CN104807431A - Underground roadway convergence and deformation continuous monitoring device - Google Patents
Underground roadway convergence and deformation continuous monitoring device Download PDFInfo
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Abstract
本发明涉及一种井下巷道收敛变形连续监测装置,在井下巷道内设置若干个自定义的横截断面作为监测面,每个监测面上设有收敛变形监测装置,收敛变形监测装置通过数据线将信号传递给总控制电路板,总控制电路板与工控机连接;其中收敛变形监测装置结构为,在监测面上两侧拱脚上部各设有一个位移传感装置,在同一监测面上设有三个固定点,固定点与位移传感装置交错分布,每个固定点分别设置拉线套管与相邻的位移传感装置连接。该监测装置可实现实时、自动连续测量,精度高,监测过程对隧道或巷道正常运行无干扰。
The invention relates to a continuous monitoring device for convergence deformation of an underground roadway. A plurality of self-defined cross-sections are set in the underground roadway as monitoring surfaces, and each monitoring surface is provided with a convergence deformation monitoring device. The signal is transmitted to the general control circuit board, which is connected to the industrial computer; the structure of the convergence deformation monitoring device is that a displacement sensing device is installed on the upper part of the arch feet on both sides of the monitoring surface, and three sensors are installed on the same monitoring surface. There are three fixed points, and the fixed points and the displacement sensing devices are distributed alternately, and each fixed point is respectively equipped with a cable sleeve to connect with the adjacent displacement sensing device. The monitoring device can realize real-time, automatic and continuous measurement with high precision, and the monitoring process does not interfere with the normal operation of the tunnel or roadway.
Description
技术领域 technical field
本发明涉及一种井下巷道收敛变形连续监测装置,属于井巷和隧道工程技术领域。 The invention relates to a continuous monitoring device for convergence deformation of an underground tunnel, belonging to the technical field of tunnel and tunnel engineering.
背景技术 Background technique
采用收敛仪对巷道横截面收敛变形监测是测试地下巷道工程顶部稳定性变化的重要手段,历来受到工程界的高度重视,已成为地铁、隧道和井下巷道全寿命周期中都必不可少的监测项目,尤其是在地下开挖活动频繁扰动条件下, 成为检验工程设计效果,确保工程安全施工及运行的重要手段。 Using a convergent meter to monitor the convergence deformation of the cross-section of the roadway is an important means to test the stability of the top of the underground roadway project. , especially under the condition of frequent disturbance of underground excavation activities, it has become an important means to test the effect of engineering design and ensure the safe construction and operation of the project.
目前常用隧道或巷道变形监测技术主要有自动跟踪全站仪、自动化近景摄影技术以及收敛计等。自动跟踪全站仪测量精度高,可在隧道独有的弱光条件下进行观测,但要求测量环境无粉尘,否则测量精度难以保证,但隧道、巷道无法长期满足该条件。自动化近景摄影技术可使用手持相机或高精度摄像头进行拍摄,缺点是测量距离较短(仅有几十米),隧道中光线不足及拍摄时无人工辅助光源的情况下无法使用,在隧道中观测时需要外加光源,且照明质量对于测量精度和稳定性有较大影响,同时要在隧道内布设大量辅助点以帮助拍摄后的图像识别定位。目前,巷道收敛计根据精测方式不同可分为机械式和电子数显式,一般均由测力弹簧保证钢尺拉力恒定,降低误差。传统收敛计需将钢尺固定在两监测点预埋件上,通过调节螺母,使钢尺达到已选定的恒定张力,由钢尺或者数显读记收敛值,由于钢尺受温度影响引起的测量误差较大,因此需同时测出环境温度值,对收敛监测结果进行修正。同时,传统的收敛计在测量过程中需要中断隧道、巷道的通行或生产,因此,测量频率受限制;测量数据需进行处理分析后方可得出巷道变形数据,数据后处理不及时,有可能延误加固、维护支护体的最佳时机。 At present, the commonly used tunnel or roadway deformation monitoring technologies mainly include automatic tracking total station, automatic close-range photography technology and convergence meter. The automatic tracking total station has high measurement accuracy and can be observed under the unique weak light conditions of the tunnel, but the measurement environment is required to be dust-free, otherwise the measurement accuracy is difficult to guarantee, but tunnels and roadways cannot meet this condition for a long time. Automated close-range photography technology can use hand-held cameras or high-precision cameras for shooting. The disadvantage is that the measurement distance is short (only tens of meters), and it cannot be used when there is insufficient light in the tunnel and there is no artificial auxiliary light source when