CN104790178A - Reduction clutch for washing machine and washing machine - Google Patents
Reduction clutch for washing machine and washing machine Download PDFInfo
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- CN104790178A CN104790178A CN201410030104.7A CN201410030104A CN104790178A CN 104790178 A CN104790178 A CN 104790178A CN 201410030104 A CN201410030104 A CN 201410030104A CN 104790178 A CN104790178 A CN 104790178A
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- 238000005406 washing Methods 0.000 title claims abstract description 68
- 230000009467 reduction Effects 0.000 title description 7
- 230000018044 dehydration Effects 0.000 claims abstract description 75
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 75
- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 4
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Abstract
本发明公开了一种洗衣机减速离合器及洗衣机,减速离合器包括输入轴、输入轴套、制动轮、减速器、脱水轴、输出轴、离合装置及外壳,输入轴套套装在输入轴上,脱水轴套装在输出轴上,减速器安装在制动轮内腔,输入轴、输入轴套、制动轮和输出轴分别与减速器相连接,减速器包括两套行星轮系,分别为第一行星轮系和第二行星轮系,输入轴套与第二行星轮系的轮架相连接为一体,脱水轴与制动轮相连接为一体;洗涤状态,离合装置制动输入轴套,控制输出轴与脱水轴互为反向双向转动,脱水状态,离合装置解除输入轴套制动,控制输出轴和脱水轴同向单向转动。本发明具有结构简单紧凑、制造成本低、传动安全可靠、高效、使用寿命长且噪音低的特点。
The invention discloses a deceleration clutch for a washing machine and a washing machine. The deceleration clutch includes an input shaft, an input shaft sleeve, a brake wheel, a speed reducer, a dehydration shaft, an output shaft, a clutch device and a casing. The input shaft sleeve is set on the input shaft, and the dehydration The shaft sleeve is installed on the output shaft, and the reducer is installed in the inner cavity of the brake wheel. The input shaft, input shaft sleeve, brake wheel and output shaft are respectively connected with the reducer. The reducer includes two sets of planetary gear trains, respectively the first The planetary gear train and the second planetary gear train, the input shaft sleeve is connected with the wheel frame of the second planetary gear train as a whole, the dehydration shaft is connected with the brake wheel as a whole; in the washing state, the clutch device brakes the input shaft sleeve, and the control The output shaft and the dehydration shaft rotate in opposite directions. In the dehydration state, the clutch device releases the brake of the input sleeve, and controls the output shaft and the dehydration shaft to rotate in the same direction. The invention has the characteristics of simple and compact structure, low manufacturing cost, safe and reliable transmission, high efficiency, long service life and low noise.
Description
技术领域technical field
本发明涉及洗衣机领域,具体是一种洗衣机减速离合器及洗衣机。The invention relates to the field of washing machines, in particular to a washing machine deceleration clutch and a washing machine.
背景技术Background technique
目前,波轮式洗衣机的减速离合器的作用一般是将电机的双向转动进行减速后带动波轮做往复转动。常规减速离合器主要由输入轴、输出轴、输出轴套、输入轴套、制动轮、安装在制动轮内部的减速机构及安装在输入轴套上的离合器部件组成。在洗涤工况时,要求输出轴低速双向反复旋转,输出轴套及制动轮为一个整体,减速机构一般只起简单的减速作用,当制动轮被制动时,输出轴套也被制动,驱动电机双向旋转只能带动输出轴相应双向旋转。At present, the function of the deceleration clutch of the pulsator type washing machine is generally to drive the pulsator to reciprocate after decelerating the bidirectional rotation of the motor. The conventional deceleration clutch is mainly composed of an input shaft, an output shaft, an output shaft sleeve, an input shaft sleeve, a brake wheel, a reduction mechanism installed inside the brake wheel, and a clutch component installed on the input shaft sleeve. In washing conditions, the output shaft is required to rotate repeatedly at low speed in both directions. The output shaft sleeve and the brake wheel are integrated. The deceleration mechanism generally only plays a simple deceleration role. When the brake wheel is braked, the output shaft sleeve is also restrained. The two-way rotation of the driving motor can only drive the corresponding two-way rotation of the output shaft.
