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CN104773708A - Hydrogen raw material production equipment and process for ammonia synthesis - Google Patents

Hydrogen raw material production equipment and process for ammonia synthesis Download PDF

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CN104773708A
CN104773708A CN201510180225.4A CN201510180225A CN104773708A CN 104773708 A CN104773708 A CN 104773708A CN 201510180225 A CN201510180225 A CN 201510180225A CN 104773708 A CN104773708 A CN 104773708A
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methanol
hydrogen
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hydrogen production
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向华
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Guangdong Hydrogen Energy Science and Technology Co Ltd
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Guangdong Hydrogen Energy Science and Technology Co Ltd
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Abstract

The invention discloses hydrogen raw material production equipment and a process for synthesizing ammonia, wherein the hydrogen raw material production equipment comprises a control device, a methanol water storage and conveying device and at least three groups of methanol water reforming hydrogen production modules, wherein the control device is electrically connected with the methanol water storage and conveying device and each group of methanol water reforming hydrogen production modules so as to control the working states of the methanol water storage and conveying device and each group of methanol water reforming hydrogen production modules; the hydrogen produced by each group of methanol-water reforming hydrogen production modules is directly transmitted to the synthetic ammonia system through a transmission pipeline, and the control device controls the operation of a proper number of methanol-water reforming hydrogen production modules according to the hydrogen raw material demand information of the synthetic ammonia system. The invention has the advantages of high modularization, small single module volume, quick start, no need of a hydrogen storage tank, capability of instantly producing hydrogen and quickly separating the hydrogen, good stability, high intellectualization, sensitive parameter control in the aspects of hydrogen production temperature, gas flow, gas pressure and the like, high safety and strong reliability.

Description

一种用于合成氨的氢原料生产设备及工艺A hydrogen raw material production equipment and process for ammonia synthesis

技术领域 technical field

本发明涉及合成氨工业技术领域,特别涉及一种用于合成氨的氢原料生产设备及工艺。 The invention relates to the technical field of ammonia synthesis industry, in particular to a hydrogen raw material production equipment and process for ammonia synthesis.

背景技术 Background technique

氨是最重要的基础化工产品之一,既是主要的最终产品,又是重要的中间体。合成氨广泛应用于化肥、各种铵盐、硝酸、炸药、塑料、合成纤维、油漆、感光材料等产品生产。目前中国合成氨年产量为5000多万吨,约占全世界产量的三分之一。合成氨工业的原料是氮气和氢气。氮气是从空气中分离出来的,通常使用的两种分离方法是液化和分馏,利用空气中氮气的沸点比氧气的沸点低,先将空气加压降温变成液态,然后再加热,使氮气首先从液态空气中蒸发出来,从而获得氮气。氢气的来源主要有两种:其一、绝大部分氢是从石油、煤炭和天然气中制取,其中,采用煤在高温下制取氢气的反应方程式为C+H2O→CO+H2,采用天然气在高温和催化剂作用下制取氢气的反应方程式为CH4+H2O→CO+3H2这类方法需要消耗本来就很紧缺的矿物燃料,并且这类制氢设备体积大、启动慢、智能化低、安全性差、能耗高;其二、小部分氢是用电解水的方法制取,这种方法消耗电能大。 Ammonia is one of the most important basic chemical products, not only the main final product, but also an important intermediate. Synthetic ammonia is widely used in the production of chemical fertilizers, various ammonium salts, nitric acid, explosives, plastics, synthetic fibers, paints, photosensitive materials and other products. At present, China's annual output of synthetic ammonia is more than 50 million tons, accounting for about one-third of the world's output. The raw materials for the ammonia synthesis industry are nitrogen and hydrogen. Nitrogen is separated from the air. The two commonly used separation methods are liquefaction and fractional distillation. The boiling point of nitrogen in the air is lower than that of oxygen. First, the air is pressurized and cooled to a liquid state, and then heated to make the nitrogen first Nitrogen is obtained by evaporating from liquid air. There are two main sources of hydrogen: first, the vast majority of hydrogen is produced from petroleum, coal and natural gas. Among them, the reaction equation for producing hydrogen at high temperature by using coal is C+H 2 O→CO+H 2 , and using natural gas in The reaction equation for producing hydrogen under the action of high temperature and catalyst is CH 4 + H 2 O → CO + 3H 2. Such methods need to consume fossil fuels that are already in short supply, and this type of hydrogen production equipment is bulky, slow to start, low in intelligence, and safe. Second, a small part of hydrogen is produced by electrolyzing water, which consumes a lot of electric energy.

随着技术的进步,采用甲醇和水重整制氢的技术逐渐得到发展,该重整制氢技术所制得的氢气逐渐被用作合成氨工业中的原料气。参照中国发明申请201310340475.0(申请人:上海合既得动氢机器有限公司),该专利公开了一甲醇水制氢系统,甲醇与水蒸气重整器的重整室内,在350-409℃温度下1-5M Pa的压力条件下通过催化剂,在催化剂的作用下,发生甲醇裂解反应和一氧化碳的变换反应,生成氢气和二氧化碳,这是一个多组份、多反应的气固催化反应系统。反应方程如下:(1)CH3OH→CO+2H2;(2)H2O+CO→CO2+H2;(3)CH3OH+H2O→CO2+3H2,重整反应生成的H2和CO2,再经过分离室的钯膜分离器将H2和CO2分离,得到高纯氢气。参照中国发明申请200910311040.7(申请人:四川亚联高科技股份有限公司),该专利公开了一种催化燃烧作为热源的甲醇水蒸气制氢工艺,借助甲醇水蒸气重整反应器制得合成氨原料气,此工艺制造氢气环保性优良。然而,在现有合成氨工业中甲醇水重整制氢技术均采用单一的重整器,智能化差、无法模块化、体积大、启动慢,甲醇原料浪费严重,安全性低,整个过程需要贮氢罐,合成氨稳定性难以保障。 With the advancement of technology, the technology of hydrogen production by reforming methanol and water has been gradually developed, and the hydrogen produced by this reforming hydrogen production technology is gradually used as raw material gas in the ammonia synthesis industry. Referring to the Chinese invention application 201310340475.0 (applicant: Shanghai Hejide Dynamic Hydrogen Machine Co., Ltd.), this patent discloses a methanol water hydrogen production system, the reforming chamber of the methanol and steam reformer, at a temperature of 350-409 ℃ for 1 Under the pressure of -5MPa, the catalyst passes through the catalyst. Under the action of the catalyst, methanol cracking reaction and carbon monoxide conversion reaction occur to generate hydrogen and carbon dioxide. This is a multi-component, multi-reaction gas-solid catalytic reaction system. The reaction equation is as follows: (1) CH 3 OH→CO+2H 2 ; (2) H 2 O+CO→CO 2 +H 2 ; (3) CH 3 OH+H 2 O→CO 2 +3H 2 , reforming The H2 and CO2 generated by the reaction are separated by the palladium membrane separator in the separation chamber to obtain high-purity hydrogen . Referring to the Chinese invention application 200910311040.7 (applicant: Sichuan Yalian High-tech Co., Ltd.), the patent discloses a methanol steam hydrogen production process using catalytic combustion as a heat source, using methanol steam reforming reactor to produce synthetic ammonia raw material gas , This process produces hydrogen with excellent environmental protection. However, in the existing methanol-water reforming hydrogen production technology in the ammonia synthesis industry, a single reformer is used, which is poor in intelligence, unable to be modularized, large in size, slow in start-up, serious waste of methanol raw materials, and low in safety. The whole process requires storage Hydrogen tanks, the stability of synthetic ammonia is difficult to guarantee.

