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CN104772851A - Composite product integrating aluminum material and plastic and its manufacturing method - Google Patents

Composite product integrating aluminum material and plastic and its manufacturing method Download PDF

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Publication number
CN104772851A
CN104772851A CN201510129663.8A CN201510129663A CN104772851A CN 104772851 A CN104772851 A CN 104772851A CN 201510129663 A CN201510129663 A CN 201510129663A CN 104772851 A CN104772851 A CN 104772851A
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Prior art keywords
aluminum material
cavity
molten plastic
plastic
composite product
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CN201510129663.8A
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Chinese (zh)
Inventor
谢清泉
谢阿田
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Cherry Chief Manufacturing Ltd
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Cherry Chief Manufacturing Ltd
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Priority to CN201510129663.8A priority Critical patent/CN104772851A/en
Publication of CN104772851A publication Critical patent/CN104772851A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/17Component parts, details or accessories; Auxiliary operations
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D11/00Electrolytic coating by surface reaction, i.e. forming conversion layers
    • C25D11/02Anodisation
    • C25D11/04Anodisation of aluminium or alloys based thereon
    • C25D11/18After-treatment, e.g. pore-sealing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C2045/1486Details, accessories and auxiliary operations
    • B29C2045/14868Pretreatment of the insert, e.g. etching, cleaning
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C45/00Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
    • B29C45/14Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
    • B29C2045/1486Details, accessories and auxiliary operations
    • B29C2045/14868Pretreatment of the insert, e.g. etching, cleaning
    • B29C2045/14877Pretreatment of the insert, e.g. etching, cleaning preheating or precooling the insert for non-deforming purposes

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Injection Moulding Of Plastics Or The Like (AREA)

Abstract

The invention relates to the technical field of aluminum and plastic combination, in particular to a composite product with aluminum and plastic integrally combined and a manufacturing method thereof. The method for manufacturing the composite product integrally combining the aluminum material and the plastic comprises the following steps: step one, cleaning an aluminum material; step two, carrying out anodic oxidation treatment on the aluminum material to form an anodic oxidation film formed by countless micropores on the surface of the aluminum material; step three, baking the aluminum material; step four, preheating the aluminum material; step five, placing a part or all of the aluminum material in a cavity in a mold, injecting molten plastic into the cavity, filling a part of the molten plastic into countless micropores on the surface of an anodic oxidation film of the aluminum material, and pressurizing and accelerating filling and forming the molten plastic in the cavity; and step six, baking the cavity to obtain the composite product with the aluminum material and the plastic integrated. The aluminum material and the die cavity of the manufacturing method are easy to match, the dimensional precision is high, the production efficiency is high, and the stability of the aluminum material and the fused plastic forming body is good.

Description

铝材与塑料一体结合的复合品与其制造方法Composite product integrating aluminum material and plastic and its manufacturing method

技术领域 technical field

本发明涉及铝材与塑料结合技术领域,具体涉及铝材与塑料一体结合的复合品与其制造方法。 The invention relates to the technical field of combination of aluminum material and plastic, in particular to a composite product integrally combined with aluminum material and plastic and a manufacturing method thereof.

背景技术 Background technique

铝材与塑料结合的应用越来越广泛,例如,计算机、数字相机、移动电话、机架安装零件等各种电器、电子零件,配电箱等收纳所需的各种电器或电子机器的电子盒或盖子等电器、电子机器机壳,建筑物的零件或车子等安装用的内、外装饰品等各种零件的制造,多为先将铝材冲压加工成盒子或盖子等各种形状的铝成形板后,再与形成所需形状的塑料成形体以各种方式组装制造成铝材塑料复合制品。即,以往制造的铝材塑料复合品,多是将铝成形板与塑料成形体通过双面胶进行相互接合。以往的这种通过双面胶将铝材与塑料相互接合的方式,存在铝材与塑料之间容易剥离,不够稳定牢固的缺点。 The combination of aluminum and plastic is more and more widely used, for example, computers, digital cameras, mobile phones, rack-mounted parts and other electrical appliances, electronic parts, distribution boxes, etc. The manufacture of various parts such as electrical appliances such as boxes or covers, electronic machine casings, parts of buildings or interior and exterior decorations for installation in cars, etc., is mostly done by stamping aluminum materials into various shapes such as boxes or covers first. After the aluminum forming plate is formed, it is assembled with the plastic forming body formed into the required shape in various ways to manufacture aluminum plastic composite products. That is, in conventionally manufactured aluminum-plastic composite products, an aluminum formed plate and a plastic formed body are often bonded to each other with a double-sided adhesive tape. The previous method of joining aluminum and plastic with double-sided adhesive has the disadvantages that the aluminum and plastic are easily peeled off and not stable enough.

另外,现有技术中,为解决铝材与塑料之间容易剥离、不够稳定牢固的问题,出现了将塑料利用模具通过射出成型的方式与铝材进行结合的方式。然而,现有技术的这种将熔融塑料利用模具通过射出成型的方式与铝材进行结合的方式由于工艺不够优化而存在生产效率低的缺点,而且,由于铝材与模具的材质不同,使得铝材与模具之间的热膨胀系数相差较大,进而使得铝材与模具型腔之间由于尺寸不稳定而造成铝材与模具型腔之间经常出现难以配合的问题,从而造成生产难以进行的情况,需要重新设计铝材与模具型腔的尺寸后再进行生产,这样,不但提高了生产成本,而且严重降低了生产效率。 In addition, in the prior art, in order to solve the problem that the aluminum material and the plastic are easy to peel off and not stable enough, there has been a method of combining the plastic material with the aluminum material through injection molding using a mold. However, in the prior art, the method of combining molten plastic with aluminum through injection molding with a mold has the disadvantage of low production efficiency due to insufficient optimization of the process. Moreover, due to the different materials of the aluminum and the mold, the aluminum The thermal expansion coefficient difference between the aluminum material and the mold is large, which makes it difficult to cooperate between the aluminum material and the mold cavity due to the unstable size between the aluminum material and the mold cavity, which makes production difficult. , It is necessary to redesign the size of the aluminum material and the mold cavity before proceeding to production, which not only increases the production cost, but also seriously reduces the production efficiency.

发明内容 Contents of the invention

本发明的目的之一在于针对现有技术的不足,提供生产效率高且能够确保铝材与模具型腔的尺寸稳定的铝材与塑料一体结合的复合品的制造方法。 One of the objectives of the present invention is to address the shortcomings of the prior art and provide a method for manufacturing a composite product that is integrally combined with aluminum and plastics, which has high production efficiency and can ensure the dimension stability of the aluminum material and the mold cavity.

本发明的目的之二在于针对现有技术的不足,提供铝材与塑料一体结合的复合品的制造方法所制造的复合品。 The second object of the present invention is to address the shortcomings of the prior art and provide a composite product manufactured by a method for manufacturing a composite product in which aluminum material and plastic are integrally combined.

本发明的目的之三在于针对现有技术的不足,提供一种实施过后处理的复合品的制造法。 The third object of the present invention is to provide a method for manufacturing composite products after post-processing to address the shortcomings of the prior art.

本发明的目的之四在于针对现有技术的不足,提供一种实施过后处理的复合品的制造法所制造的复合品。 The fourth object of the present invention is to provide a composite product manufactured by a post-processed composite product manufacturing method for the deficiencies of the prior art.

本发明的目的之五在于针对现有技术的不足,提供一种复合品的制造法。 The fifth object of the present invention is to provide a method for manufacturing a composite product for the deficiencies of the prior art.

为了实现上述目的之一,本发明采用如下技术方案: In order to achieve one of the above objects, the present invention adopts the following technical solutions:

提供铝材与塑料一体结合的复合品的制造方法,它包括如下步骤: Provided is a method for manufacturing a composite product integrally combined with aluminum material and plastic, which includes the following steps:

    步骤一,将铝材用酸液或碱液进行清洗以去除铝材表面的油污;   Step 1. Clean the aluminum material with acid or lye to remove the oil on the surface of the aluminum material;

步骤二,将步骤一中清洗干净的铝材浸渍于磷酸或硝酸或氢氧化钠的电解液中,藉由直流电解将铝材表面进行阳极氧化处理,以使铝材表面形成由无数微孔形成的阳极氧化膜,铝材表面形成的微孔中至少85%为直径25nm~120nm的微孔; Step 2. Immerse the cleaned aluminum material in step 1 in the electrolyte of phosphoric acid, nitric acid or sodium hydroxide, and anodize the surface of the aluminum material by direct current electrolysis, so that the surface of the aluminum material is formed by numerous micropores. Anodized film, at least 85% of the micropores formed on the surface of aluminum are micropores with a diameter of 25nm~120nm;

步骤三,将步骤二中形成了阳极氧化膜的铝材在80℃~150℃下烘烤5分钟~30分钟; Step 3, baking the aluminum material with the anodized film formed in step 2 at 80° C. to 150° C. for 5 minutes to 30 minutes;

步骤四,将步骤三中烘烤完毕的铝材进行预热以使铝材的温度达到100℃~250℃; Step 4, preheating the aluminum material that has been baked in step 3 so that the temperature of the aluminum material reaches 100° C. to 250° C.;

步骤五,将步骤四中达到100℃~250℃的铝材的一部分或是全部放置于模具内具有所需形状的型腔内,往所述型腔射入熔融塑料,所述熔融塑料的一部分填入所述铝材的阳极氧化膜表面的无数微孔,同时利用螺杆通过加压和加速的方式将所述型腔内的熔融塑料填充成形;其中,所述螺杆对所述型腔内的熔融塑料施加的压力为80MPa~400MPa,所述螺杆压向所述型腔内的熔融塑料的速度为100mm/s~1000mm/s; Step 5, placing part or all of the aluminum material that reaches 100°C to 250°C in step 4 in a cavity with the desired shape in the mold, injecting molten plastic into the cavity, and a part of the molten plastic Fill the countless micropores on the surface of the anodized film of the aluminum material, and at the same time use the screw to fill the molten plastic in the cavity by means of pressurization and acceleration; The pressure applied by the molten plastic is 80MPa~400MPa, and the speed at which the screw presses the molten plastic in the cavity is 100mm/s~1000mm/s;

步骤六,所述型腔内的熔融塑料填充成形后,对所述型腔进行烘烤,烘烤温度为120℃~180℃,烘烤时间为2小时~6小时,即得到铝材与塑料一体结合的复合品。 Step 6: After the molten plastic in the cavity is filled and shaped, the cavity is baked at a temperature of 120°C to 180°C for 2 hours to 6 hours to obtain aluminum and plastic All-in-one composite.

上述技术方案中,所述步骤二中,将所述铝材浸渍于液温为10℃~30℃,重量百分比为1.2%~1.35%的磷酸水溶液中,以所述铝材作为阳极,并以电压为20V~100V、电流密度为0.5A/dm2~2A/dm2的直流电进行5分钟~25分钟的电解,藉此在所述铝材表面形成具有无数个直径为30nm~120nm的微孔的阳极氧化膜。 In the above technical solution, in the second step, the aluminum material is immersed in an aqueous phosphoric acid solution with a liquid temperature of 10°C-30°C and a weight percentage of 1.2%-1.35%, using the aluminum material as an anode, and using The voltage is 20V~100V, and the current density is 0.5A/dm2~2A/dm2 for 5 minutes to 25 minutes of electrolysis, thereby forming an anode with countless micropores with a diameter of 30nm~120nm on the surface of the aluminum material Oxide film.

上述技术方案中,所述步骤二中,将所述铝材浸渍于液温为10℃~30℃,重量百分比为0.5%~0.8%的硝酸水溶液中,以所述铝材作为阳极,并以电压为20V~50V、电流密度为0.5A/dm2~1.5A/dm2的直流电进行5分钟~25分钟的电解,藉此在所述铝材表面形成具有无数个直径为30nm~120nm的微孔的阳极氧化膜。 In the above technical solution, in the second step, the aluminum material is immersed in an aqueous nitric acid solution with a liquid temperature of 10°C-30°C and a weight percentage of 0.5%-0.8%, using the aluminum material as an anode, and using The direct current with a voltage of 20V~50V and a current density of 0.5A/dm2~1.5A/dm2 is electrolyzed for 5 minutes to 25 minutes, thereby forming countless micropores with a diameter of 30nm~120nm on the surface of the aluminum material. Anodized film.

上述技术方案中,所述步骤二中,将所述铝材浸渍于液温为10℃~30℃,摩尔浓度为0.05mol/L~0.3mol/L的氢氧化钠水溶液中,以所述铝材作为阳极,并以电压为15~45V、电流密度0.5A/dm2~3A/dm2的直流电进行5分钟~25分钟的电解,藉此在所述铝材表面形成具有无数个直径为30nm~120nm的微孔的阳极氧化膜。 In the above technical solution, in the second step, the aluminum material is immersed in an aqueous sodium hydroxide solution with a liquid temperature of 10°C to 30°C and a molar concentration of 0.05mol/L to 0.3mol/L, and the aluminum Aluminum material is used as an anode, and electrolysis is carried out for 5 minutes to 25 minutes with a direct current with a voltage of 15~45V and a current density of 0.5A/dm2~3A/dm2, thereby forming countless aluminum alloys with a diameter of 30nm~120nm on the surface of the aluminum material. microporous anodized film.

