CN104798661B - Glue collecting method - Google Patents
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- 239000003292 glue Substances 0.000 title claims abstract description 8
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- 238000005520 cutting process Methods 0.000 claims abstract description 30
- 229920001971 elastomer Polymers 0.000 claims abstract description 28
- 230000008569 process Effects 0.000 claims abstract description 3
- 239000004033 plastic Substances 0.000 claims description 6
- 229920003023 plastic Polymers 0.000 claims description 6
- 238000004026 adhesive bonding Methods 0.000 claims 4
- 244000089795 Clausena lansium Species 0.000 claims 2
- 235000008738 Clausena lansium Nutrition 0.000 claims 2
- 235000001258 Cinchona calisaya Nutrition 0.000 abstract description 8
- 241001660788 Cinchona calisaya Species 0.000 abstract description 8
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 239000004816 latex Substances 0.000 description 8
- 229920000126 latex Polymers 0.000 description 8
- 239000008267 milk Substances 0.000 description 6
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- 238000005065 mining Methods 0.000 description 6
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- 208000037265 diseases, disorders, signs and symptoms Diseases 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 229920003052 natural elastomer Polymers 0.000 description 2
- 229920001194 natural rubber Polymers 0.000 description 2
- 238000010092 rubber production Methods 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 206010048245 Yellow skin Diseases 0.000 description 1
- 241000607479 Yersinia pestis Species 0.000 description 1
- 206010000496 acne Diseases 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 230000007123 defense Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 230000004438 eyesight Effects 0.000 description 1
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- Debarking, Splitting, And Disintegration Of Timber (AREA)
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Abstract
Description
技术领域technical field
本发明涉及一种采胶方法。The invention relates to a rubber mining method.
背景技术Background technique
天然橡胶与钢铁、石油、煤炭并称四大工业原料,是国民经济发展的重要原材料,是国防事业的重要战略物资和工业原料。Natural rubber, together with steel, petroleum, and coal, is called the four major industrial raw materials. It is an important raw material for the development of the national economy, and an important strategic material and industrial raw material for national defense.
采胶是天然橡胶生产中的重要环节,是一种精细且技术性很强的手工操作,其水平高低直接影响到橡胶树胶乳的产量和可持续生产。一个技术水平好的采胶工与一个技术水平差的采胶工相比,同样的条件下两者产量相差能达到20%,橡胶树的经济寿命相差能达到10年以上。Rubber mining is an important link in the production of natural rubber. It is a delicate and highly technical manual operation. The level of its level directly affects the output and sustainable production of rubber tree latex. Compared with a rubber picker with a good technical level and a poor technical level, the output difference between the two can reach 20% under the same conditions, and the difference in the economic life of rubber trees can reach more than 10 years.
传统的采胶方法是通过人工完成的,具体的是,采胶工人用采胶刀在橡胶树的树皮上切槽,使树皮内层的胶乳流出并通过收集装置进行收集;参见图3所示,目前的采胶方法在具体操作时,采胶工人利用采胶刀往复式运动,将橡胶树黄皮内层以外的树皮一片一片切削掉,不同的采胶频率和制度,要求每次切削树皮厚度为1.4-2毫米,深度是离木质部1.4-2毫米。如果每次切削树皮厚度大于2毫米以上,那么树皮很快会切削完,大大降低橡胶树的经济性,也就是橡胶树的经济寿命缩短。如果切削深度达不到规定范围,造成树皮中有的乳管没有完全切断,胶乳排出减少,影响产量。如果切削深度超过规定范 围造成伤树,以后每一个伤树的地方就会长出一个疙瘩,影响树皮生长,影响以后胶乳产量,同时对以后在再生皮上采胶作业带来非常不便。The traditional rubber picking method is done manually. Specifically, the rubber picking workers use a rubber picking knife to cut grooves on the bark of the rubber tree, so that the latex in the inner layer of the bark flows out and is collected by a collection device; see Figure 3 It shows that in the actual operation of the current rubber picking method, the rubber picking workers use the reciprocating movement of the rubber picking knife to cut off the bark outside the inner layer of the yellow bark of the rubber tree one by one. Different rubber picking frequencies and systems require each cutting Bark thickness 1.4-2 mm, depth 1.4-2 mm from xylem. If the thickness of the bark is cut more than 2 millimeters each time, the bark will be cut soon, which will greatly reduce the economical efficiency of the rubber tree, that is, the economic life of the rubber tree will be shortened. If the cutting depth does not reach the specified range, some milk ducts in the bark will not be completely cut off, and the discharge of latex will be reduced, which will affect the yield. If the cutting depth exceeds the specified range and the tree is damaged, a pimple will grow at each damaged tree in the future, which will affect the growth of the bark and the latex output in the future.
