CN104788052A - Surface pore filling material for rock model structural plane and production process thereof - Google Patents
Surface pore filling material for rock model structural plane and production process thereof Download PDFInfo
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- 239000000463 material Substances 0.000 title claims abstract description 73
- 239000011148 porous material Substances 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- 239000011435 rock Substances 0.000 title abstract description 26
- 239000004568 cement Substances 0.000 claims abstract description 34
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 33
- 239000002994 raw material Substances 0.000 claims abstract description 11
- 239000002245 particle Substances 0.000 claims abstract description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 19
- 239000000377 silicon dioxide Substances 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 4
- 230000000717 retained effect Effects 0.000 claims description 3
- 239000004744 fabric Substances 0.000 claims description 2
- 235000013312 flour Nutrition 0.000 claims 7
- 229910021487 silica fume Inorganic materials 0.000 abstract description 16
- 238000005259 measurement Methods 0.000 abstract description 4
- 230000004927 fusion Effects 0.000 abstract description 2
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 7
- 239000011863 silicon-based powder Substances 0.000 description 7
- 239000003638 chemical reducing agent Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000000843 powder Substances 0.000 description 3
- 239000004576 sand Substances 0.000 description 3
- 239000011398 Portland cement Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000011230 binding agent Substances 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000003517 fume Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 238000007873 sieving Methods 0.000 description 1
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Abstract
一种岩石模型结构面表面孔隙填补材料,所述填补材料由胶凝材料和水组成,胶凝材料与水的重量百分比为:胶凝材料:60-70%;水:30-40%;所述胶凝材料由水泥和硅粉两种原料搅拌均匀制成,所述水泥和硅粉的颗粒细度均小于44μm,两种原料的重量百分比为:水泥:80-100%;硅粉:0-20%。以及一种岩石模型结构面表面孔隙填补材料的制作工艺。本发明提供了一种有效对孔隙进行填补,试样融合性良好,有效保证岩石表面的起伏形态和粗糙度系数的测量精度的岩石模型结构面表面孔隙填补材料及制作工艺。A material for filling pores on the surface of a structural surface of a rock model, the filling material is composed of cementitious material and water, and the weight percentages of the cementitious material and water are: cementitious material: 60-70%; water: 30-40%; The cementitious material is made of two raw materials, cement and silica fume, which are evenly stirred, and the particle size of the cement and silica fume are both less than 44 μm. The weight percentage of the two raw materials is: cement: 80-100%; silica fume: 0% -20%. And a manufacturing process of a material for filling pores on the surface of a rock model structural surface. The invention provides a pore filling material on the surface of a rock model structural surface and a manufacturing process that can effectively fill pores, have good fusion properties of samples, and effectively ensure the undulation shape of the rock surface and the measurement accuracy of the roughness coefficient.
Description
技术领域technical field
本发明属于岩体模型领域,尤其涉及一种岩石模型结构面表面孔隙填补材料及制作工艺。The invention belongs to the field of rock mass models, in particular to a material for filling pores on the structural surface of a rock model and a manufacturing process.
