CN104823572A - Hydraulic contour-following planting mechanism - Google Patents
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Abstract
本发明公开了一种液压仿形栽植机构,包括地面感知机构、液压执行机构和栽植器随动机构。其是通过地面感知机构获取地面高低起伏情况,反馈给栽植器液压升降执行机构,控制液压缸的伸缩带动栽植器随动机构的升降,从而保证鸭嘴栽植部件与地面之间相对高度的一致。本发明结构简单、易于推广,后部的栽植器随动机构采用了一个平行四边形连杆结构,能承受较大载荷、放大位移量,并保证了仿形过程中栽植器的平衡性和垂直度,进而保证了移栽过程中栽植深度的均匀性,提高了栽植的质量,更好地满足了对旱地田间移栽的要求。
The invention discloses a hydraulic profiling planting mechanism, which comprises a ground sensing mechanism, a hydraulic actuator and a planter follow-up mechanism. It obtains the ups and downs of the ground through the ground sensing mechanism, feeds back to the hydraulic lift actuator of the planter, and controls the expansion and contraction of the hydraulic cylinder to drive the lift of the follower mechanism of the planter, so as to ensure the consistency of the relative height between the duckbill planting parts and the ground. The invention has a simple structure and is easy to popularize. The follower mechanism of the planter at the rear adopts a parallelogram connecting rod structure, which can bear relatively large loads, amplify the displacement, and ensure the balance and verticality of the planter during the profiling process. , thereby ensuring the uniformity of planting depth during the transplanting process, improving the quality of planting, and better meeting the requirements for field transplanting in dry land.
Description
技术领域technical field
本发明属于旱地移栽机的技术领域,特别是涉及一种具有地面仿形能力的移栽机栽植机构。The invention belongs to the technical field of dryland transplanting machines, in particular to a transplanting machine planting mechanism with ground profiling capability.
背景技术Background technique
育苗移栽是蔬菜等作物种植的一个重要生产环节,进行旱地移栽能大大提高幼苗的成活率,减少二次补种。我国从20世纪50年代末开始研制旱地移栽机,先后分别对棉花、玉米等蔬菜进行了相关的实验研究,研制出了各种类型的移栽机。而栽植器又是除取苗机构外移栽机的核心部件,它是由取苗机构或者人工提供秧苗,而后将秧苗栽植到地里,具有直立栽苗的优势,能反映出移栽机的发展过程和进步水平。目前,国内外移栽机上采用的栽植器类型有钳夹式、挠性圆盘式、吊杯式和导苗管式4种。Seedling transplanting is an important production link in the cultivation of vegetables and other crops. Transplanting in dry land can greatly improve the survival rate of seedlings and reduce secondary replanting. my country began to develop dryland transplanting machines from the end of the 1950s, and successively carried out relevant experimental research on vegetables such as cotton and corn, and developed various types of transplanting machines. The planter is the core component of the transplanting machine except for the seedling-taking mechanism. It provides seedlings by the seedling-taking mechanism or manually, and then plants the seedlings in the ground. It has the advantage of upright planting and can reflect the transplanting machine Development process and level of progress. At present, there are four types of planters used on transplanting machines at home and abroad: clamp type, flexible disc type, hanging cup type and seedling guide tube type.
栽植器作为移栽机的一个重要部件,主要完成接苗、栽苗等动作,而一个移栽机栽植质量的好坏直接反映在栽植器最终工作的成效上,所以必须保证栽植的高度和曲线一致,这里就需要对栽植器进行仿形。专利CN104115600A公开了一种移栽机地面仿形机构,它是利用仿形轮感应地面变化,通过一系列连杆机构与液压系统配合最终达到底盘仿形的目的。但底盘机架十分沉重,对液压系统的负载要求较为苛刻,需选用承载能力较大的液压缸,成本较高,而且长时间连续高负载工作很容易损坏液压系统;专利CN102487643A公开了一种水稻插秧机的电动仿形机构,插秧机左右各有两个仿形机构,由电机分别驱动,独立工作,保证底盘机架与地面的平行度,但此机构中电机所承受来自底盘的负载也很大,需选用较大功率电机,并且结构复杂,造成成本较高,而且长时间高负载的工作也很容易造成电机的损坏,所以难以推广。As an important part of the transplanting machine, the planter mainly completes the actions of seedling inoculation and planting, and the quality of a transplanter’s planting quality is directly reflected in the final work effect of the planter, so the height and curve of the planting must be guaranteed Consistent, here just need to carry out profiling to planter. Patent CN104115600A discloses a ground profiling mechanism for a transplanter, which uses profiling wheels to sense ground changes, and finally achieves the purpose of chassis profiling through a series of linkage mechanisms and hydraulic systems. However, the chassis frame is very heavy, and the load requirements for the hydraulic system are relatively strict. It is necessary to select a hydraulic cylinder with a large load-carrying capacity, which is expensive, and it is easy to damage the hydraulic system for a long time with continuous high-load work; patent CN102487643A discloses a rice paddy The electric profiling mechanism of the rice transplanter, there are two profiling mechanisms on the left and right sides of the rice transplanter, which are driven by the motors and work independently to ensure the parallelism between the chassis frame and the ground, but the motor in this mechanism bears a lot of load from the chassis Large, need to choose a larger power motor, and the structure is complex, resulting in high cost, and the long-term high-load work is easy to cause damage to the motor, so it is difficult to promote.
