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CN104815689B - A kind of HPPO Catalyst Productions technological process - Google Patents

A kind of HPPO Catalyst Productions technological process Download PDF

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Publication number
CN104815689B
CN104815689B CN201510115277.3A CN201510115277A CN104815689B CN 104815689 B CN104815689 B CN 104815689B CN 201510115277 A CN201510115277 A CN 201510115277A CN 104815689 B CN104815689 B CN 104815689B
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crystallization
hppo
catalyst
technological process
solution
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CN104815689A (en
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汤广斌
甘世杰
刘旭
王红
郭建水
刘志明
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Henan Zhonghong Clean Energy Co Ltd
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Henan Zhonghong Clean Energy Co Ltd
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Abstract

The present invention relates to a kind of HPPO Catalyst Productions technological process, its raw material includes tetraethyl orthosilicate, butyl titanate, TPAOH (TPAOH), 4-propyl bromide (TPABr), isopropanol etc., equipment includes crystallization device, storage tank, filter plant, heat exchanger, pump, air compressor machine etc., and its technological process of production includes the processes such as plastic, ageing, crystallization, alkali process, acid activation, separation, drying, roasting.Using the HPPO catalyst that the technological process of production is prepared in catalysis preparing epoxypropane by epoxidation of propene reaction, free of contamination low concentration hydrogen peroxide can be used as oxidant, the problem of avoiding complicated traditional handicraft process and pollution environment, with traditional system unrivaled energy-conservation, economy and advantages of environment protection, and there is good reaction selectivity, there is good prospects for commercial application.

