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CN104775097A - Low-resistivity micro-boron doped rotary sputtering silicon target material and preparation method thereof - Google Patents

Low-resistivity micro-boron doped rotary sputtering silicon target material and preparation method thereof Download PDF

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Publication number
CN104775097A
CN104775097A CN201510180484.7A CN201510180484A CN104775097A CN 104775097 A CN104775097 A CN 104775097A CN 201510180484 A CN201510180484 A CN 201510180484A CN 104775097 A CN104775097 A CN 104775097A
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boron
silicon
preparation
micro
resistivity
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CN104775097B (en
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罗永春
曾墩风
罗建冬
王志强
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Wuhu Yingri Technology Co ltd
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XIAMEN YINGRI NEW MATERIAL TECHNOLOGY Co Ltd
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Priority to PCT/CN2015/078581 priority patent/WO2016041361A1/en
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/06Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the coating material
    • C23C14/14Metallic material, boron or silicon
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C14/00Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material
    • C23C14/22Coating by vacuum evaporation, by sputtering or by ion implantation of the coating forming material characterised by the process of coating
    • C23C14/34Sputtering
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/04Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the coating material
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C4/00Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge
    • C23C4/12Coating by spraying the coating material in the molten state, e.g. by flame, plasma or electric discharge characterised by the method of spraying

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Physical Vapour Deposition (AREA)

Abstract

The invention discloses a low-resistivity micro-boron doped rotary sputtering silicon target material and a preparation method thereof. The target material is prepared from 0.03-0.5wt % of boron and 99.4-99.9wt % of silicon and impurities. The invention also protects the preparation method of the micro-boron doped rotary sputtering silicon target material. According to the invention, by adding boron into silicon in a silicon rotating target material, and introducing a new production process, prepared products are lower in resistivity and high in bonding strength, and the product performance is greatly improved, therefore, the low-resistivity micro-boron doped rotary sputtering silicon target material can be widely applied to the fields of liquid crystal display glass coating, optical coating, and the like, and has a great promoting effect on the progress of industries.

