CN104802576B - Disposable multi-edged carving blade - Google Patents
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- CN104802576B CN104802576B CN201410041593.6A CN201410041593A CN104802576B CN 104802576 B CN104802576 B CN 104802576B CN 201410041593 A CN201410041593 A CN 201410041593A CN 104802576 B CN104802576 B CN 104802576B
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Abstract
本发明为一种舍弃式多刃雕刻刀片,该雕刻刀片的两端设为对称的V形状,分别由右侧面及一左侧面包夹成,该V形状末端两斜向对应面分别设有一排屑槽,该排屑槽的底面与刀片的旋转轴相交,使得该排屑槽的底面与右侧面形成右切边,与左侧面形成左切边,形成至少为两个刀刃口的舍弃式雕刻刀片。
The present invention is a disposable multi-edged engraving blade. The two ends of the engraving blade are set to be symmetrical V-shaped, respectively sandwiched by a right side surface and a left side surface. The two oblique corresponding surfaces at the end of the V-shape are respectively provided with a chip groove. The bottom surface of the chip groove intersects with the rotation axis of the blade, so that the bottom surface of the chip groove forms a right cutting edge with the right side surface and a left cutting edge with the left side surface, forming a disposable engraving blade with at least two cutting edges.
Description
技术领域technical field
本发明有关于一种舍弃式雕刻刀片的改良,由指一种雕刻刀片具有多刃的刀刃结构,材料切削移除率高的舍弃式多刃雕刻刀片。The present invention relates to an improvement of a discarded engraving blade, which refers to a discarded multi-edged engraving blade with a multi-edged blade structure and a high material removal rate.
背景技术Background technique
一般习用的雕刻刀,主要是应用于金属表面的刻字或是雕刻各式图样、花纹等的加工,请参阅图6至8所示,为一般整支实体碳化物材料的雕刻刀具30,该雕刻刀具30包含刀杆31及雕刻刀刃32两部分,其中该雕刻刀刃32由一位于中心线的平坦顶面321、右侧边322、左侧边323所围的夹角以及于末端设一与水平面至少为5°以上的端切刃324所构成,请参阅图8所示为该雕刻刀刃的局部放大图,该雕刻刀刃32的中心线320与该刀杆中心线310具有一适当的偏心值e,该端切刃324的末端与刀杆中心线310的值为槽宽半径Y,该雕刻刀所切削的槽宽暨为2Y,该雕刻刀具30由于切削量少,因此主要是借由该雕刻刀刃32的偏心值e的设计,仅单一右侧边322及末端的端切刃324具有切削能力,暨只有单刃切削的能力,故对材料的移除率较低,通常运用于0.3mm以下宽度或是深度的浅层刻字、雕刻图样等工作。Generally used engraving knives are mainly used for lettering on metal surfaces or engraving various patterns, patterns, etc., as shown in Figures 6 to 8, which are general solid carbide engraving knives 30, the engraving Knife 30 comprises two parts of cutter bar 31 and engraving blade 32, and wherein this engraving blade 32 is surrounded by a flat top surface 321, right side 322, left side 323 on the centerline, and is provided with a horizontal plane at the end. It is formed by an end cutting edge 324 of at least 5°. Please refer to FIG. 8 which shows a partial enlarged view of the engraving blade. The centerline 320 of the engraving blade 32 and the centerline 310 of the knife bar have an appropriate eccentric value e , the value of the end of the end cutting edge 324 and the centerline 310 of the knife bar is the groove width radius Y, and the groove width cut by the carving knife is 2Y. Because the cutting amount of the carving knife 30 is small, it is mainly by the engraving With the design of the eccentric value e of the blade 32, only the single right side 322 and the end cutting edge 324 have the cutting ability, that is, only a single edge cutting ability, so the removal rate of the material is low, and it is usually used for less than 0.3mm Shallow lettering, engraving, etc. in width or depth.
