CN104791411B - A kind of high sensitivity vibration-isolating platform based on communication type magnetic rheological liquid damper - Google Patents
A kind of high sensitivity vibration-isolating platform based on communication type magnetic rheological liquid damper Download PDFInfo
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- 238000004891 communication Methods 0.000 title claims abstract description 29
- 239000007788 liquid Substances 0.000 title claims description 28
- 230000035945 sensitivity Effects 0.000 title claims description 11
- 238000002955 isolation Methods 0.000 claims abstract description 43
- 239000007787 solid Substances 0.000 claims abstract description 10
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 18
- 238000007906 compression Methods 0.000 claims description 16
- 230000006835 compression Effects 0.000 claims description 16
- 238000003860 storage Methods 0.000 claims description 16
- 229910052757 nitrogen Inorganic materials 0.000 claims description 9
- 238000007789 sealing Methods 0.000 claims description 7
- 238000010276 construction Methods 0.000 claims 2
- 230000015572 biosynthetic process Effects 0.000 claims 1
- 239000012530 fluid Substances 0.000 abstract description 37
- 238000013016 damping Methods 0.000 abstract description 12
- 238000005265 energy consumption Methods 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 15
- 230000005284 excitation Effects 0.000 description 8
- 238000005096 rolling process Methods 0.000 description 7
- 230000008859 change Effects 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
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- 230000006872 improvement Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000011089 mechanical engineering Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F9/00—Springs, vibration-dampers, shock-absorbers, or similarly-constructed movement-dampers using a fluid or the equivalent as damping medium
- F16F9/32—Details
- F16F9/53—Means for adjusting damping characteristics by varying fluid viscosity, e.g. electromagnetically
- F16F9/535—Magnetorheological [MR] fluid dampers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16F—SPRINGS; SHOCK-ABSORBERS; MEANS FOR DAMPING VIBRATION
- F16F15/00—Suppression of vibrations in systems; Means or arrangements for avoiding or reducing out-of-balance forces, e.g. due to motion
- F16F15/02—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems
- F16F15/023—Suppression of vibrations of non-rotating, e.g. reciprocating systems; Suppression of vibrations of rotating systems by use of members not moving with the rotating systems using fluid means
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Abstract
本发明涉及一种基于联通式磁流变液阻尼器的高灵敏度隔振平台,包括固平台、动平台、阻尼器、联通管、活塞杆及补偿气缸,所述的联通管固定在固平台上,所述的联通管为十字交叉结构,包括一个位于中心的补偿气缸接口以及四个位于四周的阻尼器接口,所述的补偿气缸与补偿气缸接口连通,所述的阻尼器设有四个,分别与四个阻尼器接口连通,所述的活塞杆下端连接在阻尼器内,上端与动平台滑动连接。本发明隔振平台不仅解决了传统线性隔振系统隔离低频或超低频振动时的难题,还避免隔振平台结构复杂、制造成本高和耗能等缺点;隔振平台具有结构简单、阻尼无级调节,适用于宽频域隔振,可广泛应用于对隔振要求严格的精密设备,具有良好的工程适用性。
The invention relates to a high-sensitivity vibration isolation platform based on a connected magnetorheological fluid damper, including a solid platform, a moving platform, a damper, a connecting pipe, a piston rod and a compensation cylinder, and the connecting pipe is fixed on the solid platform , the communication pipe is a cross structure, including a compensation cylinder interface located in the center and four damper interfaces located around, the compensation cylinder communicates with the compensation cylinder interface, and the damper is provided with four, They communicate with four damper interfaces respectively, the lower end of the piston rod is connected in the damper, and the upper end is slidably connected with the moving platform. The vibration isolation platform of the present invention not only solves the problem of traditional linear vibration isolation systems in isolating low-frequency or ultra-low-frequency vibrations, but also avoids the disadvantages of complex structure, high manufacturing cost and energy consumption of the vibration isolation platform; the vibration isolation platform has simple structure and stepless damping Adjustable, suitable for vibration isolation in wide frequency domain, can be widely used in precision equipment with strict requirements on vibration isolation, and has good engineering applicability.
Description
技术领域technical field
本发明涉及一种隔振平台,尤其是涉及一种基于联通式磁流变液阻尼器的高灵敏度隔振平台,属于机械工程中的减振、隔振技术领域。The invention relates to a vibration isolation platform, in particular to a high-sensitivity vibration isolation platform based on a connected magnetorheological fluid damper, and belongs to the technical field of vibration reduction and vibration isolation in mechanical engineering.
