CN104802638B - Power system and rotary cultivator adopting power system - Google Patents
Power system and rotary cultivator adopting power system Download PDFInfo
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- CN104802638B CN104802638B CN201510052463.7A CN201510052463A CN104802638B CN 104802638 B CN104802638 B CN 104802638B CN 201510052463 A CN201510052463 A CN 201510052463A CN 104802638 B CN104802638 B CN 104802638B
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- 230000005540 biological transmission Effects 0.000 claims abstract description 52
- 239000010720 hydraulic oil Substances 0.000 claims description 31
- 239000003921 oil Substances 0.000 claims description 31
- 239000000725 suspension Substances 0.000 claims description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 7
- 241001124569 Lycaenidae Species 0.000 claims description 3
- 238000001914 filtration Methods 0.000 claims description 3
- 230000005484 gravity Effects 0.000 abstract description 3
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
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- 238000012986 modification Methods 0.000 description 1
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Abstract
本发明为一种动力系统及采用其的旋耕机。一种传动系统,适用于履带式旋耕机。包括动力输出传动箱、液压泵、液压马达、行走变速箱,动力输出传动箱通过液压泵和液压马达与行走变速箱相连。行走变速箱、动力输出传动箱纵向排列于机架的正中央,左右重心平衡;动力输出传动箱与行走变速箱之间通过液压泵和液压马达连接,方便布置,传递效率高。
The invention relates to a power system and a rotary tiller using the same. A transmission system is suitable for a crawler type rotary tiller. It includes a power output transmission box, a hydraulic pump, a hydraulic motor, and a travel gearbox. The power output transmission box is connected to the travel gearbox through the hydraulic pump and the hydraulic motor. The traveling gearbox and the power output transmission box are longitudinally arranged in the center of the machine frame, and the left and right centers of gravity are balanced; the power output transmission box and the traveling gearbox are connected by a hydraulic pump and a hydraulic motor, which is convenient for arrangement and high in transmission efficiency.
Description
技术领域technical field
本发明涉及农业机械技术领域,尤其涉及一种旋耕机的传动系统及配置此种传动装置的旋耕机。The invention relates to the technical field of agricultural machinery, in particular to a transmission system of a rotary tiller and a rotary tiller equipped with such a transmission device.
背景技术Background technique
市场上现有产品的发动机、变速箱、动力输出传动箱的布置关系有两种。第一种,行走变速箱在最前方,发动机横置居中,动力输出传动箱最后,发动机动力通过皮带传递给前方的行走变速箱和后方的动力输出传动箱。缺点:1.发动机必须横置,水箱侧置,水箱罩平面因与前进方向成90°容易吸灰而易发生水温过高的故障;2.发动机与水箱的组合使的整机左右宽度较大,不利于左右重心布置;3.皮带传动效率低(比直联低10~15%)。第二种,发动机纵置于机架的最前方,与居中的行走变速箱直联,动力输出传动箱在最后。为便于连接及考虑强度,行走变速箱与动力输出传动箱设计为联体。缺点:1.为保证驱动可靠,行走变速箱必须与机架刚性连接,从而使与其联接的发动机和动力输出传动箱也必须与机架刚性连接,发动机工作时产生的振动将直接影响驾驶室的振动,以至于在硬路面上行走时振动非常大。2.行走变速箱与动力输出传动箱设计为联体,结构复杂、体积大、强度差。There are two kinds of arrangement relations of engines, gearboxes and power output transmission boxes of existing products on the market. In the first type, the travel gearbox is at the front, the engine is placed horizontally in the center, and the power output transmission box is at the end. The engine power is transmitted to the front travel gearbox and the rear power output transmission box through the belt. Disadvantages: 1. The engine must be placed horizontally, and the water tank is placed on the side. The plane of the water tank cover is 90° from the forward direction, which is easy to absorb dust and cause excessive water temperature failures; 2. The combination of the engine and the water tank makes the left and right width of the whole machine larger , It is not conducive to the arrangement of the left and right centers of gravity; 3. The efficiency of belt transmission is low (10-15% lower than that of direct coupling). In the second type, the engine is placed vertically at the front of the frame, directly connected to the central travel gearbox, and the power output transmission box is at the end. In order to facilitate the connection and consider the strength, the travel gearbox and the power output transmission box are designed as a conjoined body. Disadvantages: 1. In order to ensure reliable driving, the travel gearbox must be rigidly connected to the frame, so that the engine and power output transmission box connected to it must also be rigidly connected to the frame. The vibration generated by the engine will directly affect the vibration of the cab. Vibrates so much that it vibrates very loudly when walking on hard surfaces. 2. The walking gearbox and the power output transmission box are designed as a conjoined body, with complex structure, large volume and poor strength.