现有的对搓式减速离合器,其内部减速机构并未改变,仅改变了离合控制机构,由常规单棘轮、单棘爪,改为双棘轮、双棘爪,当洗涤工况时,制动轮被初步松开(脱水时才完全松开),驱动电机双向旋转,带动输出轴相应双向旋转,同时输出轴套因并未被制动,而受输出轴旋转时的水流反作用力作与输出轴反方向的相应旋转,其转角很小,且受衣物的阻力变化,输出轴套的转速及摆幅随时变化,是不稳定的。虽形成对搓现象,但并未达到理想的洗涤效果,且因制动带与双棘爪的操纵机构是联动的,洗涤时,双棘爪不允许离开棘轮(脱水时才离开),故洗涤时,制动带仅为初步松开,分离不彻底,增加了制动带的摩擦与磨损,提高了对制动带的整形及调整要求。当脱水工况时,要求输出轴及输出轴套作为一个整体单向高速旋转,以达到离心脱水的目的。为了转换洗涤与脱水的工况,常规减速离合器必须配有棘轮、棘爪、棘爪弹簧、离合弹簧、离合轴套、调整螺栓等成套离合部件,但其本身并不具有自动离合转换的功能,须经外部牵引电机的操纵,使离合弹簧发生离合作用,才能转换洗涤与脱水的工况,其电控系统及离合操纵系统均较复杂,增加了磨损,增大了制动杆的开启力,直接影响相关部件的使用寿命。In the existing rubbing deceleration clutch, its internal deceleration mechanism has not changed, only the clutch control mechanism has been changed, from the conventional single ratchet and single pawl to double ratchet and double pawl. The wheel is initially loosened (only fully loosened when dehydrating), the drive motor rotates in both directions, and the output shaft is driven to rotate in both directions. Corresponding rotation in the opposite direction has a very small rotation angle, and the rotational speed and swing amplitude of the output shaft sleeve change at any time due to changes in the resistance of the clothing, which is unstable. Although the phenomenon of rubbing against each other is formed, the ideal washing effect has not been achieved, and because the brake belt and the operating mechanism of the double pawls are linked, the double pawls are not allowed to leave the ratchet during washing (leave only when dehydrating), so washing At this time, the brake band is only initially loosened, and the separation is not complete, which increases the friction and wear of the brake band, and improves the requirements for the shaping and adjustment of the brake band. In the dehydration working condition, the output shaft and the output shaft sleeve are required to rotate at a high speed in one direction as a whole to achieve the purpose of centrifugal dehydration. In order to change the working conditions of washing and dehydration, the conventional deceleration clutch must be equipped with a complete set of clutch parts such as ratchet, pawl, pawl spring, clutch spring, clutch bushing, adjusting bolt, etc., but it does not have the function of automatic clutch conversion. The operating conditions of washing and dehydration can only be changed through the operation of the external traction motor to cause the clutch spring to perform clutch action. The electronic control system and the clutch control system are relatively complicated, which increases wear and tear and increases the opening force of the brake lever. Directly affect the service life of related components.
改进后的对搓式式减速离合器,采用双向驱动的减速机构,其减速机构通过将电机的转动输出为两个转向相反、速度不同的转动,从而分别驱动波轮和内桶进行方向相反、速度不同的转动,进而起到对衣物进行对搓洗涤的作用。现有的洗衣机双向驱动的减速离合器一般是采用行星定轴轮系传动结构、齿轮传动结构和活齿传动结构,由于一般的齿轮传动在正反双方向传动时噪音大,而活齿传动结构得制造成本较高,因此,行星定轴轮系传动结构被广泛地应用。The improved pair-type deceleration clutch adopts a two-way drive deceleration mechanism. The deceleration mechanism outputs the rotation of the motor as two rotations with opposite directions and different speeds, so as to drive the pulsator and the inner barrel respectively to perform opposite directions and different speeds. Rotation, and then play the role of rubbing and washing the clothes. Existing deceleration clutches for two-way driving of washing machines generally adopt planetary fixed shaft gear train transmission structure, gear transmission structure and movable tooth transmission structure. The manufacturing cost is relatively high, therefore, the transmission structure of the planetary fixed shaft gear train is widely used.
申请号为03239381.4的中国专利公开了一种洗衣机全自动减速离合器,它主要由输入轴、输出轴、输出轴套、输入轴套、制动轮及安装在制动轮内部的双驱动齿轮机构组成,输入轴、输出轴套及输出轴分别与双驱动齿轮机构相联接,制动轮及输出轴套部件间装有离合装置。洗涤工况时,输出轴及输出轴套相互逆向,双向按比例驱动,反复摆动旋转,相对强力搓摆。脱水工况时,通过离合装置的闭锁作用,可使输出轴及输出轴套自动结合,同时作高速单向连续旋转,离心脱水。The Chinese patent with the application number 03239381.4 discloses a fully automatic deceleration clutch for washing machines, which is mainly composed of an input shaft, an output shaft, an output bushing, an input bushing, a brake wheel and a double drive gear mechanism installed inside the brake wheel , the input shaft, the output shaft sleeve and the output shaft are respectively connected with the double drive gear mechanism, and a clutch device is installed between the brake wheel and the output shaft sleeve. In the washing condition, the output shaft and the output shaft sleeve are opposite to each other, and the two directions are driven proportionally, swinging and rotating repeatedly, and relatively powerfully rubbing. In the dehydration working condition, through the locking function of the clutch device, the output shaft and the output shaft sleeve can be automatically combined, and at the same time, they can perform high-speed unidirectional continuous rotation and centrifugal dehydration.