采胶工人在削掉树皮的过程中,要注意行刀的路径以及力度,还要讲究手、脚、眼、身四个配合(手握稳胶刀,掌握行刀的方向,使刀不向上、下、左、右摇摆,顺沿着槽口的一端向槽口的另一端方向前进,脚要站在离橡胶树适当的位置,自然地移步向前,眼睛要斜侧看准接刀点,身体向侧弯与眼睛自然配合行进)。做到“稳、准、轻、快、匀”。(“稳”是拿刀稳,“准”是接刀准,“轻”是行刀轻,“快”是速度快,“匀”是深度均匀、接刀均匀和切片厚薄、长短均匀)。In the process of peeling off the bark, the rubber picking workers should pay attention to the path and strength of the knife, and also pay attention to the four coordination of hands, feet, eyes and body (hold the rubber knife firmly in the hand, grasp the direction of the knife, so that the knife does not move) Swing up, down, left, and right, and move along one end of the notch to the other end of the notch. The feet should stand at a proper position away from the rubber tree, and move forward naturally. The eyes should be obliquely aimed at the receiving knife point, the body bends to the side and moves naturally with the eyes). Achieve "stable, accurate, light, fast and even". ("Steady" means holding the knife steadily, "Quasi" means receiving the knife accurately, "Light" means moving the knife lightly, "Fast" means fast speed, and "Even" means uniform depth, uniform knife connection, and uniform thickness and length of slices).
采胶工作是一种非常耗费眼力、精力和体力的工作。由于人手很难控制行刀的力度和准度,技术难度较高,培养一个优秀采胶工需要两年或以上时间。The work of picking rubber is a kind of work that consumes a lot of eyesight, energy and physical strength. Because it is difficult for human hands to control the strength and accuracy of the knife, and the technical difficulty is relatively high, it takes two years or more to train an excellent rubber picker.
现有的采胶方法,由于是在橡胶树上将整块树皮(从外皮到黄皮内层处)切削掉,对橡胶树本身的破坏较为严重,切削后保留的橡胶树韧皮部由于较薄,容易受到病虫、寒流等伤害。等到橡胶树韧皮部生长达到能重新采胶的树皮厚度,需要5—8年的生长期。生长期越长,橡胶树的经济效益越低;并且,现有的采胶方法是在橡胶树表面的槽口下沿顺延槽口的长度方向往复式行刀,在行刀时,需要使刀片向下并下压刀片,以便于对刀片施加足够的压力确保刀片进入树皮进行切削。然而,在刀片对树皮断面施加压力的同时,会摩擦树皮断面 的组织结构。另外,在切断树皮时需把刀片向上提起(不这样操作树皮切断不了),这样,刀片的背面又摩擦树皮断面的组织结构,每切削一片树皮就产生一次这样的摩擦。摩擦力大通常会使乳管口变形缩小甚至堵塞,排胶的速率和产胶量减少。Existing rubber mining method, owing to be on the rubber tree whole block bark (from outer skin to yellow skin inner layer place) is cut off, the damage to rubber tree itself is comparatively serious, and the rubber tree bast part that keeps after cutting is because thinner, is easily damaged. Pests, cold and other damage. When the phloem of the rubber tree grows to the bark thickness that can be used for re-harvesting, it will take 5-8 years of growth. The longer the growth period, the lower the economic benefits of the rubber tree; and, the existing rubber picking method is to reciprocate the knife along the length direction of the notch on the surface of the rubber tree, and when the knife is run, the blade needs to be downward And press down on the blade so that enough pressure is applied to the blade to ensure that the blade enters the bark for cutting. However, as the blade exerts pressure on the bark section, it rubs against the tissue structure of the bark section. In addition, when cutting the bark, the blade needs to be lifted upwards (the bark cannot be cut without such operation), so that the back side of the blade rubs against the tissue structure of the bark section, and such friction occurs once every time a piece of bark is cut. High friction force will usually cause deformation, narrowing or even blockage of milk duct opening, and reduce the rate of glue removal and rubber production.