针对现有技术中结构复杂、体积大、强度差、传递效率低等缺点,本发明做出了进一步的改进。Aiming at the disadvantages of complex structure, large volume, poor strength and low transmission efficiency in the prior art, the present invention makes further improvements.
发明内容Contents of the invention
本发明的目的就是为了克服上述缺点,提供一种高效的传动系统。The object of the present invention is to provide a highly efficient transmission system in order to overcome the above disadvantages.
一种传动系统,包括动力输出传动箱、液压泵、液压马达、行走变速箱,其征在于:动力输出传动箱通过液压泵和液压马达与行走变速箱相连。A transmission system includes a power output transmission box, a hydraulic pump, a hydraulic motor, and a travel gearbox, characterized in that the power output transmission box is connected to the travel gearbox through a hydraulic pump and a hydraulic motor.
优选地,动力输出传动箱的第一动力输出轴与液压泵相连,液压泵通过油管与液压马达相连,液压马达与行走变速箱相连。Preferably, the first power output shaft of the power output transmission box is connected to a hydraulic pump, and the hydraulic pump is connected to a hydraulic motor through an oil pipe, and the hydraulic motor is connected to a travel gearbox.
优选地,动力输出传动箱的第一动力输出轴与液压泵花键连接,液压马达与行走变速箱通过花键连接。Preferably, the first power output shaft of the power output transmission box is splined to the hydraulic pump, and the hydraulic motor is splined to the travel gearbox.
优选地,还包括有油散热器,液压元件,液压油箱,液压元件由控制方向的控制阀、对液压油起到过滤作业的液压油滤清器组成,油散热器安装在水箱罩内,液压油箱安装在操作机架的前端靠下的位置,液压阀安装在操作机架后端靠下的右侧,液压油滤清器安装在底盘机架的左侧边框上。Preferably, it also includes an oil radiator, a hydraulic component, and a hydraulic oil tank. The hydraulic component is composed of a control valve for controlling the direction and a hydraulic oil filter for filtering the hydraulic oil. The oil radiator is installed in the water tank cover. The oil tank is installed at the lower position of the front end of the operating frame, the hydraulic valve is installed at the lower right side of the operating frame rear end, and the hydraulic oil filter is installed on the left frame of the chassis frame.
优选地,所述液压油滤清器具有一个进油口和一个出油口,所述进油口通过液压油管与液压油箱连通,所述出油口通过液压油管与液压泵的进油口连通。Preferably, the hydraulic oil filter has an oil inlet and an oil outlet, the oil inlet communicates with the hydraulic oil tank through the hydraulic oil pipe, and the oil outlet communicates with the oil inlet of the hydraulic pump through the hydraulic oil pipe .
优选地,液压元件还包括有液压油缸,液压油缸安装在底盘机架上,与悬挂系统相连,控制悬挂系统升降。Preferably, the hydraulic component also includes a hydraulic oil cylinder, which is installed on the chassis frame and connected with the suspension system to control the suspension system to rise and fall.
优选地,液压元件还包括转向油缸,其安装在行走变速箱前下方,控制行走变速箱转向。Preferably, the hydraulic components also include a steering oil cylinder, which is installed at the front and lower part of the travel gearbox to control the steering of the travel gearbox.
优选地,还包括第二动力输出轴,第二动力输出轴与悬挂系统相连,为悬挂系统提供动力。Preferably, a second power output shaft is also included, and the second power output shaft is connected with the suspension system to provide power for the suspension system.
优选地,行走变速箱、动力输出传动箱直线排列于底盘机架正中央,行走变速箱前置,动力输出传动箱后置。Preferably, the travel gearbox and the power output transmission box are arranged in a straight line at the center of the chassis frame, the travel gearbox is at the front, and the power output transmission box is at the rear.