背景技术Background technique
随着工程科学技术的高速发展和人民物质生活水平的飞速提升,人们对一些设备的隔振技术要求越来越高。在很多情况下,振动被认为是消极因素。例如,振动会影响精密仪器设备的功能,降低加工精度,加剧构件的疲劳和磨损,从而缩短其结构物的使用寿命。振动还可能引起结构的大变形破坏,有的桥梁曾因振动而塌毁;飞机机翼的颤振、机轮的抖振往往造成事故;车、船和机舱的振动会劣化承载条件。With the rapid development of engineering science and technology and the rapid improvement of people's material living standards, people have higher and higher requirements for vibration isolation technology of some equipment. In many cases, vibration is considered a negative factor. For example, vibration will affect the functions of precision instruments and equipment, reduce machining accuracy, aggravate fatigue and wear of components, and shorten the service life of its structures. Vibration may also cause large deformation and damage to the structure. Some bridges have collapsed due to vibration; flutter of aircraft wings and buffeting of wheels often cause accidents; vibration of vehicles, ships and engine rooms will deteriorate the load-bearing conditions.
隔振是指通过采用附加系统隔离开振源与受控对象以达到对受控对象的振动抑制的目的。现代社会中,人们对振动环境、产品与结构振动特性的要求进一步提高,比如测量时光学隔振平台对高精密光学仪器的隔振保护、水下航行潜艇的减振降噪等,都对隔振技术的要求越来越严格。然而,传统线性隔振器逐渐暴露出一些局限性,例如线性隔振系统只有在外扰频率大于隔振器固有频率的倍时才能有隔振效果,处理局部、低频外扰时振动控制效果受到结构空间和保证稳定性等限制。Vibration isolation refers to the use of additional systems to isolate the vibration source and the controlled object to achieve the purpose of suppressing the vibration of the controlled object. In modern society, people's requirements for the vibration environment, product and structure vibration characteristics have been further improved, such as the vibration isolation protection of high-precision optical instruments by the optical vibration isolation platform during measurement, and the vibration and noise reduction of underwater navigation submarines, etc. The requirements for vibration technology are becoming more and more stringent. However, traditional linear vibration isolators have gradually exposed some limitations. For example, the linear vibration isolation system can only be used when the external disturbance frequency is greater than the natural frequency of the vibration isolator. The vibration isolation effect can only be achieved when the vibration is doubled, and the vibration control effect is limited by the structural space and stability guarantee when dealing with local and low-frequency external disturbances.
目前现有的隔振平台,对大位移振动有良好的隔振效果,其缺陷是当调节到平衡位置后,如果被隔振设备产生微幅振动,如0.1mm-1mm的振动,则达不到预期的隔振效果。将磁流变液阻尼器应用到隔振平台中,隔振平台的性能将会有较大幅度的提升。At present, the existing vibration isolation platform has a good vibration isolation effect on large displacement vibration. Its defect is that when it is adjusted to the equilibrium position, if the vibration isolation equipment generates a small vibration, such as 0.1mm-1mm vibration, it will not reach To the expected vibration isolation effect. Applying the magnetorheological fluid damper to the vibration isolation platform will greatly improve the performance of the vibration isolation platform.
发明内容Contents of the invention
本发明的目的就是为了克服上述现有技术存在的缺陷而提供一种基于联通式磁流变液阻尼器的高灵敏度隔振平台,本发明的隔振平台能够实现局部和系统均可控制,使减振平台兼备较高静态刚度和较低动态刚度、且刚度阻尼无级可调。The purpose of the present invention is to provide a high-sensitivity vibration isolation platform based on a connected magneto-rheological fluid damper in order to overcome the above-mentioned defects in the prior art. The vibration isolation platform of the present invention can realize both local and system control, so that The damping platform has both high static stiffness and low dynamic stiffness, and the stiffness and damping are steplessly adjustable.
本发明的目的可以通过以下技术方案来实现:The purpose of the present invention can be achieved through the following technical solutions:
一种基于联通式磁流变液阻尼器的高灵敏度隔振平台,包括固平台、动平台、阻尼器、联通管、活塞杆及补偿气缸,所述的联通管固定在固平台上,所述的联通管为十字交叉结构,包括一个位于中心的补偿气缸接口以及四个位于四周的阻尼器接口,所述的补偿气缸与补偿气缸接口连通,所述的阻尼器设有四个,分别与四个阻尼器接口连通,所述的活塞杆下端连接在阻尼器内,上端与动平台滑动连接。A high-sensitivity vibration isolation platform based on a connected magnetorheological fluid damper, including a solid platform, a moving platform, a damper, a connecting pipe, a piston rod and a compensation cylinder, the connecting pipe is fixed on the solid platform, and the The communication pipe is a cross structure, including a compensation cylinder interface located in the center and four damper interfaces located around, the compensation cylinder communicates with the compensation cylinder interface, and the damper is provided with four, respectively connected to the four The two damper interfaces are connected, the lower end of the piston rod is connected in the damper, and the upper end is slidably connected with the moving platform.