但是,具有上述减速离合器的洗衣机在洗涤工况时,内桶与波轮频繁相反运转,内桶产生的惯性力矩直接作用在超越离合器上,而随着洗衣机洗涤容量的增加,经常因超越离合器不良而出现品质问题。在内桶旋转过程中经常会对单向轴承产生反向作用力,单向轴承容易出现失效现象,同时就会出现洗涤时离合簧出现抱紧现象而导致离合簧损坏;另外,由于脱水轴与制动轮分离,而与减速器连接,内桶在脱水状态下产生摆幅,直接作用在脱水轴上,脱水轴偏心较大,造成洗衣机振动大出现噪音。However, in the washing machine with the above-mentioned deceleration clutch, the inner tub and the pulsator frequently run in opposite directions, and the moment of inertia generated by the inner tub directly acts on the overrunning clutch. quality problem. During the rotation of the inner tub, the one-way bearing will often have a reverse force, and the one-way bearing is prone to failure. At the same time, the clutch spring will be tightened during washing, resulting in damage to the clutch spring; The driving wheel is separated and connected to the reducer. The inner drum swings in the dehydration state, which directly acts on the dehydration shaft. The dehydration shaft is eccentric, causing the washing machine to vibrate and produce noise.
有鉴于此特提出本发明。In view of this, the present invention is proposed.
发明内容Contents of the invention
本发明要解决的技术问题在于克服现有技术的不足,提供一种结构简单紧凑、制造成本低、传动安全可靠、高效、使用寿命长且噪音低的洗衣机减速离合器。The technical problem to be solved by the present invention is to overcome the deficiencies of the prior art and provide a deceleration clutch for washing machines with simple and compact structure, low manufacturing cost, safe and reliable transmission, high efficiency, long service life and low noise.
本发明的另一目的在于提供一种具有该减速离合器的洗衣机。Another object of the present invention is to provide a washing machine with the deceleration clutch.
为解决上述技术问题,本发明采用技术方案的基本构思是:一种洗衣机减速离合器,包括:输入轴、输入轴套、制动轮、减速器、脱水轴、输出轴、离合装置及外壳,输入轴套套装在输入轴上,脱水轴套装在输出轴上,减速器安装在制动轮内腔,所述的输入轴、输入轴套、制动轮和输出轴分别与减速器相连接,所述的减速器包括两套行星轮系,分别为第一行星轮系和第二行星轮系,所述的输入轴套与第二行星轮系的轮架相连接为一体,所述的脱水轴与制动轮相连接为一体;洗涤状态,离合装置制动输入轴套,控制输出轴与脱水轴互为反向双向转动,脱水状态,离合装置解除输入轴套制动,控制输出轴和脱水轴同向单向转动。In order to solve the above technical problems, the basic idea of the technical solution adopted by the present invention is: a washing machine deceleration clutch, including: input shaft, input shaft sleeve, brake wheel, speed reducer, dehydration shaft, output shaft, clutch device and housing, input The shaft sleeve is set on the input shaft, the dehydration shaft is set on the output shaft, and the reducer is installed in the inner cavity of the brake wheel. The input shaft, input shaft sleeve, brake wheel and output shaft are respectively connected with the reducer. The above-mentioned reducer includes two sets of planetary gear trains, which are respectively the first planetary gear train and the second planetary gear train. The input shaft sleeve is connected as a whole with the wheel frame of the second planetary gear train. The dehydration shaft It is connected with the brake wheel as a whole; in the washing state, the clutch device brakes the input shaft sleeve, and the output shaft and the dehydration shaft are controlled to rotate in opposite directions. The shafts rotate in one direction in the same direction.
进一步的,所述的输出轴通过第一行星轮系与输入轴传动连接,所述的脱水轴通过制动轮、第二行星轮系与输出轴传动连接。Further, the output shaft is in transmission connection with the input shaft through the first planetary gear train, and the dehydration shaft is in transmission connection with the output shaft through the brake wheel and the second planetary gear train.
进一步的,所述的第一行星轮系是输入轴与输出轴之间的减速传动链,所述的第二行星轮系是输出轴与制动轮之间的减速且转向互为相反的传动链。Further, the first planetary gear train is a deceleration transmission chain between the input shaft and the output shaft, and the second planetary gear train is a deceleration transmission chain between the output shaft and the brake wheel and the direction of rotation is opposite to each other. chain.
进一步的,所述的第一行星轮系主要由第一中心齿轮、第一内齿轮、第一行星齿轮、第一行星轮架构成,第一中心齿轮安装于输入轴上,第一内齿轮设在制动轮腔室内,第一行星齿轮均布在第一行星轮架同一圆周上,第一行星齿轮同时与第一中心齿轮和第一内齿轮啮合,输出轴与第一行星轮架连接为一体。Further, the first planetary gear train is mainly composed of a first sun gear, a first internal gear, a first planetary gear, and a first planetary gear frame. The first sun gear is installed on the input shaft, and the first internal gear is set In the brake wheel chamber, the first planetary gears are evenly distributed on the same circumference of the first planetary gear carrier, the first planetary gears mesh with the first sun gear and the first internal gear at the same time, and the output shaft is connected with the first planetary gear carrier as One.