目前,大部分移栽机的仿形都是栽植器依托底盘,通过底盘仿形来达到栽植深度一致的目的。但底盘仿形需要液压缸带动整个机架运动,液压缸所需承受的载荷特别高,此时就需要选用承载力较大的液压系统,大大的增加了成本;由于底盘较为沉重,在仿形运动过程中液压缸所受到的惯性力特别大,长时间高负载、连续性的工作很可能会带来液压缸的损坏,最终影响栽植的效率,而且底盘仿形大多结构复杂、操作性差,难以实现大规模的推广。At present, the profiling of most transplanting machines is that the planter relies on the chassis, and the purpose of consistent planting depth is achieved through the profiling of the chassis. However, the chassis profiling requires the hydraulic cylinder to drive the whole frame to move, and the load that the hydraulic cylinder needs to bear is particularly high. At this time, it is necessary to choose a hydraulic system with a large bearing capacity, which greatly increases the cost; The inertial force on the hydraulic cylinder is particularly large during the movement process. Long-term high-load and continuous work may cause damage to the hydraulic cylinder, which will eventually affect the efficiency of planting. Moreover, most of the chassis profiling has complex structures and poor operability, making it difficult to To achieve large-scale promotion.
发明内容Contents of the invention
本发明的目的在于提供一种液压仿形栽植机构,以实现通过地面感知机构实时感知地面的情况,将信号传递给液压系统,通过液压回路自动调节栽植器随动机构的升降,来保证栽植器随动机构上鸭嘴栽植部件与地面的相对高度,从而保证栽植的质量的效果,结构简单、反应迅速、效果显著。The purpose of the present invention is to provide a hydraulic profiling planting mechanism to realize the real-time perception of the ground situation through the ground sensing mechanism, transmit the signal to the hydraulic system, and automatically adjust the lifting of the planter follower mechanism through the hydraulic circuit to ensure that the planter The relative height of the duckbill planting part on the follow-up mechanism and the ground ensures the quality and effect of planting. The structure is simple, the response is quick, and the effect is remarkable.
为了解决以上技术问题,本发明直接对栽植器进行仿形处理,相比整个底盘机架而言,栽植器随动机构使用了平行四边形结构,结构简单、轻便,不仅可以承受较大载荷,而且起到了位移放大的作用。这样不仅减轻了液压缸所承受的载荷,也减小了液压缸的行程,无需选用承载力较大和行程较大的液压缸,在大大节省了成本的同时,也能达到更好的栽植效果,采用的具体技术方案如下:In order to solve the above technical problems, the present invention directly performs profiling processing on the planter. Compared with the entire chassis frame, the follower mechanism of the planter uses a parallelogram structure, which is simple and light in structure, and can not only bear large loads, but also Played the role of displacement amplification. This not only reduces the load on the hydraulic cylinder, but also reduces the stroke of the hydraulic cylinder. It is not necessary to choose a hydraulic cylinder with a large bearing capacity and a large stroke, which can greatly save costs and achieve better planting effects. The specific technical scheme adopted is as follows:
一种液压仿形栽植机构,其特征在于包括:地面感知机构(2)、液压执行机构和栽植器随动机构(4);地面感知机构(2)和栽植器随动机构(4)安装在机架(31)中部且前后呈一条直线,地面感知机构和栽植器随动机构通过液压执行机构连接栽植器随动机构(4)可转动地安装在机架(31)的尾部;A hydraulic profiling planting mechanism, characterized in that it comprises: a ground sensing mechanism (2), a hydraulic actuator and a planter follow-up mechanism (4); the ground sensing mechanism (2) and the planter follow-up mechanism (4) are installed on The middle part of the frame (31) is in a straight line front and rear, and the ground sensing mechanism and the planter follower mechanism are connected to the planter follower mechanism (4) through a hydraulic actuator and are rotatably installed at the tail of the frame (31);
所述地面感知机构(2)包括地轮(11)、地轮轮轴(12)、地轮轮架(13)、地轮轮架固定板(14)、拉伸弹簧(15)、固定板连杆(16)、阀芯连杆(17)、阀芯(18)和随动伺服阀(9);所述地轮(11)可转动地安装在地轮轮轴(12)上,地轮轮轴(12)的两端通过连杆与地轮轮架(13)固定连接,地轮轮架(13)固定安装在地轮轮架固定板(14)上,地轮轮架固定板(14)与机架(31)可转动连接;拉伸弹簧(15)的一端与机架(31)转动副固定连接,另一端与地轮轮架(13)的上端固定连接;固定板连杆(16)的下端与地轮轮架固定板(14)上端固定连接,另一端与阀芯拉杆(17)的下端可转动连接;阀芯拉杆(17)的上端与阀芯(18)可转动连接,阀芯(18)可沿定位套滑动地安装在随动伺服阀(9)的阀体内,随动伺服阀(9)固定安装在机架(31)上;The ground sensing mechanism (2) comprises a ground wheel (11), a ground wheel axle (12), a ground wheel frame (13), a ground wheel frame fixed plate (14), a tension spring (15), a fixed plate connecting Rod (16), spool connecting rod (17), spool (18) and servo valve (9); the ground wheel (11) is rotatably installed on the ground wheel axle (12), and the ground wheel axle The two ends of (12) are fixedly connected with ground wheel frame (13) by connecting rod, and ground wheel frame (13) is fixedly installed on the ground wheel frame fixed plate (14), and ground wheel wheel frame fixed plate (14) It is rotatably connected with the frame (31); one end of the tension spring (15) is fixedly connected with the rotating pair of the frame (31), and the other end is fixedly connected with the upper end of the ground wheel frame (13); the fixed plate connecting rod (16 ) is fixedly connected with the upper end of the ground wheel frame fixed plate (14), and the other end is rotatably connected with the lower end of the spool pull rod (17); the upper end of the spool pull rod (17) is rotatably connected with the spool (18), The spool (18) can be slidably installed in the valve body of the follow-up servo valve (9) along the positioning sleeve, and the follow-up servo valve (9) is fixedly installed on the frame (31);