Description

A kind of low-resistivity micro-boron doping rotatable sputtering silicon target and preparation method thereof
Technical field
The present invention relates to plasma spraying rotary target material field, micro-boron doping rotatable sputtering silicon target particularly relating to a kind of low-resistivity and preparation method thereof.
Background technology
Along with socioeconomic fast development, electronic product has become indispensable instrument and requisite in our life.In electronic product, very crucial parts are exactly liquid crystal display, and will carry out plated film to liquid crystal display, glass coating is realized by magnetron sputtering membrane process simultaneously, and the material of this technique is then rotary target material.At present, the market demand of China and Asian-Pacific area rotary target material exceedes 70% of world's aggregate demand, wide market.Magnetron sputtering plating has two extremely important index parameters, be through rate and resistivity respectively, can magnetron sputtering plating index parameter up to standardly depend on the quality of rotary target material, and the quality of rotary target material is determined by its production technique and raw material powder formula.Return root to trace to the source, affect the formula and processing technology that the most basic problem of the quality of rotary target material is rotary target material.Existing formula is purity 99.9% silicon, all the other are impurity, production technique is also comparatively simple, the product that this composition and engineering obtains can meet certain service requirements, but also there is comparatively significantly defect: its resistivity is higher, and bonding strength is low, thus causes client to use this target production efficiency lower, abnormality incidence is high, and this will badly influence the fast development of electron trade.
In order to adapt to the demand in market, the problems referred to above in the urgent need to address.
Summary of the invention
Micro-boron sputtering that a kind of resistivity is low, bonding strength is high is the object of the present invention is to provide to rotate silicon target.
For achieving the above object, the invention provides a kind of low-resistivity micro-boron doping rotatable sputtering silicon target, it is characterized in that, prepared by each composition of following weight percent, the boron of 0.03%-0.5%, the silicon of 99.4%-99.9%, remaining is impurity composition.
According to embodiments of the invention, provide and prepared by each composition of following weight percent, the boron of 0.1%, the silicon of 99.8%, remaining is impurity composition.
According to embodiments of the invention, the preparation method of described low-resistivity micro-boron doping rotatable sputtering silicon target, it is characterized in that, step is,
1) stainless steel penstock preparation:
Blanking: with the stainless steel tube of sawing machine saw fetching measured length, the internal diameter of steel pipe is 125mm, and external diameter is 133mm;
Che Guan: by stainless steel tube two ends by product drawing respectively car go out groove, oblique angle;
Surface sand-blasting alligatoring: again by stainless steel tube by sandblast machine by its surface sand-blasting process;
Bottoming: take out the stainless steel tube after alligatoring, by arc-spraying machine, at its surface spraying one deck bronze aluminium wire material layer, coat-thickness is 0.5mm, obtains the stainless steel penstock prepared;
2) boracic Si powder preparation
Melting: after silica flour and boron powder mix by a certain percentage, carry out high melt, be smelted into silicon boron ingot.
Broken ball milling: get shaping after silicon boron ingot carry out Mechanical Crushing, ball milling, sieve, prepare the silicon boron melting powder of 45-150um;
Dry: the silicon boron melting powder of gained is placed in stoving oven and is dried into silicon boron powder material;
Vacuum plasma spray coating: under vacuum conditions, use plasma body for thermal source by gained silicon boron powder heating materials to melting or semi-melting state and high speed impact is surperficial to the stainless steel penstock for preparing, form fine and close silicon boron target coating; Spray voltage 75-85V, spraying current 550-600A, vacuum tightness are-0.03--0.04Mpa, argon flow amount is 2800-3200L/H;
Mechanical workout: arrive after institute's dimensioning until vacuum plasma spray coating gained target, mechanical workout and electromachining are carried out to shaping rotary target material, carries out again after completion of processing cleaning, drying.
According to embodiments of the invention, in described surface sand-blasting roughening step, sand-blast material is particle diameter is 80 object Brown Alundum, and blast time is 1h.
According to embodiments of the invention, the mixing time of described mixed powder step is 5-6 hour.
According to embodiments of the invention, described 3) bake out temperature in micro-borosilicate coating preparation is 100 degree, and drying time is 30min.
According to embodiments of the invention, in described vacuum plasma spray coating step, spray voltage 80V, spraying circuit 550A, vacuum tightness are-0.1Mpa, plasma gas flow is 3000L/H.
Impurity in the present invention, Fe≤400ppm, Al≤350ppm, Ni≤50ppm, Mg≤50ppm, Ca≤50ppm, Cu≤50ppm.
Such as, if impurity is a kind of element--the acceptor impurity in periodictable in the IIIth race, boron or indium, their valence band all only has three electronics, and the minimum energy level of their conduction bands is lower than the conduction electron energy level of the IVth race's element.Therefore electronics more easily can be transitted to the conduction band of boron or indium by the valence band of germanium or silicon.In this process, create a positive ion owing to losing electronics, because this is " room " for other electronics, so usually it is called in " hole ", and this material is called as " P " N-type semiconductorN.Conduct in such material and mainly caused by the hole of positively charged, thus electronics is that the impurity that " minority carrier " mixes is more in this case, and the concentration of many sons (hole) is higher, and conductivity is stronger.
The present invention adds boron in the silicon of pure silicon rotary target material material, the recrystallization temperature that can effectively improve, and reduces recrystallize speed, makes the crystal grain of silicon target obtain refinement.Boron contents is higher, and the resistivity of target is lower, in same electrical pressure, larger by the electric current of target.Due to power=voltage * electric current, power can be higher.Thus the magnetron sputtering plating speed of client can be improved, reduce costs.
Usual target is polycrystalline structure, and grain size can by micron to millimeter magnitude, the target of same composition, and the sputter rate of fine size crystal grain target is faster than coarse grain target; And the target that grain-size difference is less, the thickness distribution of deposition film is also more even.Find according to the research of Japanese Energy company, if the grain-size of silicon target controlled below 100 μm, and the change of grain size remains within 20%, and the quality of its sputtering gained film can significantly be improved.Experiment proves, the target of less crystal grain can make sputtering thin film comparatively even, and target life is longer, but sputtering power of will arranging in pairs or groups.