发明内容Contents of the invention
针对现有技术的不足,本发明的目的旨在提供一种采胶方法,确保橡胶树具有较大的产胶量,能有效应对病虫、寒流等对采胶后橡胶树新割面的伤害、减少橡胶树树皮恢复生长达到采胶要求厚度的时间,提高经济效益和减轻采胶工人的劳动强度。Aiming at the deficiencies in the prior art, the purpose of the present invention is to provide a rubber picking method to ensure that the rubber tree has a large rubber yield, which can effectively deal with the damage to the new cut surface of the rubber tree after the rubber picking, such as diseases and insects, cold currents, etc. The time for the bark of the rubber tree to recover and reach the thickness required for rubber mining can improve economic benefits and reduce the labor intensity of rubber mining workers.
为实现上述目的,本发明采用如下技术方案:To achieve the above object, the present invention adopts the following technical solutions:
一种采胶方法,包括如下步骤:A method for picking rubber, comprising the steps of:
步骤A、在橡胶树的表面切掉部分树皮形成一个槽口以露出黄皮内层以外的树皮;Step A, cut off part of the bark on the surface of the rubber tree to form a notch to expose the bark beyond the inner layer of the yellow bark;
步骤B、利用一旋转的切刀切除槽口下沿的树皮,该切刀包括第一刀片和由第一刀片尾端向上弯折形成的第二刀片,第一刀片的尾端部具有凸出于第二刀片的突出部,突出部的旋转半径大于第二刀片的旋转半径,在旋切树皮时,利用第一刀片沿槽口的延伸方向切割树皮,第二刀片用于将第一刀片裁切的切削线和槽口下沿之间的树皮从黄皮内层表面剥离并裁断;Step B, using a rotating cutting knife to cut off the bark on the lower edge of the notch, the cutting knife includes a first blade and a second blade formed by bending the tail end of the first blade upwards, the tail end of the first blade has a convex For the protruding portion of the second blade, the radius of rotation of the protruding portion is greater than the radius of rotation of the second blade. When rotary cutting the bark, the first blade is utilized to cut the bark along the extending direction of the notch, and the second blade is used to turn the second blade The bark between the cutting line cut by a blade and the lower edge of the notch is peeled off from the inner surface of the yellow bark and cut off;
步骤C、重复上述步骤B的旋切过程,由槽口的一端向着槽口的另一端依次旋切槽口下沿的树皮;Step C, repeat the rotary cutting process of the above-mentioned step B, and rotate the bark along the lower edge of the notch from one end of the notch to the other end of the notch;
步骤D、重复步骤C,在橡胶树被切掉树皮的部分形成多个凸起部和凹槽部,凸起部和凹槽部由上至下间隔排列。Step D, repeating step C, forming a plurality of protrusions and grooves on the part of the rubber tree where the bark has been cut off, and the protrusions and grooves are arranged at intervals from top to bottom.
在步骤A中,槽口在橡胶树的表面倾斜设置,并在槽口的下方设置一条与槽口倾斜方向一致的塑料导流槽,塑料导流槽与橡胶树皮用胶粘结,塑料导流槽由槽口下方的一端延伸到槽口下方的另一端,另一端下方设置一接胶盆。In step A, the notch is arranged obliquely on the surface of the rubber tree, and a plastic diversion groove consistent with the inclination direction of the notch is arranged under the notch, the plastic diversion groove and the rubber tree bark are bonded with glue, and the plastic diversion groove It extends from one end below the notch to the other end below the notch, and a glue basin is arranged under the other end.
第一刀片和第二刀片的夹角为82-90度。The included angle between the first blade and the second blade is 82-90 degrees.
本发明的有益效果在于:The beneficial effects of the present invention are:
相比于现有技术,本发明的方法由于能够在橡胶树被切削掉的部分保留一部分树皮的内层组织(部分黄皮内层、水囊皮和形成层)结构,从而确保采胶后橡胶树新割面能有效应对病虫、寒流等伤害,减少橡胶树树皮恢复生长时间;并且树皮保留的内层组织结构上设置凹槽部,确保乳管被切断,从而使胶乳能够及时、顺利的排出;由于采用旋切的方式对树皮进行切削,在操作时,无需施加较大的下压力,避免乳管在树皮的端面受到挤压导致的乳管口缩小或堵塞,提高了产胶量,具有经济效益。Compared with the prior art, the method of the present invention owing to can retain the inner layer tissue (partial yellow bark inner layer, hygroderma and cambium) structure of a part of bark in the part that rubber tree is cut off, thereby guarantees that rubber tree after rubber picking The newly cut surface can effectively deal with diseases, insects, cold currents and other injuries, and reduce the recovery time of rubber tree bark; and grooves are set on the inner tissue structure retained by the bark to ensure that the milk ducts are cut off, so that the latex can be processed in a timely and smooth manner. Discharge; because the bark is cut by rotary cutting, there is no need to apply a large downward force during operation, so as to avoid the shrinkage or blockage of the milk duct opening caused by the extrusion of the milk duct on the end face of the bark, and improve the rubber production volume, with economic benefits.