进一步的,所述的第二行星轮系主要由第二中心齿轮、第二内齿轮、第二行星齿轮、第二行星轮架构成,第二内齿轮固装在制动轮内腔,第二中心齿轮安装于输出轴上,第二行星齿轮均布在第二行星轮架同一圆周上,第二行星齿轮同时与第二中心齿轮和第二内齿轮啮合,输入轴套与第二行星轮架连接为一体。Further, the second planetary gear train is mainly composed of a second sun gear, a second internal gear, a second planetary gear, and a second planetary carrier, the second internal gear is fixed in the inner cavity of the brake wheel, and the second The sun gear is installed on the output shaft. The second planetary gears are evenly distributed on the same circumference of the second planetary gear carrier. The second planetary gears mesh with the second sun gear and the second internal gear at the same time. Connect as one.
进一步的,通过改变第一行星齿轮和第二行星齿轮的直径、模数和齿数,以分别改变两行星轮系的减速传动比。Further, by changing the diameter, modulus and number of teeth of the first planetary gear and the second planetary gear, the reduction transmission ratios of the two planetary gear trains are respectively changed.
进一步的,所述的均布在第一行星轮架同一圆周上的第一行星齿轮的数量为2-4个;所述的均布在第二行星轮架同一圆周上的第二行星齿轮的数量为2-4个。Further, the number of the first planetary gears uniformly distributed on the same circumference of the first planetary gear carrier is 2-4; the number of the second planetary gears uniformly distributed on the same circumference of the second planetary gear carrier The quantity is 2-4 pieces.
进一步的,所述的离合装置包括安装于制动轮下端的脱水销、安装于输入轴套且与输入轴套一体转动的离合套、安装于外壳下端的制动销及驱动离合套分别与脱水销、制动销连/断的驱动单元;Further, the clutch device includes a dehydration pin installed on the lower end of the brake wheel, a clutch sleeve installed on the input shaft sleeve and rotating integrally with the input shaft sleeve, a brake pin and a driving clutch sleeve installed on the lower end of the housing respectively connected with the dehydration Pin, brake pin connection/disconnection drive unit;
洗涤状态,驱动单元控制离合套与制动销连接且与脱水销断开,脱水状态,驱动单元控制离合套与脱水销连接且与制动销断开。In the washing state, the drive unit controls the clutch sleeve to be connected to the brake pin and disconnected from the dehydration pin; in the dehydration state, the drive unit controls the clutch sleeve to be connected to the dehydration pin and disconnected from the brake pin.
或者,上述的替换方案为,所述的离合装置包括安装于输入轴上的脱水销、安装于输入轴套且与输入轴套一体转动的离合套、安装于外壳下端的制动销及驱动离合套分别与脱水销、制动销连/断的驱动单元;Or, the above alternative solution is that the clutch device includes a dehydration pin installed on the input shaft, a clutch sleeve installed on the input shaft sleeve and rotating integrally with the input shaft sleeve, a brake pin installed on the lower end of the casing, and a driving clutch Set of drive units connected/disconnected with the dehydration pin and brake pin respectively;
洗涤状态,驱动单元控制离合套与制动销连接且与脱水销断开,脱水状态,驱动单元控制离合套与脱水销连接且与制动销断开。In the washing state, the drive unit controls the clutch sleeve to be connected to the brake pin and disconnected from the dehydration pin; in the dehydration state, the drive unit controls the clutch sleeve to be connected to the dehydration pin and disconnected from the brake pin.
本发明所述的洗衣机,包括盛水的外桶、同轴设置在外桶内放置衣物的内桶、同轴设置在内桶底部的波轮及驱动电机,所述的输入轴与驱动电机连接,输出轴与波轮连接,脱水轴与内桶连接,洗涤时通过减速离合器的减速传动使得波轮与内桶互为反向双向转动,脱水时波轮与内桶同向同速单向转动。The washing machine of the present invention comprises an outer tub for holding water, an inner tub coaxially arranged in the outer tub for placing clothes, a pulsator coaxially arranged at the bottom of the inner tub, and a drive motor, the input shaft is connected to the drive motor, and the output shaft It is connected with the pulsator, and the dehydration shaft is connected with the inner tub. During washing, the deceleration transmission of the deceleration clutch makes the pulsator and the inner tub rotate in opposite directions. When dehydrating, the pulsator and the inner tub rotate in the same direction and at the same speed.
进一步的,根据洗衣机洗涤的容量、能耗以及洗涤效果来确定第一行星齿轮和第二行星齿轮的直径、模数和齿数。Further, the diameter, module and number of teeth of the first planetary gear and the second planetary gear are determined according to the washing capacity, energy consumption and washing effect of the washing machine.
进一步的,所述的驱动电机通过皮带传动机构与输入轴连接,或者驱动电机为直驱电机与输入轴直接连接。Further, the drive motor is connected to the input shaft through a belt transmission mechanism, or the drive motor is directly connected to the input shaft by a direct drive motor.
采用上述技术方案后,本发明与现有技术相比具有以下有益效果。After adopting the above technical solution, the present invention has the following beneficial effects compared with the prior art.