上述技术方案中,所述步骤五中,预先将模具加热到140℃~200℃的状态下,再将步骤四中达到100℃~250℃的铝材的一部分或是全部放置于模具内具有所需形状的型腔内,并且将所述型腔内的熔融塑料加压和加速填充成形。 In the above technical solution, in step five, the mold is preheated to a state of 140°C-200°C, and then a part or all of the aluminum material reaching 100°C-250°C in step four is placed in the mold with the In the cavity of the required shape, the molten plastic in the cavity is pressurized and accelerated to fill the shape.

上述技术方案中,运用板状或压铸成型的铝材或是将所述铝材以冲压加工施以二次元或三次元的弯曲成形后所制成的铝材,藉由对所述铝材的阳极氧化膜的全部或一部分射出熔融塑料成形,以形成对应型腔形状的熔融塑料的成形体,同时所述熔融塑料的一部份于所述阳极氧化膜上的无数微孔内以咬合接着的状态接合而成。 In the above-mentioned technical solution, using plate-like or die-cast aluminum materials or aluminum materials made by applying two-dimensional or three-dimensional bending to the aluminum materials through stamping, by All or part of the anodized film is molded by injection of molten plastic to form a molded body of molten plastic corresponding to the shape of the cavity. The state is joined together.

为了实现上述目的之二,本发明采用如下技术方案: In order to achieve the above-mentioned object two, the present invention adopts the following technical solutions:

提供铝材与塑料一体结合的复合品的制造方法所制造的复合品。 A composite product manufactured by a method of manufacturing a composite product in which aluminum and plastic are integrally combined is provided.

为了实现上述目的之三,本发明采用如下技术方案: In order to achieve the above object three, the present invention adopts the following technical solutions:

    提供一种实施过后处理的复合品的制造法,上述所述的铝材与塑料一体结合的复合品的制造方法中,所述铝材的阳极氧化膜上的无数微孔被射出的熔融塑料成形为熔融塑料成形体后呈咬合接着状态接合而成的复合品被制造后,对所述复合品上未被熔融塑料覆盖的阳极氧化膜以耐蚀性涂料进行涂装,形成耐蚀性涂膜。 Provided is a method for manufacturing a composite product after post-treatment. In the above-mentioned method for manufacturing a composite product that is integrally combined with aluminum material and plastic, the countless micropores on the anodized film of the aluminum material are formed by the injected molten plastic After the composite product formed by melting the plastic molded body and joining it in the state of occlusion is manufactured, the anodized film on the composite product that is not covered by the molten plastic is coated with a corrosion-resistant paint to form a corrosion-resistant coating film .

提供一种实施过后处理的复合品的制造法,上述所述的铝材与塑料一体结合的复合品的制造方法中,所述铝材的阳极氧化膜上的无数微孔被射出的熔融塑料成形为熔融塑料成形体后呈咬合接着状态接合而成的复合品被制造后,对所述复合品上未被熔融塑料覆盖的阳极氧化膜的表面进行脱膜,以硫酸浴进行电解,形成硫酸阳极氧化的耐蚀性膜,然后,施以着色或是不着色的封孔处理。 Provided is a method for manufacturing a composite product after post-treatment. In the above-mentioned method for manufacturing a composite product that is integrally combined with aluminum material and plastic, the countless micropores on the anodized film of the aluminum material are formed by the injected molten plastic After the composite product formed by melting the plastic molded body and joining it in a occluded state is manufactured, the surface of the anodized film not covered by the molten plastic on the composite product is stripped and electrolyzed in a sulfuric acid bath to form a sulfuric acid anode The oxidized corrosion-resistant film is then subjected to a colored or non-colored sealing treatment.

其中,所述射出成形为熔融塑料成形体的熔融塑料,是具有能够吸收因急速温度变化而产生的铝材与熔融塑料间线膨胀差异弹性系数的熔融塑料。 Wherein, the molten plastic that is injection-molded into a molten plastic molded body is a molten plastic that has an elastic coefficient capable of absorbing the difference in linear expansion between the aluminum material and the molten plastic due to rapid temperature changes.

为了实现上述目的之四,本发明采用如下技术方案: In order to achieve the above object four, the present invention adopts the following technical solutions:

提供一种实施过后处理的复合品的制造法所制造的复合品。 Provided is a composite product manufactured by a method of manufacturing a post-processed composite product.

为了实现上述目的之五,本发明采用如下技术方案: In order to achieve the fifth of the above-mentioned purpose, the present invention adopts the following technical solutions:

    提供一种复合品的制造法,它包括如下步骤: A method for manufacturing a composite product is provided, which includes the following steps:

(a)使用权利要求1步骤二所述的磷酸或硝酸或氢氧化钠的电解液对板状铝材的两面实施阳及氧化处理,以使得所述板状铝材的表面形成由无数直径为25nm~120nm的微孔形成的阳极氧化膜; (a) using the electrolytic solution of phosphoric acid or nitric acid or sodium hydroxide described in step 2 of claim 1 to implement anodizing treatment on both sides of the plate-shaped aluminum material, so that the surface of the plate-shaped aluminum material is formed by countless diameters of Anodized film formed by micropores of 25nm~120nm;

(b)其次,让实施过阳极氧化处理的铝材的其中一个面形成印刷面; (b) secondly, allowing one of the surfaces of the anodized aluminum to form the printing surface;

(c)然后,将所述铝材以冲压加工进行二次元或三次元的弯曲成形; (c) Then, carry out two-dimensional or three-dimensional bending forming of the aluminum material by stamping;

(d)再者,将已弯曲成形,且形成有阳极氧化膜的铝材,一部分或全部放置于模具内的所需形状型腔内,对型腔内露出的所述阳极氧化膜的一部分或全部射出熔融塑料,所述熔融塑料的一部分填入在所述阳极氧化膜表面的无数微孔内,同时将型腔内的熔融塑料加压加速填充成形。 (d) Furthermore, part or all of the aluminum material that has been bent and formed with an anodized film is placed in a cavity of the desired shape in the mold, and a part or all of the anodized film exposed in the cavity is All the molten plastic is injected, and a part of the molten plastic is filled into numerous micropores on the surface of the anodized film, and the molten plastic in the cavity is pressurized to accelerate filling and forming.

 提供一种复合品的制造法,它包括如下步骤: Provide a kind of manufacture method of composite product, it comprises the steps:

(a)板状铝材的其中一个面形成为印刷面; (a) One of the surfaces of the plate-shaped aluminum material is formed as the printing surface;

(b)其次,将所述印刷面藉由冲压加工进行二次元或三次元的弯曲成形; (b) Secondly, the printing surface is subjected to two-dimensional or three-dimensional bending forming by stamping;

(c)接着,被弯曲成形的铝材的未被印刷的另外的面,使用权利要求1步骤二所述的磷酸或硝酸或氢氧化钠的电解液对板状铝材的两面实施阳及氧化处理,以使得所述板状铝材的表面形成由无数直径为25nm~120nm的微孔形成的阳极氧化膜; (c) Next, on the other side of the bent aluminum material that has not been printed, use the electrolytic solution of phosphoric acid or nitric acid or sodium hydroxide described in claim 1 step 2 to implement anodic oxidation on both sides of the plate-shaped aluminum material treatment, so that the surface of the plate-shaped aluminum material forms an anodic oxide film formed by numerous micropores with a diameter of 25nm to 120nm;

(d) 再者,将形成有所述阳极氧化膜的铝材一部分或是全部放置在模具内所需形状的型腔内,对型腔内露出的所述阳极氧化膜的一部分或全部射出熔融塑料,所述熔融塑料的一部分填入在所述阳极氧化膜表面的无数微孔内,同时将型腔内的熔融塑料加压加速填充成形。 (d) Furthermore, a part or all of the aluminum material formed with the anodic oxide film is placed in a cavity of the required shape in the mold, and a part or all of the anodic oxide film exposed in the cavity is shot and melted. Plastic, a part of the molten plastic is filled into the countless micropores on the surface of the anodized film, and at the same time, the molten plastic in the cavity is pressurized to accelerate filling and forming.

 提供一种复合品的制造法,它包括如下步骤: Provide a kind of manufacture method of composite product, it comprises the steps:

(a)板状铝材的其中一个面形成为印刷面; (a) One of the surfaces of the plate-shaped aluminum material is formed as the printing surface;

(b)其次,对所述铝材未施以印刷的面,使用权利要求1步骤二所述的磷酸或硝酸或氢氧化钠的电解液对板状铝材的两面实施阳及氧化处理,以使得所述板状铝材的表面形成由无数直径为25nm~120nm的微孔形成的阳极氧化膜; (b) Secondly, on the surface of the aluminum material that has not been printed, use the electrolytic solution of phosphoric acid or nitric acid or sodium hydroxide described in claim 1 step 2 to implement anodizing and oxidation treatment on both sides of the plate-shaped aluminum material, so as to making the surface of the plate-shaped aluminum material form an anodized film formed by numerous micropores with a diameter of 25nm to 120nm;

(c)接着,对形成阳极氧化膜的面以冲压加工进行二次元或三次元弯曲成形; (c) Next, perform two-dimensional or three-dimensional bending forming on the surface on which the anodized film is formed by pressing;

(d)再者,将形成有所述阳极氧化膜的铝材一部分或是全部放置在模具内所需形状的型腔内,对型腔内露出的所述阳极氧化膜的一部分或全部射出熔融塑料,所述熔融塑料的一部分填入在所述阳极氧化膜表面的无数微孔内,同时将型腔内的熔融塑料加压加速填充成形。 (d) Furthermore, a part or all of the aluminum material formed with the anodic oxide film is placed in a cavity of the required shape in the mold, and a part or all of the anodic oxide film exposed in the cavity is shot and melted. Plastic, a part of the molten plastic is filled into the countless micropores on the surface of the anodized film, and at the same time, the molten plastic in the cavity is pressurized to accelerate filling and forming.

本发明与现有技术相比较,有益效果在于: Compared with the prior art, the present invention has beneficial effects as follows:

    (1)本发明提供的铝材与塑料一体结合的复合品的制造方法,由于在制造复合品的过程中,将步骤三中烘烤完毕的铝材进行预热以使铝材的温度达到100℃~250℃后,再将铝材放入处于加热状态下的模具的型腔内,从而能够避免因铝材与模具之间的热膨胀系数相差较大而使得铝材与模具型腔之间由于尺寸不稳定而造成铝材与模具型腔之间经常出现难以配合的问题,即本发明的铝材与塑料一体结合的复合品的制造方法能够确保铝材与模具型腔的尺寸精度高而使得铝材与模具型腔之间容易配合,从而避免了需要重新设计铝材与模具型腔的尺寸后再进行生产,因此,能够提高生产效率。 (1) In the method for manufacturing a composite product in which aluminum material and plastic are integrally combined provided by the present invention, in the process of manufacturing the composite product, the aluminum material baked in step 3 is preheated so that the temperature of the aluminum material reaches 100 ℃~250℃, then put the aluminum material into the cavity of the mold in a heated state, so as to avoid the gap between the aluminum material and the mold cavity due to the large difference in thermal expansion coefficient between the aluminum material and the mold. Dimensional instability often causes the problem of difficulty in matching between the aluminum material and the mold cavity, that is, the manufacturing method of the composite product integrating aluminum and plastic in the present invention can ensure high dimensional accuracy of the aluminum material and the mold cavity so that The aluminum material and the mold cavity are easy to cooperate, thereby avoiding the need to redesign the size of the aluminum material and the mold cavity before production, and therefore, the production efficiency can be improved.

    (2)本发明提供的铝材与塑料一体结合的复合品的制造方法,由于在制造复合品的过程中,在铝材表面形成阳极氧化膜后,在80℃~150℃下对铝材烘烤5分钟~30分钟,以尽快烘干铝材表面形成的阳极氧化膜表面的水分,从而能够缩短生产时间,提高生产效率。 (2) The manufacturing method of the composite product in which the aluminum material and the plastic are integrally combined provided by the present invention, since in the process of manufacturing the composite product, after the anodic oxide film is formed on the surface of the aluminum material, the aluminum material is baked at 80°C~150°C Bake for 5 minutes to 30 minutes to dry the moisture on the surface of the anodized film formed on the surface of the aluminum material as soon as possible, thereby shortening the production time and improving production efficiency.

(3)本发明提供的铝材与塑料一体结合的复合品的制造方法,由于在制造复合品的过程中,型腔内的熔融塑料填充成形后,对型腔在120℃~180℃下烘烤2小时~6小时的工序,能够保证熔融塑料填满阳极氧化膜的微孔,从而能够进一步提高铝材与熔融塑料成形体之间的稳固性。 (3) The manufacturing method of the composite product which is integrally combined with aluminum material and plastic provided by the present invention, because in the process of manufacturing the composite product, after the molten plastic in the cavity is filled and formed, the cavity is baked at 120°C~180°C The process of baking for 2 hours to 6 hours can ensure that the molten plastic fills the micropores of the anodized film, thereby further improving the stability between the aluminum material and the molten plastic molded body.

(3)本发明提供的铝材与塑料一体结合的复合品的制造方法,具有方法简单,能够适用于大规模生产的特点。 (3) The manufacturing method of the composite product which is integrally combined with aluminum material and plastic provided by the present invention has the characteristics of simple method and can be applied to large-scale production.