发明内容 Contents of the invention

本发明要解决的技术问题是针对上述现有技术中的不足,提供一种用于合成氨的氢原料生产设备,该氢原料生产设备模块化高,单一模块体积小、启动快速,无需要贮氢罐、能即时制氢及快速分离出氢气,稳定性好,智能化高,制氢温度、气体流量及气压等方面参数控制灵敏,安全性高、可靠性强。为此,本发明还要提供一种所述用于合成氨的氢原料生产设备的生产工艺。 The technical problem to be solved by the present invention is to provide a hydrogen raw material production equipment for ammonia synthesis, which has a high modularity, a single module with small volume, fast start-up, and no need for hydrogen storage. Tank, which can produce hydrogen in real time and quickly separate hydrogen, has good stability, high intelligence, sensitive control of parameters such as hydrogen production temperature, gas flow and air pressure, high safety and reliability. For this reason, the present invention also provides a production process of the hydrogen raw material production equipment for ammonia synthesis.

为解决上述第一个技术问题,本发明的技术方案是: For solving above-mentioned first technical problem, technical scheme of the present invention is:

一种用于合成氨的氢原料生产设备,包括控制装置、甲醇水储存输送装置及至少三组甲醇水重整制氢模组,所述控制装置与甲醇水储存输送装置及每一组甲醇水重整制氢模组均电性连接,以控制甲醇水储存输送装置及各组甲醇水重整制氢模组的工作状态;所述各组甲醇水重整制氢模组制得的氢气通过输送管道直接传送给合成氨系统,该合成氨系统在合成氨的过程中,将即时氢原料需求量反馈给控制装置,该控制装置根据合成氨系统的氢原料需求量信息控制适当数量的甲醇水重整制氢模组运转,并控制甲醇水储存输送装置向运转的甲醇水重整制氢模组输送甲醇和水原料。 A hydrogen raw material production equipment for ammonia synthesis, including a control device, a methanol water storage and delivery device, and at least three sets of methanol water reforming hydrogen production modules, the control device and the methanol water storage and delivery device and each group of methanol water weight The entire hydrogen production modules are electrically connected to control the working status of the methanol water storage and delivery device and each group of methanol water reforming hydrogen production modules; the hydrogen produced by each group of methanol water reforming hydrogen production modules is transported The pipeline is directly transmitted to the ammonia synthesis system. During the ammonia synthesis process, the ammonia synthesis system feeds back the real-time hydrogen raw material demand to the control device, and the control device controls an appropriate amount of methanol water reforming hydrogen production module according to the hydrogen raw material demand information of the ammonia synthesis system. The group is running, and the methanol water storage and delivery device is controlled to deliver methanol and water raw materials to the running methanol water reforming hydrogen production module.

所述甲醇水储存输送装置包括甲醇水储存容器及输送泵,所述甲醇水储存容器内储存有液态的甲醇和水原料,所述输送泵用于将甲醇水储存容器中的甲醇和水原料输送至甲醇水重整制氢模组;所述输送泵的数量与甲醇水重整制氢模组的数量相匹配,所述甲醇水储存容器的数量等于或少于输送泵的数量。 The methanol-water storage and delivery device includes a methanol-water storage container and a delivery pump, wherein liquid methanol and water raw materials are stored in the methanol-water storage container, and the delivery pump is used to transport the methanol and water raw materials in the methanol-water storage container To the methanol-water reforming hydrogen production module; the number of the delivery pumps matches the number of the methanol-water reforming hydrogen production module, and the number of the methanol-water storage containers is equal to or less than the number of delivery pumps.

所述甲醇水重整制氢模组包括重整器,该重整器内设有重整室及氢气纯化装置,重整室内的温度为300-570℃温度,重整室内设有催化剂,甲醇和水在重整室内发生甲醇和水的重整制氢反应制得含氢气体,重整室与氢气纯化装置通过连接管路连接,连接管路的全部或部分设置于重整室内,能通过重整室内的高温继续加热从重整室输出的气体;所述连接管路作为重整室与氢气纯化装置之间的缓冲,使得从重整室输出的气体的温度与氢气纯化装置的温度相同或接近,从氢气纯化装置的产气端得到氢气,供应给合成氨系统。 The methanol-water reforming hydrogen production module includes a reformer, and the reformer is equipped with a reforming chamber and a hydrogen purification device. The temperature in the reforming chamber is 300-570°C. The hydrogen-containing gas is produced by reforming methanol and water in the reforming chamber with water to produce hydrogen. The reforming chamber is connected to the hydrogen purification device through a connecting pipeline. All or part of the connecting pipeline is set in the reforming chamber, which can pass The high temperature in the reforming chamber continues to heat the gas output from the reforming chamber; the connecting pipeline acts as a buffer between the reforming chamber and the hydrogen purification device, so that the temperature of the gas output from the reforming chamber is the same as that of the hydrogen purification device Or close to it, hydrogen is obtained from the gas production end of the hydrogen purification unit and supplied to the ammonia synthesis system.

所述甲醇水重整制氢模组包括两种优选结构方式: The methanol water reforming hydrogen production module includes two preferred structural modes:

第一种甲醇水重整制氢模组的优选结构方式是:所述甲醇水重整制氢模组整合有换热器,所述换热器安装于甲醇水储存输送装置与重整器之间的输送管道上,低温的甲醇和水原料在换热器中,与重整室输出的高温气体进行换热,甲醇和水原料温度升高、汽化;所述重整器设有电加热器,该电加热器为重整室提供300-570℃温度;所述氢气纯化装置的产气端输出的氢气,经换热器后温度降低,再供应给合成氨系统。 The preferred structure of the first methanol-water reforming hydrogen production module is: the methanol-water reforming hydrogen production module is integrated with a heat exchanger, and the heat exchanger is installed between the methanol water storage and delivery device and the reformer On the delivery pipeline between the low-temperature methanol and water raw materials in the heat exchanger, they exchange heat with the high-temperature gas output from the reforming chamber, and the temperature of the methanol and water raw materials rises and vaporizes; the reformer is equipped with an electric heater , the electric heater provides a temperature of 300-570° C. for the reforming chamber; the hydrogen gas output from the gas production end of the hydrogen purification device is reduced in temperature after passing through the heat exchanger, and then supplied to the ammonia synthesis system.

进一步,所述换热器与重整器之间还设有补偿汽化装置,该补偿汽化装置设有电加热器,所述甲醇和水原料经补偿汽化装置后可进一步汽化。 Further, a compensation vaporization device is provided between the heat exchanger and the reformer, and the compensation vaporization device is provided with an electric heater, and the methanol and water raw materials can be further vaporized after passing through the compensation vaporization device.

第二种甲醇水重整制氢模组的优选结构方式是:所述甲醇水重整制氢模组整合有换热器,所述换热器安装于甲醇水储存输送装置与重整器之间的输送管道上,低温的甲醇和水原料在换热器中,与重整室输出的高温气体进行换热,甲醇和水原料温度升高、汽化;所述重整器内还没有汽化室,所述甲醇和水原料在换热器中换热后进入汽化室汽化,汽化后的甲醇蒸汽及水蒸汽进入重整室,重整室下部及中部温度为300-420℃,重整室上部的温度为400-570℃;所述重整室与氢气纯化装置之间的连接管路的全部或部分设置于重整室的上部;所述氢气纯化装置的产气端输出的氢气,经换热器后温度降低,再供应给合成氨系统。 The preferred structure of the second methanol water reforming hydrogen production module is: the methanol water reforming hydrogen production module is integrated with a heat exchanger, and the heat exchanger is installed between the methanol water storage and delivery device and the reformer On the pipeline between the two, the low-temperature methanol and water raw materials exchange heat with the high-temperature gas output from the reforming chamber in the heat exchanger, and the temperature of the methanol and water raw materials rises and vaporizes; there is no vaporization chamber in the reformer , the methanol and water raw materials enter the vaporization chamber for vaporization after exchanging heat in the heat exchanger, and the vaporized methanol vapor and water vapor enter the reforming chamber. The temperature is 400-570°C; all or part of the connecting pipeline between the reforming chamber and the hydrogen purification device is set on the upper part of the reforming chamber; the hydrogen output from the gas-producing end of the hydrogen purification device is exchanged After the heater, the temperature is lowered, and then supplied to the ammonia synthesis system.

