CN104772473B - A kind of preparation method of 3D printing fine grained sized spherical titanium powder - Google Patents
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Abstract
Description
技术领域technical field
本发明涉及一种3D打印用细颗粒球形钛粉的制备方法,属于金属粉末制备技术领域。The invention relates to a method for preparing fine particle spherical titanium powder for 3D printing, belonging to the technical field of metal powder preparation.
背景技术Background technique
3D打印技术特别适于开发高附加值复杂结构产品、个性化定制和应用于大规模生产前设计与研发的验证等环节。与目前国际先进水平相比,我国在3D打印所需成形材料的研发方面尚有很大差距,材料设计和制备工艺目前主要跟踪国外进展。在3D打印用成形材料产品方面,国内所需的细粒径球形钛及钛合金粉末等几乎完全依赖进口。高质量的3D打印用成形材料的缺乏是制约我国3D打印技术推广与应用的瓶颈要素之一。3D printing technology is especially suitable for the development of high value-added complex structural products, personalized customization and verification of design and R&D before mass production. Compared with the current international advanced level, my country still has a big gap in the research and development of forming materials required for 3D printing. At present, the material design and preparation process mainly follow the foreign progress. In terms of forming material products for 3D printing, the fine-grained spherical titanium and titanium alloy powder needed in China are almost completely dependent on imports. The lack of high-quality forming materials for 3D printing is one of the bottleneck factors restricting the promotion and application of 3D printing technology in my country.
对于3D打印用细颗粒金属钛粉末,工艺过程对粉末材料具有很高的要求,如粒径范围20-50微米、高球形度、低氧含量等。现有的钛粉制备技术主要有:电化学法、机械球磨法、雾化法、还原法等。目前这些方法制备出的钛或钛合金粉末形貌难以控制,粒径较粗大且分布范围较宽。其中,气体雾化法由于气流速度较低,制备出的金属或合金粉末粒度达到50μm以下的成品率通常只有30%左右;电化学、还原法成本较高,且使用的溶剂和还原剂多有剧毒,并容易引入卤素、硫等杂质;球磨法只能用于脆性材料,通常氧含量较高且无法控制粉末颗粒形貌。因此,目前紧迫需求低成本、高纯度、粒径可控的3D打印用金属或合金粉末的制备方法。For fine-grain titanium metal powder for 3D printing, the process has high requirements on powder materials, such as particle size range of 20-50 microns, high sphericity, low oxygen content, etc. The existing titanium powder preparation technologies mainly include: electrochemical method, mechanical ball milling method, atomization method, reduction method, etc. At present, the morphology of titanium or titanium alloy powder prepared by these methods is difficult to control, and the particle size is coarse and the distribution range is wide. Among them, due to the low air velocity of the gas atomization method, the yield of the prepared metal or alloy powder with a particle size below 50 μm is usually only about 30%; the cost of electrochemical and reduction methods is high, and the solvents and reducing agents used are mostly Highly toxic and easy to introduce impurities such as halogens and sulfur; the ball milling method can only be used for brittle materials, usually with high oxygen content and unable to control the shape of powder particles. Therefore, there is an urgent need for a method for preparing metal or alloy powders for 3D printing with low cost, high purity, and controllable particle size.
针对上述领域背景,为了解决现有技术的局限,本发明提供一种适用于3D打印技术的细颗粒球形钛粉的制备方法。In view of the background of the above field, in order to solve the limitations of the prior art, the present invention provides a method for preparing fine particle spherical titanium powder suitable for 3D printing technology.
发明内容Contents of the invention
本发明提供的制备方法的工艺流程和原理是:采用高纯金属钛块材为原料,在惰性气体环境下电弧蒸发,同时充入氢气,通过气相反应合成氢化钛纳米粉末;然后对氢化钛纳米粉末进行团聚造粒,得到较高密度的微米级氢化钛粉末;最后对造粒后微米级氢化钛粉末进行热处理,通过脱胶、脱氢和致密化固结作用,获得粒度、球形度和流动性满足3D打印要求的纯钛粉末颗粒。本方法与其他工艺方法相比,对金属颗粒的球形度和粒径分布的可控性强;工艺简单、成本低;通过首先生成耐氧化的氢化钛纳米粉末的新途径,稳定具有极大活性的金属钛,可有效控制最终制备的金属粉末颗粒中的氧含量。The process flow and principle of the preparation method provided by the present invention are as follows: using high-purity metal titanium blocks as raw materials, arc evaporation in an inert gas environment, and filling hydrogen at the same time, and synthesizing titanium hydride nanopowder through gas phase reaction; The powder is agglomerated and granulated to obtain a higher density micron-sized titanium hydride powder; finally, the granulated micron-sized titanium hydride powder is heat-treated to obtain particle size, sphericity and fluidity through degumming, dehydrogenation and densification and consolidation Pure titanium powder particles that meet the requirements of 3D printing. Compared with other process methods, this method has strong controllability to the sphericity and particle size distribution of metal particles; the process is simple and the cost is low; through the new way of first generating oxidation-resistant titanium hydride nanopowder, it is stable and has great activity The metal titanium can effectively control the oxygen content in the final prepared metal powder particles.