所述的动平台下表面开设有圆环型滑动槽,所述的活塞杆上端设有球形槽,在球形槽内安装有滚动球,所述的滚动球设在滑动槽内,且滑动槽规范滚动球的路径。The lower surface of the moving platform is provided with a ring-shaped sliding groove, the upper end of the piston rod is provided with a spherical groove, and a rolling ball is installed in the spherical groove, and the rolling ball is arranged in the sliding groove, and the sliding groove specification The path of the rolling ball.
所述的联通管由四根支管道组装形成十字交叉结构,四根支管道的内端相连接形成补偿气缸接口,四根支管道的外端即为阻尼器接口,四根支管道的内部相连通形成联通管通道,在每根支管道上分别装有相配合的联通管道永磁环和联通管道励磁线圈,便于局部控制。The communication pipe is assembled by four branch pipes to form a cross structure, the inner ends of the four branch pipes are connected to form a compensation cylinder interface, the outer end of the four branch pipes is the damper interface, and the inner ends of the four branch pipes are connected Each branch pipe is equipped with a matching permanent magnetic ring of the connecting pipe and an exciting coil of the connecting pipe, which is convenient for local control.
所述的阻尼器包括阻尼器储液缸、阻尼器永磁环、阻尼器励磁线圈、活塞组件及阻尼器盖,所述的阻尼器储液缸与阻尼器盖连接形成缸体,所述的活塞组件设在缸体内,并将缸体分成第一工作缸及第二工作缸,所述的活塞组件与阻尼器储液缸内壁之间形成环形间隙,所述的活塞杆下端伸入杆体内并与活塞组件连接,所述的阻尼器盖开设有与阻尼器接口连通的连通管道接口,所述的阻尼器永磁环装在阻尼器储液缸的外圈,既可以防止磁流变液沉淀,又保证了故障安全性;所述的阻尼器励磁线圈装在阻尼器储液缸的内圈,用于控制经过环形间隙的磁流变液的阻尼大小。The damper includes a damper liquid storage cylinder, a damper permanent magnet ring, a damper excitation coil, a piston assembly and a damper cover, and the damper liquid storage cylinder is connected with the damper cover to form a cylinder body. The piston assembly is arranged in the cylinder body, and the cylinder body is divided into the first working cylinder and the second working cylinder. An annular gap is formed between the piston assembly and the inner wall of the damper liquid storage cylinder, and the lower end of the piston rod extends into the rod The body is connected with the piston assembly, the damper cover is provided with a communication pipe interface connected with the damper interface, and the permanent magnetic ring of the damper is installed on the outer ring of the damper liquid storage cylinder, which can prevent magneto-rheological liquid precipitation, and ensure the safety of failure; the damper excitation coil is installed in the inner ring of the damper liquid storage cylinder, used to control the damping of the magneto-rheological fluid passing through the annular gap.
所述的活塞组件分别设有4个压缩补偿阀通道和4个拉伸补偿阀通道,分别为压缩和拉伸行程分流,所述的压缩补偿阀通道和拉伸补偿阀通道内分别设有补偿阀杆,在补偿阀杆上套设有补偿阀弹簧。The piston assembly is respectively provided with 4 compression compensation valve passages and 4 tension compensation valve passages, respectively for the compression and extension strokes, and the compression compensation valve passages and tension compensation valve passages are respectively provided with compensation The valve stem is sleeved with a compensation valve spring on the compensation valve stem.