进一步,所述重整器一端安装有启动装置,该启动装置包括杯座,杯座上安装有原料输入管道、加热气化管道、点火装置及温度探测装置;所述原料输入管道可输入甲醇和水原料,原料输入管道与加热气化管道相连通,甲醇和水原料经原料输入管道进入加热气化管道后,从加热气化管道的末端输出;所述点火装置的位置与加热气化管道的末端相对应,用于对加热气化管道中输出的甲醇和水原料进行点火,甲醇和水原料经点火装置点火后燃烧,可对加热气化管道进行加热,使加热气化管道中的甲醇和水原料气化而迅速加大燃烧强度,进而为重整器加热;所述温度探测装置用于探测加热气化管道旁的温度;所述重整器启动制氢后,重整器制得的部分氢气或/和余气通过燃烧维持重整器运行。 Further, a start-up device is installed at one end of the reformer, and the start-up device includes a cup holder, and a raw material input pipeline, a heating gasification pipeline, an ignition device and a temperature detection device are installed on the cup holder; the raw material input pipeline can input methanol and Water raw material, the raw material input pipeline is connected with the heating gasification pipeline, methanol and water raw materials enter the heating gasification pipeline through the raw material input pipeline, and then output from the end of the heating gasification pipeline; the position of the ignition device and the heating gasification pipeline The ends correspond to each other, and are used to ignite the methanol and water raw materials output from the heating gasification pipeline. The methanol and water raw materials are ignited by the ignition device and then burned, which can heat the heating gasification pipeline, so that the methanol and water in the heating gasification pipeline The water raw material is gasified to rapidly increase the combustion intensity, and then heat the reformer; the temperature detection device is used to detect the temperature next to the heating gasification pipeline; after the reformer starts hydrogen production, the reformer produced Part of the hydrogen or/and residual gas is burned to maintain the operation of the reformer.

再进一步,所述杯座包括安装部及安装部上方的液体容纳部,所述原料输入管道、加热气化管道、点火装置及温度探测装置均安装于杯座之安装部上,所述液体容纳部可容纳从加热气化管道末端输出的甲醇和水原料,所述液体容纳部上端还设有液体防溅盖;所述加热气化管道依次包括直通管段、螺旋管段及上拱形管段,所述甲醇和水原料可经直通管段上升至最高位置后,再经螺旋管段螺旋下降,再经上拱形管段后输出;所述杯座的底侧安装有进风盖板,该进风盖板设有风道,外界空气可经该风道进入至重整器内;所述原料输入管道上设有电磁阀,以便控制原料输入管道打开或关闭。 Still further, the cup holder includes a mounting part and a liquid containing part above the mounting part, the raw material input pipeline, heating and gasification pipeline, ignition device and temperature detection device are all installed on the mounting part of the cup holder, and the liquid containing The upper part of the liquid storage part can accommodate methanol and water raw materials output from the end of the heating gasification pipeline. The upper end of the liquid containing part is also equipped with a liquid splash cover; the heating gasification pipeline includes a straight pipe section, a spiral pipe section and an upper arched pipe section in sequence. The methanol and water raw materials can be raised to the highest position through the straight-through pipe section, then spirally descend through the spiral pipe section, and then output through the upper arched pipe section; an air inlet cover is installed on the bottom side of the cup holder, and the air inlet cover An air duct is provided through which outside air can enter the reformer; a solenoid valve is provided on the raw material input pipeline to control the opening or closing of the raw material input pipeline.

在上述技术方案中,所述氢气纯化装置为膜分离装置,该膜分离装置为在多孔陶瓷表面真空镀钯银合金的膜分离装置,镀膜层为钯银合金,钯银合金的质量百分比钯占75%-78%,银占22%-25%。 In the above technical scheme, the hydrogen purification device is a membrane separation device, and the membrane separation device is a membrane separation device that vacuum-plates palladium-silver alloy on the surface of porous ceramics. The coating layer is palladium-silver alloy, and the mass percentage of palladium-silver alloy is palladium. 75%-78%, silver accounts for 22%-25%.

为解决上述第二个技术问题,本发明的技术方案是: For solving above-mentioned second technical problem, technical scheme of the present invention is:

一种用于合成氨的氢原料生产设备的生产工艺,包括以下步骤: A production process for hydrogen raw material production equipment for ammonia synthesis, comprising the following steps:

(1)合成氨系统在氢气与氮气合成氨的过程中,将即时氢原料需求量反馈给控制装置; (1) The ammonia synthesis system feeds back the real-time demand for hydrogen raw materials to the control device during the synthesis of ammonia from hydrogen and nitrogen;

(2)控制装置根据即时氢原料需求量信息控制适当数量的甲醇水重整制氢模组运转,并控制甲醇水储存输送装置向运转的甲醇水重整制氢模组输送甲醇和水原料;当即时氢原料需求量较小时,控制较少的甲醇水重整制氢模组运转,当即时氢原料需求量较大时,控制较多的甲醇水重整制氢模组运转; (2) The control device controls the operation of an appropriate number of methanol-water reforming hydrogen production modules according to the real-time hydrogen raw material demand information, and controls the methanol-water storage and delivery device to deliver methanol and water raw materials to the operating methanol-water reforming hydrogen production modules; When the demand for instant hydrogen raw materials is small, control the operation of less methanol-water reforming hydrogen production modules; when the demand for instant hydrogen raw materials is large, control the operation of more methanol-water reforming hydrogen production modules;

(3)控制装置实时侦测每一组甲醇水重整制氢模组的工作运转状况,当任意一组甲醇水重整制氢模组运转异常时,控制装置控制该异常的甲醇水重整制氢模组停止运转,并控制一处于待机状态的甲醇水重整制氢模组运转,或者控制其他运转中的甲醇水重整制氢模组加快制氢速度,以补偿因该异常的甲醇水重整制氢模组停止运转而减少的制氢量。 (3) The control device detects the working status of each group of methanol water reforming hydrogen production modules in real time. When any group of methanol water reforming hydrogen production modules operates abnormally, the control device controls the abnormal methanol water reforming Stop the operation of the hydrogen production module, and control the operation of a methanol water reforming hydrogen production module in standby state, or control other operating methanol water reforming hydrogen production modules to speed up the hydrogen production speed to compensate for the abnormal methanol production. The amount of hydrogen produced due to the shutdown of the water reforming hydrogen production module.