请参阅图9所示,为舍弃式结构的雕刻刀具40,该舍弃式刀具的刀杆41末端设一刀座42,该刀座42的螺孔421中心位置与刀杆中心线400具有一微小的偏离值e,该刀座42上得锁一舍弃式雕刻刀片50,该舍弃式雕刻刀片50呈一菱形的外观,其一端设有一右切边51及一左切边52包夹成一V形状,该V形状末端设有一端切刃53,该左切边52与右切边51呈对称状,末端的交点并位于刀片的中心线500上,以及该刀片供锁固的阶级孔54位于舍弃式雕刻刀片50的中心位置;因此当舍弃式雕刻刀片50锁固于刀座42时,该端切刃53的刀尖与刀杆中心线400具有一槽宽半径Y,且仅单一侧的右切边51及端切刃53具有切削能力,因此该舍弃式雕刻刀片50只有单刃切削的能力,对材料的移除率仅靠转速于以提升,通常运用于0.3mm以下宽度或是深度的浅层刻字、雕刻图样等工作。Please refer to Fig. 9 , it is an engraving tool 40 with a discarded structure. A knife holder 42 is arranged at the end of the cutter bar 41 of the discarded cutter. To deviate from the value e, a discarded engraving blade 50 must be locked on the knife seat 42. The discarded engraving blade 50 has a diamond-shaped appearance, and one end is provided with a right cutting edge 51 and a left cutting edge 52 to form a V shape. The V-shaped end is provided with an end cutting edge 53, the left cutting edge 52 and the right cutting edge 51 are symmetrical, the intersection point of the ends is located on the center line 500 of the blade, and the step hole 54 of the blade for locking is located in the discarding type. The central position of the engraving blade 50; therefore, when the disposable engraving blade 50 is locked on the knife seat 42, the tip of the end cutting edge 53 and the centerline 400 of the knife bar have a groove width radius Y, and only one side of the right cut The edge 51 and the end cutting edge 53 have cutting ability, so the discarded engraving blade 50 only has the ability of single-edged cutting, and the material removal rate can only be improved by rotating speed. Layer lettering, engraving patterns and other work.
由于前述两种雕刻刀具仅具有单刃切削的能力,如果对宽度较大且深度较深(大于0.3mm)的雕刻作业则雕刻速度较为缓慢,且需要较多加工的时间,此外,习用雕刻刀刃的顶面位于旋转中心,如图7所示,该雕刻刀刃32的平坦顶面321位于中心在线,另一侧无任何实体,仅右半边具有实体,可供作为刀刃之用,在高速旋转下会有震动的现象,故此类的刀具无法高速切削;又,请参阅图6至图8所示,借由该雕刻刀刃32的偏心值e的设计,仅单一右侧边322及末端的端切刃324具有切削能力,暨只有单刃切削的能力,也因为只有单刀刃具切削能力,对材料的移除率为一般常见刀具的一半,是故,该刀具的经济效益较低,很明显地对生产及加工速度无法提升。Since the above two engraving tools only have the ability to cut with a single edge, if the engraving operation with a large width and deep depth (greater than 0.3mm) is engraved, the engraving speed is relatively slow, and more processing time is required. In addition, the conventional engraving knife edge The top surface of the blade is located at the center of rotation. As shown in Figure 7, the flat top surface 321 of the engraving blade 32 is located on the center line. There will be a phenomenon of vibration, so this type of tool cannot cut at high speed; and please refer to Figures 6 to 8, by virtue of the design of the eccentric value e of the engraving blade 32, only the single right side 322 and the end cutting of the end Edge 324 has cutting ability, promptly has only the ability of single edge cutting, also because only has single blade cutting ability, the removal rate of material is half of the general common cutting tool, therefore, the economic benefit of this cutting tool is low, obviously to Production and processing speed cannot be improved.