所述的补偿气缸包括补偿气缸壳、补偿气缸移动活塞及补偿气缸盖,所述的补偿气缸壳与补偿气缸盖连接,所述的补偿气缸移动活塞设在补偿气缸壳内,并将补偿气缸壳内部分成氮气腔与磁流变液腔,所述的补偿气缸壳上开设有与氮气腔连通的加气阀口,在加气阀口上设置补偿气缸密封塞,所述的补偿气缸盖上开设有与磁流变液腔连通的补偿气缸盖开口,该补偿气缸盖开口与补偿气缸接口连通。The compensation cylinder includes a compensation cylinder shell, a compensation cylinder moving piston and a compensation cylinder head, the compensation cylinder shell is connected with the compensation cylinder head, the compensation cylinder moving piston is arranged in the compensation cylinder shell, and the compensation cylinder shell The interior is divided into a nitrogen chamber and a magneto-rheological fluid chamber. The compensation cylinder shell is provided with an air filling valve port communicating with the nitrogen chamber, and a compensation cylinder sealing plug is provided on the air filling valve port. A compensation cylinder head opening communicated with the magneto-rheological fluid cavity, the compensation cylinder head opening communicating with the compensation cylinder interface.
所述的补偿气缸移动活塞与补偿气缸壳之间设置有密封圈。A sealing ring is arranged between the moving piston of the compensation cylinder and the housing of the compensation cylinder.
所述的磁流变液腔内装有磁流变液。The magnetorheological fluid cavity is filled with magnetorheological fluid.
所述的固平台上表面开设有与联通管形状吻合的固定槽,所述的联通管固定在固定槽内。The upper surface of the fixed platform is provided with a fixing groove conforming to the shape of the connecting pipe, and the connecting pipe is fixed in the fixing groove.
所述的补偿气缸的磁流变液腔通过联通管分别与四个阻尼器的工作缸相连通,使得磁流变液腔内的磁流变液可以在补偿气缸及四个阻尼器内流通,使得磁流变液的流通路径形成一个稳定的系统网络,便于加载相应的电流来控制系统的阻尼力大小,增加系统稳定性。The magnetorheological fluid cavity of the compensation cylinder is respectively connected to the working cylinders of the four dampers through the communication pipe, so that the magnetorheological fluid in the magnetorheological fluid cavity can circulate in the compensation cylinder and the four dampers, The circulation path of the magnetorheological fluid forms a stable system network, which is convenient to load the corresponding current to control the damping force of the system and increase the stability of the system.
本发明中,补偿气缸设置在中心位置,作用是在必要的时候通过氮气腔的体积变化来改变磁流变液腔的体积,使磁流变液快速达到稳定状态,进而使系统快速达到稳定状态。In the present invention, the compensation cylinder is arranged at the central position, and its function is to change the volume of the magnetorheological fluid cavity through the volume change of the nitrogen cavity when necessary, so that the magnetorheological fluid can quickly reach a stable state, and then the system can quickly reach a stable state .
本发明的高灵敏度隔振平台可以保证动平台四个自由度中的转动副,分别为沿X、Y、Z轴的移动副和绕Z轴的转动副。The high-sensitivity vibration isolation platform of the present invention can ensure the rotating pairs in the four degrees of freedom of the moving platform, which are respectively moving pairs along X, Y, and Z axes and rotating pairs around the Z axis.
与现有技术相比,本发明隔振平台不仅解决了传统线性隔振系统隔离低频或超低频振动时的难题,还避免隔振平台结构复杂、制造成本高和耗能等缺点;隔振平台具有结构简单、阻尼无级调节,适用于宽频域隔振,可广泛应用于对隔振要求严格的精密设备,具有良好的工程适用性。具体而言,具有以下优点及有益效果:Compared with the prior art, the vibration isolation platform of the present invention not only solves the problem of traditional linear vibration isolation systems in isolating low-frequency or ultra-low-frequency vibrations, but also avoids the disadvantages of complex structure, high manufacturing cost and energy consumption of the vibration isolation platform; the vibration isolation platform With simple structure and stepless adjustment of damping, it is suitable for vibration isolation in a wide frequency range, and can be widely used in precision equipment that requires strict vibration isolation, and has good engineering applicability. Specifically, it has the following advantages and beneficial effects:
1、联通式的磁流变液通道结构,再加上活塞组件上设有压缩补偿阀通道和拉伸补偿阀通道,加快了系统的反应速度,提高了灵敏度,确保了各部分之间的协同工作;1. The interconnected magnetorheological fluid channel structure, coupled with the compression compensation valve channel and tension compensation valve channel on the piston assembly, speeds up the response speed of the system, improves the sensitivity, and ensures the coordination between various parts Work;
2、各个阻尼器的刚度阻尼无级可调;2. The stiffness damping of each damper is steplessly adjustable;
3、局部控制和系统控制同时进行,加之补偿气缸的作用,适合于多种频域;3. Simultaneous local control and system control, combined with the function of the compensation cylinder, are suitable for various frequency domains;
4、永磁环的应用,可以避免磁流变液发生沉降现象,始终保持一定的阻尼力,故障安全性高。4. The application of the permanent magnetic ring can avoid the magnetorheological fluid from settling, maintain a certain damping force at all times, and have high failure safety.