具体实施方式 Detailed ways

为了使本发明所解决的技术问题、技术方案及有益效果更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。 In order to make the technical problems, technical solutions and beneficial effects solved by the present invention clearer, the present invention will be further described in detail below in conjunction with the embodiments. It should be understood that the specific embodiments described here are only used to explain the present invention, not to limit the present invention.

实施例1。Example 1.

 铝材与塑料一体结合的复合品的制造方法,它包括如下步骤: A method for manufacturing a composite product in which aluminum and plastic are integrally combined, which includes the following steps:

    步骤一,将铝材用酸液或碱液进行清洗以去除铝材表面的油污;   Step 1. Clean the aluminum material with acid or lye to remove the oil on the surface of the aluminum material;

步骤二,将步骤一中清洗干净的铝材浸渍于液温为20℃,重量百分比为1.3%的磷酸水溶液的电解液中,以铝材作为阳极,并以电压为60V、电流密度为1.2A/dm2的直流电进行15分钟的电解,藉此在铝材表面形成具有无数个至少85%为直径100nm的微孔的阳极氧化膜; Step 2, immerse the cleaned aluminum material in step 1 in an electrolyte with a liquid temperature of 20°C and a phosphoric acid aqueous solution with a weight percentage of 1.3%, using the aluminum material as an anode, and using a voltage of 60V and a current density of 1.2A /dm2 of direct current for 15 minutes of electrolysis, thereby forming an anodic oxide film with countless micropores with a diameter of at least 85% of 100nm on the surface of the aluminum material;

步骤三,将步骤二中形成了阳极氧化膜的铝材在110℃下烘烤15分钟; Step 3, baking the aluminum material with the anodized film formed in step 2 at 110° C. for 15 minutes;

步骤四,将步骤三中烘烤完毕的铝材进行预热以使铝材的温度达到160℃; Step 4, preheating the aluminum material baked in step 3 so that the temperature of the aluminum material reaches 160°C;

步骤五,将步骤四中达到160℃的铝材的一部分放置于模具内具有所需形状的型腔内,往型腔射入熔融塑料,熔融塑料的一部分填入铝材的阳极氧化膜表面的无数微孔,同时利用螺杆通过加压和加速的方式将型腔内的熔融塑料填充成形;其中,螺杆对型腔内的熔融塑料施加的压力为200MPa,螺杆压向型腔内的熔融塑料的速度为500mm/s; Step 5: Place part of the aluminum material that reaches 160°C in step 4 into a cavity with the desired shape in the mold, inject molten plastic into the cavity, and fill part of the molten plastic into the surface of the anodized film of the aluminum material. Numerous micro holes, while using the screw to fill the molten plastic in the cavity by means of pressurization and acceleration; among them, the pressure exerted by the screw on the molten plastic in the cavity is 200MPa, and the screw presses against the molten plastic in the cavity The speed is 500mm/s;

步骤六,型腔内的熔融塑料填充成形后,对型腔进行烘烤,烘烤温度为150℃,烘烤时间为4小时,即得到铝材与塑料一体结合的复合品。 Step 6: After the molten plastic in the cavity is filled and shaped, the cavity is baked at a temperature of 150° C. for 4 hours to obtain a composite product in which aluminum and plastic are integrated.

实施例2。Example 2.

 铝材与塑料一体结合的复合品的制造方法,它包括如下步骤: A method for manufacturing a composite product in which aluminum and plastic are integrally combined, which includes the following steps:

    步骤一,将铝材用酸液或碱液进行清洗以去除铝材表面的油污;   Step 1. Clean the aluminum material with acid or lye to remove the oil on the surface of the aluminum material;

步骤二,将步骤一中清洗干净的铝材浸渍于液温为30℃,重量百分比为1.35%的磷酸水溶液的电解液中,以铝材作为阳极,并以电压为100V、电流密度为2A/dm2的直流电进行5分钟的电解,藉此在铝材表面形成具有无数个至少85%为直径120nm的微孔的阳极氧化膜; Step 2, immerse the cleaned aluminum material in step 1 in an electrolyte with a liquid temperature of 30°C and a phosphoric acid aqueous solution of 1.35% by weight, use the aluminum material as the anode, and set the voltage at 100V and the current density at 2A/ dm2 direct current for 5 minutes of electrolysis, thereby forming an anodic oxide film with countless micropores with a diameter of 120nm at least 85% on the surface of the aluminum material;

步骤三,将步骤二中形成了阳极氧化膜的铝材在150℃下烘烤5分钟; Step 3, baking the aluminum material with the anodized film formed in step 2 at 150° C. for 5 minutes;

步骤四,将步骤三中烘烤完毕的铝材进行预热以使铝材的温度达到250℃; Step 4, preheating the aluminum material that has been baked in step 3 so that the temperature of the aluminum material reaches 250°C;

步骤五,将步骤四中达到250℃的铝材的全部放置于模具内具有所需形状的型腔内,往型腔射入熔融塑料,熔融塑料的一部分填入铝材的阳极氧化膜表面的无数微孔,同时利用螺杆通过加压和加速的方式将型腔内的熔融塑料填充成形;其中,螺杆对型腔内的熔融塑料施加的压力为400MPa,螺杆压向型腔内的熔融塑料的速度为1000mm/s; Step 5: Place all the aluminum material that reaches 250°C in step 4 into a cavity with the desired shape in the mold, inject molten plastic into the cavity, and fill part of the molten plastic into the surface of the anodized film of the aluminum material Numerous microholes, while using the screw to fill the molten plastic in the cavity by means of pressurization and acceleration; among them, the pressure exerted by the screw on the molten plastic in the cavity is 400MPa, and the screw presses against the molten plastic in the cavity The speed is 1000mm/s;

步骤六,型腔内的熔融塑料填充成形后,对型腔进行烘烤,烘烤温度为180℃,烘烤时间为2小时,即得到铝材与塑料一体结合的复合品。 Step 6: After the molten plastic in the cavity is filled and shaped, the cavity is baked at a temperature of 180° C. for 2 hours to obtain a composite product in which aluminum and plastic are integrated.

实施例3。Example 3.

 铝材与塑料一体结合的复合品的制造方法,它包括如下步骤: A method for manufacturing a composite product in which aluminum and plastic are integrally combined, which includes the following steps:

    步骤一,将铝材用酸液或碱液进行清洗以去除铝材表面的油污;   Step 1. Clean the aluminum material with acid or lye to remove the oil on the surface of the aluminum material;

步骤二,将步骤一中清洗干净的铝材浸渍于液温为10℃,重量百分比为1.2%的磷酸水溶液的电解液中,以铝材作为阳极,并以电压为20V、电流密度为0.5A/dm2的直流电进行5分钟的电解,藉此在铝材表面形成具有无数个至少85%为直径30nm的微孔的阳极氧化膜; Step 2, immerse the aluminum material cleaned in step 1 in the electrolyte solution with a liquid temperature of 10°C and a phosphoric acid aqueous solution of 1.2% by weight, use the aluminum material as the anode, and set the voltage to 20V and the current density to 0.5A The direct current of /dm2 is electrolyzed for 5 minutes, thereby forming an anodic oxide film with countless micropores with a diameter of at least 85% of 30nm on the surface of the aluminum material;

步骤三,将步骤二中形成了阳极氧化膜的铝材在80℃下烘烤5分钟; Step 3, baking the aluminum material with the anodized film formed in step 2 at 80° C. for 5 minutes;

步骤四,将步骤三中烘烤完毕的铝材进行预热以使铝材的温度达到100℃; Step 4, preheating the aluminum material baked in step 3 so that the temperature of the aluminum material reaches 100°C;

步骤五,将步骤四中达到100℃的铝材的一部分放置于模具内具有所需形状的型腔内,往型腔射入熔融塑料,熔融塑料的一部分填入铝材的阳极氧化膜表面的无数微孔,同时利用螺杆通过加压和加速的方式将型腔内的熔融塑料填充成形;其中,螺杆对型腔内的熔融塑料施加的压力为80MPa,螺杆压向型腔内的熔融塑料的速度为100mm/s; Step 5: Place part of the aluminum material that reaches 100°C in step 4 into a cavity with the desired shape in the mold, inject molten plastic into the cavity, and fill part of the molten plastic into the surface of the anodized film of the aluminum material. Numerous microholes, while using the screw to fill the molten plastic in the cavity by means of pressurization and acceleration; among them, the pressure exerted by the screw on the molten plastic in the cavity is 80MPa, and the screw presses against the molten plastic in the cavity The speed is 100mm/s;

步骤六,型腔内的熔融塑料填充成形后,对型腔进行烘烤,烘烤温度为120℃,烘烤时间为2小时,即得到铝材与塑料一体结合的复合品。 Step 6: After the molten plastic in the cavity is filled and shaped, the cavity is baked at a temperature of 120° C. for 2 hours to obtain a composite product in which aluminum and plastic are integrated.

实施例4。Example 4.

 铝材与塑料一体结合的复合品的制造方法,其特征在于:它包括如下步骤: A method for manufacturing a composite product in which aluminum and plastic are integrally combined is characterized in that it includes the following steps:

    步骤一,将铝材用酸液或碱液进行清洗以去除铝材表面的油污;   Step 1. Clean the aluminum material with acid or lye to remove the oil on the surface of the aluminum material;

步骤二,将步骤一中清洗干净的铝材浸渍于液温为14℃,重量百分比为0.6%的硝酸水溶液的电解液中,以铝材作为阳极,并以电压为35V、电流密度为1A/dm2的直流电进行15分钟的电解,藉此在铝材表面形成具有无数个至少85%为直径95nm的微孔的阳极氧化膜; In step 2, immerse the cleaned aluminum material in step 1 in an electrolyte with a liquid temperature of 14°C and a nitric acid aqueous solution of 0.6% by weight, using the aluminum material as an anode, and using a voltage of 35V and a current density of 1A/ Direct current of dm2 is electrolyzed for 15 minutes, thereby forming an anodic oxide film with numerous micropores with at least 85% diameter of 95 nm on the surface of the aluminum material;

步骤三,将步骤二中形成了阳极氧化膜的铝材在140℃下烘烤8分钟; Step 3, baking the aluminum material with the anodized film formed in step 2 at 140° C. for 8 minutes;

步骤四,将步骤三中烘烤完毕的铝材进行预热以使铝材的温度达到220℃; Step 4, preheating the aluminum material baked in step 3 so that the temperature of the aluminum material reaches 220°C;

步骤五,将步骤四中达到220℃的铝材的一部分放置于模具内具有所需形状的型腔内,往型腔射入熔融塑料,熔融塑料的一部分填入铝材的阳极氧化膜表面的无数微孔,同时利用螺杆通过加压和加速的方式将型腔内的熔融塑料填充成形;其中,螺杆对型腔内的熔融塑料施加的压力为100MPa,螺杆压向型腔内的熔融塑料的速度为200mm/s; Step 5, place a part of the aluminum material that reaches 220°C in step 4 in a cavity with the desired shape in the mold, inject molten plastic into the cavity, and fill a part of the molten plastic into the surface of the anodized film of the aluminum material Numerous microholes, while using the screw to fill and shape the molten plastic in the cavity by means of pressurization and acceleration; the pressure exerted by the screw on the molten plastic in the cavity is 100MPa, and the screw presses against the molten plastic in the cavity The speed is 200mm/s;

步骤六,型腔内的熔融塑料填充成形后,对型腔进行烘烤,烘烤温度为170℃,烘烤时间为2.5小时,即得到铝材与塑料一体结合的复合品。 Step 6: After the molten plastic in the cavity is filled and shaped, the cavity is baked at a temperature of 170° C. for 2.5 hours to obtain a composite product in which aluminum and plastic are integrated.

实施例5。Example 5.

 铝材与塑料一体结合的复合品的制造方法,它包括如下步骤: A method for manufacturing a composite product in which aluminum and plastic are integrally combined, which includes the following steps:

    步骤一,将铝材用酸液或碱液进行清洗以去除铝材表面的油污;   Step 1. Clean the aluminum material with acid or lye to remove the oil on the surface of the aluminum material;

步骤二,将步骤一中清洗干净的铝材浸渍于液温为30℃,重量百分比为0.8%的硝酸水溶液中,以所述铝材作为阳极,并以电压为50V、电流密度为1.5A/dm2的直流电进行5分钟的电解,藉此在所述铝材表面形成具有无数个直径为120nm的微孔的阳极氧化膜; Step 2, immerse the cleaned aluminum material in step 1 in an aqueous nitric acid solution with a liquid temperature of 30°C and a weight percentage of 0.8%, using the aluminum material as an anode, and using a voltage of 50V and a current density of 1.5A/ The direct current of dm2 carries out electrolysis for 5 minutes, thereby forms an anodic oxide film with numerous micropores with a diameter of 120 nm on the surface of the aluminum material;

步骤三,将步骤二中形成了阳极氧化膜的铝材在130℃下烘烤10分钟; Step 3, baking the aluminum material with the anodized film formed in step 2 at 130° C. for 10 minutes;

步骤四,将步骤三中烘烤完毕的铝材进行预热以使铝材的温度达到200℃; Step 4, preheating the aluminum material baked in step 3 so that the temperature of the aluminum material reaches 200°C;

步骤五,将步骤四中达到200℃的铝材的一部分放置于模具内具有所需形状的型腔内,往型腔射入熔融塑料,熔融塑料的一部分填入铝材的阳极氧化膜表面的无数微孔,同时利用螺杆通过加压和加速的方式将型腔内的熔融塑料填充成形;其中,螺杆对型腔内的熔融塑料施加的压力为250MPa,螺杆压向型腔内的熔融塑料的速度为900mm/s; Step 5: Place part of the aluminum material that reaches 200°C in step 4 into a cavity with the desired shape in the mold, inject molten plastic into the cavity, and fill part of the molten plastic into the surface of the anodized film of the aluminum material Numerous microholes, while using the screw to fill and shape the molten plastic in the cavity by means of pressurization and acceleration; among them, the pressure exerted by the screw on the molten plastic in the cavity is 250MPa, and the screw presses against the molten plastic in the cavity The speed is 900mm/s;

步骤六,型腔内的熔融塑料填充成形后,对型腔进行烘烤,烘烤温度为130℃,烘烤时间为5.5小时,即得到铝材与塑料一体结合的复合品。 Step 6: After the molten plastic in the cavity is filled and shaped, the cavity is baked at a temperature of 130° C. for 5.5 hours to obtain a composite product in which aluminum and plastic are integrated.