Description

A kind of HPPO Catalyst Productions technological process
Technical field
The present invention relates to catalyst preparation production field, especially a kind of HPPO Catalyst Productions technological process.
Background technology
HPPO methods are the new technologies of hydrogen peroxide catalyzed epoxidation propylene production expoxy propane, and ring is only produced in production process Ethylene Oxide and water.Compared with traditional Synthesis of Propylene Oxide, HPPO technical process is simple, and process unit floor space is small, Required auxiliary facility is also less, and investment and cost can reduce 25%, and discharge of wastewater can reduce 70%-80%, and energy consumption can be reduced 35%, while product yield is high, no coupling product is pollution-free, belongs to cleaning procedure.
During HPPO methods produce expoxy propane, the selection of catalyst is even more important, domestic that the method is catalyzed in recent years The selection of agent has carried out developmental research, and good effect is achieved with tungsten-containing catalyst and phosphoric acid heteropolyacid salt catalyst.TS-1 HTS is with excellent by one kind formed in framework of molecular sieve of the transition metal titanium introducing with MFI structure Clean catalytic oxidization performance novel titanosilicate, it is identical with the skeleton structure of ZSM-5 molecular sieve.TS-1 molecular sieves are not only Catalysed oxidn with titanium, but also the shape-selective effect with MFI molecular sieves and excellent stability.
TS-1 molecular sieves can use free of contamination low concentration peroxide in catalysis preparing epoxypropane by epoxidation of propene reaction Change hydrogen as oxidant, the problem of avoiding traditional handicraft process complexity and pollute environment, have traditional system unrivaled Energy-conservation, economy and advantages of environment protection, and there is good reaction selectivity, there is good prospects for commercial application.
The content of the invention
The main object of the present invention is to provide a kind of HPPO Catalyst Productions technological process, including plastic, ageing, crystallization, The processes such as alkali process, acid activation, separation, drying, roasting.Using the HPPO catalyst that the technique is prepared in catalysis propylene ring Oxidation is prepared in expoxy propane reaction, and free of contamination low concentration hydrogen peroxide can be used to avoid traditional handicraft as oxidant The problem of process is complicated and pollutes environment, there is traditional system unrivaled energy-conservation, economy and advantages of environment protection, and have There is good reaction selectivity, there is good prospects for commercial application.
According to HPPO Catalyst Production technological processes, its raw material includes tetraethyl orthosilicate, butyl titanate, tetrapropyl hydrogen-oxygen Change ammonium, 4-propyl bromide, isopropanol etc.;Equipment includes crystallization device, storage tank, filter plant, heat exchanger, pump, air compressor machine Deng.Its technological process of production includes the processes such as plastic, ageing, crystallization, alkali process, acid activation, separation, drying, roasting.
Technique is sketched:
(1) plastic:By distilled water, tetraethyl orthosilicate and TPABr with mol ratio (150~200): (5~10): 1 is added to In crystallization device, it is 9~11 to adjust pH with ethanol ammonium, 0.5~2h is stirred at room temperature, by H2O2Solution, butyl titanate, isopropyl Alcohol is with mol ratio (1~6): 1: after (20~30) are well mixed, be slowly added into above-mentioned crystallization device, wherein butyl titanate Be 1 with the mol ratio of tetraethyl orthosilicate: (30~70), 0.5~2h be stirred at room temperature, be warming up to 60~90 DEG C and remove alcohol, during it is suitable Work as moisturizing, altogether except 2~5h of alcohol, obtain colloidal sol.
(2) it is aged:A small amount of TS-1 molecular sieve seeds are added into above-mentioned colloidal sol, at room temperature 2~24h of sealing ageing.
(3) crystallization:120~200 DEG C of 12~150h of crystallization, filtered, washing, 110~150 DEG C of dryings are warming up to after ageing 3~10h is calcined after 350~800 DEG C, obtains TS-1 molecular screen primary powders.
(4) alkali process:By water, TPAOH and TS-1 molecular screen primary powders by weight (5~50): (0.5~5): 1 adds successively Enter into crystallization device, 0.5~5h is stirred at room temperature, 120~200 DEG C of 12~150h of crystallization, filtered, water are warming up under sealing Wash, obtain the TS-1 molecular sieves after alkali process after 110~150 DEG C of dryings.
(5) acid activation:By H2SO4Solution (0.25M), H2O2TS-1 molecular sieves after solution, alkali process are with weight ratio (10 ~30): (0.5~5): 1 is added sequentially in the tank diameter with heating, it is warming up to processing 1~6h, filtered, washing, 110~ 150 DEG C of dryings are calcined 3~10h after 350~800 DEG C, obtain HPPO catalyst.