附图说明Description of drawings
图1为本发明的结构示意图一;Fig. 1 is a structural schematic diagram 1 of the present invention;
图2为本发明的结构示意图二;Fig. 2 is a structural schematic diagram II of the present invention;
图3为本发明的轴向全剖结构示意图;Fig. 3 is a schematic diagram of the axial full section structure of the present invention;
图4为本发明的动平台立体结构示意图;4 is a schematic diagram of a three-dimensional structure of a moving platform of the present invention;
图5为本发明的动平台的轴向全剖结构示意图;Fig. 5 is a schematic diagram of the axial full section structure of the moving platform of the present invention;
图6为活塞杆结构示意图;Fig. 6 is a schematic diagram of the structure of the piston rod;
图7为本发明的整体工作腔结构示意图;Fig. 7 is a structural schematic diagram of the overall working chamber of the present invention;
图8为本发明的联通管立体结构示意图;Fig. 8 is a schematic diagram of the three-dimensional structure of the communication pipe of the present invention;
图9为本发明的联通管的轴向全剖结构示意图;Fig. 9 is a schematic diagram of the axial full-section structure of the communication pipe of the present invention;
图10为本发明的联通管的水平剖视结构示意图;Fig. 10 is a horizontal cross-sectional structural schematic diagram of a connecting pipe of the present invention;
图11为本发明的阻尼器的轴向全剖结构示意图;Fig. 11 is a schematic diagram of the axial full section structure of the damper of the present invention;
图12为本发明的补偿气缸的轴向全剖结构示意图;Fig. 12 is a schematic diagram of the axial full section structure of the compensation cylinder of the present invention;
图13为本发明的补偿气缸移动活塞结构示意图;Fig. 13 is a structural schematic diagram of the moving piston of the compensation cylinder of the present invention;
图14为本发明的固平台结构示意图;Fig. 14 is a schematic diagram of the solid platform structure of the present invention;
图15为本发明的四自由度展示图。Fig. 15 is a diagram showing four degrees of freedom of the present invention.
图中的标记为:1、动平台,101、滑动槽,2、活塞杆,21、滚动球,3、第一阻尼器,31、阻尼器储液缸,32、阻尼器永磁环,33阻尼器励磁线圈,34、活塞组件,341、压缩补偿阀通道,342、拉伸补偿阀通道,343、补偿阀杆,344、补偿阀弹簧,35、阻尼器盖,36、第一工作缸,37、第二工作缸,38、连通管道接口,39、环形间隙,4、第二阻尼器,5、固定平台,51、固定槽,6、物体放置面,7、第四阻尼器,8、补偿气缸组件,81、补偿气缸密封塞,82、补偿气缸壳,83、补偿气缸移动活塞,84、补偿气缸盖,85、磁流变液腔,86、加气阀口,87、氮气腔,88、密封圈,89、补偿气缸盖开口,9、第三阻尼器,10、联通管,102、联通管道永磁环,103、联通管道励磁线圈,104、阻尼器接口,105、补偿气缸接口,106、联通管通道。The marks in the figure are: 1, moving platform, 101, sliding groove, 2, piston rod, 21, rolling ball, 3, first damper, 31, damper liquid storage cylinder, 32, damper permanent magnet ring, 33 Damper excitation coil, 34, piston assembly, 341, compression compensation valve passage, 342, tension compensation valve passage, 343, compensation valve stem, 344, compensation valve spring, 35, damper cover, 36, first working cylinder, 37, the second working cylinder, 38, the connecting pipe interface, 39, the annular gap, 4, the second damper, 5, the fixed platform, 51, the fixed groove, 6, the object placement surface, 7, the fourth damper, 8, Compensation cylinder assembly, 81. Compensation cylinder sealing plug, 82. Compensation cylinder shell, 83. Compensation cylinder moving piston, 84. Compensation cylinder head, 85. Magneto-rheological fluid chamber, 86. Gas filling valve port, 87. Nitrogen chamber, 88. Sealing ring, 89. Compensation cylinder head opening, 9. Third damper, 10. Unicom pipe, 102. Unicom pipeline permanent magnet ring, 103. Unicom pipeline excitation coil, 104. Damper interface, 105. Compensation cylinder interface , 106, Unicom pipe channel.