实施例6。Example 6.

 铝材与塑料一体结合的复合品的制造方法,它包括如下步骤: A method for manufacturing a composite product in which aluminum and plastic are integrally combined, which includes the following steps:

    步骤一,将铝材用酸液或碱液进行清洗以去除铝材表面的油污;   Step 1. Clean the aluminum material with acid or lye to remove the oil on the surface of the aluminum material;

步骤二,将步骤一中清洗干净的铝材浸渍于液温为10℃,重量百分比为0.5%的硝酸水溶液中,以所述铝材作为阳极,并以电压为20V、电流密度为0.5A/dm2的直流电进行5分钟的电解,藉此在所述铝材表面形成具有无数个直径为30nm的微孔的阳极氧化膜; Step 2, immerse the cleaned aluminum material in step 1 in an aqueous solution of nitric acid with a liquid temperature of 10°C and a weight percentage of 0.5%, using the aluminum material as an anode, and using a voltage of 20V and a current density of 0.5A/ The direct current of dm2 carries out electrolysis for 5 minutes, thereby forms an anodized film with numerous micropores with a diameter of 30 nm on the surface of the aluminum material;

步骤三,将步骤二中形成了阳极氧化膜的铝材在140℃下烘烤8分钟; Step 3, baking the aluminum material with the anodized film formed in step 2 at 140° C. for 8 minutes;

步骤四,将步骤三中烘烤完毕的铝材进行预热以使铝材的温度达到220℃; Step 4, preheating the aluminum material baked in step 3 so that the temperature of the aluminum material reaches 220°C;

步骤五,将步骤四中达到220℃的铝材的一部分放置于模具内具有所需形状的型腔内,往型腔射入熔融塑料,熔融塑料的一部分填入铝材的阳极氧化膜表面的无数微孔,同时利用螺杆通过加压和加速的方式将型腔内的熔融塑料填充成形;其中,螺杆对型腔内的熔融塑料施加的压力为350MPa,螺杆压向型腔内的熔融塑料的速度为300mm/s; Step 5, place a part of the aluminum material that reaches 220°C in step 4 in a cavity with the desired shape in the mold, inject molten plastic into the cavity, and fill a part of the molten plastic into the surface of the anodized film of the aluminum material Numerous microholes, while using the screw to fill the molten plastic in the cavity by means of pressurization and acceleration; among them, the pressure exerted by the screw on the molten plastic in the cavity is 350MPa, and the screw presses against the molten plastic in the cavity The speed is 300mm/s;

步骤六,型腔内的熔融塑料填充成形后,对型腔进行烘烤,烘烤温度为160℃,烘烤时间为5小时,即得到铝材与塑料一体结合的复合品。 Step 6: After the molten plastic in the cavity is filled and shaped, the cavity is baked at a temperature of 160° C. for 5 hours to obtain a composite product in which aluminum and plastic are integrated.

实施例7。Example 7.

 铝材与塑料一体结合的复合品的制造方法,它包括如下步骤: A method for manufacturing a composite product in which aluminum and plastic are integrally combined, which includes the following steps:

    步骤一,将铝材用酸液或碱液进行清洗以去除铝材表面的油污;   Step 1. Clean the aluminum material with acid or lye to remove the oil on the surface of the aluminum material;

步骤二,将步骤一中清洗干净的铝材浸渍于液温为16℃,摩尔浓度为0.1mol/L的氢氧化钠水溶液中,以铝材作为阳极,并以电压为30V、电流密度1.5A/dm2的直流电进行13分钟的电解,藉此在铝材表面形成具有无数个直径为110nm的微孔的阳极氧化膜; Step 2, immerse the cleaned aluminum material in step 1 in an aqueous sodium hydroxide solution with a liquid temperature of 16°C and a molar concentration of 0.1mol/L, using the aluminum material as the anode, and using a voltage of 30V and a current density of 1.5A /dm2 of direct current for 13 minutes of electrolysis, thereby forming an anodic oxide film with numerous micropores with a diameter of 110nm on the surface of the aluminum material;

步骤三,将步骤二中形成了阳极氧化膜的铝材在130℃下烘烤10分钟; Step 3, baking the aluminum material with the anodized film formed in step 2 at 130° C. for 10 minutes;

步骤四,将步骤三中烘烤完毕的铝材进行预热以使铝材的温度达到200℃; Step 4, preheating the aluminum material baked in step 3 so that the temperature of the aluminum material reaches 200°C;

步骤五,将步骤四中达到200℃的铝材的一部分放置于模具内具有所需形状的型腔内,往型腔射入熔融塑料,熔融塑料的一部分填入铝材的阳极氧化膜表面的无数微孔,同时利用螺杆通过加压和加速的方式将型腔内的熔融塑料填充成形;其中,螺杆对型腔内的熔融塑料施加的压力为250MPa,螺杆压向型腔内的熔融塑料的速度为900mm/s; Step 5: Place part of the aluminum material that reaches 200°C in step 4 into a cavity with the desired shape in the mold, inject molten plastic into the cavity, and fill part of the molten plastic into the surface of the anodized film of the aluminum material Numerous microholes, while using the screw to fill and shape the molten plastic in the cavity by means of pressurization and acceleration; among them, the pressure exerted by the screw on the molten plastic in the cavity is 250MPa, and the screw presses against the molten plastic in the cavity The speed is 900mm/s;

其中,本实施例中,运用将铝材以冲压加工施以三次元的弯曲成形后所制成的铝材,藉由对铝材的阳极氧化膜的一部分射出熔融塑料成形,以形成对应型腔形状的熔融塑料的成形体,同时熔融塑料的一部份于阳极氧化膜上的无数微孔内以咬合接着的状态接合而成; Among them, in this embodiment, the aluminum material made by stamping and three-dimensional bending is used, and a part of the anodized film of the aluminum material is injected with molten plastic to form a corresponding cavity. A shaped body of molten plastic, and at the same time, a part of the molten plastic is joined in a state of occlusion in the numerous micropores on the anodized film;

步骤六,型腔内的熔融塑料填充成形后,对型腔进行烘烤,烘烤温度为130℃,烘烤时间为5.5小时,即得到铝材与塑料一体结合的复合品。 Step 6: After the molten plastic in the cavity is filled and shaped, the cavity is baked at a temperature of 130° C. for 5.5 hours to obtain a composite product in which aluminum and plastic are integrated.

实施例8。Example 8.

 铝材与塑料一体结合的复合品的制造方法,它包括如下步骤: A method for manufacturing a composite product in which aluminum and plastic are integrally combined, which includes the following steps:

    步骤一,将铝材用酸液或碱液进行清洗以去除铝材表面的油污;   Step 1. Clean the aluminum material with acid or lye to remove the oil on the surface of the aluminum material;

步骤二,将步骤一中清洗干净的铝材浸渍于液温为30℃,摩尔浓度为0.3mol/L的氢氧化钠水溶液中,以铝材作为阳极,并以电压为5V、电流密度3A/dm2的直流电进行25分钟的电解,藉此在所述铝材表面形成具有无数个直径为120nm的微孔的阳极氧化膜; In step 2, immerse the cleaned aluminum material in step 1 in an aqueous sodium hydroxide solution with a liquid temperature of 30°C and a molar concentration of 0.3 mol/L, using the aluminum material as the anode, and using a voltage of 5V and a current density of 3A/L The direct current of dm2 is electrolyzed for 25 minutes, thereby forming an anodic oxide film with countless micropores with a diameter of 120 nm on the surface of the aluminum material;

步骤三,将步骤二中形成了阳极氧化膜的铝材在150℃下烘烤5分钟; Step 3, baking the aluminum material with the anodized film formed in step 2 at 150° C. for 5 minutes;

步骤四,将步骤三中烘烤完毕的铝材进行预热以使铝材的温度达到250℃; Step 4, preheating the aluminum material that has been baked in step 3 so that the temperature of the aluminum material reaches 250°C;

步骤五,将步骤四中达到250℃的铝材的全部放置于模具内具有所需形状的型腔内,往型腔射入熔融塑料,熔融塑料的一部分填入铝材的阳极氧化膜表面的无数微孔,同时利用螺杆通过加压和加速的方式将型腔内的熔融塑料填充成形;其中,螺杆对型腔内的熔融塑料施加的压力为400MPa,螺杆压向型腔内的熔融塑料的速度为1000mm/s; Step 5: Place all the aluminum material that reaches 250°C in step 4 into a cavity with the desired shape in the mold, inject molten plastic into the cavity, and fill part of the molten plastic into the surface of the anodized film of the aluminum material Numerous microholes, while using the screw to fill the molten plastic in the cavity by means of pressurization and acceleration; among them, the pressure exerted by the screw on the molten plastic in the cavity is 400MPa, and the screw presses against the molten plastic in the cavity The speed is 1000mm/s;

步骤六,型腔内的熔融塑料填充成形后,对型腔进行烘烤,烘烤温度为180℃,烘烤时间为2小时,即得到铝材与塑料一体结合的复合品。 Step 6: After the molten plastic in the cavity is filled and shaped, the cavity is baked at a temperature of 180° C. for 2 hours to obtain a composite product in which aluminum and plastic are integrated.

实施例9。Example 9.

 铝材与塑料一体结合的复合品的制造方法,它包括如下步骤: A method for manufacturing a composite product in which aluminum and plastic are integrally combined, which includes the following steps:

    步骤一,将铝材用酸液或碱液进行清洗以去除铝材表面的油污;   Step 1. Clean the aluminum material with acid or lye to remove the oil on the surface of the aluminum material;

步骤二,将步骤一中清洗干净的铝材浸渍于液温为10℃,摩尔浓度为0.05mol/L的氢氧化钠水溶液中,以铝材作为阳极,并以电压为15V、电流密度0.5A/dm2的直流电进行25分钟的电解,藉此在所述铝材表面形成具有无数个直径为30nm的微孔的阳极氧化膜; Step 2, immerse the cleaned aluminum material in step 1 in an aqueous solution of sodium hydroxide with a liquid temperature of 10°C and a molar concentration of 0.05mol/L, using the aluminum material as the anode, and using a voltage of 15V and a current density of 0.5A The direct current of /dm carries out electrolysis for 25 minutes, thereby forms an anodized film with numerous micropores with a diameter of 30nm on the surface of the aluminum material;

步骤三,将步骤二中形成了阳极氧化膜的铝材在110℃下烘烤15分钟; Step 3, baking the aluminum material with the anodized film formed in step 2 at 110° C. for 15 minutes;

步骤四,将步骤三中烘烤完毕的铝材进行预热以使铝材的温度达到160℃; Step 4, preheating the aluminum material baked in step 3 so that the temperature of the aluminum material reaches 160°C;

步骤五,将步骤四中达到160℃的铝材的一部分放置于模具内具有所需形状的型腔内,往型腔射入熔融塑料,熔融塑料的一部分填入铝材的阳极氧化膜表面的无数微孔,同时利用螺杆通过加压和加速的方式将型腔内的熔融塑料填充成形;其中,螺杆对型腔内的熔融塑料施加的压力为200MPa,螺杆压向型腔内的熔融塑料的速度为500mm/s; Step 5: Place part of the aluminum material that reaches 160°C in step 4 into a cavity with the desired shape in the mold, inject molten plastic into the cavity, and fill part of the molten plastic into the surface of the anodized film of the aluminum material. Numerous micro holes, while using the screw to fill the molten plastic in the cavity by means of pressurization and acceleration; among them, the pressure exerted by the screw on the molten plastic in the cavity is 200MPa, and the screw presses against the molten plastic in the cavity The speed is 500mm/s;

其中,本实施例中运用将铝材以冲压加工施以二次元的弯曲成形后所制成的铝材,藉由对铝材的阳极氧化膜的一部分射出熔融塑料成形,以形成对应型腔形状的熔融塑料的成形体,同时熔融塑料的一部份于所述阳极氧化膜上的无数微孔内以咬合接着的状态接合而成; Among them, in this embodiment, the aluminum material made by applying two-dimensional bending to the aluminum material by stamping is used, and a part of the anodized film of the aluminum material is injected with molten plastic to form a corresponding cavity shape. A molded body of molten plastic, at the same time a part of the molten plastic is bonded in a snap-fit state in the numerous micropores on the anodized film;

步骤六,型腔内的熔融塑料填充成形后,对型腔进行烘烤,烘烤温度为150℃,烘烤时间为4小时,即得到铝材与塑料一体结合的复合品。 Step 6: After the molten plastic in the cavity is filled and shaped, the cavity is baked at a temperature of 150° C. for 4 hours to obtain a composite product in which aluminum and plastic are integrated.