附图说明Description of drawings
图1为本发明旋切过程的示意图;Fig. 1 is the schematic diagram of rotary cutting process of the present invention;
图2为本发明多次旋切后橡胶树被切部分的示意图;Fig. 2 is the schematic diagram of the cut part of the rubber tree after multiple rotary cuttings of the present invention;
图3为现有采胶方法的示意图。Fig. 3 is a schematic diagram of an existing rubber mining method.
具体实施方式detailed description
下面,结合附图以及具体实施方式,对本发明做进一步描述:Below, in conjunction with accompanying drawing and specific embodiment, the present invention is described further:
本发明的采胶方法,包括如下步骤:The rubber picking method of the present invention, comprises the steps:
步骤A、在橡胶树的表面切削部分树皮形成一个槽口,用以露出橡胶树的黄皮内层以外的树皮(一般为槽口内侧距离橡胶树的木质部1.4-2毫米),为后续树皮的切削提供下刀位,橡胶树树皮的乳管在槽口的下沿处被切断;Step A, cut part of the bark on the surface of the rubber tree to form a notch, in order to expose the bark outside the yellow bark inner layer of the rubber tree (generally the inside of the notch is 1.4-2 mm from the xylem of the rubber tree), for the subsequent bark The cutting provides the lower knife position, and the milk duct of the rubber tree bark is cut off at the lower edge of the notch;
步骤B、利用一旋转的切刀切除槽口下沿的树皮,参见图1所示,该切刀包括第一刀片11和第二刀片12,第二刀片12由第一刀片11的尾端向上弯折形成,第一刀片11的尾端部具有一突出部,该突出部突出于第二刀片12,也就是说,在切刀旋转时,第一刀片11上的突出部的旋转半径大于第二刀片12的旋转半径,如图1中所示,突出部的旋转半径为R,第二刀片12的旋转半径为r,其中R大于r;在旋切树皮21时,可以利用旋转机构带动切刀转动,第一刀片11沿槽口的延伸方向切削树皮,第二刀片12用于将第一刀片11裁切的切削线和槽口下沿之间的树皮与从黄皮内层表面剥离并裁断(剥离面距离橡胶树的木质部1.4-2毫米为宜);Step B, utilize a rotating cutting knife to cut off the bark on the lower edge of the notch, as shown in Figure 1, this cutting knife comprises a first blade 11 and a second blade 12, and the second blade 12 is formed by the tail end of the first blade 11 Bending upwards, the tail end of the first blade 11 has a protruding portion, which protrudes beyond the second blade 12, that is to say, when the cutter rotates, the radius of rotation of the protruding portion on the first blade 11 is greater than The radius of rotation of the second blade 12, as shown in Figure 1, the radius of rotation of the protrusion is R, and the radius of rotation of the second blade 12 is r, wherein R is greater than r; when rotary cutting bark 21, the rotating mechanism can be utilized Drive the cutter to rotate, the first blade 11 cuts the bark along the extension direction of the notch, and the second blade 12 is used for cutting the bark between the cutting line of the first blade 11 and the lower edge of the notch and the bark from the inside of the yellow bark. The surface of the layer is peeled off and cut off (the peeling surface is preferably 1.4-2 mm from the xylem of the rubber tree);
步骤C、重复上述步骤B的旋切过程,由槽口的一端向着槽口的另一端依次旋切槽口下沿的树皮,完成一次行刀过程,在切削完后,使槽口的下沿下移,槽口的宽度增大;Step C, repeat the rotary cutting process of the above-mentioned step B, from one end of the notch to the other end of the notch, the bark along the lower edge of the notch is sequentially rotary-cut, and a cutting process is completed. After cutting, the lower part of the notch is Moving down, the width of the notch increases;
步骤D、重复上述步骤C,顺延槽口的延伸方向多次完成上述行刀过程,参见图2,在橡胶树被切刀切掉树皮的部分形成多个凸起部 22和凹槽部23,凸起部22和凹槽部23由上至下间隔排列,上述的凸起部22为树皮内层残留于黄皮内层24表面的一层较薄的部分,该部分是对应第二刀片12切除的部分,即是说,第二刀片12并不是在使树皮21在与黄皮内层24结合的位置将树皮21剥离,而是在黄皮内层24表面保留一部分树皮内层的组织结构,同时,在保留的组织结构上部和下部形成凹槽部23,在凹槽部23处,树皮21从与黄皮内层24结合的位置被第一刀片12切掉。Step D, repeat the above step C, follow the extension direction of the notch to complete the above-mentioned row knife process for many times, referring to Fig. 2, a plurality of protrusions 22 and grooves 23 are formed on the part of the rubber tree where the bark is cut off by the cutter, The raised portion 22 and the grooved portion 23 are arranged at intervals from top to bottom, and the above-mentioned raised portion 22 is a thinner part of the inner layer of bark remaining on the surface of the inner layer of yellow bark 24, which corresponds to the second blade. 12 cut off part, that is to say, the second blade 12 is not peeling off the bark 21 at the position where the bark 21 is combined with the inner layer of yellow bark 24, but retains a part of the bark in the inner layer of yellow bark 24 surface At the same time, grooves 23 are formed at the top and bottom of the remaining tissue structure, and at the grooves 23, the bark 21 is cut off by the first blade 12 from the position combined with the inner layer 24 of the yellow bark.