具体实施方式detailed description
下面结合附图和具体实施例对本发明进行详细说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例Example
一种基于联通式磁流变液阻尼器的高灵敏度隔振平台,如图1~图3所示,包括固平台5、动平台1、阻尼器、联通管10、活塞杆2及补偿气缸8,联通管10固定在固平台5上,联通管10为十字交叉结构,包括一个位于中心的补偿气缸接口105以及四个位于四周的阻尼器接口104,补偿气缸8与补偿气缸接口105连通,阻尼器设有四个,分别为第一阻尼器3、第二阻尼器4、第三阻尼器9及第四阻尼器7,四个阻尼器分别与四个阻尼器接口104连通,活塞杆2下端连接在阻尼器内,上端与动平台1滑动连接,动平台1上表面为物体放置面6。A high-sensitivity vibration isolation platform based on a connected magnetorheological fluid damper, as shown in Figures 1 to 3, including a solid platform 5, a moving platform 1, a damper, a connecting pipe 10, a piston rod 2 and a compensation cylinder 8 , the communication pipe 10 is fixed on the solid platform 5, the communication pipe 10 is a cross structure, including a compensation cylinder interface 105 located in the center and four damper interfaces 104 located around, the compensation cylinder 8 communicates with the compensation cylinder interface 105, the damping There are four dampers, which are respectively the first damper 3, the second damper 4, the third damper 9 and the fourth damper 7. The four dampers are respectively connected with the four damper interfaces 104, and the lower end of the piston rod 2 Connected in the damper, the upper end is slidingly connected with the moving platform 1, and the upper surface of the moving platform 1 is an object placement surface 6.
如图4~图7所示,动平台1下表面开设有圆环型滑动槽101,活塞杆2上端设有球形槽,在球形槽内安装有滚动球21,滚动球21设在滑动槽101内,且滑动槽101规范滚动球21的路径。As shown in Figures 4 to 7, the lower surface of the moving platform 1 is provided with an annular sliding groove 101, the upper end of the piston rod 2 is provided with a spherical groove, and a rolling ball 21 is installed in the spherical groove, and the rolling ball 21 is arranged in the sliding groove 101. Inside, and the sliding groove 101 regulates the path of the rolling ball 21.
如图7~图10所示,联通管10由四根支管道组装形成十字交叉结构,四根支管道的内端相连接形成补偿气缸接口105,四根支管道的外端即为阻尼器接口104,四根支管道的内部相连通形成联通管通道106,在每根支管道上分别装有相配合的联通管道永磁环102和联通管道励磁线圈103,便于局部控制。As shown in Figures 7 to 10, the communication pipe 10 is assembled from four branch pipes to form a cross structure, the inner ends of the four branch pipes are connected to form a compensation cylinder interface 105, and the outer ends of the four branch pipes are the damper interface. 104. The interiors of the four branch pipes are connected to form a communication pipe channel 106, and each branch pipe is respectively equipped with a matching permanent magnetic ring 102 of the communication pipe and a field coil 103 of the communication pipe to facilitate local control.
如图3、图11所示,阻尼器包括阻尼器储液缸31、阻尼器永磁环32、阻尼器励磁线圈33、活塞组件34及阻尼器盖35,阻尼器储液缸31与阻尼器盖35连接形成缸体,活塞组件34设在缸体内,并将缸体分成第一工作缸36及第二工作缸37,活塞组件34与阻尼器储液缸31内壁之间形成环形间隙39,活塞杆2下端伸入杆体内并与活塞组件34连接,阻尼器盖35开设有与阻尼器接口104连通的连通管道接口38,阻尼器永磁环32装在阻尼器储液缸31的外圈,既可以防止磁流变液沉淀,又保证了故障安全性;阻尼器励磁线圈33装在阻尼器储液缸31的内圈,用于控制经过环形间隙39的磁流变液的阻尼大小。As shown in Figure 3 and Figure 11, the damper includes a damper liquid storage cylinder 31, a damper permanent magnet ring 32, a damper excitation coil 33, a piston assembly 34 and a damper cover 35, and the damper liquid storage cylinder 31 and the damper The cover 35 is connected to form a cylinder body, the piston assembly 34 is arranged in the cylinder body, and the cylinder body is divided into a first working cylinder 36 and a second working cylinder 37, and an annular gap 39 is formed between the piston assembly 34 and the inner wall of the damper liquid storage cylinder 31 The lower end of the piston rod 2 extends into the rod body and is connected with the piston assembly 34. The damper cover 35 is provided with a communication pipe interface 38 communicating with the damper interface 104, and the damper permanent magnet ring 32 is installed on the outside of the damper liquid storage cylinder 31. coil, which can prevent the magnetorheological fluid from settling, and ensure the safety of failure; the damper excitation coil 33 is installed in the inner ring of the damper liquid storage cylinder 31, and is used to control the damping of the magnetorheological fluid passing through the annular gap 39 .