实施例10。Example 10.

 铝材与塑料一体结合的复合品的制造方法,它包括如下步骤: A method for manufacturing a composite product in which aluminum and plastic are integrally combined, which includes the following steps:

    步骤一,将铝材用酸液或碱液进行清洗以去除铝材表面的油污;   Step 1. Clean the aluminum material with acid or lye to remove the oil on the surface of the aluminum material;

步骤二,将步骤一中清洗干净的铝材浸渍于液温为10℃,重量百分比为0.5%的硝酸水溶液中,以所述铝材作为阳极,并以电压为20V、电流密度为0.5A/dm2的直流电进行5分钟的电解,藉此在所述铝材表面形成具有无数个直径为30nm的微孔的阳极氧化膜; Step 2, immerse the cleaned aluminum material in step 1 in an aqueous solution of nitric acid with a liquid temperature of 10°C and a weight percentage of 0.5%, using the aluminum material as an anode, and using a voltage of 20V and a current density of 0.5A/ The direct current of dm2 carries out electrolysis for 5 minutes, thereby forms an anodized film with numerous micropores with a diameter of 30 nm on the surface of the aluminum material;

步骤三,将步骤二中形成了阳极氧化膜的铝材在140℃下烘烤8分钟; Step 3, baking the aluminum material with the anodized film formed in step 2 at 140° C. for 8 minutes;

步骤四,将步骤三中烘烤完毕的铝材进行预热以使铝材的温度达到220℃; Step 4, preheating the aluminum material baked in step 3 so that the temperature of the aluminum material reaches 220°C;

步骤五,将步骤四中达到220℃的铝材的一部分放置于模具内具有所需形状的型腔内,往型腔射入熔融塑料,熔融塑料的一部分填入铝材的阳极氧化膜表面的无数微孔,同时利用螺杆通过加压和加速的方式将型腔内的熔融塑料填充成形;其中,螺杆对型腔内的熔融塑料施加的压力为350MPa,螺杆压向型腔内的熔融塑料的速度为300mm/s;本实施例步骤五中,预先将模具加热到200℃的状态下,再将步骤四中达到220℃的铝材的一部分放置于模具内具有所需形状的型腔内,并且将型腔内的熔融塑料加压和加速填充成形。 Step 5, place a part of the aluminum material that reaches 220°C in step 4 in a cavity with the desired shape in the mold, inject molten plastic into the cavity, and fill a part of the molten plastic into the surface of the anodized film of the aluminum material Numerous microholes, while using the screw to fill the molten plastic in the cavity by means of pressurization and acceleration; among them, the pressure exerted by the screw on the molten plastic in the cavity is 350MPa, and the screw presses against the molten plastic in the cavity The speed is 300mm/s; in step 5 of this embodiment, the mold is heated to 200°C in advance, and then a part of the aluminum material that reaches 220°C in step 4 is placed in the cavity with the required shape in the mold, And the molten plastic in the cavity is pressurized and accelerated to fill and shape.

步骤六,型腔内的熔融塑料填充成形后,对型腔进行烘烤,烘烤温度为160℃,烘烤时间为5小时,即得到铝材与塑料一体结合的复合品。 Step 6: After the molten plastic in the cavity is filled and shaped, the cavity is baked at a temperature of 160° C. for 5 hours to obtain a composite product in which aluminum and plastic are integrated.

实施例11。Example 11.

 铝材与塑料一体结合的复合品的制造方法,它包括如下步骤: A method for manufacturing a composite product in which aluminum and plastic are integrally combined, which includes the following steps:

    步骤一,将铝材用酸液或碱液进行清洗以去除铝材表面的油污;   Step 1. Clean the aluminum material with acid or lye to remove the oil on the surface of the aluminum material;

步骤二,将步骤一中清洗干净的铝材浸渍于液温为10℃,重量百分比为1.2%的磷酸水溶液的电解液中,以铝材作为阳极,并以电压为20V、电流密度为0.5A/dm2的直流电进行5分钟的电解,藉此在铝材表面形成具有无数个至少85%为直径30nm的微孔的阳极氧化膜; Step 2, immerse the aluminum material cleaned in step 1 in the electrolyte solution with a liquid temperature of 10°C and a phosphoric acid aqueous solution of 1.2% by weight, use the aluminum material as the anode, and set the voltage to 20V and the current density to 0.5A The direct current of /dm2 is electrolyzed for 5 minutes, thereby forming an anodic oxide film with countless micropores with a diameter of at least 85% of 30nm on the surface of the aluminum material;

步骤三,将步骤二中形成了阳极氧化膜的铝材在80℃下烘烤5分钟; Step 3, baking the aluminum material with the anodized film formed in step 2 at 80° C. for 5 minutes;

步骤四,将步骤三中烘烤完毕的铝材进行预热以使铝材的温度达到100℃; Step 4, preheating the aluminum material baked in step 3 so that the temperature of the aluminum material reaches 100°C;

步骤五,将步骤四中达到100℃的铝材的一部分放置于模具内具有所需形状的型腔内,往型腔射入熔融塑料,熔融塑料的一部分填入铝材的阳极氧化膜表面的无数微孔,同时利用螺杆通过加压和加速的方式将型腔内的熔融塑料填充成形;其中,螺杆对型腔内的熔融塑料施加的压力为80MPa,螺杆压向型腔内的熔融塑料的速度为100mm/s;本实施例步骤五中,预先将模具加热到140℃的状态下,再将步骤四中达到100℃的铝材的一部分放置于模具内具有所需形状的型腔内,并且将型腔内的熔融塑料加压和加速填充成形; Step 5: Place part of the aluminum material that reaches 100°C in step 4 into a cavity with the desired shape in the mold, inject molten plastic into the cavity, and fill part of the molten plastic into the surface of the anodized film of the aluminum material. Numerous microholes, while using the screw to fill the molten plastic in the cavity by means of pressurization and acceleration; among them, the pressure exerted by the screw on the molten plastic in the cavity is 80MPa, and the screw presses against the molten plastic in the cavity The speed is 100mm/s; in step 5 of this embodiment, the mold is heated to 140°C in advance, and then a part of the aluminum material that reaches 100°C in step 4 is placed in the cavity with the required shape in the mold, And pressurize and accelerate the filling of molten plastic in the cavity;

其中,本实施例中,运用压铸成型的铝材,藉由对铝材的阳极氧化膜的一部分射出熔融塑料成形,以形成对应型腔形状的熔融塑料的成形体,同时熔融塑料的一部份于阳极氧化膜上的无数微孔内以咬合接着的状态接合而成; Wherein, in this embodiment, the die-casting aluminum material is used, and a part of the anodized film of the aluminum material is injected with molten plastic to form a molded body of molten plastic corresponding to the shape of the cavity, and a part of the plastic is melted at the same time. It is bonded in the state of occlusal bonding in numerous micropores on the anodized film;

步骤六,型腔内的熔融塑料填充成形后,对型腔进行烘烤,烘烤温度为120℃,烘烤时间为2小时,即得到铝材与塑料一体结合的复合品。 Step 6: After the molten plastic in the cavity is filled and shaped, the cavity is baked at a temperature of 120° C. for 2 hours to obtain a composite product in which aluminum and plastic are integrated.

实施例12。Example 12.

  铝材与塑料一体结合的复合品的制造方法,它包括如下步骤: A method for manufacturing a composite product in which aluminum and plastic are integrally combined, which includes the following steps:

    步骤一,将铝材用酸液或碱液进行清洗以去除铝材表面的油污;   Step 1. Clean the aluminum material with acid or lye to remove the oil on the surface of the aluminum material;

步骤二,将步骤一中清洗干净的铝材浸渍于液温为20℃,重量百分比为1.3%的磷酸水溶液的电解液中,以铝材作为阳极,并以电压为60V、电流密度为1.2A/dm2的直流电进行15分钟的电解,藉此在铝材表面形成具有无数个至少85%为直径100nm的微孔的阳极氧化膜; Step 2, immerse the cleaned aluminum material in step 1 in an electrolyte with a liquid temperature of 20°C and a phosphoric acid aqueous solution with a weight percentage of 1.3%, using the aluminum material as an anode, and using a voltage of 60V and a current density of 1.2A /dm2 of direct current for 15 minutes of electrolysis, thereby forming an anodic oxide film with countless micropores with a diameter of at least 85% of 100nm on the surface of the aluminum material;

步骤三,将步骤二中形成了阳极氧化膜的铝材在110℃下烘烤15分钟; Step 3, baking the aluminum material with the anodized film formed in step 2 at 110° C. for 15 minutes;

步骤四,将步骤三中烘烤完毕的铝材进行预热以使铝材的温度达到160℃; Step 4, preheating the aluminum material baked in step 3 so that the temperature of the aluminum material reaches 160°C;

步骤五,将步骤四中达到160℃的铝材的一部分放置于模具内具有所需形状的型腔内,往型腔射入熔融塑料,熔融塑料的一部分填入铝材的阳极氧化膜表面的无数微孔,同时利用螺杆通过加压和加速的方式将型腔内的熔融塑料填充成形;其中,螺杆对型腔内的熔融塑料施加的压力为200MPa,螺杆压向型腔内的熔融塑料的速度为500mm/s;本实施例步骤五中,预先将模具加热到170℃的状态下,再将步骤四中达到160℃的铝材的一部分放置于模具内具有所需形状的型腔内,并且将型腔内的熔融塑料加压和加速填充成形; Step 5: Place part of the aluminum material that reaches 160°C in step 4 into a cavity with the desired shape in the mold, inject molten plastic into the cavity, and fill part of the molten plastic into the surface of the anodized film of the aluminum material. Numerous micro holes, while using the screw to fill the molten plastic in the cavity by means of pressurization and acceleration; among them, the pressure exerted by the screw on the molten plastic in the cavity is 200MPa, and the screw presses against the molten plastic in the cavity The speed is 500mm/s; in step 5 of this embodiment, the mold is preheated to 170°C, and then a part of the aluminum material that reaches 160°C in step 4 is placed in a cavity with the required shape in the mold. And pressurize and accelerate the filling of molten plastic in the cavity;

步骤六,型腔内的熔融塑料填充成形后,对型腔进行烘烤,烘烤温度为150℃,烘烤时间为4小时,即得到铝材与塑料一体结合的复合品。 Step 6: After the molten plastic in the cavity is filled and shaped, the cavity is baked at a temperature of 150° C. for 4 hours to obtain a composite product in which aluminum and plastic are integrated.

实施例13。Example 13.

  铝材与塑料一体结合的复合品的制造方法,它包括如下步骤: A method for manufacturing a composite product in which aluminum and plastic are integrally combined, which includes the following steps:

    步骤一,将铝材用酸液或碱液进行清洗以去除铝材表面的油污;   Step 1. Clean the aluminum material with acid or lye to remove the oil on the surface of the aluminum material;

步骤二,将步骤一中清洗干净的铝材浸渍于液温为30℃,重量百分比为1.35%的磷酸水溶液的电解液中,以铝材作为阳极,并以电压为100V、电流密度为2A/dm2的直流电进行5分钟的电解,藉此在铝材表面形成具有无数个至少85%为直径120nm的微孔的阳极氧化膜; Step 2, immerse the cleaned aluminum material in step 1 in an electrolyte with a liquid temperature of 30°C and a phosphoric acid aqueous solution of 1.35% by weight, use the aluminum material as the anode, and set the voltage at 100V and the current density at 2A/ dm2 direct current for 5 minutes of electrolysis, thereby forming an anodic oxide film with countless micropores with a diameter of 120nm at least 85% on the surface of the aluminum material;

步骤三,将步骤二中形成了阳极氧化膜的铝材在150℃下烘烤5分钟; Step 3, baking the aluminum material with the anodized film formed in step 2 at 150° C. for 5 minutes;

步骤四,将步骤三中烘烤完毕的铝材进行预热以使铝材的温度达到250℃; Step 4, preheating the aluminum material that has been baked in step 3 so that the temperature of the aluminum material reaches 250°C;

步骤五,将步骤四中达到250℃的铝材的全部放置于模具内具有所需形状的型腔内,往型腔射入熔融塑料,熔融塑料的一部分填入铝材的阳极氧化膜表面的无数微孔,同时利用螺杆通过加压和加速的方式将型腔内的熔融塑料填充成形;其中,螺杆对型腔内的熔融塑料施加的压力为400MPa,螺杆压向型腔内的熔融塑料的速度为1000mm/s; Step 5: Place all the aluminum material that reaches 250°C in step 4 into a cavity with the desired shape in the mold, inject molten plastic into the cavity, and fill part of the molten plastic into the surface of the anodized film of the aluminum material Numerous microholes, while using the screw to fill the molten plastic in the cavity by means of pressurization and acceleration; among them, the pressure exerted by the screw on the molten plastic in the cavity is 400MPa, and the screw presses against the molten plastic in the cavity The speed is 1000mm/s;

其中,本实施例中,运用板状的铝材,藉由对铝材的阳极氧化膜的全部射出熔融塑料成形,以形成对应型腔形状的熔融塑料的成形体,同时熔融塑料的一部份于阳极氧化膜上的无数微孔内以咬合接着的状态接合而成。 Among them, in this embodiment, a plate-shaped aluminum material is used to form a molded body of molten plastic corresponding to the shape of the cavity by injecting molten plastic into the entire anodized film of the aluminum material, and at the same time, a part of the molten plastic is melted. It is bonded in a snap-fit state in numerous micropores on the anodized film.