shooting. Observation in the tunnel When it is necessary to add an external light source, and the quality of lighting has a great impact on the measurement accuracy and stability, at the same time, a large number of auxiliary points must be arranged in the tunnel to help the image recognition and positioning after shooting. At present, roadway extensometers can be divided into mechanical type and electronic digital display type according to different precise measurement methods. Generally, force-measuring springs are used to ensure constant tension of the steel ruler and reduce errors. The traditional convergence meter needs to fix the steel ruler on the embedded parts of the two monitoring points. By adjusting the nut, the steel ruler can reach the selected constant tension, and the convergence value can be read by the steel ruler or the digital display. The measurement error is relatively large, so it is necessary to measure the ambient temperature value at the same time, and correct the convergence monitoring results. At the same time, traditional convergent gauges need to interrupt the traffic or production of tunnels and roadways during the measurement process. Therefore, the measurement frequency is limited; the measurement data needs to be processed and analyzed before the roadway deformation data can be obtained. If the post-processing of the data is not timely, there may be delays The best time to strengthen and maintain the support body.
发明内容 Contents of the invention
本发明要解决的技术问题是提供一种井下巷道收敛变形连续监测装置,该监测装置可实现实时、自动连续测量,精度高,监测过程对隧道或巷道正常运行无干扰。 The technical problem to be solved by the present invention is to provide a continuous monitoring device for convergence deformation of underground roadway, which can realize real-time, automatic and continuous measurement with high precision, and the monitoring process will not interfere with the normal operation of the tunnel or roadway.
为解决以上问题,本发明的具体技术方案如下:一种井下巷道收敛变形连续监测装置,在井下巷道内设置若干个自定义的横截断面作为监测面,每个监测面上设有收敛变形监测装置,收敛变形监测装置通过数据线将信号传递给总控制电路板,总控制电路板与工控机连接;其中收敛变形监测装置结构为,在监测面上两侧拱脚上部各设有一个位移传感装置,在同一监测面上设有三个固定点,固定点与位移传感装置交错分布,每个固定点分别设置拉线套管与相邻的位移传感装置连接。 In order to solve the above problems, the specific technical solution of the present invention is as follows: a continuous monitoring device for the convergence deformation of an underground roadway, in which several self-defined cross-sections are set as monitoring surfaces in the underground roadway, and each monitoring surface is provided with a convergence deformation monitoring device. device, the convergence deformation monitoring device transmits the signal to the general control circuit board through the data line, and the total control circuit board is connected to the industrial computer; the structure of the convergence deformation monitoring device is that a displacement sensor is installed on the upper part of the arch feet on both sides of the monitoring surface. There are three fixed points on the same monitoring surface, and the fixed points and the displacement sensing devices are distributed alternately, and each fixed point is respectively equipped with a cable sleeve to connect with the adjacent displacement sensing device.
所述的位移传感装置内部的结构为,在测量盒内设有分控电路板,分控电路板与测量盒内的两个拉线式位移传感器连接,拉线式位移传感器的拉绳与拉线套管连接;在测量盒内设有变压器,变压器将外部电源转换后为分控电路板提供电能。 The internal structure of the displacement sensing device is that a sub-control circuit board is provided in the measurement box, the sub-control circuit board is connected with two pull-wire displacement sensors in the measurement box, and the stay rope and the stay wire sleeve of the stay-wire displacement sensor Tube connection; there is a transformer in the measurement box, and the transformer converts the external power supply to provide power for the sub-control circuit board.