Compared with prior art H is added during plastic2O2Complex compound is formed with titanium, prevents the hydrolytic precipitation of butyl titanate, Butyl titanate is protected, suppresses the hydrolysis of butyl titanate, adds the hydrolysis that isopropanol suppresses butyl titanate so that the water of butyl titanate Solution speed is suitable with the hydrolysis rate of tetraethyl orthosilicate, and the formation to TS-1 molecular sieves has great role.The present invention is in alkali process After secondary crystallization again introduce acid treatment activation the step of can effective selectivity removing molecular sieve in extra-framework titanium, it is modified to urge Agent activity is improved significantly, and hydrogen peroxide can aid in removing the extra-framework titanium in molecular sieve.
It is anti-in catalysis preparing epoxypropane by epoxidation of propene using the HPPO catalyst that the technological process of production is prepared Ying Zhong, free of contamination low concentration hydrogen peroxide can be used to avoid traditional handicraft process complexity and pollution environment as oxidant The problem of, there is traditional system unrivaled energy-conservation, economy and advantages of environment protection, and there is good selecting response Property, there is good prospects for commercial application.
Embodiment
Embodiment 1
(1) 205kg distilled water, 129kg tetraethyl orthosilicates, 19.26kg ethanol ammonium and 17.20kg TPABr are sequentially added 30min is stirred at room temperature into crystallization device, adds 8.26kg H2O2, 5min is stirred, 4.6kg butyl titanates are dissolved in 18.2kg After isopropanol is well mixed, it is slowly added into above-mentioned crystallization device (about 30min is added), 1h is stirred at room temperature, is warming up to 80 DEG C alcohol is removed, per 30min moisturizings to liquid level before alcohol is removed, altogether except alcohol 3h, obtain colloidal sol.
(2) 1.65kg TS-1 molecular sieve seeds are added into above-mentioned colloidal sol, at room temperature sealing ageing 24h.
(3) 175 DEG C of crystallization 72h are warming up to after being aged, are obtained after filtered, washing and 120 DEG C of dryings, 550 DEG C of roasting 6h TS-1 molecular screen primary powders.
(4) by part by weight be 11.5: 1.5: 1 water, TPAOH and TS-1 molecular screen primary powders be added sequentially to stirring crystalline substance Change in reactor, 2h is stirred at room temperature, 175 DEG C of crystallization 48h are warming up under sealing, alkali is obtained after filtered, washing and 120 DEG C of dryings TS-1 molecular sieves after processing.
(5) it is 15 (L): 1.5 (kg): 1 (kg) H by ratio2SO4Solution (0.25M), H2O2Solution (27.5wt%), alkali TS-1 molecular sieves after processing are added sequentially to stir in the tank diameter with heating, are warming up to 85 DEG C of processing 2.5h, filtered, water Wash, 550 DEG C of roasting 6h after 120 DEG C of dryings, obtain HPPO catalyst.
Comparative example 1
Using Ludox, titanium sulfate, TPAOH is template, adds ammoniacal liquor regulation basicity, and deionized water presses 1 : 0.013-0.035: 0.025-0.2: 25-45: 15-35 ratio, wherein Si/TPA+=0.08 and different orders of addition mixing system Glue, with ammoniacal liquor (NH3) regulation glue basicity, crystal seed is added, and ceaselessly stir, after stirring 1-5 hours, made coagulant liquid is turned Enter in the special polytetrafluoroethylene (PTFE) autoclave of microwave (30ml/100ml), adjust microwave power 400W-1600W, crystallization temperature For 160-180 DEG C, crystallization 2-30h, cooling, filtering are then taken out, is repeatedly neutral to filtrate with distillation water washing, then passes through again Dry (> 12 hours), 550 DEG C of high-temperature roasting 5-10 hours, obtain titanium-silicon molecular sieve TS-1 original powder.By the TS-1 of above-mentioned gained Former powder mixes with ammonia spirit, 130-190 DEG C of regulation PH 8-13 keeping temperatures, and crystallization 24-72 is small again under autogenous hydrothermal pressure When, after filtration, washing and drying, at 500-600 DEG C be calcined 5-6 hours obtain titanium-silicon molecular sieve catalyst sample.
Comparative example 2
In the first step, the TS-1 molecular screen primary powders that are not calcined: weight ratio=1: 50 of acid compound solution, acid chemical combination The concentration of thing solution is 2.0mol/l, and acid compound is nitric acid;
In second step, reactant mixture made from the first step reacts 20 hours at 120 DEG C obtains titanium molecular sieve catalysis Agent sample.
Comparative example 3
400 grams of propylene, the HTS that 12 grams of SiO2/TiO2 mol ratios are 50 are added in 2 liters of stainless steel reactors TS-1 catalyst, reaction pressure 2.8MPa, 40 DEG C are heated to, then add 60 gram of 30 weight %H2O2, under agitation, reaction Obtain titanium-silicon molecular sieve catalyst sample within 20 hours.
Catalyst is as follows for HPPO test result contrast:
XH2O2:Hydrogen peroxide conversion ratio;
SPO:Expoxy propane selectivity;
YPO:Expoxy propane yield;
UH2O2:Hydrogen peroxide effective rate of utilization.