本发明提供的一种适用于3D打印需求的细颗粒球形钛粉的制备方法,其特征在于,包括以下步骤:A preparation method of fine particle spherical titanium powder suitable for 3D printing requirements provided by the present invention is characterized in that it comprises the following steps:
(1)将高纯钛块材作为阳极,在惰性气体氩气或氦气环境下,通过放电作用形成高强度电弧,起弧电流为100~250A,电弧电压为10~30V,然后通入氢气,氢气与惰性气体的体积比例为1:(1~3),通过气相反应生成氢化钛(TiH2),冷凝后形成固态氢化钛纳米颗粒;(1) Using high-purity titanium block as the anode, in an inert gas argon or helium environment, a high-intensity arc is formed by discharge, the arc starting current is 100-250A, the arc voltage is 10-30V, and then hydrogen is introduced , the volume ratio of hydrogen to inert gas is 1:(1~3), titanium hydride (TiH 2 ) is generated through gas phase reaction, and solid titanium hydride nanoparticles are formed after condensation;
(2)将聚乙烯醇、聚乙二醇和去离子水与步骤(1)制备的氢化钛纳米颗粒配制成悬浊液料浆,团聚造粒后,获得20~50μm的球形氢化钛颗粒;(2) preparing polyvinyl alcohol, polyethylene glycol, deionized water and the titanium hydride nanoparticles prepared in step (1) into a suspension slurry, and after agglomeration and granulation, spherical titanium hydride particles of 20 to 50 μm are obtained;
(3)采用氩气保护的管式炉对步骤(2)制备的造粒后球形氢化钛颗粒进行热处理,第一阶段热处理温度为230~280℃,保温时间为60~120min;第二阶段热处理温度为700~750℃,保温时间为120~180min;第三阶段热处理温度为900~950℃,保温时间为60~90min,最后随炉冷却至室温,得到具有高致密性、高流动性、低氧含量的细颗粒微米级球形钛粉末。(3) Carry out heat treatment on the granulated spherical titanium hydride particles prepared in step (2) by using an argon-protected tube furnace. The heat treatment temperature in the first stage is 230-280° C., and the holding time is 60-120 minutes; the heat treatment in the second stage The temperature is 700-750°C, and the holding time is 120-180min; the third stage heat treatment temperature is 900-950°C, and the holding time is 60-90min, and finally cooled to room temperature with the furnace to obtain high density, high fluidity, low Micron-sized spherical titanium powder with fine particles of oxygen content.
本发明的技术特色和优势主要有:(1)在钛块材起弧蒸发的过程中,充入氢气,在高温下氢气与金属气体迅速反应,生成物相纯净的氢化钛,利用起弧电流、电压和氢气与惰性气体比例的调控,可以调整氢化钛的产率和颗粒尺寸,使平均粒径在30~80nm范围内可控;(2)以稳定性好的氢化钛粉末为初始材料,利用离心喷雾等方法造粒,可以有效控制造粒过程中氧等杂质的引入,同时获得良好的球形度和较高的微米级颗粒致密度;(3)造粒后的热处理工艺,对最终获得满足3D打印要求的金属粉末非常重要。本发明中,采用三阶段热处理方式,第一阶段热处理的作用是使造粒过程中加入的有机粘结剂挥发;第二阶段热处理的作用是使氢化钛完全分解得到金属钛;第三阶段热处理的作用是使钛粉末颗粒之间形成固相粘结,既保证具有足够的颗粒间结合强度和致密度,又不发生颗粒(或内部微结构)快速粗化或整体烧结。本发明通过调控各工艺步骤的参数组合,可以制备得到具有优良球形度、高流动性且平均粒径及粒径分布满足3D打印要求的高质量细颗粒球形钛金属粉末。尤其是,通过首先生成耐氧化的氢化钛纳米粉末颗粒的新途径,稳定具有极大活性的金属钛,可有效控制最终制备的钛粉末颗粒中的氧含量,且整条制备路线工艺简单、易于操作,较已有其他纯钛微米级粉末的制备方法大大降低了成本。The technical features and advantages of the present invention mainly include: (1) During the arcing and evaporation process of the titanium block, hydrogen gas is charged, and the hydrogen gas reacts rapidly with the metal gas at high temperature to produce pure titanium hydride, and the arcing current is used to , voltage and the regulation of the ratio of hydrogen and inert gas can adjust the yield and particle size of titanium hydride, so that the average particle size can be controlled within the range of 30-80nm; (2) using titanium hydride powder with good stability as the initial material, Using methods such as centrifugal spraying to granulate can effectively control the introduction of impurities such as oxygen during the granulation process, and at the same time obtain good sphericity and high