所述的拉线套管的结构为,由外套管和内套管同轴连接组成,在内套管的外圆周外端部设有定位座,定位座落座在固定点上,在内套管的内端部与拉绳连接;外套管的外端部与测量盒活动连接,在外套管的外圆周上设有角度传感器,位移传感器依次通过分控电路板、总控制电路板与工控机连接。 The structure of the guy wire sleeve is that it is composed of an outer sleeve and an inner sleeve coaxially connected, and a positioning seat is provided at the outer end of the outer circumference of the inner sleeve, and the positioning seat is seated on a fixed point. The inner end is connected with the pull rope; the outer end of the outer casing is flexibly connected with the measuring box, an angle sensor is arranged on the outer circumference of the outer casing, and the displacement sensor is connected with the industrial computer through the sub-control circuit board and the main control circuit board in turn.
一种井下巷道收敛变形连续监测方法,包括以下步骤: A method for continuously monitoring the convergence deformation of an underground roadway, comprising the following steps:
1)在井下巷道内的待测量截面上两侧拱脚上部位置布置位移传感装置,位置为B点和D点; 1) Displacement sensing devices are arranged on the upper part of the arch feet on both sides of the section to be measured in the underground roadway, and the positions are points B and D;
2)在两个位移传感装置的中间的拱顶位置及巷道边墙中部位置设置固定点,位置为A点、C点和E点; 2) Set fixed points at the vault position in the middle of the two displacement sensing devices and in the middle of the roadway side wall, the positions are A, C and E;
3)在固定点上连接内套管的一端,另一端连接拉绳; 3) Connect one end of the inner sleeve to the fixed point, and connect the other end to the pull rope;
4)将拉线传感器的拉绳穿过外套管套在内套管的一端,外套管的另一端活动连接在测量盒上; 4) Put the pull rope of the pull wire sensor through the outer sleeve and put it on one end of the inner sleeve, and the other end of the outer sleeve is flexibly connected to the measurement box;
5)将角度传感器固定在外套管上,与分控电路板相连; 5) Fix the angle sensor on the outer sleeve and connect it with the sub-control circuit board;
6)将收敛变形监测装置的数据线通过总控制电路板与工控机连接; 6) Connect the data line of the convergence deformation monitoring device to the industrial computer through the main control circuit board;
7)拉线式位移传感器将检测到的拉绳的位移变化将信号传递给工控机;角度传感器将拉线套管的角度变化的数据传递给工控机,工控机通过拉绳的位移和角度变化,即可计算出巷道的收敛变形的连续监测数据。 7) The pull wire displacement sensor transmits the detected displacement change of the pull rope to the industrial computer; the angle sensor transmits the data of the angle change of the pull wire casing to the industrial computer, and the industrial computer passes the displacement and angle change of the pull rope, that is The continuous monitoring data of the convergence deformation of the roadway can be calculated.
本发明与现有技术相比具有以下优点:1)测试过程简单,工控机自动测量计算各点位移,可以在线连续监测,无需人工值守,节省了劳动力; Compared with the prior art, the present invention has the following advantages: 1) The test process is simple, the industrial computer automatically measures and calculates the displacement of each point, and can be continuously monitored online without manual on-duty, saving labor;
2)本发明能够任意设置测量周期,定时自动测量,提高了测量次数及频率,实现连续观测,降低了测量工作对矿山生产的影响; 2) The present invention can set the measurement cycle arbitrarily, and automatically measure at regular intervals, which improves the number and frequency of measurements, realizes continuous observation, and reduces the impact of measurement work on mine production;
3)本发明与传统收敛计相比,提高了测量精度,传统收敛计精度一般为0.1mm,新型电子数显收敛计最高精度可达0.06mm,本发明测量精度可达0.01mm; 3) Compared with the traditional convergent meter, the present invention improves the measurement accuracy. The traditional convergent meter has a precision of 0.1mm. The new electronic digital display convergent meter has a maximum precision of 0.06mm, and the present invention has a measurement precision of 0.01mm;
4)本发明与现有收敛计相比,数据自动计算,可接入internet网络,实现远程操作,变形值超过设定的警戒值,触发警报,并及时将测量结果反馈给施工部门。 4) Compared with the existing astringent meter, the present invention can automatically calculate the data, and can be connected to the internet network to realize remote operation. If the deformation value exceeds the set warning value, an alarm will be triggered and the measurement result will be fed back to the construction department in time.
