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CN104803568B - For the feed arrangement and its method of work of oil field waste processing system - Google Patents

For the feed arrangement and its method of work of oil field waste processing system Download PDF

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CN104803568B
CN104803568B CN201510105152.2A CN201510105152A CN104803568B CN 104803568 B CN104803568 B CN 104803568B CN 201510105152 A CN201510105152 A CN 201510105152A CN 104803568 B CN104803568 B CN 104803568B
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branch
calibration
valve
branched pipe
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CN104803568A (en
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叶登胜
宫晓伟
冷欣奇
喻学孔
陈开军
林慧丽
梁仁刚
张建伟
李率钊
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Jerry New Energy Recycling Technology Co.,Ltd.
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Ruijie Environmental Protection Technology Co Ltd
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Abstract

一种用于油田废弃物处理系统的进料装置,包括主管和多个分支管,所述分支管的前端都与主管的后端相连,所述分支管的后端都连接对应的加热腔,所述主管上安装有主泥浆泵,所述的主泥浆泵为容积泵,所述分支管上都安装有分支阀。用于油田废弃物处理系统的进料装置采用容积泵进行泵送,不仅可实现对流动性较大的物料进行输送和分配,还可实现对进料的计量,使送入加热腔中的物料量适中,不仅可保证物料处理完全,还可使燃烧器产生的热能利用的更加高效,提高处理效率。通过校准口的测量以及支路调节阀的调整,可长时间保持向加热腔中定量定速送入物料,使废弃物处理作业连续性强,进一步提高了工作效率。

A feeding device for an oilfield waste treatment system, comprising a main pipe and a plurality of branch pipes, the front ends of the branch pipes are connected to the rear end of the main pipe, and the rear ends of the branch pipes are connected to corresponding heating chambers, A main mud pump is installed on the main pipe, and the main mud pump is a displacement pump, and branch valves are installed on the branch pipes. The feeding device used in the oilfield waste treatment system uses a volumetric pump for pumping, which can not only realize the transportation and distribution of materials with high fluidity, but also realize the metering of the feed, so that the materials sent into the heating chamber The moderate amount can not only ensure the complete material treatment, but also make the use of heat energy generated by the burner more efficient and improve the treatment efficiency. Through the measurement of the calibration port and the adjustment of the branch regulating valve, the material can be fed into the heating chamber at a constant speed for a long time, so that the waste treatment operation is continuous and the work efficiency is further improved.

Description

用于油田废弃物处理系统的进料装置及其工作方法Feeding device and working method for oilfield waste treatment system

技术领域technical field

本发明涉及油田废弃物处理技术,具体地说,是一种用于油田废弃物处理系统的进料装置及其工作方法。The invention relates to an oilfield waste treatment technology, in particular to a feeding device and a working method for the oilfield waste treatment system.

背景技术Background technique

随着国家对页岩气等非常规能源开发力度的加大,废弃油基泥浆和含油钻屑等油田废弃物不断大量产生和累积,在油气勘探开发生产中,废弃油基泥浆和含油钻屑等油田废弃物处置不当将造成水资源、土壤等的严重污染,并制约开发进度,因此油基泥浆和含油钻屑等油田废弃物的无害化处理普遍受到重视。With the increasing development of unconventional energy such as shale gas in the country, oilfield wastes such as waste oil-based mud and oily drilling cuttings continue to be produced and accumulated in large quantities. In oil and gas exploration, development and production, waste oil-based mud and oily drilling cuttings Improper disposal of oilfield waste, such as oilfield waste, will cause serious pollution of water resources and soil, and restrict development progress.

目前的进行油田废弃物处理的处理设备主要是通过进料装置将油田废弃物送入到加热腔中,加热腔置于燃烧腔中,燃烧腔中的燃烧器利用燃油/燃气燃烧产生的高温烟气与加热腔壳体件进行对流换热,间接加热加热腔中的油田废弃物,使油田废弃物中所含的水分和油分逐渐蒸发,蒸发出的水蒸汽和油气夹带少量粉尘被抽出进行冷凝分离及净化处理,回收得到水、油和不凝气体,完成热解吸附的固相残渣由加热腔的出料端排出,并进行再湿或固化处理,最终排出进行储运,完成处理。The current processing equipment for oilfield waste treatment mainly sends oilfield waste into the heating chamber through the feeding device, and the heating chamber is placed in the combustion chamber. The air and the shell of the heating chamber perform convective heat exchange, indirectly heating the oil field waste in the heating chamber, so that the water and oil contained in the oil field waste gradually evaporate, and the evaporated water vapor and oil gas entrained with a small amount of dust are drawn out for condensation Separation and purification treatment, water, oil and non-condensable gas are recovered, and the solid phase residue that has completed thermal desorption is discharged from the discharge end of the heating chamber, and is re-wetted or solidified, and finally discharged for storage and transportation to complete the treatment.