本发明的有益效果是: The beneficial effects of the present invention are:

其一、本发明采用至少三组甲醇水重整制氢模组,模块化程度高,单一甲醇水重整制氢模组体积小、启动快速,制氢温度、气体流量及气压等方面参数控制灵敏; First, the present invention adopts at least three sets of methanol-water reforming hydrogen production modules, which have a high degree of modularization. A single methanol-water reforming hydrogen production module is small in size and quick to start, and the parameters of hydrogen production temperature, gas flow and air pressure are controlled. sensitive;

其二、本发明各组甲醇水重整制氢模组制得的氢气通过输送管道直接传送给合成氨系统,无需贮氢罐等高压力容器,能即时制氢及快速分离出氢气,从而免除了贮氢罐成本,提高了氢气输送的安全度,避免因贮氢罐异常造成的氢气泄露甚至贮氢罐爆炸的问题; Second, the hydrogen produced by each group of methanol-water reforming hydrogen production modules in the present invention is directly transmitted to the ammonia synthesis system through the delivery pipeline, without the need for high-pressure containers such as hydrogen storage tanks, and can instantly produce hydrogen and quickly separate hydrogen, thereby eliminating the need for The cost of the hydrogen storage tank improves the safety of hydrogen transportation and avoids the hydrogen leakage or even the explosion of the hydrogen storage tank caused by the abnormality of the hydrogen storage tank;

其三、由于本发明每组甲醇水重整制氢模组的制氢量相对于现有技术中单一甲醇水重整制氢模组的制氢量要小得多,例如,若本发明设置100组甲醇水重整制氢模组,那么本发明每组甲醇水重整制氢模组的制氢量只需要现有技术中单一甲醇水重整制氢模组的制氢量的1/100即可;当即时氢原料需求量较小时,控制装置只需要控制较少的甲醇水重整制氢模组(例如50组)运转;因此,本发明采用至少三组甲醇水重整制氢模组作为制氢主体装置时,能极大减少空载,其整体耗能较小,甲醇和水原料消耗较低、利用率高; Third, since the hydrogen production capacity of each group of methanol water reforming hydrogen production modules in the present invention is much smaller than that of a single methanol water reforming hydrogen production module in the prior art, for example, if the present invention sets 100 sets of methanol water reforming hydrogen production modules, then the hydrogen production capacity of each methanol water reforming hydrogen production module in the present invention only needs 1/ of the hydrogen production capacity of a single methanol water reforming hydrogen production module in the prior art 100; when the immediate demand for hydrogen raw materials is small, the control device only needs to control the operation of fewer methanol-water reforming hydrogen production modules (for example, 50 groups); therefore, the present invention adopts at least three sets of methanol-water reforming hydrogen production When the module is used as the main device for hydrogen production, it can greatly reduce the no-load, its overall energy consumption is small, the consumption of methanol and water raw materials is low, and the utilization rate is high;

其四、本发明采用至少三组甲醇水重整制氢模组后,当一组甲醇水重整制氢模组发生故障时,氢原料生产设备的其他甲醇水重整制氢模组还可以正常运转,或者可以令处于待机状态的甲醇水重整制氢模组顶替工作,因此,其稳定性可靠性好,智能化高,可以防止因部分甲醇水重整制氢模组瘫痪而造成合成氨系统的重大异常; Fourth, after the present invention adopts at least three sets of methanol water reforming hydrogen production modules, when a set of methanol water reforming hydrogen production modules fails, other methanol water reforming hydrogen production modules of the hydrogen raw material production equipment can still Normal operation, or it can replace the methanol water reforming hydrogen production module in the standby state. Therefore, it has good stability, reliability and high intelligence, which can prevent ammonia synthesis due to the paralysis of some methanol water reforming hydrogen production modules. Major abnormalities of the system;

其五、较小制氢量的甲醇水重整制氢模组噪音较小,有利于减少噪声污染; Fifth, the methanol water reforming hydrogen production module with a small hydrogen production capacity has low noise, which is conducive to reducing noise pollution;

其六、本发明采用至少三组甲醇水重整制氢模组,当甲醇水重整制氢模组数量不够时,可以方便地增加甲醇水重整制氢模组,提高制氢量,使得本发明的甲醇水重整制氢模组数量能游刃有余地弹性扩展; Sixth, the present invention adopts at least three sets of methanol-water reforming hydrogen-producing modules. When the number of methanol-water reforming hydrogen-producing modules is insufficient, it is convenient to increase the methanol-water reforming hydrogen-producing modules to increase the hydrogen production capacity, so that The number of methanol-water reforming hydrogen production modules of the present invention can be flexibly expanded with ease;

其七、本发明设置至少三组甲醇水重整制氢模组后,单一甲醇水重整制氢模组传送至合成氨系统的氢气输送管道可以做到非常小,这种非常小直径的氢气输送管道能大幅提高其承受压力的能力(管道越小,承压能力越大),从而大幅提高合成氨系统的安全性能。 Seventh, after the present invention sets at least three sets of methanol-water reforming hydrogen production modules, the hydrogen delivery pipeline that a single methanol-water reforming hydrogen production module transmits to the ammonia synthesis system can be made very small, and this very small-diameter hydrogen delivery The pipeline can greatly improve its ability to bear pressure (the smaller the pipeline, the greater the pressure bearing capacity), thereby greatly improving the safety performance of the ammonia synthesis system.

附图说明 Description of drawings

图1为本发明的整体结构方框示意图。 Fig. 1 is a schematic block diagram of the overall structure of the present invention.

图2为本发明一优选实施例的甲醇水储存输送装置结构方框示意图。 Fig. 2 is a schematic structural block diagram of a methanol water storage and delivery device according to a preferred embodiment of the present invention.

图3为本发明另一优选实施例的甲醇水储存输送装置结构方框示意图。 Fig. 3 is a schematic structural block diagram of a methanol water storage and delivery device according to another preferred embodiment of the present invention.

图4为本发明一优选实施例的甲醇水重整制氢模组结构方框示意图。 Fig. 4 is a schematic structural block diagram of a methanol-water reforming hydrogen production module according to a preferred embodiment of the present invention.

图5为本发明另一优选实施例的甲醇水重整制氢模组结构方框示意图。 Fig. 5 is a schematic structural block diagram of a methanol-water reforming hydrogen production module according to another preferred embodiment of the present invention.

图6为图5中重整器的分散结构示意图。 FIG. 6 is a schematic diagram of the decentralized structure of the reformer in FIG. 5 .

图7为图5中重整器启动装置的结构示意图。 FIG. 7 is a schematic structural diagram of the starting device for the reformer in FIG. 5 .

图8为图5中重整器启动装置的杯座部分结构示意图。 FIG. 8 is a schematic structural view of the cup holder part of the reformer starting device in FIG. 5 .

图9为合成氨系统的整体结构方框示意图。 Figure 9 is a schematic block diagram of the overall structure of the ammonia synthesis system.

具体实施方式 Detailed ways

下面结合附图对本发明的结构原理和工作原理作进一步详细说明。 The structural principle and working principle of the present invention will be further described in detail below in conjunction with the accompanying drawings.

如图9所示,为合成氨系统的整体结构方框图,氢气和氮气在压缩机6中混合压缩后,经除油器7后进入合成塔8;合成塔8中含有电加热器,触媒和热交换器,其中发生合成反应N2+3H2→2NH3,此时NH3为高温气态;接着,高温气态氨及未反应的氢气和氮气经冷却塔9冷却,氨转为液态;再接着,经分离器10分离,液态氨进入液氨储槽,未反应的氢气和氮气经循环压缩机12压缩后返回至除油器7,开始下一次合成氨反应。 As shown in Figure 9, it is a block diagram of the overall structure of the ammonia synthesis system. After hydrogen and nitrogen are mixed and compressed in the compressor 6, they enter the synthesis tower 8 after passing through the degreaser 7; the synthesis tower 8 contains electric heaters, catalysts and heat exchangers. device, in which the synthesis reaction N 2 + 3H 2 → 2NH 3 occurs, and NH 3 is in a high-temperature gaseous state at this time; then, the high-temperature gaseous ammonia and unreacted hydrogen and nitrogen are cooled by the cooling tower 9, and the ammonia turns into a liquid state; The device 10 is separated, the liquid ammonia enters the liquid ammonia storage tank, and the unreacted hydrogen and nitrogen are compressed by the circulating compressor 12 and then returned to the degreaser 7 to start the next ammonia synthesis reaction.