所述栽植器随动机构(4)包括滑槽(19)、滑块(20)、鸭嘴栽植部件(21)、鸭嘴栽植部件支架(22)、栽植器固定板(23)、随动机构下支杆(24)、随动机构拉杆(25)、拉杆固定板(26)、液压缸连接杆(27)、随动机构上支杆(28)、栽植器安装连杆(29)、通断阀(6)、通断阀阀芯(30)和液压缸(8);所述通断阀(6)固定安装在滑槽(19)的上端,滑槽(19)固定安装在栽植器固定板(23)内,滑块(20)可沿滑槽(19)内壁滑动地安装在滑槽(19)内;鸭嘴栽植部件支架(22)可转动地安装在滑块(20)的中部,鸭嘴栽植部件(21)固定安装在鸭嘴栽植部件支架(22)上;栽植器固定板(23)固定安装在栽植器安装连杆(29)上,栽植器安装连杆(29)的上端与随动机构上支杆(28)的下端通过转动副A可转动连接、下端与随动机构下支杆(24)的下端通过转动副B可转动连接;随动机构上支杆(28)的上端通过转动副E可转动的安装在机架(31)上,随动机构下支杆(24)的中部与随动机构拉杆(25)的下端固定连接、上端与拉杆固定板(26)固定连接,拉杆固定板(26)的下端与机架(31)通过转动副C可转动连接,随动机构拉杆(25)的上端与拉杆固定板(26)上端固定连接,拉杆固定板(26)上端与液压缸连接杆(27)上端通过转动副D可转动连接,液压缸(8)的下端与机架(31)可转动连接、上端与液压缸连接杆(27)下端固定连接;The planter follow-up mechanism (4) comprises a chute (19), a slide block (20), a duckbill planting part (21), a duckbill planting part support (22), a planter fixing plate (23), a follower Mechanism lower support rod (24), follower mechanism pull rod (25), pull rod fixed plate (26), hydraulic cylinder connecting rod (27), follower mechanism upper support rod (28), planter installation connecting rod (29), On-off valve (6), on-off valve spool (30) and hydraulic cylinder (8); said on-off valve (6) is fixedly installed on the upper end of the chute (19), and the chute (19) is fixedly installed on the planting In the device fixing plate (23), the slide block (20) can be slidably installed in the chute (19) along the inner wall of the chute (19); In the middle part, the duckbill planting part (21) is fixedly installed on the duckbill planting part support (22); the planter fixed plate (23) is fixedly installed on the planter installation link (29), and the planter installation link (29 ) is rotatably connected with the lower end of the upper pole (28) of the follow-up mechanism through a swivel pair A, and the lower end is rotatably connected with the lower end of the lower pole (24) of the follow-up mechanism through a swivel pair B; the upper pole of the follow-up mechanism The upper end of (28) is rotatably installed on the frame (31) by the rotating pair E, the middle part of the follower mechanism lower support rod (24) is fixedly connected with the lower end of the follower mechanism pull rod (25), and the upper end is connected with the pull rod fixed plate (26) Fixedly connected, the lower end of the pull rod fixed plate (26) is rotatably connected with the frame (31) through the rotating pair C, and the upper end of the follower mechanism pull rod (25) is fixedly connected with the upper end of the pull rod fixed plate (26), and the pull rod is fixed The upper end of the plate (26) is rotatably connected with the upper end of the hydraulic cylinder connecting rod (27) through the rotating pair D, the lower end of the hydraulic cylinder (8) is rotatably connected with the frame (31), and the upper end is fixed with the lower end of the hydraulic cylinder connecting rod (27) connect;
所述液压执行机构包括通断阀(6)、液压油管(7)、液压缸(8)、随动伺服阀(9)和液压泵(10);随动伺服阀(9)、通断阀(6)和液压缸(8)通过液压油管(7)依次接通;随动伺服阀(9)为三位四通伺服阀,通断阀(6)为二位四通阀,液压缸(8)为双作用液压缸,随动伺服阀(9)与液压泵(10)通过液压油管(7)接通,液压泵(10)固定安装在机架(31)上。The hydraulic actuator includes on-off valve (6), hydraulic oil pipe (7), hydraulic cylinder (8), follow-up servo valve (9) and hydraulic pump (10); follow-up servo valve (9), on-off valve (6) and the hydraulic cylinder (8) are connected sequentially through the hydraulic oil pipe (7); the follow-up servo valve (9) is a three-position four-way servo valve, the on-off valve (6) is a two-position four-way valve, and the hydraulic cylinder ( 8) is a double-acting hydraulic cylinder, the follow-up servo valve (9) is connected with the hydraulic pump (10) through the hydraulic oil pipe (7), and the hydraulic pump (10) is fixedly installed on the frame (31).
所述地面感知机构(2)上装有一根拉伸弹簧(15),所述的拉伸弹簧(15)为圆柱形螺旋状弹簧,正常状态没有间隙,只有拉力达到拉伸弹簧(15)初始张力时才会被拉伸。An extension spring (15) is housed on the ground sensing mechanism (2), and the extension spring (15) is a cylindrical helical spring, and there is no gap in a normal state, only the pulling force reaches the initial tension of the extension spring (15) will be stretched.
所述转动副A与转动副E构成的连线AE和转动副B与转动副C构成的连线BC等长并且平行,构成平行四边形机构。The connecting line AE formed by the rotating pair A and the rotating pair E and the connecting line BC formed by the rotating pair B and the rotating pair C are equal in length and parallel, forming a parallelogram mechanism.