Applicant of the present invention, through extremely hard and bitter work, draws the suitable addition of boron in silicon, can reach best effect.Embodiment 7 compares different boron content, resistivity, grain-size, film uniformity, the sputtering power of gained target when other condition is identical.Can find out that, under identical spraying coating process, within the specific limits, Boron contents is higher, the resistivity of target is lower, and grain-size is less, and the film uniformity that client produces with our target is better, and client's sputtering power is higher, and namely the production efficiency of client is higher.
Embodiment 1-6 compares different boron content, the resistivity of the target that different technical parameters prepares and bonding strength, and can find out that argon flow amount is higher when Boron contents addition is definite value, bonding strength is better, and resistivity is lower; When argon flow amount is definite value, Boron contents is higher, and resistivity is lower, and bonding strength is poorer.
The present invention adopts the formula of the materials such as B, Si, and introduces new production technique, and the product resistivity obtained is lower, and transmitance is higher, greatly improve product performance, the fields such as liquid crystal display plated film, optical coating can be widely used in, have great pushing effect to the progress of industry.
Embodiment
Be described below in detail embodiments of the invention, the example of described embodiment is intended to for explaining the present invention, and can not be interpreted as limitation of the present invention.Unreceipted concrete technology or condition person in embodiment, according to the technology described by the document in this area or condition or carry out according to product description.Agents useful for same or the unreceipted production firm person of instrument, being can by the conventional products of commercial acquisition.
Embodiment 1: the preparation of micro-boron doping rotatable sputtering silicon target
Formula composition is in table 1.
The formula composition of each embodiment of table 1 and parameter list
Preparation method:
1. the preparation of stainless steel penstock comprises following four steps:
1.1) blanking: with 304 stainless steel tubes of sawing machine saw fetching measured length, the internal diameter of steel pipe is 125mm, and external diameter is 133mm;
1.2) car pipe: by stainless steel tube two ends by product requirement respectively car go out groove, oblique angle etc.;
1.3) surface coarsening: the stainless steel tube taking out step 1.2 gained, by sandblast machine by its surface sand-blasting process, sand-blast material is particle diameter is 80 object Brown Alundum, and blast time is 1h;
1.4) bottoming: take out the stainless steel tube after step 1.3 alligatoring, by arc-spraying machine, at its surface spraying one deck bronze aluminium wire (aluminium (Al): 7.5-9.5%; Copper (Cu): 90.5-92.5%) material layer, coat-thickness is 0.5mm,
2. boracic Si powder preparation
Melting: after silica flour and boron powder mix by a certain percentage, carry out high melt, be smelted into silicon boron ingot.
Broken ball milling: get shaping after silicon boron ingot carry out Mechanical Crushing, ball milling, sieve, prepare the silicon boron powder of 45um-150um.
Dry: the mixed powder of step 2.1 gained is placed in stoving oven, and bake out temperature is 100 degree, and drying time is 30min;
Vacuum plasma spray coating: under vacuum conditions, use plasma body for thermal source by gained silicon boron powder heating materials to melting or semi-melting state and the stainless steel penstock that obtains to step 1.4 of high speed impact is surperficial, form fine and close silicon boron target coating, in every technical parameter in spraying process, spray voltage 80V, spraying current 580A, vacuum tightness are-0.04Mpa, argon flow amount is 2800L/H.
2.4) mechanical workout: arrive after institute's dimensioning until vacuum plasma spray coating gained target, mechanical workout and electromachining are carried out to shaping rotary target material, carry out again after completion of processing cleaning, drying (bake out temperature 100 DEG C, time 1hrs) and the operation such as packaging, namely finished product warehouse-in completes.
GB/T1410-2006 detects resistivity.GB/T 8642-2002 detects bonding strength.The results are shown in Table shown in 1.
Embodiment 2: the preparation of micro-boron doping rotatable sputtering silicon target
Formula composition is in table 1, and preparation method is with embodiment 1, and argon flow amount is in table 1, and other parameter is with embodiment 1.
GB/T1410-2006 detects resistivity.GB/T 8642-2002 detects bonding strength.The results are shown in Table shown in 1.
Embodiment 3: the preparation of micro-boron doping rotatable sputtering silicon target
Formula composition is in table 1, and preparation method is with embodiment 1, and argon flow amount is in table 1, and other parameter is with embodiment 1.
GB/T1410-2006 detects resistivity.GB/T 8642-2002 detects bonding strength.The results are shown in Table shown in 1.
Embodiment 4: the preparation of micro-boron doping rotatable sputtering silicon target
Formula composition is in table 1, and preparation method is with embodiment 1, and argon flow amount is in table 1, and other parameter is with embodiment 1.
GB/T1410-2006 detects resistivity.GB/T 8642-2002 detects bonding strength.The results are shown in Table shown in 1.
Embodiment 5: the preparation of micro-boron doping rotatable sputtering silicon target
Formula composition is in table 1, and preparation method is with embodiment 1, and argon flow amount is in table 1, and other parameter is with embodiment 1.
GB/T1410-2006 detects resistivity.GB/T 8642-2002 detects bonding strength.The results are shown in Table shown in 1.
Embodiment 6: the preparation of micro-boron doping rotatable sputtering silicon target
Formula composition is in table 1, and preparation method is with embodiment 1, and argon flow amount is in table 1, and other parameter is with embodiment 1.
GB/T1410-2006 detects resistivity.GB/T 8642-2002 detects bonding strength.The results are shown in Table shown in 1.
As can be seen from embodiment 1-6, when Boron addition is definite value, argon flow amount is higher, and bonding strength is better, and resistivity is lower; When argon flow amount is definite value, Boron contents is higher, and resistivity is lower, and bonding strength is poorer.
Along with the increase that boron adds, the resistivity of target can reduce, but can reduce the bonding strength of target simultaneously.
Embodiment 7: Boron contents is tested the impact of target
Each group of formula composition is in table 2, and preparation method is with embodiment 1, and parameter is in table 2.Wherein spray voltage 80V, spraying current 550A, argon flow amount are 2800L/H.
Table 2 is formula composition and parameter list respectively
GB/T1410-2006 detects resistivity.GB/T 8642-2002 detects bonding strength.GB/T 6394-2002 surveys grain-size, sputtering power: the numerical value that magnetron sputtering apparatus shows.
Illustrate that, when spraying coating process is identical, Boron contents more high resistivity is lower, and grain-size is less.
The low client's sputtering power using product of the present invention that can make of resistivity improves, and namely the production efficiency of client improves.
And the little film uniformity being conducive to the film that raising client uses target of the present invention to sputter out of grain-size.
Although illustrate and describe embodiments of the invention above, be understandable that, above-described embodiment is exemplary, can not be interpreted as limitation of the present invention, those of ordinary skill in the art can change above-described embodiment within the scope of the invention when not departing from principle of the present invention and aim, revising, replacing and modification.