背景技术Background technique
利用相似材料制作模型试样进行力学试验是工程研究的重要手段,岩石结构面抗剪强度试验受原岩试样取样成本高、周期长,样本少,国内外不少学者都采用相似材料开展岩石结构面力学性质的研究。而对于岩石结构面而言,影响岩石抗剪影响强度的主要因素有岩石的强度及结构面表面的起伏形态,活性粉末混凝土(主要由砂、水、水泥、硅粉、减水剂等组成)由于在破坏关系与岩石材料较为一致,而且能较好地模拟岩石结构面的起伏形态,因此在工程中较多采用活性粉末混凝土制作模型试件开展力学试验。但受模拟材料的影响,制作完成的模型试样表面存在较多的孔隙(直径约为1-2mm),且在制作过程中无法避免,影响岩石表面的起伏形态和粗糙度系数的测量精度。因此,如何找到一种材料,对试样的表面孔隙进行填补,使得与试样具有较好的融合,且不会破坏结构面原有的表面形态,是模型试样制作亟需解决的一个问题。Using similar materials to make model samples for mechanical tests is an important means of engineering research. The shear strength test of rock structural surfaces is limited by the high cost of sampling original rock samples, long cycle, and few samples. Many scholars at home and abroad use similar materials to carry out rock tests. Research on mechanical properties of structural surfaces. As for the rock structural surface, the main factors affecting the shear strength of the rock are the strength of the rock and the undulating shape of the surface of the structural surface, and the active powder concrete (mainly composed of sand, water, cement, silica fume, water reducing agent, etc.) Since the failure relationship is more consistent with the rock material and can better simulate the undulation of the rock structural surface, reactive powder concrete is often used to make model specimens for mechanical tests in engineering. However, due to the influence of the simulated material, there are many pores (about 1-2 mm in diameter) on the surface of the finished model sample, which cannot be avoided during the production process, which affects the undulation shape of the rock surface and the measurement accuracy of the roughness coefficient. Therefore, how to find a material that can fill the surface pores of the sample so that it can be well integrated with the sample without destroying the original surface morphology of the structural surface is a problem that needs to be solved urgently in the production of model samples. .
发明内容Contents of the invention
为了克服已有岩石结构面模型试样表面存在较多孔隙、影响了岩石表面的起伏形态和粗糙度系数的测量精度等方面的不足,本发明提供了一种有效对孔隙进行填补,材料融合性良好,有效保证岩石表面的起伏形态和粗糙度系数测量精度的岩石模型结构面表面孔隙填补材料及制作工艺。In order to overcome the deficiencies in the existing rock structure surface model sample surface that there are many pores, which affect the undulation shape of the rock surface and the measurement accuracy of the roughness coefficient, the present invention provides an effective filling of pores, material fusion Good, effectively guarantee the undulation shape of the rock surface and the measurement accuracy of the roughness coefficient, the pore filling material and the manufacturing process of the structural surface of the rock model.
本发明解决其技术问题所采用的技术方案是:The technical solution adopted by the present invention to solve its technical problems is:
一种岩石模型结构面表面孔隙填补材料,所述填补材料由胶凝材料和水组成,胶凝材料与水的重量百分比为:胶凝材料:60-70%;水:30-40%;所述胶凝材料由水泥和硅粉两种原料搅拌均匀制成,所述水泥和硅粉的颗粒细度均小于44μm,两种原料的重量百分比为:水泥:80-100%;硅粉:0-20%。A material for filling pores on the surface of a structural surface of a rock model, the filling material is composed of cementitious material and water, and the weight percentages of the cementitious material and water are: cementitious material: 60-70%; water: 30-40%; The cementitious material is made of two raw materials, cement and silica fume, which are evenly stirred, and the particle size of the cement and silica fume are both less than 44 μm. The weight percentage of the two raw materials is: cement: 80-100%; silica fume: 0% -20%.
一种岩石模型结构面表面孔隙填补材料的制作工艺,所述制作工艺包括以下步骤:A kind of manufacturing technology of rock model structural plane surface pore filling material, described manufacturing technology comprises the following steps:
(1)利用筛网,分别对水泥和硅粉进行过筛,使得所述水泥和硅粉的颗粒细度均小于44μm;(1) Utilize screen cloth, carry out sieving to cement and silicon powder respectively, make the particle fineness of described cement and silicon powder all be less than 44 μ m;
(2)然后将水泥和硅粉按重量百分比为:水泥:80-100%;硅粉:0-20%投入到混合处理器内混合搅拌均匀,所得的混合物即为填补材料中的胶凝材料;(2) Then put cement and silica fume into the mixing processor according to the weight percentage: cement: 80-100%; silica fume: 0-20%, mix and stir evenly, and the obtained mixture is the cementitious material in the filling material ;
(3)把搅拌均匀的胶凝材料铺撒在结构面表面,通过表面孔隙填补方法,与孔隙中保留的水分完全混合,即形成结构面孔隙的填补材料,胶凝材料与水的重量百分比为:胶凝材料:60-70%;水:30-40%。(3) Sprinkle the well-stirred cementitious material on the surface of the structural surface, and completely mix with the moisture retained in the pores through the surface pore filling method, that is, to form the filling material for the structural surface pores. The weight percentage of the cementitious material and water is : Gelling material: 60-70%; water: 30-40%.
