履带式振动分离筛和第二级网格状振动分离筛采用四齿链轮传动,四齿链轮传动过程中使分离筛上下产生移动幅度的跳动,便于参土分离。The first-stage crawler-type vibrating separator and the second-stage mesh-shaped vibrating separator are driven by a four-tooth sprocket. During the transmission process of the four-tooth sprocket, the separation sieve can move up and down to fluctuate, which facilitates soil separation.
与已公开技术相比,本发明存在以下优点:本发明整机结构紧凑、设计合理、转弯半径小,操作灵活、田间作业质量好,生产效率高,埋参率和收获破损率低,收获洁净率高,使用可靠、适应性强和经久耐用等优点。Compared with the disclosed technology, the present invention has the following advantages: the present invention has compact structure, reasonable design, small turning radius, flexible operation, good field operation quality, high production efficiency, low burying rate and harvest damage rate, and clean harvest High efficiency, reliable use, strong adaptability and durability.
附图说明Description of drawings
图1为本发明的主视图结构示意图。Fig. 1 is a schematic diagram of the structure of the front view of the present invention.
图2为本发明的俯视图结构示意图。Fig. 2 is a top view structural schematic diagram of the present invention.
图3为本发明的收获台结构示意图。Fig. 3 is a structural schematic diagram of the harvesting platform of the present invention.
图中:1、收获台;2、凸轮偏置机构;3、支撑臂;4、液压系统;5、药箱;6、机架;7、履带式行走系统;8、限位轮;9、驾驶室;10、离合器;11、传动系统;12、碎土滚筒II;13、第二级网格状振动分离筛;14、碎土滚筒I;15、第一级履带式振动分离筛;16、曲柄摇杆机构;111、切刀;112、收获台框架;113、摆杆;114、摇筛;115、连接板;116、松土铲。In the figure: 1. Harvesting platform; 2. Cam bias mechanism; 3. Support arm; 4. Hydraulic system; 5. Medicine box; 6. Rack; 7. Crawler walking system; Cab; 10. Clutch; 11. Transmission system; 12. Crushing drum II; 13. Second-stage mesh vibrating separator; 14. Crushing drum I; 15. First-stage crawler vibrating separator; 16 111, cutter; 112, harvesting table frame; 113, pendulum; 114, shaking screen; 115, connecting plate; 116, soil loosening shovel.
具体实施方式detailed description
为了使本发明的技术手段、创作特征、工作流程、使用方法达成目的与功效易于明白了解,下面将结合本发明实施例,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。In order to make it easy to understand the technical means, creative features, work flow, and use methods of the present invention to achieve the purpose and effect, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the embodiments of the present invention. Obviously, the The described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
如图1、图2所示,一种基于抖动式参土分离的太子参履带自走式联合收获机,包括:收获台1、支撑臂3、机架6,所述收获台1设置安装在机架6的前端,收获台1两侧通过支撑臂3安装在机架6的主立柱上,机架6一侧设有驾驶室9,支撑臂3与机架6之间安装有液压系统4,机架6安装在履带式行走系统7上,履带式行走系统7通过传动系统11、离合器10连接于驱动装置,第一级履带式振动分离筛15一端安装在机架6上的主立柱上、另一端安装在收获台1的下侧,第二级网格状振动分离筛13一端安装在机架6上的主立柱的下侧、另一端安装在机架6上的后侧立柱上,第一级履带式振动分离筛15上侧安装有碎土滚筒I14、第二级网格状振动分离筛13上侧安装有碎土滚筒II12。As shown in Figures 1 and 2, a Pseudostellaria ginseng crawler self-propelled combine harvester based on shaking type ginseng-soil separation includes: a harvesting platform 1, a support arm 3, and a frame 6, and the harvesting platform 1 is set and installed on The front end of the frame 6 and the both sides of the harvesting platform 1 are installed on the main column of the frame 6 through the support arm 3, and a cab 9 is provided on one side of the frame 6, and a hydraulic system 4 is installed between the support arm 3 and the frame 6. , the frame 6 is installed on the crawler-type walking system 7, the crawler-type walking system 7 is connected to the driving device through the transmission system 11 and the clutch 10, and one end of the first-stage crawler-type vibrating separator 15 is installed on the main column on the frame 6 , the other end is installed on the lower side of the harvesting platform 1, and the second stage mesh vibrating separator 13 one end is installed on the lower side of the main column on the frame 6, and the other end is installed on the rear side column on the frame 6, The soil-crushing drum I14 is installed on the upper side of the first-stage crawler-type vibrating separator 15, and the soil-crushing drum II12 is installed on the upper side of the second-stage grid-shaped vibrating separator 13.
所述支撑臂3前端下方设有限位轮8,根据不同品种的太子参来调节限位轮8的深度。The bottom of the front end of the support arm 3 is provided with a limit wheel 8, and the depth of the limit wheel 8 is adjusted according to different varieties of Radix Pseudostellariae.
所述机架6后端设有药箱5,药箱5通过液压系统完成自卸动作。The rear end of the frame 6 is provided with a medicine box 5, and the medicine box 5 completes the self-unloading action through the hydraulic system.