刀刃口使用一段时间后必会有钝化现象,由于雕刻刀刃口非常小,磨削必须非常准确才不致于发生偏心量过大的现象,故磨削技术高且常会磨削错误的情形,在人才逐渐流失以及技术人员年龄老化后视力无法负担如此微小尺寸的磨削作业,故习用整支实体碳化物材料的雕刻刀具越来越少人使用,而改用舍弃式雕刻刀片,直接更换刀片无须磨削刀刃口,然而仅有单刀刃的舍弃式刀片仅视合用于0.3mm以下的雕刻;至于宽度较大的雕刻(0.3mm以上)者仍使用单刀刃刀片加工时,由于速度无法提升,移除率无法增加,刀刃的磨损却倍增,刀刃负荷增加,对刀刃的磨耗就显得非常明显。The edge of the knife will be passivated after using for a period of time. Since the edge of the carving knife is very small, the grinding must be very accurate so as not to cause excessive eccentricity. Therefore, the grinding technology is high and grinding errors are often encountered. Due to the gradual loss of talents and the aging of technicians, the eyesight cannot afford such small-sized grinding operations. Therefore, fewer and fewer people use engraving knives made of solid carbide materials, and use discarded engraving blades instead. Grinding the edge of the knife, but only single-edged discarded blades are only suitable for engraving below 0.3mm; when engraving with a larger width (above 0.3mm) is still processed with a single-edged blade, because the speed cannot be increased, moving The removal rate cannot be increased, but the wear of the blade is doubled, and the load on the blade increases, so the wear of the blade is very obvious.
发明内容Contents of the invention
习知雕刻刀具仅具有单刃切削的能力,故对材料的移除率较低,如果对宽度较大且深度较深的雕刻作业则雕刻速度较为缓慢,且需要较多加工的时间,同时刀刃的磨损却倍增,刀刃负荷增加,对刀刃的磨耗就显得非常明显。Conventional engraving tools only have the ability to cut with a single edge, so the material removal rate is low. For engraving operations with a large width and deep depth, the engraving speed is relatively slow and requires more processing time. At the same time, the cutting edge However, the wear of the blade is doubled, the load on the blade increases, and the wear on the blade is very obvious.
为达上述目的,本发明的解决方案是:For reaching above-mentioned purpose, solution of the present invention is:
一种舍弃式多刃雕刻刀片,该雕刻刀片的两端设为对称的V形状,分别由右侧面及一左侧面包夹成,该V形状末端两斜向对应边分别设有一排屑槽,该排屑槽的底面为一切削面,且与刀片的旋转轴相交,于旋转轴两侧形成刀刃口。A discarded multi-edged engraving blade, the two ends of the engraving blade are set in a symmetrical V shape, which are respectively sandwiched by a right side and a left side bread, and two obliquely corresponding sides of the V-shaped end are respectively provided with a chip removal groove , the bottom surface of the flute is a cutting surface, and intersects with the rotation axis of the blade, forming cutting edges on both sides of the rotation axis.
进一步,雕刻刀片设一负角状态装设于刀座上,于该雕刻刀片微略增加一适当的厚度,能使刀片旋转轴两侧的刀片厚度平均,刀片的末端得以增加刀刃数量。Further, the engraving blade is installed on the knife seat in a negative angle state, and an appropriate thickness is slightly increased on the engraving blade, so that the thickness of the blade on both sides of the blade rotation axis can be averaged, and the number of blades can be increased at the end of the blade.
进一步,雕刻刀片的旋转轴中心末端点设有一适当角度,且与切削面相切,该雕刻刀片的末端设一适当宽度的端面,该端面与切削面相切而形成右切边及左切边。Further, the central end point of the rotating shaft of the engraving blade is provided with an appropriate angle and is tangent to the cutting surface. The end of the engraving blade is provided with an end surface of appropriate width, and the end surface is tangent to the cutting surface to form a right cutting edge and a left cutting edge.
本发明在舍弃式雕刻刀片的末端设有多刃切边(至少两个切边),有别于习用者仅设有单一切边,得以倍增材料的移除率,改变习用舍弃式雕刻刀具设计的形态,雕刻作业时间得以减少以及提升产能等进步功效。The present invention has a multi-edge cutting edge (at least two cutting edges) at the end of the disposable engraving blade, which is different from the single cutting edge of the conventional one, which can double the material removal rate and change the design of the conventional disposable engraving knife form, the engraving operation time can be reduced and the production capacity can be improved.