本发明提供了一种高效、结构简单可靠的双向逆向转动洗涤的减速离合器及在洗衣机上的应用方案,提高了洗衣机的传动效率,降低了能耗。本发明减速离合器结构简单、可靠性高,提升了洗衣机性能。The invention provides a high-efficiency, simple and reliable two-way reverse rotation washing deceleration clutch and an application scheme on a washing machine, which improves the transmission efficiency of the washing machine and reduces energy consumption. The deceleration clutch of the present invention has simple structure and high reliability, and improves the performance of the washing machine.
本发明所述的减速离合器中的减速器采用不同的传动链,如双行星轮系,满足减速比、输出轴与制动轮及脱水轴相对反向转动,提高了承载能力,克服了传统双动力减速离合器脱水轴与制动轮分离,系统刚性差、脱水状态下内桶摆幅大、噪音大等缺陷;从而使减速轮系结构新颖,系统刚度好,承载能力强,工作可靠,使用寿命长,实现了在稳定理想的水流中对洗涤物进行搓洗,提高了洗净比,降低了能耗,减少甚至杜绝了洗涤物缠绕现象。The speed reducer in the speed reduction clutch of the present invention adopts different transmission chains, such as a double planetary gear train, which satisfies the reduction ratio, and the relative reverse rotation of the output shaft, the brake wheel and the dehydration shaft improves the carrying capacity and overcomes the traditional double planetary gear train. The dehydration shaft of the power deceleration clutch is separated from the brake wheel, and the rigidity of the system is poor, and the inner bucket swings in a dehydration state, and the noise is large; thus, the deceleration wheel system has a novel structure, good system rigidity, strong bearing capacity, reliable operation and long service life. , Realize scrubbing the laundry in a stable and ideal water flow, improve the cleaning ratio, reduce energy consumption, reduce or even eliminate the entanglement of the laundry.
本发明又对离合装置进行了改进,使得其离合机构不会失效,使用寿命长,噪音低。该离合装置可完全替代过去采用方丝弹簧、棘轮、棘爪、和制动杆的离合装置,同时去除超越离合器可节约制造成本。The invention further improves the clutch device, so that the clutch mechanism will not fail, has long service life and low noise. The clutch device can completely replace the clutch device using square wire springs, ratchet wheels, ratchets, and brake levers in the past, and the removal of the overrunning clutch can save manufacturing costs.
附图说明Description of drawings
图1是本发明洗衣机减速离合器连接结构示意图;Fig. 1 is a schematic diagram of the connection structure of the deceleration clutch of the washing machine of the present invention;
图2是本发明洗衣机减速离合器另一连接结构示意图;Fig. 2 is a schematic diagram of another connection structure of the deceleration clutch of the washing machine of the present invention;
附图中标注说明:1、输入轴,2、输入轴套,3、离合套,4、制动销,5、制动轮,6、脱水销,7、第一中心齿轮,8、第一行星齿轮,9、第一内齿轮,10、第一行星轮架,12、脱水轴,13、输出轴,15、外壳,16、第二行星齿轮,17、第二内齿轮,18、第二行星轮架,19、第二中心齿轮Notes in the accompanying drawings: 1. Input shaft, 2. Input shaft sleeve, 3. Clutch sleeve, 4. Brake pin, 5. Brake wheel, 6. Dehydration pin, 7. First central gear, 8. First Planetary gear, 9, first internal gear, 10, first planetary gear carrier, 12, dehydration shaft, 13, output shaft, 15, shell, 16, second planetary gear, 17, second internal gear, 18, second Planetary carrier, 19, second sun gear
具体实施方式Detailed ways
下面结合附图对本发明的具体实施方式作进一步详细的描述。The specific implementation manners of the present invention will be further described in detail below in conjunction with the accompanying drawings.
如图1和图2所示,本发明所述的洗衣机减速离合器,包括:输入轴1、输入轴套2、制动轮5、减速器、脱水轴12、输出轴13、离合装置及外壳15,输入轴套2套装在输入轴1上,脱水轴12套装在输出轴13上,减速器安装在制动轮5内腔,所述的输入轴1、输入轴套2、制动轮5和输出轴13分别与减速器相连接,所述的减速器包括两套行星轮系,分别为第一行星轮系和第二行星轮系,所述的输入轴套12与第二行星轮系的轮架相连接为一体,所述的脱水轴12与制动轮5相连接为一体;洗涤状态,离合装置制动输入轴套2,控制输出轴13与脱水轴12互为反向双向转动,脱水状态,离合装置解除输入轴套2制动,输入轴套2与制动轮5或输入轴1联动,控制输出轴13和脱水轴12同向单向转动。As shown in Figure 1 and Figure 2, the deceleration clutch of the washing machine according to the present invention includes: input shaft 1, input shaft sleeve 2, brake wheel 5, speed reducer, dehydration shaft 12, output shaft 13, clutch device and housing 15 , the input shaft sleeve 2 is set on the input shaft 1, the dehydration shaft 12 is set on the output shaft 13, the speed reducer is installed in the inner cavity of the brake wheel 5, the input shaft 1, the input shaft sleeve 2, the brake wheel 5 and The output shafts 13 are respectively connected with the speed reducer, and the speed reducer includes two sets of planetary gear trains, namely the first planetary gear train and the second planetary gear train, and the input shaft sleeve 12 is connected with the second planetary gear train The wheel frame is connected as a whole, and the dehydration shaft 12 is connected with the brake wheel 5 as a whole; in the washing state, the clutch device brakes the input shaft sleeve 2, and the output shaft 13 and the dehydration shaft 12 are controlled to rotate in opposite directions. In the dehydration state, the clutch device releases the brake of the input shaft sleeve 2, and the input shaft sleeve 2 is linked with the brake wheel 5 or the input shaft 1 to control the output shaft 13 and the dehydration shaft 12 to rotate in the same direction and in one direction.