目前将油田废弃物送入加热腔中的进料装置主要为皮带或螺旋送料机,占地面积较大,不适用于液态程度较大的油田废弃物,而且输送速度以及输送量难以控制,输送速度较快则会使加热腔中物料过多,容易造成物料加热不充分,处理不彻底的问题;输送速度较慢则难以高效利用燃烧器产生的高温烟气,能源利用效率低。At present, the feeding device for feeding oilfield waste into the heating chamber is mainly a belt or screw feeder, which occupies a large area and is not suitable for oilfield waste with a large degree of liquid state, and the conveying speed and volume are difficult to control. If the speed is fast, there will be too much material in the heating chamber, which will easily cause insufficient heating and incomplete treatment of the material; if the conveying speed is slow, it will be difficult to efficiently use the high-temperature flue gas generated by the burner, and the energy utilization efficiency will be low.

发明内容Contents of the invention

本发明针对上述现有技术的不足,设计了一种用于油田废弃物处理系统的进料装置及其工作方法。The present invention aims at the deficiencies of the above-mentioned prior art, and designs a feeding device and its working method for an oil field waste treatment system.

本发明的用于油田废弃物处理系统的进料装置,包括主管和多个分支管,所述分支管的前端都与主管的后端相连,所述分支管的后端都连接对应的加热腔,所述主管上安装有主泥浆泵,所述的主泥浆泵为容积泵,所述分支管上都安装有分支阀。The feeding device used in the oilfield waste treatment system of the present invention includes a main pipe and a plurality of branch pipes, the front ends of the branch pipes are connected to the rear end of the main pipe, and the rear ends of the branch pipes are connected to corresponding heating chambers , a main mud pump is installed on the main pipe, the main mud pump is a displacement pump, and branch valves are installed on the branch pipes.

优选的是,所述分支管上都安装有支路调节阀,支路调节阀位于所述分支阀的前侧,所述分支管上都安装有校准管,校准管的前端与分支管相连,校准管与分支管的连接点位于支路调节阀和分支阀之间,所述校准管上安装有校准阀。Preferably, branch regulating valves are installed on the branch pipes, the branch regulating valves are located on the front side of the branch valves, calibration pipes are installed on the branch pipes, the front ends of the calibration pipes are connected to the branch pipes, The connecting point of the calibration pipe and the branch pipe is located between the branch regulating valve and the branch valve, and the calibration valve is installed on the calibration pipe.

优选的是,所述分支管上都安装有分支泥浆泵,所述的分支泥浆泵为容积泵,位于所述分支阀的前侧。Preferably, branch mud pumps are installed on the branch pipes, and the branch mud pumps are positive displacement pumps located in front of the branch valves.

优选的是,所述的主管上安装有过滤器。Preferably, a filter is installed on the main pipe.

一种用于油田废弃物处理系统的进料装置的工作方法,步骤如下:A working method for a feeding device of an oilfield waste treatment system, the steps are as follows:

(1)打开各个分支管的支路调节阀及各个校准管的校准阀,并关闭各个分支管的分支阀。(1) Open the branch regulating valve of each branch pipe and the calibration valve of each calibration pipe, and close the branch valve of each branch pipe.

(2)利用主泥浆泵将物料通过主管输送到各个分支管中,并从校准管排出。(2) Use the main mud pump to transport the material through the main pipe to each branch pipe and discharge it from the calibration pipe.

(3)各个校准管都开始排出物料后,对各个校准管在设定时间内排出的物料量进行计量。(3) After each calibration tube starts to discharge materials, measure the amount of material discharged by each calibration tube within a set time.

(4)调节各个分支管的支路调节阀,使各个分支管的校准管在设定时间内排出的物料量相同。(4) Adjust the branch regulating valves of each branch pipe so that the calibration pipes of each branch pipe discharge the same amount of material within the set time.