micron-scale particle density; (3) The heat treatment process after granulation has great impact on the final obtained Metal powders that meet the requirements of 3D printing are very important. In the present invention, a three-stage heat treatment method is adopted. The effect of the first stage heat treatment is to volatilize the organic binder added in the granulation process; the effect of the second stage heat treatment is to completely decompose titanium hydride to obtain metal titanium; the third stage heat treatment The role of titanium powder is to form a solid-phase bond between titanium powder particles, which not only ensures sufficient inter-particle bonding strength and density, but also does not cause rapid coarsening of particles (or internal microstructure) or overall sintering. The present invention can prepare high-quality fine-particle spherical titanium metal powder with excellent sphericity, high fluidity and average particle size and particle size distribution meeting the requirements of 3D printing by adjusting and controlling the combination of parameters in each process step. In particular, through the new way of first generating oxidation-resistant titanium hydride nanopowder particles, the metal titanium with great activity can be stabilized, the oxygen content in the final titanium powder particles can be effectively controlled, and the whole preparation route is simple and easy Compared with the existing preparation methods of other pure titanium micron powders, the cost is greatly reduced.
附图说明Description of drawings
图1本发明实施例1制备的纳米氢化钛粉末的物相检测图谱。Fig. 1 is the phase detection spectrum of the nano-titanium hydride powder prepared in Example 1 of the present invention.
图2本发明实施例2制备的纳米氢化钛粉末的显微形貌、晶体结构和粒径分布;其中a为纳米氢化钛粉末的高倍透射电镜形貌图,b为纳米氢化钛粉末颗粒的选区电子衍射图谱,c为纳米氢化钛粉末颗粒的粒径分布统计结果。The microscopic morphology, crystal structure and particle size distribution of the nano-titanium hydride powder prepared in Fig. 2 Example 2 of the present invention; wherein a is the high-magnification transmission electron microscope topography figure of the nano-titanium hydride powder, and b is the selected area of the nano-titanium hydride powder particle Electron diffraction pattern, c is the statistical result of particle size distribution of nano titanium hydride powder particles.
图3本发明实施例1制备得到的钛粉末的物相检测图谱。Fig. 3 is a phase detection spectrum of the titanium powder prepared in Example 1 of the present invention.
图4本发明实施例2制备得到的钛粉末颗粒的显微形貌和粒径分布;其中a为钛粉末的扫描电镜形貌图,b为单个钛颗粒的高倍形貌图,c为钛粉末颗粒的粒径分布统计结果。Figure 4 is the microscopic morphology and particle size distribution of titanium powder particles prepared in Example 2 of the present invention; where a is the scanning electron microscope topography of titanium powder, b is the high-magnification topography of a single titanium particle, and c is titanium powder Particle size distribution statistical results.
表1本发明实施例1和实施例2制备得到的金属钛粉末颗粒的球形度、流动性和密度检测结果。Table 1 Test results of sphericity, fluidity and density of titanium metal powder particles prepared in Example 1 and Example 2 of the present invention.
具体实施方式detailed description
下面结合实施例对本发明作进一步说明,但本发明并不限于以下实施例。The present invention will be further described below in conjunction with the examples, but the present invention is not limited to the following examples.