本发明的上述方法,由于能够在橡胶树被切削掉的部分保留一部分树皮的内层组织结构,从而确保采胶后橡胶树新割面能有效应对病虫、寒流等伤害,同时减少橡胶树树皮恢复生长时间;并且树皮保留的内层组织结构上设置凹槽部,确保乳管被切断,从而使胶乳能够及时、顺利的排出;此外,由于采用旋转切削的方式对树皮进行切削,在操作时,无需施加较大的下压力,避免乳管在树皮的端面受到挤压导致管口缩小或堵塞,提高了产胶量。The above-mentioned method of the present invention can keep a part of the inner layer tissue structure of the bark in the cut-off part of the rubber tree, thereby ensuring that the newly cut surface of the rubber tree after rubber harvesting can effectively deal with damages such as diseases, insects, cold currents, etc., and simultaneously reduce the recovery of the rubber tree bark. growth time; and grooves are set on the inner tissue structure of the bark to ensure that the milk ducts are cut off, so that the latex can be discharged in time and smoothly; in addition, because the bark is cut by rotary cutting, the operation During the process, there is no need to apply a large downward force, so as to prevent the milk tube from being squeezed on the end face of the bark, resulting in narrowing or blockage of the tube opening, and improving the rubber production.
在步骤A中,槽口在橡胶树的表面倾斜设置,并在槽口的下方设置一条与槽口倾斜方向一致的塑料导流槽,塑料导流槽与橡胶树皮用胶粘结,从槽口下方的一端延伸到槽口下方的另一端,另一端端下方设置一接胶盆。一般情况下,切刀切削树皮后胶乳是顺着倾斜设置的槽口顺利下流到接胶盆。但由于在橡胶树被切削掉的部分保留一部分树皮的内层组织结构后,槽口的宽度变小,有些高产的橡胶树的胶乳会因流动不畅而从槽口溢出,流到塑料导流槽后再流到接胶盆,从而保障了胶乳的收集。In step A, the notch is arranged obliquely on the surface of the rubber tree, and a plastic diversion groove consistent with the inclination direction of the notch is arranged under the notch, and the plastic diversion groove and the rubber tree bark are bonded with glue, and from the bottom of the notch One end extends to the other end below the notch, and a glue basin is arranged below the other end. Under normal circumstances, after the cutter cuts the bark, the latex flows smoothly down to the rubber splicing basin along the inclined notch. However, after the cut-off part of the rubber tree retains a part of the inner layer of the bark, the width of the notch becomes smaller, and the latex of some high-yield rubber trees will overflow from the notch due to poor flow and flow into the plastic diversion trough Then it flows to the glue basin, thus ensuring the collection of latex.
第一刀片和第二刀片的夹角为82-90度,如此,能够在橡胶树被切削的部分的黄皮内层24外层保留厚度合适的树皮内层组织结构,优选的,将第一刀片和第二刀片之间的角度设置为85度。The included angle of the first blade and the second blade is 82-90 degree, like this, can be in the yellow bark inner layer 24 outer layers of the cut part of the rubber tree to keep the bark inner layer organization structure that thickness is suitable, preferably, the first The angle between the blade and the second blade is set at 85 degrees.
对本领域的技术人员来说,可根据以上描述的技术方案以及构思,做出其它各种相应的改变以及形变,而所有的这些改变以及形变都应该属于本发明权利要求的保护范围之内。Those skilled in the art can make various other corresponding changes and deformations according to the above-described technical solutions and concepts, and all these changes and deformations should fall within the protection scope of the claims of the present invention.
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