所述栽植器随动机构(4)中栽植器固定板(23)上可平行安装多个栽植器,能同时实现多行移栽。本发明中,地面感知机构上安装了一个拉伸弹簧,当地面相对较平,高低变化不大时,拉伸弹簧由于预紧力的作用,不会被拉伸,这样会使整个机构保持平衡状态。只有地面高低变化较大时地轮才会克服拉伸弹簧的拉伸力使地面感知机构运转,此时才能开始仿形。A plurality of planters can be installed in parallel on the planter fixing plate (23) in the planter follower mechanism (4), and multiple rows of transplanting can be realized simultaneously. In the present invention, a tension spring is installed on the ground sensing mechanism. When the ground is relatively flat and the height changes little, the tension spring will not be stretched due to the pre-tightening force, which will keep the whole mechanism in balance. state. Only ground wheel just can overcome the stretching force of extension spring to make the ground sensing mechanism run when the ground height changes greatly, and just can start profiling at this moment.
本发明中,液压缸与机架可转动连接,液压缸连接杆与随动机构拉杆通过转动副D可转动连接,液压缸与液压缸连接杆固定连接,这样可同时实现液压缸的转动和缸体的平动,更好的满足栽植器随动机构的升降要求。In the present invention, the hydraulic cylinder is rotatably connected to the frame, the connecting rod of the hydraulic cylinder is rotatably connected to the pull rod of the follower mechanism through the rotating pair D, and the hydraulic cylinder is fixedly connected to the connecting rod of the hydraulic cylinder, so that the rotation of the hydraulic cylinder and the cylinder The translational movement of the body can better meet the lifting requirements of the planter follower mechanism.
本发明中,通断阀固定安装在栽植器滑槽的上方,当且仅当鸭嘴栽植部件栽植结束,运动到接苗状态时,滑块抵住通断阀阀芯,通断阀才会打开,液压回路才能完全接通,从而控制液压缸的升降。所以设计时需保证地轮的中心与鸭嘴栽植部件中心的距离L为所需栽植的一个株距的距离,这样控制一个株距液压缸运动调节一次,形成周期运动,保证栽植过程的稳定性。In the present invention, the on-off valve is fixedly installed above the chute of the planter. When and only when the duckbill planting part finishes planting and moves to the seedling receiving state, the slide block is against the valve core of the on-off valve, and the on-off valve will Open, the hydraulic circuit can be fully connected, so as to control the lifting of the hydraulic cylinder. Therefore, when designing, it is necessary to ensure that the distance L between the center of the ground wheel and the center of the duckbill planting parts is the distance of a plant distance required to be planted. In this way, the hydraulic cylinder movement of a plant distance is controlled to adjust once to form a periodic motion to ensure the stability of the planting process.
本发明中,栽植器随动机构采用了一个平行四边形连杆机构,所述转动副A与转动副E构成的连线AE和转动副B与转动副C构成的连线BC等长并且平行,这样随动机构上下两支杆的角速度、角位移相同,保证栽植器安装连杆平动,从而保证栽植器在栽植器随动机构仿形过程中始终保持与地面垂直的状态,而且此机构能够承受较大载荷、减轻液压缸负担,并且能够起到放大位移、减少液压缸的行程的作用;另外,随动机构拉杆上端与拉杆固定板上端固定连接,随动机构拉杆下端与随动机构下支杆中部固定连接,随动机构下支杆上部与拉杆固定板下端固定连接,构成三角形机构,由于栽植器随动机构的下支杆不仅支撑着整个机构的重量,也是液压缸传递动力的部分,使用三角结构使连杆结构更加稳定,能更好的达到承重、传递动力的效果。In the present invention, the follower mechanism of the planter adopts a parallelogram linkage mechanism, the connecting line AE formed by the rotating pair A and the rotating pair E and the connecting line BC formed by the rotating pair B and the rotating pair C are equal in length and parallel, In this way, the angular velocity and angular displacement of the upper and lower poles of the follower mechanism are the same, ensuring the translational movement of the planter installation connecting rod, thereby ensuring that the planter is always in a state perpendicular to the ground during the profiling process of the follower mechanism of the planter, and this mechanism can It bears a large load, reduces the burden on the hydraulic cylinder, and can amplify the displacement and reduce the stroke of the hydraulic cylinder; in addition, the upper end of the pull rod of the follow-up mechanism is fixedly connected with the upper end of the tie rod fixing plate, and the lower end of the pull rod of the follow-up mechanism is connected with the lower end of the follow-up mechanism. The middle part of the support rod is fixedly connected, and the upper part of the lower support rod of the follow-up mechanism is fixedly connected with the lower end of the tie rod fixing plate to form a triangular mechanism. The lower support rod of the follow-up mechanism of the planter not only supports the weight of the entire mechanism, but also is the part of the hydraulic cylinder that transmits power , the use of triangular structure makes the connecting rod structure more stable, and can better achieve the effect of load bearing and power transmission.
本发明的优点是:本发明通过采用机械结构配合液压系统进行仿形,使得整体结构简单、成本低、作用明显。地面感知机构通过地轮感知地面的高低变化,将信号反馈到液压系统控制液压缸运动,带动栽植器随动机构上下运动,做到对地面的实时仿形,保证了鸭嘴栽植部件与地面的相对高度,提高了栽植成功率。本发明直接对栽植器进行仿形处理,与整个底盘机架仿形相区别,栽植器随动机构使用了平行四边形结构,结构简单、轻便,不仅可以承受较大载荷,而且起到了位移放大的作用。这样不仅减轻了液压缸所承受的载荷,也减小了液压缸的行程,无需选用承载力较大和行程较大的液压缸,在大大节省了成本的同时,也能达到更好的栽植效果。The advantages of the present invention are: the present invention adopts the mechanical structure to cooperate with the hydraulic system to perform profiling, so that the overall structure is simple, the cost is low, and the effect is obvious. The ground sensing mechanism senses the height change of the ground through the ground wheel, feeds the signal back to the hydraulic system to control the movement of the hydraulic cylinder, and drives the planter follower mechanism to move up and down, so as to achieve real-time profiling of the ground and ensure the contact between the duckbill planting parts and the ground. The relative height improves the success rate of planting. The present invention directly performs profiling processing on the planter, which is different from the profiling of the entire chassis frame. The follower mechanism of the planter uses a parallelogram structure, which is simple and light in structure, and can not only bear a large load, but also play a role in displacement amplification . This not only reduces the load on the hydraulic cylinder, but also reduces the stroke of the hydraulic cylinder. It is not necessary to choose a hydraulic cylinder with a large bearing capacity and a large stroke, which greatly saves costs and achieves better planting effects.