活塞组件34分别设有4个压缩补偿阀通道341和4个拉伸补偿阀通道342,分别为压缩和拉伸行程分流,压缩补偿阀通道341和拉伸补偿阀通道342内分别设有补偿阀杆343,在补偿阀杆343上套设有补偿阀弹簧344。The piston assembly 34 is respectively provided with four compression compensation valve passages 341 and four tension compensation valve passages 342, respectively for the compression and extension strokes, and the compression compensation valve passages 341 and the tension compensation valve passages 342 are respectively provided with compensation valves The rod 343 is sleeved with a compensation valve spring 344 on the compensation valve rod 343 .
如图12、图13所示,补偿气缸8包括补偿气缸壳82、补偿气缸移动活塞83及补偿气缸盖84,补偿气缸壳82与补偿气缸盖84连接,补偿气缸移动活塞83设在补偿气缸壳82内,并将补偿气缸壳82内部分成氮气腔87与磁流变液腔85,补偿气缸壳82上开设有与氮气腔87连通的加气阀口86,在加气阀口86上设置补偿气缸密封塞81,补偿气缸盖84上开设有与磁流变液腔85连通的补偿气缸盖开口89,该补偿气缸盖开口89与补偿气缸接口105连通。补偿气缸移动活塞83与补偿气缸壳82之间设置有密封圈88。磁流变液腔85内装有磁流变液。As shown in Figure 12 and Figure 13, the compensating cylinder 8 includes a compensating cylinder shell 82, a compensating cylinder moving piston 83 and a compensating cylinder cover 84, the compensating cylinder shell 82 is connected with the compensating cylinder cover 84, and the compensating cylinder moving piston 83 is arranged on the compensating cylinder shell 82, and the interior of the compensation cylinder shell 82 is divided into a nitrogen chamber 87 and a magneto-rheological fluid chamber 85. The compensation cylinder shell 82 is provided with an air filling valve port 86 communicating with the nitrogen chamber 87, and a compensation valve port 86 is set on the air filling valve port The cylinder sealing plug 81 and the compensation cylinder head 84 are provided with a compensation cylinder head opening 89 communicating with the magneto-rheological fluid chamber 85 , and the compensation cylinder head opening 89 is communicating with the compensation cylinder interface 105 . A sealing ring 88 is arranged between the compensation cylinder moving piston 83 and the compensation cylinder housing 82 . The magnetorheological fluid cavity 85 is filled with magnetorheological fluid.
如图14所示,固平台5上表面开设有与联通管10形状吻合的固定槽51,联通管10固定在固定槽51内,设置固定槽51便于磁流变液的流通。As shown in Figure 14, the upper surface of the solid platform 5 is provided with a fixing groove 51 matching the shape of the communication pipe 10, and the communication pipe 10 is fixed in the fixing groove 51, and the fixing groove 51 is provided to facilitate the circulation of the magnetorheological fluid.
本发明的高灵敏度隔振平台可以保证动平台四个自由度中的转动副,分别为沿X、Y、Z轴的移动副和绕Z轴的转动副,如图15所示。The high-sensitivity vibration-isolation platform of the present invention can ensure that the four degrees of freedom of the moving platform include the moving pairs along the X, Y, and Z axes and the rotating pair around the Z axis, as shown in FIG. 15 .
所述的补偿气缸8的磁流变液腔85通过联通管10分别与四个阻尼器的工作缸相连通,使得磁流变液腔85内的磁流变液可以在补偿气缸8及四个阻尼器内流通,使得磁流变液的流通路径形成一个稳定的系统网络,便于加载相应的电流来控制系统的阻尼力大小,增加系统稳定性。补偿气缸8设置在中心位置,作用是在必要的时候通过氮气腔87的体积变化来改变磁流变液腔85的体积,使磁流变液快速达到稳定状态,进而使系统快速达到稳定状态。The magnetorheological fluid cavity 85 of the compensation cylinder 8 is connected to the working cylinders of the four dampers through the communication pipe 10, so that the magnetorheological fluid in the magnetorheological fluid cavity 85 can flow between the compensation cylinder 8 and the four dampers. The circulation in the damper makes the flow path of the magnetorheological fluid form a stable system network, which is convenient to load the corresponding current to control the damping force of the system and increase the stability of the system. The compensation cylinder 8 is set at the center, and its function is to change the volume of the magnetorheological fluid chamber 85 through the volume change of the nitrogen chamber 87 when necessary, so that the magnetorheological fluid can quickly reach a stable state, and then the system can quickly reach a stable state.