所述的输出轴13通过第一行星轮系与输入轴1传动连接,所述的脱水轴12通过制动轮5、第二行星轮系与输出轴13传动连接;所述的第一行星轮系是输入轴1与输出轴13之间的减速传动链,所述的第二行星轮系是输出轴13与制动轮5之间的减速且转向互为相反的传动链。The output shaft 13 is connected to the input shaft 1 through the first planetary gear train, and the dehydration shaft 12 is connected to the output shaft 13 through the brake wheel 5 and the second planetary gear train; the first planetary gear The second planetary gear train is a deceleration transmission chain between the input shaft 1 and the output shaft 13, and the second planetary gear train is a transmission chain in which the speed reduction between the output shaft 13 and the brake wheel 5 is opposite to each other.
其中,第一行星轮系主要由第一中心齿轮7、第一内齿轮9、第一行星齿轮8、第一行星轮架10构成,第一中心齿轮7安装于输入轴1上,第一内齿轮9设在制动轮5腔室内,第一行星齿轮8均布在第一行星轮架10同一圆周上,同时与第一中心齿轮7、第一内齿轮9啮合,输出轴13与第一行星轮架10连接为一体,第一行星齿轮8的齿轮轴安装于该第一行星轮架10上。Among them, the first planetary gear train is mainly composed of the first sun gear 7, the first inner gear 9, the first planetary gear 8, and the first planetary gear carrier 10. The first sun gear 7 is installed on the input shaft 1, and the first inner gear The gear 9 is located in the chamber of the brake wheel 5, the first planetary gear 8 is evenly distributed on the same circumference of the first planetary carrier 10, and meshes with the first central gear 7 and the first internal gear 9 at the same time, and the output shaft 13 is connected to the first The planetary gear carrier 10 is connected as a whole, and the gear shaft of the first planetary gear 8 is installed on the first planetary gear carrier 10 .
第二行星轮系主要由第二中心齿轮19、第二内齿轮17、第二行星齿轮16、第二行星轮架18构成,第二内齿轮17固装在制动轮5内腔,第二中心齿轮19安装于输出轴13上,第二行星齿轮16均布在第二行星轮架18同一圆周上,同时与第二中心齿轮19、第二内齿轮17啮合,输入轴套2与第二行星轮架18连接为一体,第二行星齿轮16的齿轮轴安装于该第二行星轮架18上。所述的第一行星轮系第一内齿轮9固装于第二行星轮系的第二行星轮架18上。The second planetary gear train is mainly composed of a second sun gear 19, a second internal gear 17, a second planetary gear 16, and a second planetary carrier 18. The second internal gear 17 is fixed in the inner chamber of the brake wheel 5, and the second The central gear 19 is installed on the output shaft 13, the second planetary gear 16 is evenly distributed on the same circumference of the second planetary gear carrier 18, and meshes with the second central gear 19 and the second internal gear 17 at the same time, the input shaft sleeve 2 and the second The planetary gear carrier 18 is connected as a whole, and the gear shaft of the second planetary gear 16 is mounted on the second planetary gear carrier 18 . The first inner gear 9 of the first planetary gear train is fixedly mounted on the second planetary gear carrier 18 of the second planetary gear train.
本发明所述的均布在第一行星轮架10同一圆周上的第一行星齿轮8的数量为2-4个;所述的均布在第二行星轮架18同一圆周上的第二行星齿轮16的数量为2-4个。通过改变第一行星齿轮8和第二行星齿轮16的直径、模数和齿数,以分别改变两行星轮系的减速传动比。The number of the first planetary gears 8 uniformly distributed on the same circumference of the first planetary gear carrier 10 described in the present invention is 2-4; The number of gears 16 is 2-4. By changing the diameter, modulus and number of teeth of the first planetary gear 8 and the second planetary gear 16, the reduction transmission ratios of the two planetary gear trains can be changed respectively.