附图说明Description of drawings
图1是本发明装置的主视图。Fig. 1 is a front view of the device of the present invention.
图2是本发明装置地面感知机构的主视图。Fig. 2 is a front view of the ground sensing mechanism of the device of the present invention.
图3是本发明装置栽植器随动装置的主视图。Fig. 3 is a front view of the planter follower of the device of the present invention.
图4是本发明装置地面感知机构的运动简图。Fig. 4 is a schematic diagram of the movement of the ground sensing mechanism of the device of the present invention.
图5是本发明装置栽植器随动装置的运动简图。Fig. 5 is a schematic diagram of the movement of the planter follower of the device of the present invention.
图6是本发明装置控制仿形机构的液压原理图。Fig. 6 is a hydraulic principle diagram of the control profiling mechanism of the device of the present invention.
图中:1-前轮、2-地面感知机构、3-后轮、4-栽植器随动机构、5-栽植器、6-通断阀、7-液压油管、8-液压缸、9-随动伺服阀、10-液压泵、11-地轮、12-地轮轮轴、13-地轮轮架、14-地轮轮架固定板、15-拉伸弹簧、16-固定板连杆、17-阀芯连杆、18-阀芯、19-滑槽、20-滑块、21-鸭嘴栽植部件、22-鸭嘴栽植部件支架、23-栽植器固定板、24-随动机构下支杆、25-随动机构拉杆、26-拉杆固定板、27-液压缸连接杆、28-随动机构上连杆、29-栽植器安装连杆、30-通断阀阀芯、31-机架、32-构件I、33-构件II、34-构件III、35-构件IV、36-构件V、37-构件VI、38-构件VII、39-构件VIII、40-构件IX、41-构件X、42-构件XI。In the figure: 1-front wheel, 2-ground sensing mechanism, 3-rear wheel, 4-planter follow-up mechanism, 5-planter, 6-on-off valve, 7-hydraulic oil pipe, 8-hydraulic cylinder, 9- Follow-up servo valve, 10-hydraulic pump, 11-ground wheel, 12-ground wheel axle, 13-ground wheel frame, 14-ground wheel frame fixed plate, 15-tension spring, 16-fixed plate connecting rod, 17-spool connecting rod, 18-spool, 19-chute, 20-slider, 21-duckbill planting part, 22-duckbill planting part bracket, 23-planter fixing plate, 24-following mechanism Support rod, 25-following mechanism pull rod, 26-tie rod fixing plate, 27-hydraulic cylinder connecting rod, 28-following mechanism upper connecting rod, 29-planter installation connecting rod, 30-on-off valve spool, 31- Frame, 32-component I, 33-component II, 34-component III, 35-component IV, 36-component V, 37-component VI, 38-component VII, 39-component VIII, 40-component IX, 41- Build X, 42 - Build XI.
具体实施方式Detailed ways
下面结合附图和具体实施例,对本发明的技术方案作进一步的说明。The technical solutions of the present invention will be further described below in conjunction with the accompanying drawings and specific embodiments.
如图1所示:一种液压仿形栽植机构,由地面感知机构2、液压执行机构、栽植器随动机构4、前轮1、后轮3和机架31组成。前轮1和后轮3通过连接杆件可转动的安装在机架31上,且前轮1转向,后轮3驱动;地面感知机构2固定安装在机架31上,感知地面的变化;栽植器随动机构4可转动的安装在机架31上,调节栽植器与地面相对高度;液压执行机构将地面感知机构2与栽植器随动机构4固定连接在一起,形成一种移栽机液压仿形栽植机构。As shown in Figure 1: a hydraulic profiling planting mechanism is composed of a ground sensing mechanism 2, a hydraulic actuator, a planter follower mechanism 4, a front wheel 1, a rear wheel 3 and a frame 31. The front wheel 1 and the rear wheel 3 are rotatably installed on the frame 31 through the connecting rod, and the front wheel 1 is turned, and the rear wheel 3 is driven; the ground sensing mechanism 2 is fixedly installed on the frame 31 to sense changes in the ground; The follower mechanism 4 of the planter is rotatably installed on the frame 31 to adjust the relative height between the planter and the ground; the hydraulic actuator connects the ground sensing mechanism 2 and the follower mechanism 4 of the planter together to form a hydraulic pressure of the transplanter. Copy planting mechanism.