(5)关闭各个校准管的校准阀,并打开各个分支管的分支阀,使物料通过分支管送入对应加热腔中。(5) Close the calibration valve of each calibration pipe, and open the branch valve of each branch pipe, so that the material is sent into the corresponding heating chamber through the branch pipe.

本发明的有益效果是:用于油田废弃物处理系统的进料装置采用容积泵进行泵送,不仅可实现对流动性较大的物料进行输送和分配,还可实现对进料的计量,使送入加热腔中的物料量适中,不仅可保证物料处理完全,还可使燃烧器产生的热能利用的更加高效,提高处理效率。通过校准口的测量以及支路调节阀的调整,可长时间保持向加热腔中定量定速送入物料,使废弃物处理作业连续性强,进一步提高了工作效率。The beneficial effects of the present invention are: the feeding device used in the oil field waste treatment system adopts a positive displacement pump for pumping, which can not only realize the transportation and distribution of materials with high fluidity, but also realize the metering of feed materials, so that The amount of material sent into the heating chamber is moderate, which not only ensures complete material treatment, but also makes the use of heat generated by the burner more efficient and improves the processing efficiency. Through the measurement of the calibration port and the adjustment of the branch regulating valve, the material can be fed into the heating chamber at a constant speed for a long time, so that the continuity of the waste treatment operation is strong, and the work efficiency is further improved.

主管上安装的过滤器对物料进行过滤,一定程度的滤除杂质,保证物料流动顺畅,避免物料输送速度产生较大波动,造成送入加热腔中的物料不足或者过多。The filter installed on the main pipe filters the material to remove impurities to a certain extent to ensure the smooth flow of the material and avoid large fluctuations in the material conveying speed, resulting in insufficient or too much material sent into the heating chamber.

利用校准管和支路调节阀可同时调整各个分支管内物料的流速,使各个分支管可同时等速的向各自对应加热腔内输送物料,提高了处理作业效率和效果。为调节分支管对校准管进行测量时,可对校准管排出的物料采用多种检测方式,使用灵活度高,便于操作。The flow rate of materials in each branch pipe can be adjusted at the same time by using the calibration pipe and the branch regulating valve, so that each branch pipe can transport materials to their corresponding heating chambers at the same time at the same time, which improves the efficiency and effect of processing operations. When measuring the calibration pipe for adjusting the branch pipe, various detection methods can be used for the material discharged from the calibration pipe, which is highly flexible and easy to operate.

附图说明Description of drawings

附图1为本发明实施例一的结构示意图;Accompanying drawing 1 is the structural representation of embodiment 1 of the present invention;

附图2为本发明实施例二的结构示意图;Accompanying drawing 2 is the structural representation of embodiment 2 of the present invention;

附图3为本发明实施例三的结构示意图。Accompanying drawing 3 is the structure schematic diagram of embodiment 3 of the present invention.

具体实施方式detailed description

本发明的用于油田废弃物处理系统的进料装置,如图1至3所示。The feeding device used in the oilfield waste treatment system of the present invention is shown in Figures 1 to 3 .

实施例一:Embodiment one:

如图1所示,包括主管1和多个分支管2,所述分支管2的前端都与主管1的后端相连,所述分支管2的后端都连接对应的加热腔3,所述主管1上安装有主泥浆泵4,所述的主泥浆泵4为容积泵,所述分支管2上都安装有分支阀5。As shown in Figure 1, it includes a main pipe 1 and a plurality of branch pipes 2, the front ends of the branch pipes 2 are connected to the rear end of the main pipe 1, and the rear ends of the branch pipes 2 are connected to corresponding heating chambers 3, the A main mud pump 4 is installed on the main pipe 1, and the main mud pump 4 is a displacement pump, and branch valves 5 are installed on the branch pipes 2 .

使用时,先开启一个分支管2上的分支阀5,其他分支管2上的分支阀5都关闭,主泥浆泵4工作,将物料通过主管1泵送到对应分支管2中,送入到对应加热腔3中。When in use, first open the branch valve 5 on one branch pipe 2, and then close the branch valves 5 on the other branch pipes 2. The main mud pump 4 works to pump the material through the main pipe 1 to the corresponding branch pipe 2 and then into the Corresponding to the heating chamber 3.