步骤六,型腔内的熔融塑料填充成形后,对型腔进行烘烤,烘烤温度为180℃,烘烤时间为2小时,即得到铝材与塑料一体结合的复合品。 Step 6: After the molten plastic in the cavity is filled and shaped, the cavity is baked at a temperature of 180° C. for 2 hours to obtain a composite product in which aluminum and plastic are integrated.

实施例14。Example 14.

实施例1的铝材与塑料一体结合的复合品的制造方法所制造的复合品。 The composite product manufactured by the manufacturing method of the composite product in which the aluminum material and the plastic are integrally combined in embodiment 1.

实施例15。Example 15.

    实施例2的铝材与塑料一体结合的复合品的制造方法所制造的复合品。 The composite product manufactured by the manufacturing method of the composite product in which the aluminum material and the plastic are integrally combined in Example 2.

实施例16。Example 16.

    实施例3的铝材与塑料一体结合的复合品的制造方法所制造的复合品。 The composite product manufactured by the manufacturing method of the composite product in which the aluminum material and the plastic are integrally combined in embodiment 3.

实施例17。Example 17.

    实施例4的铝材与塑料一体结合的复合品的制造方法所制造的复合品。 The composite manufactured by the manufacturing method of the composite of aluminum material and plastic integrally combined in embodiment 4.

实施例18。Example 18.

    实施例5的铝材与塑料一体结合的复合品的制造方法所制造的复合品。 The composite product manufactured by the manufacturing method of the composite product in which the aluminum material and the plastic are integrally combined in embodiment 5.

实施例19。Example 19.

    实施例6的铝材与塑料一体结合的复合品的制造方法所制造的复合品。 The composite product manufactured by the manufacturing method of the composite product in which the aluminum material and the plastic are integrally combined in embodiment 6.

实施例20。Example 20.

    实施例7的铝材与塑料一体结合的复合品的制造方法所制造的复合品。 The composite product manufactured by the manufacturing method of the composite product in which the aluminum material and the plastic are integrally combined in Example 7.

实施例21。Example 21.

    实施例8的铝材与塑料一体结合的复合品的制造方法所制造的复合品。 The composite product manufactured by the manufacturing method of the composite product in which the aluminum material and the plastic are integrally combined in embodiment 8.

实施例22。Example 22.

    实施例9的铝材与塑料一体结合的复合品的制造方法所制造的复合品。 The composite product manufactured by the manufacturing method of the composite product in which the aluminum material and the plastic are integrally combined in Example 9.

实施例23。Example 23.

    实施例10的铝材与塑料一体结合的复合品的制造方法所制造的复合品。 The composite product manufactured by the method for manufacturing a composite product in which aluminum material and plastic are integrally combined in embodiment 10.

实施例24。Example 24.

    实施例11的铝材与塑料一体结合的复合品的制造方法所制造的复合品。 The composite product manufactured by the manufacturing method of the composite product in which the aluminum material and the plastic are integrally combined in Example 11.

实施例25。Example 25.

    实施例12的铝材与塑料一体结合的复合品的制造方法所制造的复合品。 The composite product manufactured by the manufacturing method of the composite product in which the aluminum material and the plastic are integrally combined in Example 12.

实施例26。Example 26.

    实施例13的铝材与塑料一体结合的复合品的制造方法所制造的复合品。 The composite product manufactured by the method for manufacturing a composite product in which aluminum material and plastic are integrally combined in Example 13.

实施例27。Example 27.

一种实施过后处理的复合品的制造法,其特征在于:实施例1的铝材与塑料一体结合的复合品的制造方法中,铝材的阳极氧化膜上的无数微孔被射出的熔融塑料成形为熔融塑料成形体后呈咬合接着状态接合而成的复合品被制造后,对复合品上未被熔融塑料覆盖的阳极氧化膜以耐蚀性涂料进行涂装,形成耐蚀性涂膜。 A method for manufacturing a post-processed composite product, characterized in that: in the method for manufacturing a composite product in which aluminum material and plastic are integrally combined in Example 1, the countless micropores on the anodized film of the aluminum material are injected into the molten plastic After the composite product formed into a molten plastic molded body and joined in a snap-in state is produced, the anodized film on the composite product not covered by the molten plastic is coated with a corrosion-resistant paint to form a corrosion-resistant coating film.

    其中,射出成形为熔融塑料成形体的熔融塑料,是具有能够吸收因急速温度变化而产生的铝材与熔融塑料间线膨胀差异弹性系数的熔融塑料。 Among them, the molten plastic that is injection molded into a molten plastic molded body is a molten plastic that can absorb the difference in linear expansion between the aluminum material and the molten plastic due to rapid temperature changes.

实施例28。Example 28.

一种实施过后处理的复合品的制造法,实施例2的铝材与塑料一体结合的复合品的制造方法中,铝材的阳极氧化膜上的无数微孔被射出的熔融塑料成形为熔融塑料成形体后呈咬合接着状态接合而成的复合品被制造后,对复合品上未被熔融塑料覆盖的阳极氧化膜的表面进行脱膜,以硫酸浴进行电解,形成硫酸阳极氧化的耐蚀性膜,然后,施以着色的封孔处理。 A method for manufacturing a composite product after post-processing, in the method for manufacturing a composite product in which an aluminum material and plastic are integrated in Example 2, the countless micropores on the anodized film of the aluminum material are formed into a molten plastic by the injected molten plastic After the molded body is bonded into a composite product that is joined in a snap-fit state, the surface of the anodized film on the composite product that is not covered by molten plastic is removed, and electrolyzed in a sulfuric acid bath to form the corrosion resistance of sulfuric acid anodic oxidation. The membrane is then subjected to a colored sealing treatment.

其中,射出成形为熔融塑料成形体的熔融塑料,是具有能够吸收因急速温度变化而产生的铝材与熔融塑料间线膨胀差异弹性系数的熔融塑料。 Among them, the molten plastic that is injection molded into a molten plastic molded body is a molten plastic that can absorb the difference in linear expansion between the aluminum material and the molten plastic due to rapid temperature changes.

实施例29。Example 29.

一种实施过后处理的复合品的制造法,实施例3的铝材与塑料一体结合的复合品的制造方法中,铝材的阳极氧化膜上的无数微孔被射出的熔融塑料成形为熔融塑料成形体后呈咬合接着状态接合而成的复合品被制造后,对复合品上未被熔融塑料覆盖的阳极氧化膜的表面进行脱膜,以硫酸浴进行电解,形成硫酸阳极氧化的耐蚀性膜,然后,施以不着色的封孔处理。 A method for manufacturing a composite product after post-treatment, in the method for manufacturing a composite product in which an aluminum material and plastic are integrated in Example 3, the numerous micropores on the anodized film of the aluminum material are formed into a molten plastic by the injected molten plastic After the molded body is bonded into a composite product that is joined in a snap-fit state, the surface of the anodized film on the composite product that is not covered by molten plastic is removed, and electrolyzed in a sulfuric acid bath to form the corrosion resistance of sulfuric acid anodic oxidation. The membrane is then subjected to a non-pigmented sealing treatment.

其中,射出成形为熔融塑料成形体的熔融塑料,是具有能够吸收因急速温度变化而产生的铝材与熔融塑料间线膨胀差异弹性系数的熔融塑料。 Among them, the molten plastic that is injection molded into a molten plastic molded body is a molten plastic that can absorb the difference in linear expansion between the aluminum material and the molten plastic due to rapid temperature changes.

实施例30。Example 30.

实施例27的一种实施过后处理的复合品的制造法所制造的复合品。 A composite product manufactured by the method for manufacturing a post-processed composite product according to Example 27.

实施例31。Example 31.

实施例28的一种实施过后处理的复合品的制造法所制造的复合品。 Composite product produced by the post-processed composite product manufacturing method in Example 28.

实施例32。Example 32.

实施例29的一种实施过后处理的复合品的制造法所制造的复合品。 Composite product manufactured by the manufacturing method of a post-processed composite product in Example 29.

实施例33。Example 33.

一种复合品的制造法,它包括如下步骤: A method for manufacturing a composite product, comprising the steps of:

(a)使用实施例1步骤二的磷酸的电解液对板状铝材的两面实施阳及氧化处理,以使得板状铝材的表面形成由无数直径为120nm的微孔形成的阳极氧化膜; (a) using the electrolytic solution of phosphoric acid in step 2 of Example 1 to implement anodizing treatment on both sides of the plate-shaped aluminum material, so that the surface of the plate-shaped aluminum material forms an anodic oxidation film formed by numerous micropores with a diameter of 120 nm;

(b)其次,让实施过阳极氧化处理的铝材的其中一个面形成印刷面; (b) secondly, allowing one of the surfaces of the anodized aluminum to form the printing surface;

(c)然后,将铝材以冲压加工进行二次元的弯曲成形; (c) Then, the aluminum material is subjected to two-dimensional bending forming by stamping;

(d)再者,将已弯曲成形,且形成有阳极氧化膜的铝材,一部分放置于模具内的所需形状型腔内,对型腔内露出的阳极氧化膜的一部分射出熔融塑料,所述熔融塑料的一部分填入在阳极氧化膜表面的无数微孔内,同时将型腔内的熔融塑料加压加速填充成形。 (d) Furthermore, part of the aluminum material that has been bent and formed with an anodized film is placed in a cavity of the desired shape in the mold, and molten plastic is injected into a part of the anodized film exposed in the cavity, so that Part of the above-mentioned molten plastic is filled into numerous micropores on the surface of the anodized film, and at the same time, the molten plastic in the cavity is pressurized to accelerate filling and forming.

实施例34。Example 34.

一种复合品的制造法,它包括如下步骤: A method for manufacturing a composite product, comprising the steps of:

(a)使用实施例4步骤二的硝酸的电解液对板状铝材的两面实施阳及氧化处理,以使得板状铝材的表面形成由无数直径为25nm的微孔形成的阳极氧化膜; (a) using the electrolytic solution of nitric acid in step 2 of Example 4 to implement anodizing treatment on both sides of the plate-shaped aluminum material, so that the surface of the plate-shaped aluminum material forms an anodic oxidation film formed by numerous micropores with a diameter of 25 nm;

(b)其次,让实施过阳极氧化处理的铝材的其中一个面形成印刷面; (b) secondly, allowing one of the surfaces of the anodized aluminum to form the printing surface;

(c)然后,将铝材以冲压加工进行三次元的弯曲成形; (c) Then, the aluminum material is subjected to three-dimensional bending forming by stamping;

(d)再者,将已弯曲成形,且形成有阳极氧化膜的铝材,全部放置于模具内的所需形状型腔内,对型腔内露出的阳极氧化膜的一部分射出熔融塑料,熔融塑料的一部分填入在阳极氧化膜表面的无数微孔内,同时将型腔内的熔融塑料加压加速填充成形。 (d) Furthermore, place the aluminum material that has been bent and formed with an anodic oxide film into a cavity of the desired shape in the mold, and inject molten plastic into a part of the anodic oxide film exposed in the cavity, and melt it. A part of the plastic is filled into the countless micropores on the surface of the anodized film, and the molten plastic in the cavity is pressurized to accelerate the filling and forming.

实施例35。Example 35.

一种复合品的制造法,它包括如下步骤: A method for manufacturing a composite product, comprising the steps of:

(a)使用实施例7步骤二的氢氧化钠的电解液对板状铝材的两面实施阳及氧化处理,以使得所述板状铝材的表面形成由无数直径为95nm的微孔形成的阳极氧化膜; (a) Use the electrolyte solution of sodium hydroxide in step 2 of Example 7 to implement anodizing treatment on both sides of the plate-shaped aluminum material, so that the surface of the plate-shaped aluminum material is formed by countless micropores with a diameter of 95 nm. Anodized film;

(b)其次,让实施过阳极氧化处理的铝材的其中一个面形成印刷面; (b) secondly, allowing one of the surfaces of the anodized aluminum to form the printing surface;

(c)然后,将所述铝材以冲压加工进行三次元的弯曲成形; (c) Then, carry out three-dimensional bending forming of the aluminum material by stamping;

(d)再者,将已弯曲成形,且形成有阳极氧化膜的铝材,一部分放置于模具内的所需形状型腔内,对型腔内露出的阳极氧化膜的一部分射出熔融塑料,熔融塑料的一部分填入在阳极氧化膜表面的无数微孔内,同时将型腔内的熔融塑料加压加速填充成形。 (d) Furthermore, part of the aluminum material that has been bent and formed with an anodized film is placed in a cavity of the desired shape in the mold, and a part of the anodized film exposed in the cavity is injected with molten plastic, melted A part of the plastic is filled into the countless micropores on the surface of the anodized film, and the molten plastic in the cavity is pressurized to accelerate the filling and forming.

实施例36。Example 36.