本发明的有益效果主要表现在:(1)采用与模型结构面相似材料相近的胶凝材料进行填缝,能够与孔隙很好的融合,胶凝材料硬化后,胶凝材料强度与模型结构面强度相近。(2)小于44μm的胶凝材料,具有较大的活性,可以很好的融入孔隙中,补孔过程中,不会破坏以及改变原岩结构面的表面形态。(3)填缝的过程中,胶凝材料遇水凝结后并没有完全硬化,但已达到了一定的强度,使得在完成填缝后,对表面清理时,孔隙内的粘结剂留存在内,不会被清理出来。(4)胶凝材料可以根据模型结构面相似材料的需要进行相应的调整。(5)成本低、周期短、制作效果良好,具有较好的应用前景。The beneficial effects of the present invention are mainly manifested in: (1) the cementing material close to the similar material of the model structural surface is used for caulking, which can be well integrated with the pores. The intensity is similar. (2) The cementitious material smaller than 44 μm has greater activity and can be well integrated into the pores. During the process of filling pores, it will not damage or change the surface morphology of the structural plane of the original rock. (3) In the process of caulking, the cementitious material has not completely hardened after being condensed with water, but has reached a certain strength, so that after the caulking is completed, when the surface is cleaned, the binder in the pores remains in the , will not be cleaned up. (4) The cementitious material can be adjusted accordingly according to the needs of similar materials on the structural surface of the model. (5) The cost is low, the cycle is short, the production effect is good, and the application prospect is good.
具体实施方式Detailed ways
下面对本发明作进一步描述。The present invention will be further described below.
实施例1Example 1
一种岩石模型结构面表面孔隙填补材料,所述填补材料由胶凝材料和水组成,胶凝材料与水的重量百分比为:胶凝材料:70%;水:30%;所述胶凝材料由水泥和硅粉两种原料搅拌均匀制成,所述水泥和硅粉的颗粒细度均小于44μm,两种原料的重量百分比为:水泥:80%;硅粉:20%。A material for filling pores on the surface of a rock model structural surface, the filling material is composed of gelling material and water, the weight percentage of the gelling material and water is: gelling material: 70%; water: 30%; the gelling material It is made by mixing two raw materials of cement and silica fume, the particle size of which is less than 44 μm, and the weight percentage of the two raw materials is: cement: 80%; silica fume: 20%.
岩石模型结构面表面孔隙填补材料的原材料采用的是52.5R普通硅酸盐水泥和920U微硅粉。The raw materials for filling the pores on the surface of the structural surface of the rock model are 52.5R ordinary Portland cement and 920U microsilica fume.
本实施例的模型结构面原材料包括砂、水泥、水、硅粉和减水剂,原料组分按照重量百分比控制如下:砂:40-68%;水:8-20%;水泥:20-45%;硅粉:2-10%;减水剂:0.5-2%。The raw materials of the structural surface of the model in this embodiment include sand, cement, water, silica powder and water reducing agent. The raw material components are controlled according to the weight percentage as follows: sand: 40-68%; water: 8-20%; cement: 20-45% %; silicon powder: 2-10%; water reducer: 0.5-2%.
实施例2Example 2
本实施例中,胶凝材料与水的重量百分比为:胶凝材料:65%;水:35%;所述胶凝材料中的水泥和硅粉的重量百分比为:水泥:90%;硅粉:10%。In the present embodiment, the weight percent of cementitious material and water is: cementitious material: 65%; Water: 35%; The weight percent of cement and silicon powder in the described cementitious material is: cement: 90%; : 10%.