Claims (7)

1. low-resistivity micro-boron doping rotatable sputtering silicon target, is characterized in that, prepared by each composition of following weight percent, the boron of 0.03%-0.5%, the silicon of 99.4%-99.9%, and remaining is impurity composition.
2. the micro-boron doping of low-resistivity described in claim 1 rotatable sputtering silicon target, is characterized in that, prepared by each composition of following weight percent, the boron of 0.1%, the silicon of 99.8%, and remaining is impurity composition.
3. a preparation method for the micro-boron doping of low-resistivity described in claim 1 or 2 rotatable sputtering silicon target, it is characterized in that, step is,
1) stainless steel penstock preparation:
Blanking: with the stainless steel tube of sawing machine saw fetching measured length, the internal diameter of steel pipe is 125mm, and external diameter is 133mm;
Che Guan: by stainless steel tube two ends by product drawing respectively car go out groove, oblique angle;
Surface sand-blasting alligatoring: again by stainless steel tube by sandblast machine by its surface sand-blasting process;
Bottoming: take out the stainless steel tube after alligatoring, by arc-spraying machine, at its surface spraying one deck bronze aluminium wire material layer, coat-thickness is 0.5mm, obtains the stainless steel penstock prepared;
2) boracic Si powder preparation
Melting: after silica flour and boron powder mix by a certain percentage, carry out high melt, be smelted into silicon boron ingot.
Broken ball milling: get shaping after silicon boron ingot carry out Mechanical Crushing, ball milling, sieve, prepare the silicon boron melting powder of 45-150um;
Dry: the silicon boron melting powder of gained is placed in stoving oven and is dried into silicon boron powder material;
Vacuum plasma spray coating: under vacuum conditions, use plasma body for thermal source by gained silicon boron powder heating materials to melting or semi-melting state and high speed impact is surperficial to the stainless steel penstock for preparing, form fine and close silicon boron target coating; Spray voltage 75-85V, spraying current 550-600A, vacuum tightness are-0.03--0.04Mpa, argon flow amount is 2800-3200L/H;
Mechanical workout: arrive after institute's dimensioning until vacuum plasma spray coating gained target, mechanical workout and electromachining are carried out to shaping rotary target material, carries out again after completion of processing cleaning, drying.
4. the preparation method of the micro-boron doping of low-resistivity described in claim 3 rotatable sputtering silicon target, it is characterized in that, in described surface sand-blasting roughening step, sand-blast material is particle diameter is 80 object Brown Alundum, and blast time is 1h.
5. the preparation method of the micro-boron doping of low-resistivity described in claim 3 rotatable sputtering silicon target, it is characterized in that, the mixing time of described mixed powder step is 5-6 hour.
6. the preparation method of the micro-boron of low-resistivity described in claim 3 doping rotatable sputtering silicon target, is characterized in that, described 3) bake out temperature in micro-borosilicate coating preparation is 100 degree, drying time is 30min.
7. the preparation method of the micro-boron doping of low-resistivity described in claim 3 rotatable sputtering silicon target, it is characterized in that, in described vacuum plasma spray coating step, spray voltage 80V, spraying circuit 550A, vacuum tightness are-0.1Mpa, plasma gas flow is 3000L/H.
CN201510180484.7A 2014-09-15 2015-04-16 Low-resistivity micro-boron doped rotary sputtering silicon target material and preparation method thereof Active CN104775097B (en)

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