如图1所示,一种用于合成氨的氢原料生产设备,包括控制装置1、甲醇水储存输送装置2及至少三组甲醇水重整制氢模组3,所述控制装置1与甲醇水储存输送装置2及每一组甲醇水重整制氢模组3均电性连接,以控制甲醇水储存输送装置2及各组甲醇水重整制氢模组3的工作状态;所述各组甲醇水重整制氢模组3制得的氢气通过输送管道直接传送给合成氨系统4,该合成氨系统4在合成氨的过程中,将即时氢原料需求量反馈给控制装置1,该控制装置1根据合成氨系统4的氢原料需求量信息控制适当数量的甲醇水重整制氢模组3运转,并控制甲醇水储存输送装置2向运转的甲醇水重整制氢模组3输送甲醇和水原料。此外,本发明甲醇水重整制氢模组3的数量优选为10组~120组,进一步优选为50组~100组,这样能更好的保证合成氨系统的氢气需求量。 As shown in Figure 1, a hydrogen raw material production equipment for ammonia synthesis, including a control device 1, a methanol water storage and delivery device 2, and at least three sets of methanol water reforming hydrogen production modules 3, the control device 1 and methanol water The storage and delivery device 2 and each group of methanol-water reforming hydrogen production modules 3 are electrically connected to control the working status of the methanol-water storage and delivery device 2 and each group of methanol-water reforming hydrogen production modules 3; The hydrogen produced by the methanol-water reforming hydrogen production module 3 is directly sent to the ammonia synthesis system 4 through the delivery pipeline. The ammonia synthesis system 4 feeds back the immediate demand for hydrogen raw materials to the control device 1 during the ammonia synthesis process. The control device 1 is based on The hydrogen raw material demand information of the ammonia synthesis system 4 controls the operation of an appropriate number of methanol-water reforming hydrogen production modules 3 , and controls the methanol-water storage and delivery device 2 to deliver methanol and water raw materials to the operating methanol-water reforming hydrogen production modules 3 . In addition, the number of methanol-water reforming hydrogen production modules 3 of the present invention is preferably 10-120 groups, and more preferably 50-100 groups, so as to better ensure the hydrogen demand of the ammonia synthesis system.

本发明设置至少三组甲醇水重整制氢模组3后,单一甲醇水重整制氢模组3传送至合成氨系统的氢气输送管道可以做到非常小,本发明的氢气输送管道采用直径为2~8mm的不锈钢管,这种直径的氢气输送管道能大幅提高其承受压力的能力(管道越小,承压能力越大),从而大幅提高合成氨系统的安全性能。进一步,氢气输送管道优选为采用直径为3~6mm的不锈钢管。 After at least three sets of methanol-water reforming hydrogen production modules 3 are installed in the present invention, the hydrogen delivery pipeline for a single methanol-water reforming hydrogen production module 3 to be transmitted to the ammonia synthesis system can be made very small. The diameter of the hydrogen delivery pipeline of the present invention is 2-8mm stainless steel pipe, this diameter of hydrogen delivery pipeline can greatly improve its ability to withstand pressure (the smaller the pipeline, the greater the pressure bearing capacity), thus greatly improving the safety performance of the ammonia synthesis system. Further, the hydrogen delivery pipeline is preferably a stainless steel pipe with a diameter of 3-6 mm.

如图2和图3所示,所述甲醇水储存输送装置2包括甲醇水储存容器21及输送泵22,所述甲醇水储存容器21内储存有液态的甲醇和水原料,所述输送泵22用于将甲醇水储存容器21中的甲醇和水原料输送至甲醇水重整制氢模组3;所述输送泵22的数量与甲醇水重整制氢模组3的数量相匹配,所述甲醇水储存容器21的数量等于或少于输送泵22的数量。在图2中,甲醇水储存容器21的数量为单独1个,在图3中甲醇水储存容器21的数量与输送泵22的数量相匹配。 As shown in Figures 2 and 3, the methanol water storage and delivery device 2 includes a methanol water storage container 21 and a delivery pump 22, and liquid methanol and water raw materials are stored in the methanol water storage container 21, and the delivery pump 22 Used to transport the methanol and water raw materials in the methanol water storage container 21 to the methanol water reforming hydrogen production module 3; the number of the delivery pump 22 matches the number of the methanol water reforming hydrogen production module 3, and the The number of methanol water storage containers 21 is equal to or less than the number of delivery pumps 22 . In FIG. 2 , the quantity of the methanol-water storage container 21 is single, and in FIG. 3 , the quantity of the methanol-water storage vessel 21 matches the quantity of the delivery pump 22 .

如图4和图5所示,所述甲醇水重整制氢模组3包括重整器31或32,该重整器31或32内设有重整室311或321及氢气纯化装置312或322,重整室内的温度为300-570℃温度,重整室内设有催化剂,在重整室内,甲醇与水蒸气在1-5M Pa的压力条件下通过催化剂,在催化剂的作用下,发生甲醇裂解反应和一氧化碳的变换反应,生成氢气和二氧化碳,这是一个多组份、多反应的气固催化反应系统,反应方程为:(1)CH3OH→CO+2H2、(2)H2O+CO→CO2+H2 、(3)CH3OH+H2O→CO2+3H2 ,重整反应生成的H2和CO2;重整室与氢气纯化装置通过连接管路连接,连接管路的全部或部分设置于重整室内,能通过重整室内的高温继续加热从重整室输出的气体;所述连接管路作为重整室与氢气纯化装置之间的缓冲,使得从重整室输出的气体的温度与氢气纯化装置的温度相同或接近,从氢气纯化装置的产气端得到氢气,供应给合成氨系统4。本发明各组甲醇水重整制氢模组采用重整器在300-570℃的温度下及催化剂作用下重整制氢的方式,其制氢速度及效率高,甲醇水原料转化效率和利用率高,稳定性好;由于氢气纯化装置的温度与重整室温度相同或接近,因此,能显著提高氢气纯化效率及降低氢气纯化难度,实现快速膜分离。 As shown in Figure 4 and Figure 5, the methanol-water reforming hydrogen production module 3 includes a reformer 31 or 32, and the reformer 31 or 32 is provided with a reforming chamber 311 or 321 and a hydrogen purification device 312 or 322. The temperature in the reforming chamber is 300-570°C. There is a catalyst in the reforming chamber. In the reforming chamber, methanol and water vapor pass through the catalyst under the pressure of 1-5M Pa. Under the action of the catalyst, methanol is produced. Cracking reaction and conversion reaction of carbon monoxide to generate hydrogen and carbon dioxide. This is a multi-component, multi-reaction gas-solid catalytic reaction system. The reaction equation is: (1) CH 3 OH→CO+2H 2 , (2) H 2 O+CO→CO 2 +H 2 , (3) CH 3 OH+H 2 O→CO 2 +3H 2 , H 2 and CO 2 generated by the reforming reaction; the reforming chamber is connected to the hydrogen purification device through a connecting pipeline , all or part of the connecting pipeline is arranged in the reforming chamber, and the high temperature in the reforming chamber can continue to heat the gas output from the reforming chamber; the connecting pipeline is used as a buffer between the reforming chamber and the hydrogen purification device, so that The temperature of the gas output from the reforming chamber is the same as or close to the temperature of the hydrogen purification device. The hydrogen is obtained from the gas production end of the hydrogen purification device and supplied to the ammonia synthesis system 4 . Each group of methanol-water reforming hydrogen production modules in the present invention adopts the method of reforming hydrogen production by reformer at a temperature of 300-570°C and under the action of a catalyst, the hydrogen production speed and efficiency are high, and the conversion efficiency and utilization of methanol water raw materials are high. High efficiency and good stability; since the temperature of the hydrogen purification device is the same or close to the temperature of the reforming chamber, it can significantly improve the efficiency of hydrogen purification and reduce the difficulty of hydrogen purification to achieve rapid membrane separation.