如图2所示:地面感知机构2由地轮11、地轮轮轴12、地轮轮架13、地轮轮架固定板14、拉伸弹簧15、固定板连杆16、阀芯连杆17、阀芯18和随动伺服阀9组成。机器在较平的地面工作时,地轮11理论上会产生些许的位移,但由于拉伸弹簧15的存在,地轮11不能带动固定板连杆16转动,各机构处于正常平衡状态,此时不进行仿形;当地轮11走上凸起的地面时,地轮11会克服拉伸弹簧15的预紧力向上运动,此时固定板连杆16会带动阀芯连杆17向下转动,从而带动阀芯18向下运动,这样随动伺服阀9的上位接入系统,在通段阀6打开的情况下,液压缸8会带动栽植器随动机构4的上下支杆顺时针转动,驱动栽植器5向上运动,从而保证鸭嘴栽植部件21与地面的相对高度;当地轮11走下凹陷的地面时,地轮11会克服拉伸弹簧15的预紧力向下运动,此时固定板连杆16会带动阀芯连杆17向上转动,从而带动阀芯18向上运动,这样随动伺服阀9的下位接入系统,在通段阀6打开的情况下,液压缸8会带动栽植器随动机构4的上下支杆逆时针转动,驱动栽植器5向下运动,从而保证鸭嘴栽植部件21与地面的相对高度。As shown in Figure 2: the ground sensing mechanism 2 is composed of a ground wheel 11, a ground wheel axle 12, a ground wheel frame 13, a ground wheel frame fixed plate 14, a tension spring 15, a fixed plate connecting rod 16, and a spool connecting rod 17 , spool 18 and follow-up servo valve 9 components. When the machine is working on a relatively flat ground, the ground wheel 11 will theoretically have a slight displacement, but due to the existence of the tension spring 15, the ground wheel 11 cannot drive the fixed plate connecting rod 16 to rotate, and each mechanism is in a normal balance state. No profiling is carried out; when the ground wheel 11 walks on the raised ground, the ground wheel 11 can overcome the pre-tightening force of the tension spring 15 and move upwards, and now the fixed plate connecting rod 16 can drive the spool connecting rod 17 to rotate downwards, Thereby driving the spool 18 to move downward, so that the upper position of the follow-up servo valve 9 is connected to the system. When the through-section valve 6 is opened, the hydraulic cylinder 8 will drive the upper and lower poles of the planter follow-up mechanism 4 to rotate clockwise. Drive the planter 5 to move upwards, so as to ensure the relative height of the duckbill planting parts 21 and the ground; The plate connecting rod 16 will drive the spool connecting rod 17 to rotate upward, thereby driving the spool 18 to move upward, so that the lower position of the follow-up servo valve 9 is connected to the system. When the through-section valve 6 is opened, the hydraulic cylinder 8 will drive the planting The upper and lower poles of the follower mechanism 4 rotate counterclockwise to drive the planter 5 to move downward, thereby ensuring the relative height of the duckbill planting parts 21 and the ground.
另外,此地面感知机构2上面安装一个拉伸弹簧15,当地面相对较平、高低变化不大时,拉伸弹簧15在预紧力作用下不会被拉伸,这样会使整个机构保持平衡状态。只有地面高低变化较大时地轮11才会克服拉伸弹簧15的预紧力上升或下降使地面感知机构2工作,此时才能开始仿形。In addition, a tension spring 15 is installed on the ground sensing mechanism 2. When the ground is relatively flat and the height changes little, the tension spring 15 will not be stretched under the action of the pre-tightening force, which will keep the whole mechanism in balance. state. Only ground wheel 11 just can overcome the pretightening force of extension spring 15 to rise or fall to make ground sensing mechanism 2 work when ground height changes greatly, and just can start profiling this moment.
如图3所示:栽植器随动机构4由滑槽19、滑块20、鸭嘴栽植部件21、鸭嘴栽植部件支架22、栽植器固定板23、随动机构下支杆24、随动机构拉杆25、拉杆固定板26、液压缸连接杆27、随动机构上支杆28、栽植器安装连杆29、通断阀6、通断阀阀芯30和液压缸8组成。通断阀6固定安装在滑槽19的上方,当且仅当鸭嘴栽植部件21栽植结束,运动到接苗状态,滑块20抵住通断阀阀芯30时,通断阀6才会打开,液压回路才能完全接通,从而控制液压缸8的升降。所以设计时需保证地轮11的中心与鸭嘴栽植部件21中心的距离L为所需栽植的一个株距的距离,这样控制一个株距液压缸8运动调节一次,形成周期运动,保证栽植过程的稳定性;所述栽植器随动机构4中栽植器固定板23上可平行安装多个栽植器,能同时实现多行移栽。As shown in Figure 3: the planter follow-up mechanism 4 is made up of chute 19, slide block 20, duckbill planting part 21, duckbill planting part support 22, planter fixing plate 23, follow-up mechanism lower pole 24, follow-up Mechanism pull rod 25, pull rod fixed plate 26, hydraulic cylinder connecting rod 27, follower mechanism upper pole 28, planter installation connecting rod 29, on-off valve 6, on-off valve spool 30 and hydraulic cylinder 8 are formed. The on-off valve 6 is fixedly installed on the top of the chute 19. If and only when the duckbill planting part 21 finishes planting and moves to the seedling receiving state, and the slide block 20 is against the on-off valve spool 30, the on-off valve 6 will Only when the hydraulic circuit is opened, can the hydraulic circuit be fully connected, thereby controlling the lifting of the hydraulic cylinder 8. Therefore, during design, it is necessary to ensure that the distance L between the center of the ground wheel 11 and the center of the duckbill planting part 21 is the distance of a required planting distance, so that the hydraulic cylinder 8 of a planting distance is controlled to move and adjusted once to form a periodic motion to ensure the stability of the planting process. property; multiple planters can be installed in parallel on the planter fixing plate 23 in the planter follow-up mechanism 4, and can realize multi-row transplanting at the same time.
如图4所示:为便于运动原理分析,将地面感知机构简化为运动简图,图中构件Ⅰ32代表地轮11、构件Ⅱ33代表固定板连杆16、构件Ⅲ34代表阀芯连杆17、构件Ⅳ35代表随动伺服阀阀芯18、31代表机架。当地面凸起时构件Ⅰ32会上升并且带动构件Ⅱ33绕着机架31转动副顺时针方向转动,构件Ⅱ33的转动会拉动构件Ⅲ34向下转动,构件Ⅲ34的转动又会带动构件Ⅳ35向下运动;反之,当地面凹陷时构件Ⅰ32会下降并且带动构件Ⅱ33绕着机架31转动副逆时针方向转动,构件Ⅱ33的转动会拉动构件Ⅲ34向上转动,构件Ⅲ34的转动又会带动构件Ⅳ35向上运动。As shown in Figure 4: In order to facilitate the analysis of the motion principle, the ground sensing mechanism is simplified as a motion diagram. In the figure, component I32 represents the ground wheel 11, component II33 represents the fixed plate connecting rod 16, component III34 represents the valve core connecting rod 17, and component Ⅳ35 represents the follow-up servo valve spool 18,31 represents the frame. When the ground is raised, component I32 will rise and drive component II33 to rotate clockwise around the rotating pair of frame 31, the rotation of component II33 will pull component III34 to rotate downward, and the rotation of component III34 will drive component IV35 to move downward; Conversely, when the ground is sunken, member I32 will descend and drive member II33 to rotate counterclockwise around the rotating pair of frame 31, the rotation of member II33 will pull member III34 to rotate upward, and the rotation of member III34 will drive member IV35 to move upward.