附图说明Description of drawings
图1为本发明舍弃式多刃雕刻刀片的立体图;Fig. 1 is the three-dimensional view of discarded multi-edged carving blade of the present invention;
图2为本发明舍弃式多刃雕刻刀片的辅视图;Fig. 2 is an auxiliary view of the discarded multi-edged carving blade of the present invention;
图3为本发明舍弃式多刃雕刻刀片的前视图;Fig. 3 is the front view of the disposable multi-edged carving blade of the present invention;
图4为本发明舍弃式多刃雕刻刀片与刀具组合的俯视图;Figure 4 is a top view of the combination of the discarded multi-edged carving blade and the cutting tool of the present invention;
图5为本发明舍弃式多刃雕刻刀片与刀具组合的侧视图;Figure 5 is a side view of the combination of the discarded multi-edged carving blade and the cutting tool of the present invention;
图6为习知整支实体碳化物材料的雕刻刀具的平面图;Fig. 6 is the plane view of the engraving cutter of known whole solid carbide material;
图7为习知整支实体碳化物材料的雕刻刀具的侧视;Fig. 7 is the side view of the engraving tool of the known whole solid carbide material;
图8为习知整支实体碳化物材料的雕刻刀具的局部放大示意图;Fig. 8 is a partially enlarged schematic diagram of a known engraving tool of solid carbide material;
图9为习知舍弃式雕刻刀具的平面示意图。Fig. 9 is a schematic plan view of a conventional disposable engraving tool.
符号说明:Symbol Description:
10 雕刻刀片 100旋转轴 11 中心座孔 12右侧面 13左侧面 14排屑槽 150切削面 151右切边 152左切边 20刀具 21刀座 30雕刻刀具 31刀杆 310刀杆中心线 32雕刻刀刃 320中心线 321平坦顶面 322右侧边 323左侧边 324端切刃 R切削半径 e偏心值 Y槽宽半径 θ角度 m厚度。10 Engraving blade 100 Rotation shaft 11 Center seat hole 12 Right side 13 Left side 14 Chip flute 150 Cutting surface 151 Right trimming edge 152 Left trimming edge 20 Tool 21 Tool holder 30 Engraving tool 31 Tool bar 310 Tool bar center line 32 Engraving blade 320 centerline 321 flat top surface 322 right side 323 left side 324 end cutting edge R cutting radius e eccentric value Y groove width radius θ angle m thickness.
具体实施方式detailed description
为了进一步解释本发明的技术方案,下面通过具体实施例来对本发明进行详细阐述。In order to further explain the technical solution of the present invention, the present invention will be described in detail below through specific examples.
请参阅图1至图4所示,本发明舍弃式多刃的雕刻刀片10,设有一中心座孔11,该中心座孔11位于雕刻刀片10的正中心位置,该雕刻刀片10的两端设为对称的V形状,分别由右侧面12及一左侧面13包夹成,该V形状末端两斜向对应边分别设有一排屑槽14,该排屑槽14的底面为一切削面150,且与刀片10的旋转轴100相交,于旋转轴两侧形成刀刃口,该切削面150与右侧面12形成右切边151,与左侧面13形成左切边152,形成至少为两个刀刃口的舍弃式雕刻刀片。Please refer to Figs. 1 to 4, the discarded multi-edged carving blade 10 of the present invention is provided with a center seat hole 11, which is located at the center of the carving blade 10, and the two ends of the carving blade 10 are provided with It is a symmetrical V shape, which is respectively sandwiched by a right side 12 and a left side 13. The two obliquely corresponding sides at the end of the V shape are respectively provided with a chip removal groove 14, and the bottom surface of the chip removal groove 14 is a cutting surface. 150, and intersects with the rotation axis 100 of the blade 10, and forms a cutting edge on both sides of the rotation axis. Disposable carving blade with two cutting edges.
请参阅图5所示,本发明雕刻刀片10装设于刀具20的侧视图,该雕刻刀片10得以设一负角状态装设于刀座21上,该雕刻刀片10呈前倾的状态,同时仅须于该雕刻刀片10微略增加一适当的厚度m,便能使刀片旋转轴100两侧的刀片厚度得以平均,即能于刀片的末端增加刀刃数量,形成多刃刀口的雕刻刀片。Please refer to shown in Figure 5, the side view of the carving blade 10 of the present invention installed on the cutter 20, the carving blade 10 can be installed on the knife seat 21 in a negative angle state, the carving blade 10 is in a forward tilted state, and at the same time Only need to slightly increase an appropriate thickness m in this engraving blade 10, just can make the blade thickness on both sides of blade rotating shaft 100 be able to average, promptly can increase the number of blades at the end of blade, form the engraving blade of multi-edged edge.