所述甲醇水重整制氢模组3包括两种优选结构方式: The methanol water reforming hydrogen production module 3 includes two preferred structural modes:

如图4所示,第一种甲醇水重整制氢模组3的优选结构方式是:所述甲醇水重整制氢模组3整合有换热器33,所述换热器33安装于甲醇水储存输送装置2与重整器31之间的输送管道上,低温的甲醇和水原料在换热器33中,与重整室31输出的高温气体进行换热,甲醇和水原料温度升高、汽化;所述重整器31设有电加热器313,该电加热器313为重整室311提供300-570℃温度;所述氢气纯化装置312的产气端输出的氢气,经换热器33后温度降低,再供应给合成氨系统4。 As shown in Figure 4, the preferred structure of the first methanol-water reforming hydrogen production module 3 is: the methanol-water reforming hydrogen production module 3 is integrated with a heat exchanger 33, and the heat exchanger 33 is installed on On the delivery pipeline between the methanol-water storage delivery device 2 and the reformer 31, the low-temperature methanol and water raw materials are in the heat exchanger 33, exchanging heat with the high-temperature gas output from the reforming chamber 31, and the temperature of the methanol and water raw materials rises. High, vaporization; the reformer 31 is provided with an electric heater 313, and the electric heater 313 provides a temperature of 300-570° C. for the reforming chamber 311; After the heater 33, the temperature is lowered, and then supplied to the ammonia synthesis system 4.

进一步,所述换热器33与重整器31之间还设有补偿汽化装置34,该补偿汽化装置34设有电加热器341,所述甲醇和水原料经补偿汽化装置34后可进一步汽化。 Further, a compensation vaporization device 34 is also provided between the heat exchanger 33 and the reformer 31, and the compensation vaporization device 34 is provided with an electric heater 341, and the methanol and water raw materials can be further vaporized after passing through the compensation vaporization device 34 .

如图5所示,第二种甲醇水重整制氢模组3的优选结构方式是:所述甲醇水重整制氢模组3整合有换热器35,所述换热器35安装于甲醇水储存输送装置2与重整器321之间的输送管道上,低温的甲醇和水原料在换热器35中,与重整室321输出的高温气体进行换热,甲醇和水原料温度升高、汽化;所述重整器32内还没有汽化室(图中未示出),所述甲醇和水原料在换热器中35换热后进入汽化室汽化,汽化后的甲醇蒸汽及水蒸汽进入重整室321,重整室321下部及中部温度为300-420℃,重整室321上部的温度为400-570℃;所述重整室321与氢气纯化装置322之间的连接管路的全部或部分设置于重整室的上部;所述氢气纯化装置322的产气端输出的氢气,经换热器35后温度降低,再供应给合成氨系统4。 As shown in Figure 5, the preferred structure of the second methanol water reforming hydrogen production module 3 is: the methanol water reforming hydrogen production module 3 is integrated with a heat exchanger 35, and the heat exchanger 35 is installed on On the delivery pipeline between the methanol-water storage and delivery device 2 and the reformer 321, the low-temperature methanol and water raw materials are in the heat exchanger 35, exchanging heat with the high-temperature gas output from the reforming chamber 321, and the temperature of the methanol and water raw materials rises. High, vaporization; there is no vaporization chamber (not shown in the figure) in the reformer 32, and the methanol and water raw materials enter the vaporization chamber for vaporization after exchanging heat in the heat exchanger 35, and the vaporized methanol vapor and water The steam enters the reforming chamber 321, the temperature of the lower and middle parts of the reforming chamber 321 is 300-420°C, and the temperature of the upper part of the reforming chamber 321 is 400-570°C; the connecting pipe between the reforming chamber 321 and the hydrogen purification device 322 The whole or part of the pipeline is set on the upper part of the reforming chamber; the hydrogen gas output from the gas production end of the hydrogen purification device 322 is supplied to the ammonia synthesis system 4 after passing through the heat exchanger 35 after the temperature is lowered.

进一步,如图5-图8所示,所述重整器32一端安装有启动装置5,该启动装置5包括杯座51,杯座51上安装有原料输入管道52、加热气化管道53、点火装置54及温度探测装置55;所述原料输入管道52可输入甲醇和水原料,原料输入管道52与加热气化管道53相连通,甲醇和水原料经原料输入管道52进入加热气化管道53后,从加热气化管道53的末端输出;所述点火装置54的位置与加热气化管道53的末端相对应,用于对加热气化管道53中输出的甲醇和水原料进行点火,甲醇和水原料经点火装置54点火后燃烧,可对加热气化管道53进行加热,使加热气化管道53中的甲醇和水原料气化而迅速加大燃烧强度,进而为重整器32加热;所述温度探测装置55用于探测加热气化管道53旁的温度;所述重整器32启动制氢后,重整器32制得的部分氢气或/和余气通过燃烧维持重整器32运行。重整器32正是利用启动装置5为重整器32加热,才令重整器32启动,进而发生重整反应,启动时间在5分钟内即可完成,非常快速,启动完成后,启动装置5关闭。 Further, as shown in FIGS. 5-8 , one end of the reformer 32 is equipped with a starting device 5 , and the starting device 5 includes a cup holder 51 on which a raw material input pipeline 52 , a heating gasification pipeline 53 , Ignition device 54 and temperature detection device 55; the raw material input pipeline 52 can input methanol and water raw materials, the raw material input pipeline 52 is connected with the heating gasification pipeline 53, and the methanol and water raw materials enter the heating gasification pipeline 53 through the raw material input pipeline 52 After that, it is output from the end of the heating gasification pipeline 53; the position of the ignition device 54 corresponds to the end of the heating gasification pipeline 53, and is used to ignite the methanol and water raw materials output in the heating gasification pipeline 53, methanol and The water raw material is burned after being ignited by the ignition device 54, which can heat the heating gasification pipeline 53, so that the methanol and water raw material in the heating gasification pipeline 53 are gasified to rapidly increase the combustion intensity, and then heat the reformer 32; The temperature detection device 55 is used to detect the temperature next to the heating gasification pipeline 53; after the reformer 32 starts hydrogen production, part of the hydrogen or/and residual gas produced by the reformer 32 is used to maintain the operation of the reformer 32 through combustion . The reformer 32 uses the starting device 5 to heat the reformer 32, so that the reformer 32 is started, and then the reforming reaction occurs. The start-up time can be completed within 5 minutes, which is very fast. After the start-up is completed, the start-up device 5 off.