如图5所示:为便于运动原理分析,将栽植器随动机构简化为运动简图,图中构件V36代表液压缸连接杆27、构件VI37代表拉杆固定板26、构件VII38代表随动机构拉杆25、构件VIII39代表随动机构下支杆24、构件IX40代表栽植器5、构件X41代表栽植器安装连杆29、构件XI42代表随动机构上连杆28、31代表机架、8代表液压缸。当地面凸起时,液压系统会控制液压缸8缸体缩进,从而带动与之固定连接的构件V36向右运动,此时构件V36就会带动与之转动连接的构件VI37、构件VII38和构件VIII39所构成的三角形结构绕着机架31顺时针转动,同时,构件XI42随之绕着机架31顺时针转动,这样构件X41在构件VIII39和构件XI42的带动下斜向上运动,且构件X41始终与地面保持垂直状态,这样构件IX40也会随着构件X41运动并且始终与地面保持垂直状态;反之,当地面凹陷时,液压系统会控制液压缸8缸体伸出,从而带动与之固定连接的构件V36向左运动,此时构件V36就会带动与之转动连接的构件VI37、构件VII38和构件VIII39所构成的三角形结构绕着机架31逆时针转动,同时,构件XI42随之绕着机架31逆时针转动,这样构件X41在构件VIII39和构件XI42的带动下斜向下运动,且构件X41始终与地面保持垂直状态,这样构件IX40也会随着构件X41运动并且始终与地面保持垂直状态;在仿形过程中,液压缸8会随着机构运动绕机架31做相应的转动,更好地配合栽植器随动机构的运动。As shown in Figure 5: in order to facilitate the analysis of the movement principle, the follower mechanism of the planter is simplified into a simple movement diagram. In the figure, component V36 represents the hydraulic cylinder connecting rod 27, component VI37 represents the tie rod fixing plate 26, and component VII38 represents the pull rod of the follower mechanism 25. Component VIII39 represents the lower support rod 24 of the follower mechanism, component IX40 represents the planter 5, component X41 represents the planter installation connecting rod 29, component XI42 represents the upper link 28 of the follower mechanism, 31 represents the frame, and 8 represents the hydraulic cylinder . When the ground is raised, the hydraulic system will control the cylinder body of hydraulic cylinder 8 to retract, thereby driving the component V36 fixedly connected to it to move to the right. At this time, component V36 will drive the components VI37, VII38 and component The triangular structure formed by VIII39 rotates clockwise around the frame 31, and at the same time, component XI42 rotates clockwise around the frame 31, so that component X41 moves obliquely upwards driven by component VIII39 and component XI42, and component X41 is always Keep vertical to the ground, so that component IX40 will also move with component X41 and always keep vertical to the ground; on the contrary, when the ground is sunken, the hydraulic system will control the hydraulic cylinder 8 to stretch out, thereby driving the fixedly connected Component V36 moves to the left. At this time, component V36 will drive the triangular structure formed by component VI37, component VII38 and component VIII39 that is rotatably connected with it to rotate counterclockwise around the frame 31. At the same time, component XI42 will follow it around the frame. 31 rotate counterclockwise, so that component X41 moves obliquely downward under the drive of component VIII39 and component XI42, and component X41 remains vertical to the ground all the time, so component IX40 also moves with component X41 and remains vertical to the ground all the time; During the profiling process, the hydraulic cylinder 8 will rotate around the frame 31 according to the movement of the mechanism, so as to better cooperate with the movement of the follower mechanism of the planter.
如图6所示:地面感知机构2与随动伺服阀9的阀芯18转动连接,随动伺服阀9、通断阀6和液压缸8通过液压油管7依次固定连接,所述的随动伺服阀9为三位四通伺服阀,通断阀6为二位四通阀,液压缸8为双作用液压缸,液压缸8可转动的安装在机架31上。地面感知机构2实时感知地面变化,将信号传递给液压执行机构中随动伺服阀9,通过随动伺服阀9调节液压油的流动方向来控制液压缸8的伸缩,从而控制栽植器随动机构4的升降,保证鸭嘴栽植部件21与地面的相对高度。As shown in Figure 6: the ground sensing mechanism 2 is rotationally connected with the spool 18 of the follow-up servo valve 9, and the follow-up servo valve 9, the on-off valve 6 and the hydraulic cylinder 8 are fixedly connected in turn through the hydraulic oil pipe 7, and the follow-up The servo valve 9 is a three-position four-way servo valve, the on-off valve 6 is a two-position four-way valve, the hydraulic cylinder 8 is a double-acting hydraulic cylinder, and the hydraulic cylinder 8 is rotatably installed on the frame 31 . The ground sensing mechanism 2 senses the ground changes in real time, and transmits the signal to the servo valve 9 in the hydraulic actuator, and adjusts the flow direction of the hydraulic oil through the servo valve 9 to control the expansion and contraction of the hydraulic cylinder 8, thereby controlling the planter servo mechanism 4 to ensure the relative height of the duckbill planting parts 21 and the ground.