主泥浆泵4运行一段设定时间T后,关闭已打开的分支阀5,然后打开下一个分支管2上的分支阀5,使物料被泵送到下一个分支管2对应的加热腔3中,主泥浆泵4也运行相同的一段设定时间T后,关闭对应分支阀5,然后打开再下一个分支管2上的分支阀5,以此类推,使每一个分支管2都向对应的加热腔3中依次送入等量的物料。After the main mud pump 4 runs for a set time T, close the opened branch valve 5, and then open the branch valve 5 on the next branch pipe 2, so that the material is pumped into the heating chamber 3 corresponding to the next branch pipe 2 , the main mud pump 4 also runs for the same set time T, then closes the corresponding branch valve 5, and then opens the branch valve 5 on the next branch pipe 2, and so on, so that each branch pipe 2 will flow to the corresponding The same amount of materials are fed into the heating chamber 3 successively.

由于主泥浆泵4为容积泵,其每一转或每一行程所输送的物料量是恒定的,每一个分支管2上的分支阀打开相同的设定时间T,即可使每一个分支管2输送到对应加热腔3中的物料量都相同,并可通过监测主泥浆泵4的转数或行程数计算进料量。Since the main mud pump 4 is a positive displacement pump, the amount of material conveyed by each revolution or each stroke is constant, and the branch valve on each branch pipe 2 is opened for the same set time T, which can make each branch pipe 2. The amount of material delivered to the corresponding heating chamber 3 is the same, and the feed amount can be calculated by monitoring the number of revolutions or strokes of the main mud pump 4.

实施例二:Embodiment two:

如图2所示,具有与实施例一相同的结构,区别技术特征在于:所述分支管2上都安装有支路调节阀6,支路调节阀6位于所述分支阀5的前侧,所述分支管2都上安装有校准管7,校准管7的前端与分支管2相连,校准管7与分支管2的连接点位于支路调节阀6和分支阀5之间,所述校准管7上安装有校准阀8。As shown in Figure 2, it has the same structure as that of Embodiment 1, and the difference technical feature is that: the branch pipe 2 is equipped with a branch regulating valve 6, and the branch regulating valve 6 is located at the front side of the branch valve 5, The branch pipe 2 is equipped with a calibration pipe 7, the front end of the calibration pipe 7 is connected to the branch pipe 2, and the connection point between the calibration pipe 7 and the branch pipe 2 is located between the branch regulating valve 6 and the branch valve 5. A calibration valve 8 is installed on the pipe 7 .

使用时,关闭各个分支管2的分支阀5,并打开各个分支管2上的支路调节阀6和校准阀8,利用主泥浆泵4将物料通过主管1输送到各个分支管2中,并从各个校准管7排出。各个校准管7都开始排出物料后,对各个校准管7在设定时间X内排出的物料量进行计量。调节各个分支管2的支路调节阀6,使各个分支管2的校准管7在设定时间X内排出的物料量相同。然后关闭各个校准管7的校准阀8,并打开各个分支管2的分支阀5,使物料通过分支管2送入对应加热腔3中。此时各个加热腔3送入物料的速度都相同且适中,可保证物料被处理完全,同时提高能源利用效率。When in use, close the branch valve 5 of each branch pipe 2, and open the branch regulating valve 6 and calibration valve 8 on each branch pipe 2, use the main mud pump 4 to transport the material through the main pipe 1 to each branch pipe 2, and Discharge from each calibration tube 7. After each calibration tube 7 starts to discharge the material, the amount of material discharged by each calibration tube 7 within the set time X is measured. Adjust the branch regulating valve 6 of each branch pipe 2, so that the calibration pipe 7 of each branch pipe 2 discharges the same amount of material within the set time X. Then close the calibration valve 8 of each calibration pipe 7, and open the branch valve 5 of each branch pipe 2, so that the material is sent into the corresponding heating chamber 3 through the branch pipe 2. At this time, the feeding speed of each heating chamber 3 is the same and moderate, which can ensure that the materials are completely processed and improve energy utilization efficiency at the same time.

在对校准管7排出的物料进行计量时,可采用容器、仪器等装置,针对其体积、重量等数据进行计量。When measuring the materials discharged from the calibration pipe 7, devices such as containers and instruments can be used to measure data such as volume and weight.

实施例三:Embodiment three:

如图3所示,具有与实施例一相同的结构,区别技术特征在于:所述分支管2上都安装有分支泥浆泵9,所述的分支泥浆泵9也为容积泵,位于所述分支阀5的前侧。As shown in Figure 3, it has the same structure as that of Embodiment 1, and the different technical feature is that branch mud pumps 9 are installed on the branch pipes 2, and the branch mud pumps 9 are also positive displacement pumps located in the branch pipes. Front side of valve 5.