如图3所示,所述收获台1包括切刀111、收获台框架112、摆杆113、摇筛114、连接板115、松土铲116,切刀111安装在收获台框架112前端,切刀111不仅能够减小收获台入土阻力,而且能起到切草、切墁的作用;收获台框架112内设有摇筛114,摇筛114通过摆杆113安装在收获台框架112上,收获台框架112下端安装有连接板115,连接板115下端前部设有松土铲116,摇筛114通过凸轮偏置机构2连接于驱动装置。As shown in Figure 3, described harvesting platform 1 comprises cutting knife 111, harvesting platform frame 112, swing bar 113, shaker 114, connecting plate 115, soil loosening shovel 116, and cutting knife 111 is installed on the front end of harvesting platform frame 112, cuts The knife 111 can not only reduce the resistance of the harvesting platform into the soil, but also play the role of cutting grass and cutting; the harvesting platform frame 112 is provided with a shaking sieve 114, and the shaking sieve 114 is installed on the harvesting platform frame 112 through the swing rod 113, and the harvesting The lower end of the platform frame 112 is equipped with a connecting plate 115, and the front portion of the lower end of the connecting plate 115 is provided with a soil loosening shovel 116, and the shaking screen 114 is connected to the driving device by the cam bias mechanism 2.
所述摇筛114的筛底是由若干圆钢等距排列的,并且筛底下面装有连接板,筛底可换,收获台1是通过16mm的钢板对称焊接在机架6立柱上,在液压系统4的作用是实现升降作业。The sieve bottom of described shaking sieve 114 is arranged by some round steel equidistantly, and connecting plate is housed below the sieve bottom, and the sieve bottom can be changed, and the harvest platform 1 is to be welded on the frame 6 uprights by the steel plate symmetry of 16mm, in The effect of hydraulic system 4 is to realize lifting operation.
所述的液压系统4对称焊接在机架6上,液压系统采用双缸液压系统。The hydraulic system 4 is symmetrically welded on the frame 6, and the hydraulic system adopts a double-cylinder hydraulic system.
所述松土铲116焊接在收获台前端,松土铲116前刃设有楔角,铲头为茅型结构,整个松土铲116沿一定的弧度向上拱起。The soil loosening shovel 116 is welded on the front end of the harvesting platform, the front edge of the soil loosening shovel 116 is provided with a wedge angle, and the head of the soil loosening shovel is a Mao-shaped structure, and the whole soil loosening shovel 116 is upwardly arched along a certain arc.
所述第一级履带式振动分离筛15是由若干鱼鳞片状小块连接而成的,根据太子参的长度和大小,分离筛网格的大小设计为35mmx35mm,为保证将参土混合物能顺利的输送,分离筛表面设有小凸块。Described first-stage crawler-type vibrating separator 15 is to be connected by several fish scale flakes, according to the length and the size of Radix Pseudostellariae, the size of separating screen grid is designed as 35mmx35mm, in order to ensure that the ginseng-soil mixture can be smoothly For conveying, there are small bumps on the surface of the separating screen.
所述第一级履带式振动分离筛15和第二级网格状振动分离筛13采用四齿链轮传动,因为在四齿链轮传动过程中使分离筛上下产生移动幅度的跳动,便于参土分离。The first-stage crawler-type vibrating separator 15 and the second-stage grid-like vibrating separating sieve 13 are driven by a four-tooth sprocket, because during the transmission process of the four-tooth sprocket, the separation sieve can be moved up and down, which is convenient for reference. soil separation.
使用时,工作人员根据不同品种的太子参来调节限位轮8的深度。其工作过程是入土部件松土铲116将参土混合物送入摇筛114,曲柄摇杆机构16驱动摇筛114使参土混合物初步分离后送入第一级履带式振动分离筛15。第一级履带式振动分离筛15将参土混合物进一步分离,送入第二级网格状振动分离筛13,如果参土混合物土块较大,当参土混合物到达碎土滚筒I 14后,该参土混合物将不会通过,同时碎土滚筒将参土混合物块击碎并留在第一级履带式振动分离筛15继续分离。然后送入第二级网格状振动分离筛13;在第二级网格状振动分离筛13和过碎土滚筒II 12的共同作用下再次进行参土分离,分离后的太子参输送到药箱5,完成太子参的收获作业。During use, the staff adjusts the depth of the limiting wheel 8 according to different varieties of Radix Pseudostellariae. Its working process is that the ginseng-soil mixture is sent to the shaking sieve 114 by the loosening shovel 116 of the soil-entrying part, and the crank-rocker mechanism 16 drives the shaking sieve 114 so that the ginseng-soil mixture is initially separated and sent to the first-stage crawler-type vibrating separator 15. The first stage crawler-type vibrating separator 15 further separates the ginseng-soil mixture, and sends it into the second-stage mesh vibrating separator 13. If the ginseng-soil mixture soil block is larger, after the ginseng-soil mixture arrives at the crushing drum 114, This ginseng-soil mixture will not pass through, and the ginseng-soil mixture block is crushed by the broken soil drum simultaneously and stays in the first stage crawler-type vibrating separator 15 to continue to separate. Then send into the second stage mesh vibrating separator 13; under the joint action of the second stage mesh vibrating separator 13 and the crushed soil drum II 12, the ginseng and soil are separated again, and the separated Radix Pseudostellaria is transported to the medicine Box 5, complete the harvesting operation of heterophylla.