 一种复合品的制造法,它包括如下步骤: A kind of manufacture method of composite product, it comprises the steps:

(a)板状铝材的其中一个面形成为印刷面; (a) One of the surfaces of the plate-shaped aluminum material is formed as the printing surface;

(b)其次,将印刷面藉由冲压加工进行三次元的弯曲成形; (b) Secondly, the printing surface is subjected to three-dimensional bending by stamping;

(c)接着,被弯曲成形的铝材的未被印刷的另外的面,使用实施例2步骤二的磷酸的电解液对板状铝材的两面实施阳及氧化处理,以使得板状铝材的表面形成由无数直径为120nm的微孔形成的阳极氧化膜; (c) Next, on the other side of the bent aluminum material that has not been printed, use the electrolytic solution of phosphoric acid in step 2 of Example 2 to perform anodizing and oxidation treatment on both sides of the plate-shaped aluminum material, so that the plate-shaped aluminum material An anodic oxide film formed by numerous micropores with a diameter of 120nm is formed on the surface of the

(d) 再者,将形成有阳极氧化膜的铝材一部分放置在模具内所需形状的型腔内,对型腔内露出的所述阳极氧化膜的一部分射出熔融塑料,熔融塑料的一部分填入在阳极氧化膜表面的无数微孔内,同时将型腔内的熔融塑料加压加速填充成形。 (d) Furthermore, place a part of the aluminum material formed with the anodized film in a cavity of the desired shape in the mold, inject molten plastic into a part of the anodized film exposed in the cavity, and fill a part of the molten plastic Into the countless micropores on the surface of the anodized film, and at the same time pressurize the molten plastic in the cavity to accelerate filling and forming.

实施例37。Example 37.

 一种复合品的制造法,它包括如下步骤: A kind of manufacture method of composite product, it comprises the steps:

(a)板状铝材的其中一个面形成为印刷面; (a) One of the surfaces of the plate-shaped aluminum material is formed as the printing surface;

(b)其次,将印刷面藉由冲压加工进行二次元的弯曲成形; (b) Secondly, the printing surface is subjected to two-dimensional bending by stamping;

(c)接着,被弯曲成形的铝材的未被印刷的另外的面,使用实施例5步骤二的硝酸的电解液对板状铝材的两面实施阳及氧化处理,以使得所述板状铝材的表面形成由无数直径为25nm的微孔形成的阳极氧化膜; (c) Next, on the other side of the bent aluminum material that has not been printed, anodize and oxidize both sides of the plate-shaped aluminum material using the nitric acid electrolyte in Step 2 of Example 5, so that the plate-shaped aluminum material The surface of the aluminum material forms an anodic oxide film formed by numerous micropores with a diameter of 25nm;

(d) 再者,将形成有所述阳极氧化膜的铝材全部放置在模具内所需形状的型腔内,对型腔内露出的阳极氧化膜的一部分射出熔融塑料,熔融塑料的一部分填入在阳极氧化膜表面的无数微孔内,同时将型腔内的熔融塑料加压加速填充成形。 (d) Furthermore, all the aluminum material formed with the anodized film is placed in a cavity of the desired shape in the mold, and a part of the anodized film exposed in the cavity is injected with molten plastic, and a part of the molten plastic is filled Into the countless micropores on the surface of the anodized film, and at the same time pressurize the molten plastic in the cavity to accelerate filling and forming.

实施例38。Example 38.

 一种复合品的制造法,它包括如下步骤: A kind of manufacture method of composite product, it comprises the steps:

(a)板状铝材的其中一个面形成为印刷面; (a) One of the surfaces of the plate-shaped aluminum material is formed as the printing surface;

(b)其次,将印刷面藉由冲压加工进行二次元的弯曲成形; (b) Secondly, the printing surface is subjected to two-dimensional bending by stamping;

(c)接着,被弯曲成形的铝材的未被印刷的另外的面,使用实施例8步骤二的氢氧化钠的电解液对板状铝材的两面实施阳及氧化处理,以使得所述板状铝材的表面形成由无数直径为105nm的微孔形成的阳极氧化膜; (c) Next, on the other side of the bent aluminum material that has not been printed, use the electrolyte solution of sodium hydroxide in step 2 of Example 8 to perform anodizing and oxidation treatment on both sides of the plate-shaped aluminum material, so that the An anodized film formed by numerous micropores with a diameter of 105nm is formed on the surface of the plate-shaped aluminum material;

(d) 再者,将形成有阳极氧化膜的铝材一部分放置在模具内所需形状的型腔内,对型腔内露出的所述阳极氧化膜的一部分射出熔融塑料,熔融塑料的一部分填入在阳极氧化膜表面的无数微孔内,同时将型腔内的熔融塑料加压加速填充成形。 (d) Furthermore, place a part of the aluminum material formed with the anodized film in a cavity of the desired shape in the mold, inject molten plastic into a part of the anodized film exposed in the cavity, and fill a part of the molten plastic Into the countless micropores on the surface of the anodized film, and at the same time pressurize the molten plastic in the cavity to accelerate filling and forming.

实施例39。Example 39.

 一种复合品的制造法,它包括如下步骤: A kind of manufacture method of composite product, it comprises the steps:

(a)板状铝材的其中一个面形成为印刷面; (a) One of the surfaces of the plate-shaped aluminum material is formed as the printing surface;

(b)其次,对铝材未施以印刷的面,使用实施例3步骤二的磷酸的电解液对板状铝材的两面实施阳及氧化处理,以使得板状铝材的表面形成由无数直径为110nm的微孔形成的阳极氧化膜; (b) Secondly, on the surface of the aluminum material that has not been printed, use the phosphoric acid electrolyte in step 2 of Example 3 to implement anodizing and oxidation treatment on both sides of the plate-shaped aluminum material, so that the surface of the plate-shaped aluminum material is formed by countless Anodized film formed by micropores with a diameter of 110nm;

(c)接着,对形成阳极氧化膜的面以冲压加工进行二次元弯曲成形; (c) Next, perform two-dimensional bending forming on the surface on which the anodized film is formed by pressing;

(d)再者,将形成有阳极氧化膜的铝材一部分放置在模具内所需形状的型腔内,对型腔内露出的阳极氧化膜的一部分射出熔融塑料,熔融塑料的一部分填入在阳极氧化膜表面的无数微孔内,同时将型腔内的熔融塑料加压加速填充成形。 (d) Furthermore, a part of the aluminum material formed with the anodized film is placed in a cavity of the required shape in the mold, and a part of the anodized film exposed in the cavity is injected with molten plastic, and a part of the molten plastic is filled in the mold cavity. In the countless micropores on the surface of the anodized film, the molten plastic in the cavity is pressurized to accelerate filling and forming.

实施例40。Example 40.

 一种复合品的制造法,它包括如下步骤: A kind of manufacture method of composite product, it comprises the steps:

(a)板状铝材的其中一个面形成为印刷面; (a) One of the surfaces of the plate-shaped aluminum material is formed as the printing surface;

(b)其次,对铝材未施以印刷的面,使用实施例6步骤二所述的硝酸的电解液对板状铝材的两面实施阳及氧化处理,以使得板状铝材的表面形成由无数直径为120nm的微孔形成的阳极氧化膜; (b) Secondly, on the surface of the aluminum material that has not been printed, use the electrolyte solution of nitric acid described in step 2 of Example 6 to implement anodizing and oxidation treatment on both sides of the plate-shaped aluminum material, so that the surface of the plate-shaped aluminum material is formed. Anodized film formed by numerous micropores with a diameter of 120nm;

(c)接着,对形成阳极氧化膜的面以冲压加工进行三次元弯曲成形; (c) Next, three-dimensional bending is performed on the surface on which the anodized film is formed by pressing;

(d)再者,将形成有阳极氧化膜的铝材全部放置在模具内所需形状的型腔内,对型腔内露出的阳极氧化膜的全部射出熔融塑料,熔融塑料的一部分填入在阳极氧化膜表面的无数微孔内,同时将型腔内的熔融塑料加压加速填充成形。 (d) Furthermore, all the aluminum material formed with the anodized film is placed in the cavity of the required shape in the mold, and the molten plastic is injected into all the anodized film exposed in the cavity, and a part of the molten plastic is filled in the mold cavity. In the countless micropores on the surface of the anodized film, the molten plastic in the cavity is pressurized to accelerate filling and forming.

实施例41。Example 41.

 一种复合品的制造法,它包括如下步骤: A kind of manufacture method of composite product, it comprises the steps:

(a)板状铝材的其中一个面形成为印刷面; (a) One of the surfaces of the plate-shaped aluminum material is formed as the printing surface;

(b)其次,对铝材未施以印刷的面,使用实施例9步骤二所述的氢氧化钠的电解液对板状铝材的两面实施阳及氧化处理,以使得板状铝材的表面形成由无数直径为25nm的微孔形成的阳极氧化膜; (b) Next, on the surface that is not printed on the aluminum material, use the electrolyte solution of sodium hydroxide described in step 2 of Example 9 to implement anodizing and oxidation treatment on both sides of the plate-shaped aluminum material, so that the surface of the plate-shaped aluminum material An anodic oxide film formed by numerous micropores with a diameter of 25nm is formed on the surface;

(c)接着,对形成阳极氧化膜的面以冲压加工进行三次元弯曲成形; (c) Next, three-dimensional bending is performed on the surface on which the anodized film is formed by pressing;

(d)再者,将形成有阳极氧化膜的铝材一部分放置在模具内所需形状的型腔内,对型腔内露出的阳极氧化膜的一部分射出熔融塑料,熔融塑料的一部分填入在阳极氧化膜表面的无数微孔内,同时将型腔内的熔融塑料加压加速填充成形。 (d) Furthermore, a part of the aluminum material formed with the anodized film is placed in a cavity of the required shape in the mold, and a part of the anodized film exposed in the cavity is injected with molten plastic, and a part of the molten plastic is filled in the mold cavity. In the countless micropores on the surface of the anodized film, the molten plastic in the cavity is pressurized to accelerate filling and forming.

最后应当说明的是,以上实施例仅用以说明本发明的技术方案,而非对本发明保护范围的限制,尽管参照较佳实施例对本发明作了详细地说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的实质和范围。 Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than limiting the protection scope of the present invention, although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand , the technical solution of the present invention may be modified or equivalently replaced without departing from the spirit and scope of the technical solution of the present invention.

Claims (14)