例1、将原料高纯钛块材(纯度99.99wt%)作为阳极,在惰性气体氩气环境下,通过放电作用形成高强度电弧,起弧电流为100A,电弧电压为10V,然后通入氢气,氢气与惰性气体的比例为1:1,通过气相反应生成氢化钛(TiH2),冷凝后形成固态氢化钛纳米颗粒,如图1;将聚乙烯醇、聚乙二醇和去离子水与氢化钛纳米颗粒配制成悬浊液料浆,利用离心雾化干燥方法进行团聚造粒,获得20μm的球形氢化钛颗粒;采用氩气保护的管式炉对造粒后的氢化钛粉末进行热处理,第一阶段热处理温度为230℃,保温时间120min;第二阶段热处理温度为700℃,保温时间为180min;第三阶段热处理温度为900℃,保温时间为90min,最后随炉冷却至室温,得到具有高致密性、高流动性、低氧含量的细颗粒微米级球形钛粉末。制备得到的钛粉物相检测图谱如图3,其球形度、松装密度、流动性和氧含量测量结果见表1。Example 1. Using the raw material high-purity titanium block (purity 99.99wt%) as the anode, in an inert gas argon environment, a high-intensity arc is formed by discharge, the arcing current is 100A, the arc voltage is 10V, and then hydrogen is introduced , the ratio of hydrogen to inert gas is 1:1, titanium hydride (TiH 2 ) is generated through gas phase reaction, and solid titanium hydride nanoparticles are formed after condensation, as shown in Figure 1; polyvinyl alcohol, polyethylene glycol and deionized water are mixed with hydrogenated Titanium nanoparticles were formulated into suspension liquid slurry, and then agglomerated and granulated by centrifugal atomization drying method to obtain spherical titanium hydride particles of 20 μm; the granulated titanium hydride powder was heat-treated in an argon-protected tube furnace. The heat treatment temperature in the first stage is 230°C, and the holding time is 120 minutes; the heat treatment temperature in the second stage is 700°C, and the holding time is 180 minutes; the heat treatment temperature in the third stage is 900°C, and the holding time is 90 minutes. Micron-sized spherical titanium powder with fine particles, high fluidity and low oxygen content. The phase detection spectrum of the prepared titanium powder is shown in Figure 3, and the measurement results of sphericity, bulk density, fluidity and oxygen content are shown in Table 1.
例2、将原料高纯钛块材(纯度99.99wt%)作为阳极,在惰性气体氦气环境下,通过放电作用形成高强度电弧,起弧电流为250A,电弧电压为30V,然后通入氢气,氢气与惰性气体的比例为1:3,通过气相反应生成氢化钛(TiH2),冷凝后形成固态氢化钛纳米颗粒,其显微形貌和粒径分布如图2;将聚乙烯醇、聚乙二醇和去离子水与氢化钛纳米颗粒配制成悬浊液料浆,利用离心雾化干燥方法进行团聚造粒,获得50μm的球形氢化钛颗粒;采用氩气保护的管式炉对造粒后的氢化钛粉末进行热处理,第一阶段热处理温度为280℃,保温时间90min;第二阶段热处理温度为750℃,保温时间为120min;第三阶段热处理温度为950℃,保温时间为60min,最后随炉冷却至室温,得到具有高致密性、高流动性、低氧含量的细颗粒微米级球形钛粉末。制备得到的钛粉显微形貌和粒径分布如图4,其球形度、松装密度、流动性和氧含量测量结果见表1。Example 2. Using the raw material high-purity titanium block (purity 99.99wt%) as the anode, in an inert gas helium environment, a high-intensity arc is formed by discharge, the arc starting current is 250A, the arc voltage is 30V, and then hydrogen is introduced , the ratio of hydrogen to inert gas is 1:3, titanium hydride (TiH 2 ) is generated through gas phase reaction, and solid titanium hydride nanoparticles are formed after condensation, and its microscopic appearance and particle size distribution are shown in Figure 2; polyvinyl alcohol, Polyethylene glycol, deionized water and titanium hydride nanoparticles are prepared into a suspension liquid slurry, and the centrifugal atomization drying method is used for agglomeration and granulation to obtain spherical titanium hydride particles of 50 μm; argon-protected tube furnace is used for granulation The final titanium hydride powder is subjected to heat treatment. The heat treatment temperature of the first stage is 280°C and the holding time is 90min; the heat treatment temperature of the second stage is 750°C and the holding time is 120min; the heat treatment temperature of the third stage is 950°C and the holding time is 60min After cooling down to room temperature with the furnace, a micron-sized spherical titanium powder with high density, high fluidity and low oxygen content is obtained. The micromorphology and particle size distribution of the prepared titanium powder are shown in Figure 4, and the measurement results of sphericity, bulk density, fluidity and oxygen content are shown in Table 1.
表1本发明实施例1和实施例2制备得到的钛粉末的物性参数Table 1 The physical parameters of the titanium powder prepared by Example 1 and Example 2 of the present invention
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