优选地,动力系统适用于履带式旋耕机、履带式拖拉机、履带式收割机上。Preferably, the power system is suitable for crawler-type rotary tillers, crawler-type tractors, and crawler-type harvesters.
一种旋耕机,包括上述之一的传动系统。A rotary tiller, comprising one of the above transmission systems.
与现有技术相比,本发明的有益效果是:行走变速箱、动力输出传动箱纵向排列于机架的正中央,左右重心平衡;动力输出传动箱与行走变速箱之间通过液压泵和液压马达连接,方便布置,传递效率高。Compared with the prior art, the beneficial effect of the present invention is that: the traveling gearbox and the power output transmission box are longitudinally arranged in the center of the frame, and the left and right centers of gravity are balanced; Motor connection, convenient layout, high transmission efficiency.
附图说明Description of drawings
图1是本发明的俯视图;Fig. 1 is a top view of the present invention;
图2是本发明的油路图;Fig. 2 is an oil circuit diagram of the present invention;
图中标号:11-底盘机架;21-发动机;211-减震垫;212-飞轮;27-行走变速箱;28-动力输出传动箱;281-动力输入轴;282-第二动力输出轴;35-液压泵;36-液压马达;334-油管;32-油散热器;34-液压油箱;333-液压油滤清器。Labels in the figure: 11-chassis frame; 21-engine; 211-shock pad; 212-flywheel; 27-travel gearbox; 28-power output transmission box; 281-power input shaft; 282-second power output shaft ; 35-hydraulic pump; 36-hydraulic motor; 334-oil pipe; 32-oil radiator; 34-hydraulic oil tank; 333-hydraulic oil filter.
具体实施方式detailed description
下面将结合本发明中的附图,对本发明中的技术方案进行清楚、完整地描述。The technical solutions in the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the present invention.
如图1、图2所示,一种动力系统,适用于履带式旋耕机、履带式拖拉机或履带式收割机上,包括动力输出传动箱28、液压泵35、液压马达36、行走变速箱27,行走变速箱27、、动力输出传动箱28直线排列于底盘机架11正中央,行走变速箱27前置,动力输出传动箱28后置,动力输出传动箱28的动力输入轴281与发动机的飞轮212刚性连接,动力输出传动箱28的第一动力输出轴与液压泵35花键连接,液压泵35通过油管与液压马达36相连,液压马达36与行走变速箱27相连花键连接,第二动力输出轴与悬挂系统相连。As shown in Figure 1 and Figure 2, a power system is suitable for crawler-type rotary tillers, crawler-type tractors or crawler-type harvesters, including a power output transmission box 28, a hydraulic pump 35, a hydraulic motor 36, and a travel gearbox 27 , walking gearbox 27, power take-off transmission box 28 are arranged in a straight line at the center of the chassis frame 11, the front of the walking gearbox 27, the rear of the power take-off transmission box 28, the power input shaft 281 of the power take-off transmission box 28 and the engine The flywheel 212 is rigidly connected, the first power output shaft of the power output transmission box 28 is splined with the hydraulic pump 35, the hydraulic pump 35 is connected with the hydraulic motor 36 through the oil pipe, the hydraulic motor 36 is connected with the travel gearbox 27, and the second The power take-off shaft is connected with the suspension system.
当发动机21工作时,动力经过飞轮212和动力输入轴281传递给动力输出传动箱28,再由动力输出传动箱28通过第一动力输出轴传递给液压泵35,35液压泵35把动力输出传动箱28传递过来的机械能转化成液压油的压力能,通过压力能驱动液压马达36运动进行动力输出,通过液压马达36与行走变速箱27的花键连接把动力传递到行走变速箱27。第二动力输出轴282与悬挂系统相连,为旋耕机后部的悬挂系统提供动力。When the engine 21 works, the power is transmitted to the power output transmission box 28 through the flywheel 212 and the power input shaft 281, and then the power output transmission box 28 is transmitted to the hydraulic pump 35 through the first power output shaft, and the 35 hydraulic pump 35 transmits the power output transmission The mechanical energy transmitted by the box 28 is converted into the pressure energy of the hydraulic oil, and the hydraulic motor 36 is driven to move by the pressure energy for power output, and the power is transmitted to the travel gearbox 27 through the spline connection between the hydraulic motor 36 and the travel gearbox 27 . The second power output shaft 282 is connected with the suspension system to provide power for the suspension system at the rear of the rotary tiller.