Claims (3)

1. a kind of HPPO Catalyst Productions technological process, it is characterised in that comprise the following steps:
(1) plastic:Distilled water, tetraethyl orthosilicate and TPABr are added in crystallization device, it is 9~11 to adjust pH with monoethanolamine, 0.5~2h is stirred at room temperature, by H2O2Above-mentioned crystallization is slowly added into after solution, butyl titanate, isopropanol are well mixed In device, 0.5~2h is stirred at room temperature, is warming up to 60~90 DEG C and removes alcohol, during appropriate moisturizing, altogether except 2~5h of alcohol, obtain colloidal sol;
(2) it is aged:A small amount of TS-1 molecular sieve seeds are added into above-mentioned colloidal sol, at room temperature 2~24h of sealing ageing, TS-1 molecules The mol ratio for sieving crystal seed and tetraethyl orthosilicate is 1:(150~200);
(3) crystallization:Be warming up to 120~200 DEG C of crystallization 12~150h after ageing, filtered, washing, 110~150 DEG C of dryings after 350~800 DEG C of 3~10h of roasting, obtain TS-1 molecular screen primary powders,
(4) alkali process:Water, TPAOH and TS-1 molecular screen primary powders are added sequentially in crystallization device, it is stirred at room temperature 0.5~ 5h, 120~200 DEG C of 12~150h of crystallization are warming up under sealing, alkali process is obtained after filtered, washing, 110~150 DEG C of dryings TS-1 molecular sieves afterwards,
(5) acid activation:By 0.25M H2SO4Solution, H2O2TS-1 molecular sieves after solution, alkali process are added sequentially to heating In tank diameter, 1~6h of heating treatment, filtered, washing, 110~150 DEG C of dryings are calcined 3~10h after 350~800 DEG C, obtained To HPPO catalyst;Distilled water, tetraethyl orthosilicate and TPABr are with mol ratio (150~200) in step (1): (5~10): 1 adds Enter into crystallization device, H2O2Solution, butyl titanate, isopropanol are with mol ratio (1~6): 1: (20~30) are well mixed, its The mol ratio of middle butyl titanate and tetraethyl orthosilicate is 1: (30~70).
2. HPPO Catalyst Productions technological process according to claim 1, it is characterised in that step (4) reclaimed water, TPAOH And TS-1 molecular screen primary powders are by weight (5~50): (0.5~5): 1 is added sequentially in crystallization device.
3. HPPO Catalyst Productions technological process according to claim 1, it is characterised in that 0.25M in step (5) H2SO4Solution, H2O2TS-1 molecular sieves after solution, alkali process are with weight ratio (10~30): (0.5~5): 1 is added sequentially to band In the tank diameter of heating.
CN201510115277.3A 2015-03-17 2015-03-17 A kind of HPPO Catalyst Productions technological process Expired - Fee Related CN104815689B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5354875A (en) * 1993-12-23 1994-10-11 Uop Epoxidation of olefins using a titania-supported titanosilicate
CN1256273A (en) * 1998-12-09 2000-06-14 中国石油化工集团公司 Equipment and procedure for epoxidizing propylene with hydrogen peroxide solution
CN1294585A (en) * 1998-03-24 2001-05-09 索尔维公司 Method for making oxirane
US6288004B1 (en) * 1998-05-19 2001-09-11 Enichem S.P.A. Activation method of titanium silicalite
CN101913620A (en) * 2010-07-20 2010-12-15 大连理工大学 A rapid synthesis of small-grain titanium-silicon molecular sieves in an inexpensive system
CN102424398A (en) * 2011-09-08 2012-04-25 湘潭大学 Method for rapid synthesis of titanium silicate molecular sieve
CN102616806A (en) * 2012-04-20 2012-08-01 上海卓悦化工科技有限公司 Method for preparing high-performance titanium and silicon molecular sieve
CN104291352A (en) * 2014-09-30 2015-01-21 浙江大学 Method for preparing and modifying titanium silicalite molecular sieve catalyst and application of titanium silicalite molecular sieve catalyst in ketone oximation

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5354875A (en) * 1993-12-23 1994-10-11 Uop Epoxidation of olefins using a titania-supported titanosilicate
CN1294585A (en) * 1998-03-24 2001-05-09 索尔维公司 Method for making oxirane
US6288004B1 (en) * 1998-05-19 2001-09-11 Enichem S.P.A. Activation method of titanium silicalite
CN1256273A (en) * 1998-12-09 2000-06-14 中国石油化工集团公司 Equipment and procedure for epoxidizing propylene with hydrogen peroxide solution
CN101913620A (en) * 2010-07-20 2010-12-15 大连理工大学 A rapid synthesis of small-grain titanium-silicon molecular sieves in an inexpensive system
CN102424398A (en) * 2011-09-08 2012-04-25 湘潭大学 Method for rapid synthesis of titanium silicate molecular sieve
CN102616806A (en) * 2012-04-20 2012-08-01 上海卓悦化工科技有限公司 Method for preparing high-performance titanium and silicon molecular sieve
CN104291352A (en) * 2014-09-30 2015-01-21 浙江大学 Method for preparing and modifying titanium silicalite molecular sieve catalyst and application of titanium silicalite molecular sieve catalyst in ketone oximation

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Title
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