附图说明 Description of drawings
图1为井下巷道收敛变形连续监测装置的结构示意图。 Figure 1 is a schematic structural diagram of a continuous monitoring device for convergence deformation of an underground roadway.
图2为位移传感装置的内部结构示意图。 Fig. 2 is a schematic diagram of the internal structure of the displacement sensing device.
图3为拉线套管的结构示意图。 Fig. 3 is a schematic diagram of the structure of the cable sleeve.
图4为个监测点的测试结果图。 Figure 4 is a graph of the test results of each monitoring point.
具体实施方式 Detailed ways
如图1所示,一种井下巷道收敛变形连续监测装置,在井下巷道内设置若干个自定义的横截断面作为监测面,每个监测面上设有收敛变形监测装置10,收敛变形监测装置10通过数据线将信号传递给总控制电路板11,总控制电路板11与工控机12连接,工控机根据接收到的信息,直接计算出各点相对位移,可设置警戒值,超过警戒值将触发警报,并可连入internet网络,进行远程操作;其中收敛变形监测装置10结构为,在监测面上对称设有两个位移传感装置1,在同一监测面上设有三个固定点2,固定点与位移传感装置交错分布,每个固定点分别设置拉线套管3与相邻的位移传感装置1连接。 As shown in Figure 1, a continuous monitoring device for convergence deformation of an underground roadway is provided with several self-defined cross-sections as monitoring surfaces in the underground roadway, and each monitoring surface is provided with a convergence deformation monitoring device 10, a convergence deformation monitoring device 10 Transmit the signal to the general control circuit board 11 through the data line, the general control circuit board 11 is connected with the industrial computer 12, and the industrial computer directly calculates the relative displacement of each point according to the received information, and the warning value can be set. Trigger an alarm, and can be connected to the internet network for remote operation; wherein the convergence deformation monitoring device 10 is structured as follows: two displacement sensing devices 1 are symmetrically arranged on the monitoring surface, and three fixed points 2 are arranged on the same monitoring surface, The fixed points and the displacement sensing devices are distributed alternately, and each fixed point is respectively provided with a cable sleeve 3 to connect with the adjacent displacement sensing device 1 .
如图2所示,所述的位移传感装置1内部的结构为,在测量盒21内设有分控电路板22,分控电路板22与测量盒21内的两个拉线式位移传感器23连接,为其供电并读取其脉冲数计算两点间相对位移,拉线式位移传感器23的拉绳24与拉线套管3连接;在测量盒21内设有变压器25,变压器25将外部电源转换后为分控电路板22提供电能。 As shown in Figure 2, the internal structure of the displacement sensing device 1 is that a sub-control circuit board 22 is arranged in the measurement box 21, and two pull-wire displacement sensors 23 in the sub-control circuit board 22 and the measurement box 21 Connect, supply power to it and read its pulse number to calculate the relative displacement between two points, the stay rope 24 of the stay wire type displacement sensor 23 is connected with the stay wire bushing 3; A transformer 25 is arranged in the measurement box 21, and the transformer 25 converts the external power supply Afterwards, electric energy is provided for the sub-control circuit board 22 .
如图3所示,所述的拉线套管3的结构为,由外套管31和内套管32同轴连接组成,两者之间可发生相对滑动,在内套管32的外圆周外端部设有定位座33,内套管32与定位座33能发生相对转动,定位座33落座在固定点2上,在内套管32的内端部与拉绳24连接;外套管31的外端部与测量盒21活动连接,能实现拉线套管3发生转动,在外套管31的外圆周上设有角度传感器34,测量拉线套管3的角度变化,角度传感器34依次通过分控电路板22、总控制电路板11与工控机12连接,将角度变化数据传送至工控机。 As shown in Figure 3, the structure of the pull wire sleeve 3 is that it is composed of an outer sleeve 31 and an inner sleeve 32 coaxially connected, relative sliding can occur between the two, and the outer end of the outer circumference of the inner sleeve 32 There is a positioning seat 33 at the top, and the inner casing 32 and the positioning seat 33 can rotate relatively. The positioning seat 33 is seated on the fixed point 2, and the inner end of the inner casing 32 is connected with the stay rope 24; the outer casing 31 The end is movably connected with the measuring box 21, which can realize the rotation of the pull wire sleeve 3. An angle sensor 34 is arranged on the outer circumference of the outer sleeve 31 to measure the angle change of the pull wire sleeve 3. The angle sensor 34 passes through the sub-control circuit board in turn. 22. The main control circuit board 11 is connected to the industrial computer 12, and transmits the angle change data to the industrial computer.