液压部分还包括有油散热器(32)、液压元件、液压油箱(34),液压元件由由控制方向的控制阀、对液压油起到过滤作业的液压油滤清器(333)、往复运动的液压油缸、控制行走变速箱转向的转向油缸组成,油散热器(32)安装在水箱罩内,液压油箱安装在操作机架的前端靠下的位置,液压阀安装在操作机架后端靠下的右侧,液压油滤清器安装在底盘机架(11)的左侧边框上。液压油滤清器(333)具有一个进油口和一个出油口,所述进油口通过液压油管与液压油箱连通,所述出油口通过液压油管与液压泵(35)的进油口连通。液压油缸安装在底盘机架(11)上,与悬挂系统相连,控制悬挂系统升降。转向油缸安装在行走变速箱前下方,控制行走变速箱转向。The hydraulic part also includes an oil radiator (32), a hydraulic component, and a hydraulic oil tank (34). The hydraulic component consists of a control valve for controlling the direction, a hydraulic oil filter (333) for filtering the hydraulic oil, and a reciprocating motion. The oil radiator (32) is installed in the water tank cover, the hydraulic oil tank is installed in the lower position of the front end of the operation frame, and the hydraulic valve is installed in the rear end of the operation frame. The hydraulic oil filter is installed on the left frame of the chassis frame (11). The hydraulic oil filter (333) has an oil inlet and an oil outlet, the oil inlet communicates with the hydraulic oil tank through the hydraulic oil pipe, and the oil outlet communicates with the oil inlet of the hydraulic pump (35) through the hydraulic oil pipe connected. The hydraulic oil cylinder is installed on the chassis frame (11), links to each other with the suspension system, and controls the suspension system lifting. The steering oil cylinder is installed at the front and bottom of the travel gearbox to control the steering of the travel gearbox.
一种旋耕机,包括有上述的传动系统。A rotary tiller includes the above transmission system.
上述说明示出并描述了本发明的优选实施例,如前所述,应当理解本发明并非局限于本文所披露的形式,不应看作是对其他实施例的排除,而可用于各种其他组合、修改和环境,并能够在本文所述发明构想范围内,通过上述教导或相关领域的技术或知识进行改动。而本领域人员所进行的改动和变化不脱离本发明的精神和范围,则都应在本发明所附权利要求的保护范围内。The foregoing description shows and describes preferred embodiments of the present invention, and as previously stated, it is to be understood that the present invention is not limited to the form disclosed herein and should not be construed as excluding other embodiments but may be applied to various other embodiments. Combinations, modifications and circumstances, and can be modified within the scope of the inventive concept described herein, by the above teachings or by skill or knowledge in the relevant field. However, changes and changes made by those skilled in the art do not depart from the spirit and scope of the present invention, and should all be within the protection scope of the appended claims of the present invention.
Claims (8)
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CN204020558U (en) * | 2014-07-29 | 2014-12-17 | 柳州市宏大机械制造有限公司 | Trac. |
CN204968397U (en) * | 2015-02-02 | 2016-01-20 | 星光农机股份有限公司 | Power transmission system and adopt its rotary cultivator |
Family Cites Families (1)
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JP2002354902A (en) * | 2002-05-15 | 2002-12-10 | Yanmar Agricult Equip Co Ltd | Riding type tending machine |
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Patent Citations (6)
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US5317936A (en) * | 1991-09-19 | 1994-06-07 | Kanzaki Kokyukoki Mfg. Co. Ltd. | Power transmission structure of a working car |
CN201709101U (en) * | 2010-07-21 | 2011-01-19 | 吕小荣 | Crawler-type small scale multi-functional chassis for crops relay intercropping |
CN102812801A (en) * | 2012-08-31 | 2012-12-12 | 永州市农业机械研究所 | Multifunctional cultivation harvester |
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