请参阅图5所示,本发明雕刻刀片10的旋转轴100中心末端点并非位于雕刻刀片10的顶面,因此于旋转轴100中心末端点设有一适当角度θ,以本发明实施例设为60°,且与切削面150相切,该雕刻刀片10的末端设一适当宽度的端面,该端面与切削面150相切而形成右切边151及左切边152,且该右切边151的宽度暨为雕刻切削的半径R,据此利用该右切边151及左切边152得以切削材料,形成多刃刀口的雕刻刀片10。Please refer to Fig. 5, the central end point of the rotating shaft 100 of the carving blade 10 of the present invention is not located on the top surface of the carving blade 10, so an appropriate angle θ is provided at the central end point of the rotating shaft 100, which is set to 60 with the embodiment of the present invention °, and tangent to the cutting surface 150, the end of the engraving blade 10 is provided with an end face of appropriate width, which is tangent to the cutting surface 150 to form a right cutting edge 151 and a left cutting edge 152, and the right cutting edge 151 Width is the radius R of engraving cutting, according to which the right cutting edge 151 and the left cutting edge 152 can be used to cut material to form the engraving blade 10 with multiple edges.
由前述的说明,本发明得于刀片10的末端至少形成两个切边,一为右切边151,一为左切边152,刀具进刀时两切边得以同时切削,使得材料移除率得以倍增,加工速度亦随着刀刃数量增加而倍增,进而使雕刻作业时间得以减少,具有能降低生产成本的功效,此外,该雕刻刀片10得以锁固于一般无偏心设置的刀杆上直接使用,即能与一般倒角刀或是无偏心设计的舍弃式雕刻刀具的刀杆共享,具有节省成本的功效。From the foregoing description, the present invention obtains at least two trimming edges at the end of the blade 10, one is the right trimming edge 151, and the other is the left trimming edge 152. When the tool feeds, the two trimming edges can be cut at the same time, so that the material removal rate It can be multiplied, and the processing speed is also multiplied with the increase of the number of blades, thereby reducing the engraving operation time and having the effect of reducing production costs. In addition, the engraving blade 10 can be locked on a general non-eccentrically arranged knife rod for direct use , that is, it can be shared with the tool holder of the general chamfering tool or the non-eccentric design of the disposable engraving tool, which has the effect of saving costs.
借由前述的说明,本发明在舍弃式雕刻刀片的末端设有至少两个切边,有别于习用者仅设有单一切边,并此据以得以倍增材料的移除率,改变习用舍弃式雕刻刀具设计的形态,雕刻作业时间得以减少以及提升产能等进步功效。By means of the foregoing description, the present invention has at least two cutting edges at the end of the discarded engraving blade, which is different from the single cutting edge provided by the conventional one, and thus can double the removal rate of the material and change the conventional discarding. The shape of the traditional engraving tool design can reduce the engraving work time and improve the production capacity.
上述实施例和图式并非限定本发明的产品形态和式样,任何所属技术领域的普通技术人员对其所做的适当变化或修饰,皆应视为不脱离本发明的专利范畴。The above-mentioned embodiments and drawings do not limit the form and style of the product of the present invention, and any appropriate changes or modifications made by those skilled in the art should be considered as not departing from the patent scope of the present invention.
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JPS56123900A (en) * | 1980-03-04 | 1981-09-29 | Kuraray Co | Single lip cutter for carving machine |
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2014
- 2014-01-28 CN CN201410041593.6A patent/CN104802576B/en active Active
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US2569874A (en) * | 1949-06-21 | 1951-10-02 | William E Stowell | Rotary carving tool |
DE8319850U1 (en) * | 1983-07-09 | 1984-05-03 | Fried. Krupp Gmbh, 4300 Essen | Tool for scratching glass and ceramics |
CN2402502Y (en) * | 1999-09-17 | 2000-10-25 | 徐丹青 | Hand lettering tool |
RU2235648C2 (en) * | 2002-04-04 | 2004-09-10 | Гатовский Марк Борисович | Cutter holder |
CN2774682Y (en) * | 2005-03-16 | 2006-04-26 | 张新添 | Multifunctional milling cutter |
CN202071153U (en) * | 2011-04-14 | 2011-12-14 | 黄海红 | Woodworking engraving and milling cutter |
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