如图6-图8所示,所述杯座51包括安装部511及安装部上方的液体容纳部512,所述原料输入管道52、加热气化管道53、点火装置54及温度探测装置55均安装于杯座之安装部511上,所述液体容纳部512可容纳从加热气化管道53末端输出的甲醇和水原料,所述液体容纳部512上端还设有液体防溅盖513。原料输入管道52输入甲醇和水原料后,经加热气化管道53输出时,多余的甲醇和水原料可容纳于杯座之液体容纳部512中,当然,在甲醇和水原料迅速燃烧后,液体容纳部512中的甲醇和水原料也会气化燃烧。所述液体防溅盖513可防止液体容纳部512中的甲醇和水原料在气化燃烧时四处飞溅。所述加热气化管道53依次包括直通管段531、螺旋管段532及上拱形管段533,所述甲醇和水原料可经直通管段531上升至最高位置后,再经螺旋管段532螺旋下降,再经上拱形管段533后输出。这样,启动装置5开始工作时,甲醇和水原料进入加热气化管道53,甲醇和水原料在上拱形管段533的作用下,甲醇和水原料会以滴落的方式从上拱形管段533的末端滴出,以便点火装置进行点火;点火成功之后,由于螺旋管段532的整体长度比较长,受热面积大,因此,螺旋管段532中的甲醇和水原料能充分受热气化。 As shown in Figures 6-8, the cup holder 51 includes a mounting portion 511 and a liquid container 512 above the mounting portion, and the raw material input pipeline 52, heating and gasification pipeline 53, ignition device 54 and temperature detection device 55 Installed on the mounting part 511 of the cup holder, the liquid containing part 512 can contain the raw materials of methanol and water output from the end of the heating and vaporizing pipeline 53 , and the upper end of the liquid containing part 512 is also provided with a liquid splash-proof cover 513 . After the methanol and water raw materials are input into the raw material input pipeline 52, when they are output through the heating gasification pipeline 53, the excess methanol and water raw materials can be accommodated in the liquid holding part 512 of the cup holder. Of course, after the methanol and water raw materials are burned rapidly, the liquid Methanol and water raw materials in the container 512 will also be gasified and combusted. The liquid splash-proof cover 513 can prevent the methanol and water raw materials in the liquid container 512 from splashing around during gasification and combustion. The heating gasification pipeline 53 sequentially includes a straight-through pipe section 531, a spiral pipe section 532 and an upper arched pipe section 533. The methanol and water raw materials can be raised to the highest position through the straight-through pipe section 531, then descend spirally through the spiral pipe section 532, and then pass through Output after the upper arch pipe section 533. Like this, when starting device 5 starts working, methanol and water raw material enter heating gasification pipeline 53, under the effect of upper arched pipe section 533 of methanol and water raw material, methanol and water raw material can drop from upper arched pipe section 533 The end drips out so that the ignition device can ignite; after the ignition is successful, because the overall length of the spiral pipe section 532 is relatively long and the heating area is large, the methanol and water raw materials in the spiral pipe section 532 can be fully heated and vaporized.

如图6-图8所示,所述杯座51的底侧安装有进风盖板56,该进风盖板设有风道561,外界空气可经该风道进入至重整器32内,从该风道561进入的外界空气可为启动装置5提供氧气,也可为重整器32提供氧气,为提高空气进入量,可在风道561外侧增加风扇(图中未示出);所述原料输入管道52上设有电磁阀,以便控制原料输入管道52打开或关闭。所述点火装置可以采用市场上耐高温的点火器,例如电子式脉冲式点火器等。 As shown in Figures 6-8, an air inlet cover 56 is installed on the bottom side of the cup holder 51, and the air inlet cover is provided with an air duct 561 through which outside air can enter the reformer 32 , the outside air entering from the air duct 561 can provide oxygen for the starting device 5, and can also provide oxygen for the reformer 32. In order to increase the air intake, a fan (not shown in the figure) can be added outside the air duct 561; The raw material input pipeline 52 is provided with a solenoid valve to control the opening or closing of the raw material input pipeline 52 . The ignition device can be a high temperature resistant igniter on the market, such as an electronic pulse igniter.

在上述技术方案中,所述氢气纯化装置312或322为膜分离装置,该膜分离装置为在多孔陶瓷表面真空镀钯银合金的膜分离装置,镀膜层为钯银合金,钯银合金的质量百分比钯占75%-78%,银占22%-25%。膜分离装置的制造工艺可参照本申请人上海合既得动氢机器有限公司于2012年12月21日申请的发明专利201210563913.5,甲醇水制氢设备的膜分离器及其制备方法。 In the above technical scheme, the hydrogen purification device 312 or 322 is a membrane separation device, which is a membrane separation device that vacuum-plates palladium-silver alloy on the surface of porous ceramics. The coating layer is palladium-silver alloy, and the quality of palladium-silver alloy is Percent palladium accounts for 75%-78%, and silver accounts for 22%-25%. The manufacturing process of the membrane separation device can refer to the invention patent 201210563913.5, the membrane separator of the methanol-water hydrogen production equipment and its preparation method, which was applied by the applicant Shanghai Hede Powerful Hydrogen Machinery Co., Ltd. on December 21, 2012.

用于合成氨的氢原料生产设备的生产工艺,包括以下步骤: The production process of hydrogen raw material production equipment for ammonia synthesis, comprising the following steps:

(1)合成氨系统在氢气与氮气合成氨的过程中,将即时氢原料需求量反馈给控制装置; (1) The ammonia synthesis system feeds back the real-time demand for hydrogen raw materials to the control device during the synthesis of ammonia from hydrogen and nitrogen;

(2)控制装置根据即时氢原料需求量信息控制适当数量的甲醇水重整制氢模组运转,并控制甲醇水储存输送装置向运转的甲醇水重整制氢模组输送甲醇和水原料;当即时氢原料需求量较小时,控制较少的甲醇水重整制氢模组运转,当即时氢原料需求量较大时,控制较多的甲醇水重整制氢模组运转; (2) The control device controls the operation of an appropriate number of methanol-water reforming hydrogen production modules according to the real-time hydrogen raw material demand information, and controls the methanol-water storage and delivery device to deliver methanol and water raw materials to the operating methanol-water reforming hydrogen production modules; When the demand for instant hydrogen raw materials is small, control the operation of less methanol-water reforming hydrogen production modules; when the demand for instant hydrogen raw materials is large, control the operation of more methanol-water reforming hydrogen production modules;

(3)控制装置实时侦测每一组甲醇水重整制氢模组的工作运转状况,当任意一组甲醇水重整制氢模组运转异常时,控制装置控制该异常的甲醇水重整制氢模组停止运转,并控制一处于待机状态的甲醇水重整制氢模组运转,或者控制其他运转中的甲醇水重整制氢模组加快制氢速度,以补偿因该异常的甲醇水重整制氢模组停止运转而减少的制氢量。 (3) The control device detects the working status of each group of methanol water reforming hydrogen production modules in real time. When any group of methanol water reforming hydrogen production modules operates abnormally, the control device controls the abnormal methanol water reforming Stop the operation of the hydrogen production module, and control the operation of a methanol water reforming hydrogen production module in standby state, or control other operating methanol water reforming hydrogen production modules to speed up the hydrogen production speed to compensate for the abnormal methanol production. The amount of hydrogen produced due to the shutdown of the water reforming hydrogen production module.

以上所述,仅是本发明较佳实施方式,凡是依据本发明的技术方案对以上的实施方式所作的任何细微修改、等同变化与修饰,均属于本发明技术方案的范围内。 The above is only a preferred embodiment of the present invention, and any minor modifications, equivalent changes and modifications made to the above embodiments according to the technical solution of the present invention fall within the scope of the technical solution of the present invention.

Claims (10)