单个阻尼器的压缩、拉伸行程工作原理如下:The working principle of the compression and extension stroke of a single damper is as follows:
阻尼器的压缩行程:通电后,当活塞杆2受压力F作用时,处于压缩状态,活塞组件34向第二工作腔37方向移动,第二工作腔37内的磁流变液一部分通过联通管道接口38流向连通管10,一部分经过环形间隙39(2mm)流向第一工作腔36,为了快速达到稳定,还会有一部分磁流变液经过压缩补偿阀通道341流向第一工作腔36,此时阻尼器永磁环32和阻尼器励磁线圈33产生的磁场会作用于后两者,使其状态发生变化,从而阻尼器具有一定的抗压缩阻尼力。Compression stroke of the damper: After electrification, when the piston rod 2 is under the pressure F, it is in a compressed state, the piston assembly 34 moves toward the second working chamber 37, and part of the magnetorheological fluid in the second working chamber 37 passes through the communication pipe The interface 38 flows to the communication pipe 10, and part of it flows to the first working chamber 36 through the annular gap 39 (2mm). The magnetic field generated by the permanent magnet ring 32 of the damper and the excitation coil 33 of the damper will act on the latter two, causing their states to change, so that the damper has a certain resistance to compression and damping force.
阻尼器的拉伸行程:通电后,当活塞杆2受拉力F作用时,处于拉伸状态,活塞组件34向第一工作腔36方向移动,第一工作腔36内的磁流变液一部分经过环形间隙39(2mm)流向第二工作腔37,为了快速达到稳定,还会有一部分磁流变液经过拉伸补偿阀通道342流向第二工作腔37,此时阻尼器永磁环32和阻尼器励磁线圈33产生的磁场会作用于这两部分磁流变液,使其状态发生变化,从而阻尼器具有一定的抗拉伸阻尼力。Stretching stroke of the damper: After electrification, when the piston rod 2 is under the action of the tension F, it is in a stretched state, the piston assembly 34 moves toward the first working chamber 36, and part of the magnetorheological fluid in the first working chamber 36 passes through The annular gap 39 (2mm) flows to the second working chamber 37. In order to achieve stability quickly, a part of the magnetorheological fluid will flow to the second working chamber 37 through the stretch compensation valve channel 342. At this time, the permanent magnetic ring 32 of the damper and the damper The magnetic field generated by the excitation coil 33 of the device will act on the two parts of the magnetorheological fluid to change its state, so that the damper has a certain tensile resistance.
由于系统是由4个联通的并联阻尼器构成,所以在受到不同的作用力时,会产生不同的隔振效果。4个阻尼器可能同时处于拉伸或压缩状态,也可能一部分处于拉伸状态,一部分处于压缩状态,不管是哪种情况,由于联通管和补偿气缸的作用,系统会实时协调各自的关系,使其尽快达到稳定状态。Since the system is composed of four connected parallel dampers, different vibration isolation effects will be produced when subjected to different forces. The four dampers may be in tension or compression at the same time, or part of them may be in tension and some in compression. In any case, due to the action of the connecting pipe and the compensation cylinder, the system will coordinate their respective relationships in real time, so that It reaches a steady state as quickly as possible.
上述的对实施例的描述是为便于该技术领域的普通技术人员能理解和使用发明。熟悉本领域技术的人员显然可以容易地对这些实施例做出各种修改,并把在此说明的一般原理应用到其他实施例中而不必经过创造性的劳动。因此,本发明不限于上述实施例,本领域技术人员根据本发明的揭示,不脱离本发明范畴所做出的改进和修改都应该在本发明的保护范围之内。The above descriptions of the embodiments are for those of ordinary skill in the art to understand and use the invention. It is obvious that those skilled in the art can easily make various modifications to these embodiments, and apply the general principles described here to other embodiments without creative efforts. Therefore, the present invention is not limited to the above-mentioned embodiments. Improvements and modifications made by those skilled in the art according to the disclosure of the present invention without departing from the scope of the present invention should fall within the protection scope of the present invention.
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