为了使该太子参联合收获机能针对不同品种的太子参作业具有更强的适应性,该机在收获台上装有限位轮8,通过调节限位轮8的深度,从而可以满足不同品种的太子参的收获;通过实验最终确定该机可调限位深度为15mm~45mm;并且该机采用履带式行走系统7,可满足南方的丘陵和小田块的作业要求。因为该太子参联合收获机工作的主要原理是分离筛振动、抖动使参土混合物分离,因此对分离筛有一定的要求,第一级履带式振动分离筛15是由一片片鱼鳞片状小块连接而成的,其强度高,承载力大,分离效果好,根据太子参的长度和大小,分离筛网格的大小设计为35mmx35mm,为保证将参土混合物能顺利的输送,分离筛表面设有小凸块。第一级履带式振动分离筛15采用四齿链轮传动,四齿链轮可以同时传递运动和使振动筛抖动,在传动过程中分离筛上下产生移动幅度的跳动,便于参土分离;通过第一级履带式振动分离筛15进行初步的分离后,到达第二级网格状振动分离筛13的参土混合物中所含土块相对较少,并且第二级网格状振动分离筛13输送相对较平缓,因此第二级网格状振动分离筛13采用的是没有凸起的网筛,第二级网格状振动分离筛13也是由四齿链轮传动的。In order to make the Pseudophylloides Radix Combined Harvester more adaptable to the operation of different varieties of Pseudophylloides Pseudostellaria, the machine is equipped with a limiting wheel 8 on the harvesting table, and by adjusting the depth of the limiting wheel 8, it can meet the needs of different varieties of Pseudophylloides heterophylla. It is finally determined through experiments that the adjustable limit depth of the machine is 15mm to 45mm; and the machine adopts a crawler-type walking system 7, which can meet the operation requirements of hills and small fields in the south. Because the main working principle of the Radix Pseudostellariae Combine Harvester is to separate the ginseng-soil mixture by vibrating and shaking the separating screen, there are certain requirements for the separating screen. It is connected with high strength, large bearing capacity and good separation effect. According to the length and size of heterophylla, the mesh size of the separation screen is designed to be 35mmx35mm. In order to ensure the smooth transportation of the ginseng-soil mixture, the surface of the separation screen is designed There are small bumps. The first stage crawler-type vibrating separator 15 is driven by a four-tooth sprocket, which can transmit motion and vibrate the vibrating screen at the same time. During the transmission process, the separation sieve produces a jump in the moving range up and down, which is convenient for soil separation; After the preliminary separation by the first-stage crawler-type vibrating separator 15, the ginseng-soil mixture that reaches the second-stage grid-shaped vibrating separator 13 contains relatively few soil lumps, and the second-stage grid-shaped vibrating separator 13 conveys It is relatively gentle, so what the second stage grid-shaped vibrating separator 13 adopts is a mesh screen without protrusions, and the second-stage grid-shaped vibrating separator 13 is also driven by a four-tooth sprocket.
入土部件松土铲116的作用是将土松开,挖出太子参。其原理是利用松土铲116与作物生长田块之间产生的是剪切变形.因此设计时松土铲116要有较高的强度和较小的入土阻力,松土铲116前刃设计成有一定角度的楔型,铲头设计成茅型。整个松土铲116沿一定的弧度向上拱起,这样设计可使板结的参土混合物在输送的同时进行碎土。通过调节限位轮8来控制松土铲入土的深度,即松土铲与地面的夹角,从而满足不同品种太子参收获的需要。The effect of soil loosening shovel 116 is to loosen the soil and dig out Radix Pseudostellariae. Its principle is to utilize the shearing deformation produced between the soil loosening shovel 116 and the crop growth field. Therefore, the soil loosening shovel 116 should have higher strength and less soil penetration resistance during design, and the front edge of the soil loosening shovel 116 is designed to be It is wedge-shaped with a certain angle, and the shovel head is designed as a Mao shape. Whole soil loosening shovel 116 is arched upwards along certain radian, and design like this can make the ginseng-soil mixture of hardening carry out crushing while conveying. The depth of the loosening shovel into the soil is controlled by adjusting the limit wheel 8, that is, the angle between the loosening shovel and the ground, so as to meet the needs of harvesting different varieties of Radix Pseudostellariae.
以上显示和描述了本发明的基本原理、主要特征及本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下,本发明还会有各种变化和改进,这些变化和改进都落入要求保护的本发明范围内。本发明的要求保护范围由所附的权利要求书及其等效物界定。The basic principles, main features and advantages of the present invention have been shown and described above. Those skilled in the industry should understand that the present invention is not limited by the above-mentioned embodiments, and what described in the above-mentioned embodiments and the description only illustrates the principles of the present invention, and the present invention will also have other functions without departing from the spirit and scope of the present invention. Variations and improvements all fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
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