实施例一Embodiment one
如图1所示,本实施例所述的离合装置包括安装于制动轮5下端的脱水销6、安装于输入轴套2且与输入轴套一体转动的离合套3、安装于外壳15下端的制动销4及驱动离合套3分别与脱水销6、制动销4连/断的驱动单元;As shown in Figure 1, the clutch device described in this embodiment includes a dehydration pin 6 installed on the lower end of the brake wheel 5, a clutch sleeve 3 installed on the input shaft sleeve 2 and rotating integrally with the input shaft sleeve, and installed on the lower end of the housing 15. The brake pin 4 and the driving clutch sleeve 3 are respectively connected to/disconnected from the dehydration pin 6 and the brake pin 4;
洗涤状态,驱动单元控制离合套3与制动销4连接且与脱水销6断开,脱水状态,驱动单元控制离合套3与脱水销6连接且与制动销4断开。In the washing state, the drive unit controls the clutch sleeve 3 to be connected to the brake pin 4 and disconnected from the dehydration pin 6 . In the dehydration state, the drive unit controls the clutch sleeve 3 to be connected to the dehydration pin 6 and to be disconnected from the brake pin 4 .
实施例二Embodiment two
如图2所示,本实施所述的离合装置包括安装于输入轴1上的脱水销6、安装于输入轴套2且与输入轴套一体转动的离合套3、安装于外壳15下端的制动销4及驱动离合套3分别与脱水销6、制动销4连/断的驱动单元;As shown in Figure 2, the clutch device described in this embodiment includes a dehydration pin 6 installed on the input shaft 1, a clutch sleeve 3 installed on the input shaft sleeve 2 and rotating integrally with the input shaft sleeve, and a clutch sleeve installed at the lower end of the housing 15. The driving unit that the movable pin 4 and the driving clutch sleeve 3 are connected/disconnected with the dehydration pin 6 and the brake pin 4 respectively;
洗涤状态,驱动单元控制离合套3与制动销4连接且与脱水销6断开,脱水状态,驱动单元控制离合套3与脱水销6连接且与制动销4断开。In the washing state, the drive unit controls the clutch sleeve 3 to be connected to the brake pin 4 and disconnected from the dehydration pin 6 . In the dehydration state, the drive unit controls the clutch sleeve 3 to be connected to the dehydration pin 6 and to be disconnected from the brake pin 4 .
实施例三Embodiment Three
上述实施例中,离合套3上下可滑动的安装于输入轴套2上,可与输入轴套一体转动;通过驱动单元控制离合套3上下滑动与脱水销6、制动销4花键连接、断开,驱动单元包括复位弹簧和驱动离合套动作的装置,该装置为电磁驱动或机械驱动,如拨叉结构。In the above embodiment, the clutch sleeve 3 is slidably installed on the input shaft sleeve 2 up and down, and can rotate integrally with the input shaft sleeve; the clutch sleeve 3 is controlled by the drive unit to slide up and down to be splined with the dehydration pin 6 and the brake pin 4, When disconnected, the drive unit includes a return spring and a device to drive the action of the clutch sleeve. The device is electromagnetically driven or mechanically driven, such as a shift fork structure.
实施例四Embodiment four
本发明洗衣机包括盛水的外桶、同轴设置在外桶内放置衣物的内桶、同轴设置在内桶底部的波轮及驱动电机,所述的输入轴1与驱动电机连接,输出轴13与波轮连接,脱水轴12与内桶连接,洗涤时通过减速离合器的减速传动使得波轮与内桶互为反向双向转动,脱水时波轮与内桶同向同速单向转动。洗衣机为现有的全自动波轮洗衣机,其结构不再示出。The washing machine of the present invention comprises an outer tub for holding water, an inner tub coaxially arranged in the outer tub to place clothes, a pulsator coaxially arranged at the bottom of the inner tub, and a drive motor. The input shaft 1 is connected to the drive motor, and the output shaft 13 is connected to the pulsator. The wheel is connected, and the dehydration shaft 12 is connected with the inner tub. When washing, the deceleration transmission of the deceleration clutch makes the pulsator and the inner tub rotate in opposite directions. The washing machine is an existing fully automatic pulsator washing machine, and its structure is not shown again.