1. the hydrogen raw material production equipment for the synthesis of ammonia, it is characterized in that: comprise control device, methanol-water Storing and conveying device and at least three group methanol-water reformation hydrogen production modules, described control device and methanol-water Storing and conveying device and each organize methanol-water reformation hydrogen production module and be all electrically connected, to control the working order of methanol-water Storing and conveying device and each group methanol-water reformation hydrogen production module; The hydrogen that described each group of methanol-water reformation hydrogen production module obtains directly sends synthesis ammonia system to by transport pipe, this synthesis ammonia system is in the process of synthetic ammonia, instant hydrogen raw materials requirement amount is fed back to control device, this control device operates according to the methanol-water reformation hydrogen production module of the hydrogen raw materials requirement amount information Control proper amt of synthesis ammonia system, and controls the methanol-water reformation hydrogen production module conveying first alcohol and water raw material of methanol-water Storing and conveying device to running.
2. the hydrogen raw material production equipment for the synthesis of ammonia according to claim 1, it is characterized in that: described methanol-water Storing and conveying device comprises methanol-water storage vessel and transferpump, store liquid first alcohol and water raw material in described methanol-water storage vessel, described transferpump is used for the first alcohol and water feedstock transportation in methanol-water storage vessel to methanol-water reformation hydrogen production module; The quantity of described transferpump and the quantity of methanol-water reformation hydrogen production module match, and the quantity of described methanol-water storage vessel is equal to or less than the quantity of transferpump.
3. the hydrogen raw material production equipment for the synthesis of ammonia according to claim 1, it is characterized in that: described methanol-water reformation hydrogen production module comprises reformer, reformer chamber and hydrogen purification apparatus is provided with in this reformer, the temperature of reformer chamber is 300-570 DEG C of temperature, reformer chamber is provided with catalyzer, first alcohol and water is at the obtained hydrogen-containing gas of reformation hydrogen production reaction of reformer chamber generation first alcohol and water, reformer chamber is connected by connecting pipeline with hydrogen purification apparatus, the all or part of of connecting pipeline is arranged at reformer chamber, high temperature by reformer chamber continues the gas that heating exports from reformer chamber, described connecting pipeline, as the buffering between reformer chamber and hydrogen purification apparatus, makes the temperature of the gas exported from reformer chamber identical with the temperature of hydrogen purification apparatus or close, obtains hydrogen, be supplied to synthesis ammonia system from the aerogenesis end of hydrogen purification apparatus.
4. the hydrogen raw material production equipment for the synthesis of ammonia according to claim 3, it is characterized in that: described methanol-water reformation hydrogen production module is integrated with interchanger, described interchanger is installed on the transport pipe between methanol-water Storing and conveying device and reformer, the first alcohol and water raw material of low temperature is in interchanger, the high-temperature gas exported with reformer chamber carries out heat exchange, and first alcohol and water material temperature raises, vaporization; Described reformer is provided with electric heater, and this electric heater provides 300-570 DEG C of temperature for reformer chamber; The hydrogen of the aerogenesis end output of described hydrogen purification apparatus, after interchanger, temperature reduces, then is supplied to synthesis ammonia system.
5. the hydrogen raw material production equipment for the synthesis of ammonia according to claim 4, it is characterized in that: between described interchanger and reformer, be also provided with compensation vapourizing unit, this compensation vapourizing unit is provided with electric heater, and described first alcohol and water raw material can be vaporized further after compensating vapourizing unit.
6. the hydrogen raw material production equipment for the synthesis of ammonia according to claim 3, it is characterized in that: described methanol-water reformation hydrogen production module is integrated with interchanger, described interchanger is installed on the transport pipe between methanol-water Storing and conveying device and reformer, the first alcohol and water raw material of low temperature is in interchanger, the high-temperature gas exported with reformer chamber carries out heat exchange, and first alcohol and water material temperature raises, vaporization; Also vaporizing chamber is not had in described reformer, described first alcohol and water raw material enters vaporizing chamber vaporization in interchanger after heat exchange, methanol steam after vaporization and water vapor enter reformer chamber, and reformer chamber bottom and middle portion temperature are 300-420 DEG C, and the temperature on reformer chamber top is 400-570 DEG C; The all or part of top being arranged at reformer chamber of the connecting pipeline between described reformer chamber and hydrogen purification apparatus; The hydrogen of the aerogenesis end output of described hydrogen purification apparatus, after interchanger, temperature reduces, then is supplied to synthesis ammonia system; The hydrogen of the aerogenesis end output of described hydrogen purification apparatus, after interchanger, temperature reduces, then is supplied to synthesis ammonia system.
7. the hydrogen raw material production equipment for the synthesis of ammonia according to claim 6, it is characterized in that: described reformer one end is provided with starter gear, this starter gear comprises cup, cup is provided with raw material input channel, heating and gasifying pipeline, portfire and temperature detection device; Described raw material input channel can input first alcohol and water raw material, and raw material input channel is connected with heating and gasifying pipeline, and first alcohol and water raw material enters after heating and gasifying pipeline through raw material input channel, exports from the end of heating and gasifying pipeline; The position of described portfire is corresponding with the end of heating and gasifying pipeline, for lighting a fire to the first alcohol and water raw material exported in heating and gasifying pipeline, first alcohol and water raw material is through ignition device afterfire, can heat heating and gasifying pipeline, make heating and gasifying ducted first alcohol and water material gasification and strengthen rapidly intensity of combustion, and then being reformer heating; Described temperature detection device is for detecting the other temperature of heating and gasifying pipeline.
8. the hydrogen raw material production equipment for the synthesis of ammonia according to claim 7, it is characterized in that: described cup comprises the liquid containing portion above installation portion and installation portion, described raw material input channel, heating and gasifying pipeline, portfire and temperature detection device are all installed on the installation portion of cup, described liquid containing portion can hold the first alcohol and water raw material exported from heating and gasifying pipe end, and described liquid containing portion upper end is also provided with liquid Splashproof cover; Described heating and gasifying pipeline comprises straight-through pipeline section, pigtail and upper arch pipeline section successively, and described first alcohol and water raw material after straight-through pipeline section rises to extreme higher position, then can decline through pigtail spiral, then exports after upper arch pipeline section; The bottom side of described cup is provided with air intake cover plate, and this air intake cover plate is provided with air channel, and outside air can enter in reformer through this air channel; Described raw material input channel is provided with magnetic valve, opens or closes to control raw material input channel.
9. according to the hydrogen raw material production equipment for the synthesis of ammonia in claim 3 ~ 8 described in any one, it is characterized in that: described hydrogen purification apparatus is membrane separation unit, this membrane separation unit is the membrane separation unit at porous ceramic surface Vacuum Deposition palladium-silver alloy, coatings is palladium-silver alloy, the mass percent palladium of palladium-silver alloy accounts for 75%-78%, and silver accounts for 22%-25%.
10. the production technique of the hydrogen raw material production equipment for the synthesis of ammonia in claim 1 ~ 8 described in any one, is characterized in that, comprise the following steps:
(1) synthesis ammonia system is in the process of hydrogen and nitrogen synthetic ammonia, and instant hydrogen raw materials requirement amount is fed back to control device;
(2) control device operates according to the methanol-water reformation hydrogen production module of instant hydrogen raw materials requirement amount information Control proper amt, and controls the methanol-water reformation hydrogen production module conveying first alcohol and water raw material of methanol-water Storing and conveying device to running; When instant hydrogen raw materials requirement amount is less, control less methanol-water reformation hydrogen production module running, when instant hydrogen raw materials requirement amount is larger, control more methanol-water reformation hydrogen production module running;
(3) the work operational situation of each group methanol-water reformation hydrogen production module of control device detecting real-time, when any one group of methanol-water reformation hydrogen production module running is abnormal, the methanol-water reformation hydrogen production module that control device controls this exception shuts down, and control the methanol-water reformation hydrogen production module running that is in holding state, or the methanol-water reformation hydrogen production module controlled in other runnings accelerates hydrogen manufacturing speed, shut down with the methanol-water reformation hydrogen production module compensated because of this exception and the hydrogen manufacturing amount that reduces.
CN201510180225.4A 2015-04-16 2015-04-16 Hydrogen raw material production equipment and process for ammonia synthesis Pending CN104773708A (en)

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CN113479905A (en) * 2021-06-29 2021-10-08 福州大学化肥催化剂国家工程研究中心 Self-deoxidization ammonia synthesis tower and renewable energy source ammonia synthesis system
CN113479905B (en) * 2021-06-29 2022-08-05 福州大学化肥催化剂国家工程研究中心 Self-deoxidization ammonia synthesis tower and renewable energy source ammonia synthesis system
CN114804025A (en) * 2022-05-10 2022-07-29 集美大学 Method and system for preparing ammonia by methanol reforming based on zero-energy-consumption carbon capture
CN114804025B (en) * 2022-05-10 2024-04-05 集美大学 A method and system for producing ammonia by reforming methanol based on zero-energy carbon capture
CN118079909A (en) * 2024-01-16 2024-05-28 淮安中顺环保科技有限公司 Photocatalyst for synthesizing ammonia and preparation method and application thereof

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Application publication date: 20150715