1.铝材与塑料一体结合的复合品的制造方法,其特征在于:它包括如下步骤: 1. The manufacturing method of the compound product that aluminum material and plastics are integrated is characterized in that: it comprises the steps:     步骤一,将铝材用酸液或碱液进行清洗以去除铝材表面的油污;   Step 1. Clean the aluminum material with acid or lye to remove the oil on the surface of the aluminum material; 步骤二,将步骤一中清洗干净的铝材浸渍于磷酸或硝酸或氢氧化钠的电解液中,藉由直流电解将铝材表面进行阳极氧化处理,以使铝材表面形成由无数微孔形成的阳极氧化膜,铝材表面形成的微孔中至少85%为直径25nm~120nm的微孔; Step 2. Immerse the cleaned aluminum material in step 1 in the electrolyte of phosphoric acid, nitric acid or sodium hydroxide, and anodize the surface of the aluminum material by direct current electrolysis, so that the surface of the aluminum material is formed by numerous micropores. Anodized film, at least 85% of the micropores formed on the surface of aluminum are micropores with a diameter of 25nm~120nm; 步骤三,将步骤二中形成了阳极氧化膜的铝材在80℃~150℃下烘烤5分钟~30分钟; Step 3, baking the aluminum material with the anodized film formed in step 2 at 80° C. to 150° C. for 5 minutes to 30 minutes; 步骤四,将步骤三中烘烤完毕的铝材进行预热以使铝材的温度达到100℃~250℃; Step 4, preheating the aluminum material that has been baked in step 3 so that the temperature of the aluminum material reaches 100° C. to 250° C.; 步骤五,将步骤四中达到100℃~250℃的铝材的一部分或是全部放置于模具内具有所需形状的型腔内,往所述型腔射入熔融塑料,所述熔融塑料的一部分填入所述铝材的阳极氧化膜表面的无数微孔,同时利用螺杆通过加压和加速的方式将所述型腔内的熔融塑料填充成形;其中,所述螺杆对所述型腔内的熔融塑料施加的压力为80MPa~400MPa,所述螺杆压向所述型腔内的熔融塑料的速度为100mm/s~1000mm/s; Step 5, placing part or all of the aluminum material that reaches 100°C to 250°C in step 4 in a cavity with the desired shape in the mold, injecting molten plastic into the cavity, and a part of the molten plastic Fill the countless micropores on the surface of the anodized film of the aluminum material, and at the same time use the screw to fill the molten plastic in the cavity by means of pressurization and acceleration; The pressure applied by the molten plastic is 80MPa~400MPa, and the speed at which the screw presses the molten plastic in the cavity is 100mm/s~1000mm/s; 步骤六,所述型腔内的熔融塑料填充成形后,对所述型腔进行烘烤,烘烤温度为120℃~180℃,烘烤时间为2小时~6小时,即得到铝材与塑料一体结合的复合品。 Step 6: After the molten plastic in the cavity is filled and shaped, the cavity is baked at a temperature of 120°C to 180°C for 2 hours to 6 hours to obtain aluminum and plastic All-in-one composite. 2. 根据权利要求1所述的铝材与塑料一体结合的复合品的制造方法,其特征在于:所述步骤二中,将所述铝材浸渍于液温为10℃~30℃,重量百分比为1.2%~1.35%的磷酸水溶液中,以所述铝材作为阳极,并以电压为20V~100V、电流密度为0.5A/dm2~2A/dm2的直流电进行5分钟~25分钟的电解,藉此在所述铝材表面形成具有无数个直径为30nm~120nm的微孔的阳极氧化膜。 2. The method for manufacturing a composite product that combines aluminum and plastic as claimed in claim 1, characterized in that: in the second step, the aluminum material is immersed in a liquid at a temperature of 10°C to 30°C, and the weight percentage is In an aqueous phosphoric acid solution of 1.2% to 1.35%, the aluminum material is used as an anode, and the electrolysis is carried out for 5 minutes to 25 minutes with a direct current with a voltage of 20V~100V and a current density of 0.5A/dm2~2A/dm2. In this way, an anodized film with numerous micropores with a diameter of 30 nm to 120 nm is formed on the surface of the aluminum material. 3. 根据权利要求1所述的铝材与塑料一体结合的复合品的制造方法,其特征在于:所述步骤二中,将所述铝材浸渍于液温为10℃~30℃,重量百分比为0.5%~0.8%的硝酸水溶液中,以所述铝材作为阳极,并以电压为20V~50V、电流密度为0.5A/dm2~1.5A/dm2的直流电进行5分钟~25分钟的电解,藉此在所述铝材表面形成具有无数个直径为30nm~120nm的微孔的阳极氧化膜。 3. The method for manufacturing composites of aluminum material and plastic integrated according to claim 1, characterized in that: in the second step, the aluminum material is immersed in a liquid temperature of 10°C~30°C, the weight percentage In an aqueous nitric acid solution of 0.5% to 0.8%, the aluminum material is used as an anode, and the electrolysis is carried out for 5 minutes to 25 minutes with a direct current with a voltage of 20V to 50V and a current density of 0.5A/dm2 to 1.5A/dm2, In this way, an anodized film with countless micropores with a diameter of 30 nm to 120 nm is formed on the surface of the aluminum material. 4. 根据权利要求1所述的铝材与塑料一体结合的复合品的制造方法,其特征在于:所述步骤二中,将所述铝材浸渍于液温为10℃~30℃,摩尔浓度为0.05mol/L~0.3mol/L的氢氧化钠水溶液中,以所述铝材作为阳极,并以电压为15~45V、电流密度0.5A/dm2~3A/dm2的直流电进行5分钟~25分钟的电解,藉此在所述铝材表面形成具有无数个直径为30nm~120nm的微孔的阳极氧化膜。 4. The method for manufacturing a composite product in which aluminum material and plastic are integrally combined according to claim 1, characterized in that: in the second step, the aluminum material is immersed in a liquid with a temperature of 10°C~30°C and a molar concentration of In an aqueous sodium hydroxide solution of 0.05mol/L~0.3mol/L, the aluminum material is used as an anode, and a direct current with a voltage of 15~45V and a current density of 0.5A/dm2~3A/dm2 is used for 5 minutes~25 Minutes of electrolysis, thereby forming an anodized film with countless micropores with a diameter of 30nm~120nm on the surface of the aluminum material. 5. 根据权利要求1所述的铝材与塑料一体结合的复合品的制造方法,其特征在于:所述步骤五中,预先将模具加热到140℃~200℃的状态下,再将步骤四中达到100℃~250℃的铝材的一部分或是全部放置于模具内具有所需形状的型腔内,并且将所述型腔内的熔融塑料加压和加速填充成形。 5. The method for manufacturing a composite product in which aluminum material and plastic are integrally combined according to claim 1, characterized in that: in step five, the mold is heated to 140°C~200°C in advance, and then step four Part or all of the aluminum material reaching 100°C to 250°C is placed in a cavity with the required shape in the mold, and the molten plastic in the cavity is pressurized and accelerated to form. 6. 根据权利要求1~5任意一项所述的铝材与塑料一体结合的复合品的制造方法,其特征在于:运用板状或压铸成型的铝材或是将所述铝材以冲压加工施以二次元或三次元的弯曲成形后所制成的铝材,藉由对所述铝材的阳极氧化膜的全部或一部分射出熔融塑料成形,以形成对应型腔形状的熔融塑料的成形体,同时所述熔融塑料的一部份于所述阳极氧化膜上的无数微孔内以咬合接着的状态接合而成。 6. The method for manufacturing a composite product in which aluminum material and plastic are integrally combined according to any one of claims 1 to 5, characterized in that: using plate-shaped or die-cast aluminum material or processing the aluminum material by stamping The aluminum material made after two-dimensional or three-dimensional bending is formed by injecting molten plastic on all or part of the anodized film of the aluminum material to form a molded body of molten plastic corresponding to the shape of the cavity , and at the same time, a part of the molten plastic is bonded in the state of occlusal bonding in the numerous micropores on the anodized film. 7. 权利要求1~6任意一项所述的铝材与塑料一体结合的复合品的制造方法所制造的复合品。 7. The composite product manufactured by the method for manufacturing a composite product in which aluminum material and plastic are integrally combined according to any one of claims 1 to 6. 8. 一种实施过后处理的复合品的制造法,其特征在于:权利要求1~6任意一项所述的铝材与塑料一体结合的复合品的制造方法中,所述铝材的阳极氧化膜上的无数微孔被射出的熔融塑料成形为熔融塑料成形体后呈咬合接着状态接合而成的复合品被制造后,对所述复合品上未被熔融塑料覆盖的阳极氧化膜以耐蚀性涂料进行涂装,形成耐蚀性涂膜。 8. A method for manufacturing a composite product after post-treatment, characterized in that: in the method for manufacturing a composite product in which aluminum and plastic are integrally combined according to any one of claims 1 to 6, the anodic oxidation of the aluminum material The countless micropores on the film are formed by the injected molten plastic into a molten plastic molded body, and then the composite product is bonded in a bite joint state. Coating with permanent paint to form a corrosion-resistant coating film. 9. 一种实施过后处理的复合品的制造法,其特征在于:权利要求1~6任意一项所述的铝材与塑料一体结合的复合品的制造方法中,所述铝材的阳极氧化膜上的无数微孔被射出的熔融塑料成形为熔融塑料成形体后呈咬合接着状态接合而成的复合品被制造后,对所述复合品上未被熔融塑料覆盖的阳极氧化膜的表面进行脱膜,以硫酸浴进行电解,形成硫酸阳极氧化的耐蚀性膜,然后,施以着色或是不着色的封孔处理。 9. A method for manufacturing a composite product after post-treatment, characterized in that: in any one of claims 1 to 6, in the method for manufacturing a composite product integrated with aluminum and plastic, the anodic oxidation of the aluminum material After the countless micropores on the film are molded into a molten plastic molded body by the injected molten plastic and the composite product is bonded in a bite joint state, the surface of the anodized film not covered by the molten plastic on the composite product is processed. Remove the film, electrolyze with a sulfuric acid bath to form a corrosion-resistant film of sulfuric acid anodic oxidation, and then apply colored or non-colored sealing treatment. 10. 根据权利要求8或9所述的一种实施过后处理的复合品的制造法,其特征在于:所述射出成形为熔融塑料成形体的熔融塑料,是具有能够吸收因急速温度变化而产生的铝材与熔融塑料间线膨胀差异弹性系数的熔融塑料。 10. The manufacturing method of a post-processed composite product according to claim 8 or 9, characterized in that: the molten plastic formed by injection molding into a molten plastic molded body has the ability to absorb heat produced by rapid temperature changes. The difference in linear expansion between the aluminum and the molten plastic is the coefficient of elasticity of the molten plastic. 11. 权利要求8或9或10任意一项所述的一种实施过后处理的复合品的制造法所制造的复合品。 11. the composite product manufactured by the manufacturing method of a kind of composite product after implementing post-treatment described in any one of claim 8 or 9 or 10. 12. 一种复合品的制造法,其特征在于:它包括如下步骤: 12. A method for manufacturing a composite product, characterized in that: it comprises the steps of: (a)使用权利要求1步骤二所述的磷酸或硝酸或氢氧化钠的电解液对板状铝材的两面实施阳及氧化处理,以使得所述板状铝材的表面形成由无数直径为25nm~120nm的微孔形成的阳极氧化膜; (a) using the electrolytic solution of phosphoric acid or nitric acid or sodium hydroxide described in step 2 of claim 1 to implement anodizing treatment on both sides of the plate-shaped aluminum material, so that the surface of the plate-shaped aluminum material is formed by countless diameters of Anodized film formed by micropores of 25nm~120nm; (b)其次,让实施过阳极氧化处理的铝材的其中一个面形成印刷面; (b) secondly, allowing one of the surfaces of the anodized aluminum to form the printing surface; (c)然后,将所述铝材以冲压加工进行二次元或三次元的弯曲成形; (c) Then, carry out two-dimensional or three-dimensional bending forming of the aluminum material by stamping; (d)再者,将已弯曲成形,且形成有阳极氧化膜的铝材,一部分或全部放置于模具内的所需形状型腔内,对型腔内露出的所述阳极氧化膜的一部分或全部射出熔融塑料,所述熔融塑料的一部分填入在所述阳极氧化膜表面的无数微孔内,同时将型腔内的熔融塑料加压加速填充成形。 (d) Furthermore, part or all of the aluminum material that has been bent and formed with an anodized film is placed in a cavity of the desired shape in the mold, and a part or all of the anodized film exposed in the cavity is All the molten plastic is injected, and a part of the molten plastic is filled into numerous micropores on the surface of the anodized film, and the molten plastic in the cavity is pressurized to accelerate filling and forming. 13. 一种复合品的制造法,其特征在于:它包括如下步骤: 13. A method for manufacturing a composite product, characterized in that: it comprises the steps of: (a)板状铝材的其中一个面形成为印刷面; (a) One of the surfaces of the plate-shaped aluminum material is formed as the printing surface; (b)其次,将所述印刷面藉由冲压加工进行二次元或三次元的弯曲成形; (b) Secondly, the printing surface is subjected to two-dimensional or three-dimensional bending forming by stamping; (c)接着,被弯曲成形的铝材的未被印刷的另外的面,使用权利要求1步骤二所述的磷酸或硝酸或氢氧化钠的电解液对板状铝材的两面实施阳及氧化处理,以使得所述板状铝材的表面形成由无数直径为25nm~120nm的微孔形成的阳极氧化膜; (c) Next, on the other side of the bent aluminum material that has not been printed, use the electrolytic solution of phosphoric acid or nitric acid or sodium hydroxide described in claim 1 step 2 to implement anodic oxidation on both sides of the plate-shaped aluminum material treatment, so that the surface of the plate-shaped aluminum material forms an anodic oxide film formed by numerous micropores with a diameter of 25nm to 120nm; (d) 再者,将形成有所述阳极氧化膜的铝材一部分或是全部放置在模具内所需形状的型腔内,对型腔内露出的所述阳极氧化膜的一部分或全部射出熔融塑料,所述熔融塑料的一部分填入在所述阳极氧化膜表面的无数微孔内,同时将型腔内的熔融塑料加压加速填充成形。 (d) Furthermore, a part or all of the aluminum material formed with the anodic oxide film is placed in a cavity of the required shape in the mold, and a part or all of the anodic oxide film exposed in the cavity is shot and melted. Plastic, a part of the molten plastic is filled into the countless micropores on the surface of the anodized film, and at the same time, the molten plastic in the cavity is pressurized to accelerate filling and forming. 14. 一种复合品的制造法,其特征在于:它包括如下步骤: 14. A method for manufacturing a composite product, characterized in that: it comprises the steps of: (a)板状铝材的其中一个面形成为印刷面; (a) One of the surfaces of the plate-shaped aluminum material is formed as the printing surface; (b)其次,对所述铝材未施以印刷的面,使用权利要求1步骤二所述的磷酸或硝酸或氢氧化钠的电解液对板状铝材的两面实施阳及氧化处理,以使得所述板状铝材的表面形成由无数直径为25nm~120nm的微孔形成的阳极氧化膜; (b) Secondly, on the surface of the aluminum material that has not been printed, use the electrolytic solution of phosphoric acid or nitric acid or sodium hydroxide described in claim 1 step 2 to implement anodizing and oxidation treatment on both sides of the plate-shaped aluminum material, so as to making the surface of the plate-shaped aluminum material form an anodized film formed by numerous micropores with a diameter of 25nm to 120nm; (c)接着,对形成阳极氧化膜的面以冲压加工进行二次元或三次元弯曲成形; (c) Next, perform two-dimensional or three-dimensional bending forming on the surface on which the anodized film is formed by pressing; (d)再者,将形成有所述阳极氧化膜的铝材一部分或是全部放置在模具内所需形状的型腔内,对型腔内露出的所述阳极氧化膜的一部分或全部射出熔融塑料,所述熔融塑料的一部分填入在所述阳极氧化膜表面的无数微孔内,同时将型腔内的熔融塑料加压加速填充成形。 (d) Furthermore, a part or all of the aluminum material formed with the anodic oxide film is placed in a cavity of the required shape in the mold, and a part or all of the anodic oxide film exposed in the cavity is shot and melted. Plastic, a part of the molten plastic is filled into the countless micropores on the surface of the anodized film, and at the same time, the molten plastic in the cavity is pressurized to accelerate filling and forming.
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