一种井下巷道收敛变形连续监测方法,包括以下步骤: A method for continuously monitoring the convergence deformation of an underground roadway, comprising the following steps:
1)在井下巷道内的待测量截面上两侧拱脚上部位置布置位移传感装置1,位置为B点和D点; 1) Displacement sensing device 1 is arranged at the upper part of the arch feet on both sides of the section to be measured in the underground roadway, and the positions are points B and D;
2)在两个位移传感装置1的中间的拱顶位置及两帮中部位置设置固定点2,位置为A点、C点和E点,测量时尽量使距离AB、BC、CD、DE相等,方便设备安装,安装结束后,测量各相邻两点之间的角度与距离,作为初始值供系统计算各点位移变化; 2) Set fixed points 2 at the vault position in the middle of the two displacement sensing devices 1 and in the middle of the two sides. The positions are points A, C and E. When measuring, try to make the distances AB, BC, CD, and DE equal , which is convenient for equipment installation. After the installation is completed, measure the angle and distance between two adjacent points, and use it as the initial value for the system to calculate the displacement change of each point;
3)在固定点2上连接内套管32的一端,另一端连接拉绳24; 3) One end of the inner casing 32 is connected to the fixed point 2, and the other end is connected to the pull rope 24;
4)将拉线传感器23的拉绳24穿过外套管31套在内套管32的一端,外套管的另一端活动连接在测量盒21上,两套管均抛光处理,减少两套管之间的相对摩擦力; 4) Pass the pull rope 24 of the pull wire sensor 23 through the outer sleeve 31 and set one end of the inner sleeve 32, and the other end of the outer sleeve is flexibly connected to the measurement box 21. Both sleeves are polished to reduce the gap between the two sleeves. The relative friction force;
5)将角度传感器34固定在外套管31上,与分控电路板22相连,及时将测得角度变化量传送至分控电路板22; 5) Fix the angle sensor 34 on the outer casing 31, connect it with the sub-control circuit board 22, and transmit the measured angle change to the sub-control circuit board 22 in time;
6)将收敛变形监测装置10的数据线通过总控制电路板11与工控机12连接,将各相邻两点的距离变化和角度变化传送至工控机12; 6) Connect the data line of the convergence deformation monitoring device 10 to the industrial computer 12 through the main control circuit board 11, and transmit the distance change and angle change of each adjacent two points to the industrial computer 12;
7)监测点发生位移时,内外保护套管发生a、b两种相对滑动,带动拉绳24发生位移,拉线式位移传感器23内部元件发生运转,同时,角度传感器34测量相邻两点的位移导致的外套管31的转动,分控电路板将检测到的拉线式位移传感器23和角度传感器34的测量数据经总控电路板11,发送至工控机12,工控机12通过拉线式位移传感器位移变化与和角度传感器角度变化,结合初始测量值,即可计算出巷道的收敛变形的连续监测数据,如图4所示。 7) When the monitoring point is displaced, the inner and outer protective sleeves slide a and b relative to each other, which drives the pull rope 24 to move, and the internal components of the pull-wire displacement sensor 23 operate. At the same time, the angle sensor 34 measures the displacement of two adjacent points As a result of the rotation of the outer sleeve 31, the sub-control circuit board sends the measured data of the detected pull-wire displacement sensor 23 and angle sensor 34 to the industrial computer 12 through the master control circuit board 11, and the industrial computer 12 is displaced by the pull-wire displacement sensor. The continuous monitoring data of the convergent deformation of the roadway can be calculated by combining the initial measurement value with the angle change of the angle sensor and the angle sensor, as shown in Figure 4.
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