以一个栽植器5示意,本发明的具体工作过程如下所示:Shown with a planter 5, the concrete work process of the present invention is as follows:
机器在较平的地面工作时,地轮11理论上会产生些许的位移,但由于拉伸弹簧15的存在,此时地轮11不能克服拉伸弹簧15的预紧力带动固定板连杆16转动,各机构都处于正常平衡状态,不进行仿形;When the machine is working on a relatively flat ground, the ground wheel 11 will theoretically have a slight displacement, but due to the existence of the tension spring 15, the ground wheel 11 cannot overcome the pre-tightening force of the tension spring 15 to drive the fixed plate connecting rod 16 Rotation, each mechanism is in a normal balance state, no profiling;
当地轮11走上凸起的地面时,地轮11会克服拉伸弹簧15的预紧力向上运动,此时固定板连杆16会带动阀芯连杆17向下转动,从而带动阀芯18向下运动,这样随动伺服阀9的上位接入系统,在通段阀6打开的情况下,液压系统会控制液压缸8缸体缩进,从而带动与之固定连接的液压缸连接杆27向右运动,此时液压缸连接杆27就会带动与之转动连接的拉杆固定板26、随动机构拉杆25和随动机构下支杆24所构成的三角形结构绕着机架31顺时针转动,同时,随动机构上连杆28也会随之绕着机架31顺时针转动,这样栽植器安装连杆29在随动机构下支杆24和随动机构上连杆28的带动下斜向上平动,且栽植器安装连杆29始终与地面保持垂直状态,这样栽植器5也会随着栽植器安装连杆29平动并且始终与地面保持垂直状态,达到仿形的目的;When the ground wheel 11 walks on the raised ground, the ground wheel 11 will overcome the pre-tightening force of the tension spring 15 and move upwards. At this time, the fixed plate connecting rod 16 will drive the spool connecting rod 17 to rotate downward, thereby driving the spool 18 Move downward, so that the upper position of the follow-up servo valve 9 is connected to the system. When the through-section valve 6 is opened, the hydraulic system will control the hydraulic cylinder 8 to retract, thereby driving the hydraulic cylinder connecting rod 27 fixedly connected to it. Move to the right, and now the hydraulic cylinder connecting rod 27 will drive the triangle structure formed by the pull rod fixed plate 26, the follower mechanism pull rod 25 and the follower mechanism lower support rod 24 to rotate clockwise around the frame 31. At the same time, the upper link 28 of the follow-up mechanism will also rotate clockwise around the frame 31, so that the planter installation link 29 is driven by the lower support rod 24 of the follow-up mechanism and the upper link 28 of the follow-up mechanism. Translate upwards, and the planter installation link 29 remains vertical to the ground all the time, so the planter 5 will also move along with the planter installation link 29 and remain vertical to the ground all the time, so as to achieve the purpose of profiling;
同理,当地轮11走下凹陷的地面时,地轮11会克服拉伸弹簧15的预紧力向下运动,此时固定板连杆16会带动阀芯连杆17向上转动,从而带动阀芯18向上运动,这样随动伺服阀9的下位接入系统,在通段阀6打开的情况下,液压系统会控制液压缸8缸体伸出,从而带动与之固定连接的液压缸连接杆27向左运动,此时液压缸连接杆27就会带动与之转动连接的拉杆固定板26、随动机构拉杆25和随动机构下支杆24所构成的三角形结构绕着机架31逆时针转动,同时,随动机构上连杆28也会随之绕着机架31逆时针转动,这样栽植器安装连杆29在随动机构下支杆24和随动机构上连杆28的带动下斜向下平动,且栽植器安装连杆29始终与地面保持垂直状态,这样栽植器5也会随着栽植器安装连杆29平动并且始终与地面保持垂直状态,达到仿形的目的。In the same way, when the ground wheel 11 walks down the sunken ground, the ground wheel 11 will overcome the pre-tightening force of the tension spring 15 and move downwards. At this time, the fixed plate connecting rod 16 will drive the valve core connecting rod 17 to rotate upwards, thereby driving the valve. The core 18 moves upward, so that the lower part of the servo valve 9 is connected to the system. When the through-section valve 6 is opened, the hydraulic system will control the cylinder body of the hydraulic cylinder 8 to extend, thereby driving the connecting rod of the hydraulic cylinder fixedly connected to it. 27 moves to the left, and now the hydraulic cylinder connecting rod 27 will drive the triangular structure formed by the pull rod fixed plate 26, the follower mechanism pull rod 25 and the follower mechanism lower support rod 24 to rotate around the frame 31 counterclockwise. Rotate, at the same time, the upper link 28 of the follower mechanism will also rotate counterclockwise around the frame 31, so that the planter installation link 29 is driven by the lower support rod 24 of the follower mechanism and the upper link 28 of the follower mechanism. Move obliquely downwards, and the planter installation link 29 remains vertical to the ground all the time, so the planter 5 will also move along with the planter installation link 29 and remain vertical to the ground all the time, so as to achieve the purpose of profiling.
当然,本发明还可有其它多种实施例,所述栽植器随动机构4中栽植器固定板23上可平行安装两个甚至更多个栽植器,能同时实现两行甚至更多行移栽,在不背离本发明精神及其实质的情况下,熟悉本领域的技术人员当可根据本发明作出各种相应的改变和变形,但这些相应的改变和变形都应属于本发明所附的权利要求的保护范围。Of course, the present invention can also have other various embodiments. Two or more planters can be installed in parallel on the planter fixing plate 23 in the planter follow-up mechanism 4, and two or more rows can be moved at the same time. Planting, without departing from the spirit and essence of the present invention, those skilled in the art can make various corresponding changes and deformations according to the present invention, but these corresponding changes and deformations should all belong to the attached scope of the present invention. The scope of the claims.
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