分支泥浆泵9的排量都相同,且都小于主泥浆泵4。The displacements of the branch mud pumps 9 are all the same, and are all smaller than the main mud pump 4 .

使用时,主泥浆泵4将物料通过主管1输送到各个分支管2中,再由各个分支管2上的分支泥浆泵9将物料泵送入各个加热腔3中。When in use, the main mud pump 4 transports the material to each branch pipe 2 through the main pipe 1, and then the branch mud pump 9 on each branch pipe 2 pumps the material into each heating chamber 3.

由于分支泥浆泵9为容积泵,其运行每一转或每一行程所输送的物料量是恒定的。工作过程中,各个分支泥浆泵9运行时电机频率维持在同一数值,并且要使主泥浆泵4的排量与各个支路泥浆泵的总吸入量匹配。使进入各个加热腔的物料量相同且适中,保证物料被处理完全,同时提高能源利用效率。Since the branch mud pump 9 is a positive displacement pump, the amount of material delivered by each revolution or each stroke of its operation is constant. During the working process, the motor frequency of each branch mud pump 9 is maintained at the same value, and the displacement of the main mud pump 4 must be matched with the total intake of each branch mud pump. The amount of material entering each heating chamber is the same and moderate, ensuring that the material is completely processed, and at the same time improving energy utilization efficiency.

由于实施例二和实施例三都可实现同时利用多个支路为多个加热腔3进行送料,所以实施例二和实施例三中,主管1上安装有过滤器10,使物料在进入各个分支管2之前,进行过滤,一定程度的滤除杂质,使物料流动顺畅,避免各个分支管2物料输送速度产生较大波动,造成送入加热腔3中的物料不足或者过多,保证物料被处理完全,同时提高能源利用效率。Because both embodiment two and embodiment three can simultaneously utilize a plurality of branches to carry out feeding for a plurality of heating cavities 3, so in embodiment two and embodiment three, a filter 10 is installed on the main pipe 1, so that the material enters each Before the branch pipe 2, it is filtered to remove impurities to a certain extent, so that the material flows smoothly, and avoids large fluctuations in the material delivery speed of each branch pipe 2, resulting in insufficient or too much material sent into the heating chamber 3, ensuring that the material is Complete treatment while improving energy efficiency.

Claims (3)

1. a kind of feed arrangement for oil field waste processing system, it is characterised in that including supervisor (1) and multiple branched pipe (2), rear end of the front end of the branched pipe (2) all with supervisor (1) is connected, and the rear end of the branched pipe (2) all connects corresponding Heating chamber (3), is provided with main slush pump (4) on the supervisor (1), described main slush pump (4) is displacement pump, the branched pipe (2) branch valve (5) is fitted with, branch road regulating valve (6) is fitted with the branched pipe (2), branch road regulating valve (6) is located at The front side of the branch valve (5), is fitted with calibration pipe (7), the front end of calibration pipe (7) and branched pipe on the branched pipe (2) (2) it is connected, the tie point of calibration pipe (7) and branched pipe (2) is located between branch road regulating valve (6) and branch valve (5), the calibration Calibrating valve (8) is installed on pipe (7).
2. the feed arrangement for oil field waste processing system according to right wants ball 1, it is characterised in that described master Filter (10) is installed on pipe (1).
3. the method for work of the feed arrangement of oil field waste processing system is used for described in a kind of claim 1, it is characterised in that Step is as follows:
(1) the branch road regulating valve of each branched pipe and the calibrating valve of each calibration pipe are opened, and closes the branch of each branched pipe Valve;
(2) material is transported in each branched pipe by supervisor using main slush pump, and is discharged from calibration pipe;
(3) after each calibration pipe all starts discharge material, the inventory that each calibration pipe is discharged in setting time is counted Amount;
(4) the branch road regulating valve of each branched pipe is adjusted, the material for making the calibration pipe of each branched pipe be discharged in setting time Amount is identical;
(5) calibrating valve of each calibration pipe is closed, and opens the branch valve of each branched pipe, material is sent into by branched pipe right In answering heating chamber.
CN201510105152.2A 2015-03-11 2015-03-11 For the feed arrangement and its method of work of oil field waste processing system Active CN104803568B (en)

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