本发明洗衣机通过离合装置中的离合套3和制动销4、脱水销6之间的连接、脱开转换,来实现洗涤工况和脱水工况的转换。在离合套3和制动销4连接,和脱水销6脱开时,洗衣机处于洗涤工况,此时驱动电机双向反复转动,动力通过输入轴1、第一行星轮系减速传递给输出轴13转动,输出轴13再通过第二行星轮系减速传递给脱水轴12,实现输出轴13和脱水轴12的双向反复转动。具体地为,洗涤状态,第一行星轮系为自由状态,第一中心齿轮7带动第一行星齿轮8转动,第一行星齿轮8自转且公转,进而带动第一行星轮架10转动,与第一行星轮架10连接的输出轴13转动,带动波轮转动;又输出轴13转动,带动第二中心齿轮19转动,进而带动第二行星齿轮16转动,由于离合套3和制动销4连接,第二行星轮系转化为定轴轮系,第二行星轮系不能发生公转,第二行星齿轮16的转动带动第二内齿轮17转动,进而制动轮5和脱水轴12转动,带动内桶与波轮互为反向转动。The washing machine of the present invention realizes the conversion of the washing mode and the dehydration mode through the connection and disengagement conversion between the clutch sleeve 3 in the clutch device, the brake pin 4 and the dehydration pin 6 . When the clutch sleeve 3 is connected to the brake pin 4 and disconnected from the dehydration pin 6, the washing machine is in the washing condition. At this time, the drive motor rotates repeatedly in both directions, and the power is transmitted to the output shaft 13 through the input shaft 1 and the first planetary gear train deceleration. Rotation, the output shaft 13 is then decelerated and transmitted to the dehydration shaft 12 through the second planetary gear train, so as to realize the bidirectional repeated rotation of the output shaft 13 and the dehydration shaft 12. Specifically, in the washing state, the first planetary gear train is in a free state, the first sun gear 7 drives the first planetary gear 8 to rotate, the first planetary gear 8 rotates and revolves, and then drives the first planetary gear carrier 10 to rotate, and the second The output shaft 13 connected to a planetary gear frame 10 rotates to drive the pulsator to rotate; the output shaft 13 rotates to drive the second central gear 19 to rotate, and then drives the second planetary gear 16 to rotate. Since the clutch sleeve 3 and the brake pin 4 are connected , the second planetary gear train is transformed into a fixed-axis gear train, the second planetary gear train cannot revolve, the rotation of the second planetary gear 16 drives the second internal gear 17 to rotate, and then the brake wheel 5 and the dehydration shaft 12 rotate to drive the inner barrel It rotates oppositely with the wave wheel.
在离合套3和制动销4断开,和脱水销6连接时,洗衣机处于脱水工况,此时驱动电机按照设定的方向单向旋转,因离合套3和脱水销6连接锁紧,输入轴1、输入轴套2、第一行星轮系、第二行星轮系、输出轴13、脱水轴12和自动结合成为一个整体,进入脱水工况,内桶连接脱水轴12开始离心脱水旋转。When the clutch sleeve 3 and the brake pin 4 are disconnected and connected to the dehydration pin 6, the washing machine is in the dehydration condition. At this time, the drive motor rotates in one direction according to the set direction. Because the clutch sleeve 3 and the dehydration pin 6 are connected and locked, The input shaft 1, the input shaft sleeve 2, the first planetary gear train, the second planetary gear train, the output shaft 13, the dehydration shaft 12 and the automatic combination become a whole, enter the dehydration working condition, and the inner barrel is connected with the dehydration shaft 12 to start the centrifugal dehydration rotation.
当然,本发明并不限于上述举例,对于本领域技术人员来说显而易见的技术方案,在不脱离本发明的精神或范围的情况下,对本发明做各种修改和改变在本发明权利要求及其等同替换的范围内。Of course, the present invention is not limited to the above-mentioned examples. The technical solutions that are obvious to those skilled in the art can make various modifications and changes to the present invention without departing from the spirit or scope of the present invention. range of equivalent replacements.
Claims (10)
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CN201410030104.7A CN104790178B (en) | 2014-01-22 | 2014-01-22 | Washing machine deceleration clutch and washing machine |
JP2016545770A JP6481690B2 (en) | 2014-01-22 | 2014-12-26 | Washing machine deceleration clutch and washing machine |
EP14879443.1A EP3103910A4 (en) | 2014-01-22 | 2014-12-26 | Washing machine decelerating clutch and washing machine |
US15/113,649 US20170002499A1 (en) | 2014-01-22 | 2014-12-26 | Washing machine decelerating clutch and washing machine |
KR1020167021443A KR20160106142A (en) | 2014-01-22 | 2014-12-26 | Washing machine decelerating clutch and washing machine |
PCT/CN2014/095102 WO2015109915A1 (en) | 2014-01-22 | 2014-12-26 | Washing machine decelerating clutch and washing machine |
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CN113897767A (en) * | 2020-07-06 | 2022-01-07 | 青岛海尔洗衣机有限公司 | Speed reduction clutch device of washing machine, washing machine and control method of washing machine |
CN113897767B (en) * | 2020-07-06 | 2024-02-23 | 青岛海尔洗衣机有限公司 | Deceleration clutch device of washing machine, washing machine and control method of deceleration clutch device |
CN112411121A (en) * | 2020-12-04 | 2021-02-26 | 海信(山东)冰箱有限公司 | Pulsator washing machine |
CN112411121B (en) * | 2020-12-04 | 2023-06-23 | 海信冰箱有限公司 | Pulsator washing machine |
CN113403809A (en) * | 2021-06-17 | 2021-09-17 | 海信(山东)冰箱有限公司 | Pulsator washing machine |
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Effective date of registration: 20160708 Address after: 266101 Haier Industrial Park, No. 1, Haier Road, hi tech park, Laoshan District, Shandong, China Applicant after: Qingdao Haier Washing Machine Co., Ltd. Address before: 266101 Haier Industrial Park, Haier Road, hi tech park, Laoshan District, Shandong, Qingdao, China Applicant before: haier group corporation Applicant before: Qingdao Haier Washing Machine Co., Ltd. |
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