本实施例的其他方案与实施例1相同。Other schemes of this embodiment are the same as in Embodiment 1.
实施例3Example 3
本实施例中,胶凝材料与水的重量百分比为:胶凝材料:60%;水:40%;所述胶凝材料中的水泥和硅粉的重量百分比为:水泥:100%;硅粉:0%。In this embodiment, the weight percent of cementitious material and water is: cementitious material: 60%; Water: 40%; The weight percent of cement and silica fume in the described cementitious material is: cement: 100%; : 0%.
本实施例的其他方案与实施例1相同。Other schemes of this embodiment are the same as in Embodiment 1.
实施例4Example 4
一种岩石模型结构面表面孔隙填补材料的制作工艺,所述制作工艺包括以下步骤:A manufacturing process of a material for filling pores on the structural surface of a rock model, said manufacturing process comprising the following steps:
(1)利用325目(44μm)筛网,分别对水泥和硅粉进行过筛,小于该筛网的水泥和硅粉具有较大的活性,且能够较好的融入孔隙中。(1) Use a 325 mesh (44 μm) sieve to sieve cement and silica fume respectively. Cement and silica fume smaller than the sieve have greater activity and can be better integrated into the pores.
(2)然后将水泥和硅粉按重量百分比为:水泥:80%;硅粉:20%投入到混合处理器内混合搅拌均匀,所得的混合物即为填补材料中的胶凝材料。(2) Put cement and silicon powder into the following percentages by weight: cement: 80%; silicon powder: 20% and put them into the mixing processor to mix and stir evenly, and the resulting mixture is the cementitious material in the filling material.
(3)把搅拌均匀的胶凝材料铺撒在结构面表面,通过表面孔隙填补方法,与孔隙中保留的水分完全混合,即形成结构面孔隙的填补材料;胶凝材料与水的重量百分比为:胶凝材料:70%;水:30%。(3) Spread the uniformly stirred gelling material on the surface of the structural surface, and completely mix with the moisture retained in the pores by filling the pores on the surface to form the filling material for the pores of the structural surface; the weight percentage of the gelling material and water is : Gelling material: 70%; Water: 30%.
实施例5Example 5
本实施例中,胶凝材料与水的重量百分比为:胶凝材料:65%;水:35%;所述胶凝材料中的水泥和硅粉的重量百分比为:水泥:90%;硅粉:10%。In the present embodiment, the weight percent of cementitious material and water is: cementitious material: 65%; Water: 35%; The weight percent of cement and silicon powder in the described cementitious material is: cement: 90%; : 10%.
本实施例的其他方案与实施例4相同。Other schemes of this embodiment are the same as in Embodiment 4.
实施例6Example 6
本实施例中,胶凝材料与水的重量百分比为:胶凝材料:60%;水:40%;所述胶凝材料中的水泥和硅粉的重量百分比为:水泥:100%;硅粉:0%。In this embodiment, the weight percent of cementitious material and water is: cementitious material: 60%; Water: 40%; The weight percent of cement and silica fume in the described cementitious material is: cement: 100%; : 0%.
本实施例的其他方案与实施例4相同。Other schemes of this embodiment are the same as in Embodiment 4.
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CN102173708A (en) * | 2011-02-10 | 2011-09-07 | 乌鲁木齐市建筑建材科学研究院有限责任公司 | Aggregate-free cement-based grouting material |
CN103304259A (en) * | 2013-06-09 | 2013-09-18 | 长安大学 | Grouting material for reinforcing tunnel surrounding rock |
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JP2004331436A (en) * | 2003-05-06 | 2004-11-25 | Kajima Corp | Fiber mixed high fluidity concrete |
CN102092997A (en) * | 2010-12-02 | 2011-06-15 | 上海城建(集团)公司 | Prestressed concrete pipe grouting agent |
CN102173708A (en) * | 2011-02-10 | 2011-09-07 | 乌鲁木齐市建筑建材科学研究院有限责任公司 | Aggregate-free cement-based grouting material |
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