CN104772281A - Vinasse separator and vinasse separating process - Google Patents
Vinasse separator and vinasse separating process Download PDFInfo
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- CN104772281A CN104772281A CN201510190012.XA CN201510190012A CN104772281A CN 104772281 A CN104772281 A CN 104772281A CN 201510190012 A CN201510190012 A CN 201510190012A CN 104772281 A CN104772281 A CN 104772281A
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- vinasse
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Abstract
The invention discloses a vinasse separator which comprises a feeding mechanism. A roller mechanism is further arranged on the feeding mechanism, an air operated mechanism and a discharging mechanism are further arranged on the roller mechanism, and a power supporting mechanism is further arranged on the outer side of the roller mechanism. A vinasse separating process of the vinasse separator comprises the following steps of drying, conveying, kneading, striking, screening and distributing. According to the vinasse separator and the vinasse separating process, problems are solved, various materials in the vinasse can be separated, classified and used, the processing difficulty is reduced, and the economic value of the vinasse is greatly improved.
Description
Technical field
The present invention relates to a kind of vinasse treatment facility and vinasse separating technology, be specifically related to a kind of vinasse separator in brewery's use and vinasse separating technology.
Background technology
Grain, rice husk and Koji mix gets residue remaining be after drinking called vinasse through cellar fermentable, distillation.Containing abundant albumen, fat, starch and amino acid in vinasse, be always that peasants and herdsmen feed pigs the good feed of breeding fish, Ge great feed producer is all to dry the vinasse powder after pulverizing for raw material production mixed feed and complete feed in recent years.But owing to containing a large amount of rice husks in vinasse, cause crude fiber content in vinasse too high, up to more than 24%, relative protein content is lower, and had a strong impact on food mouth and the feeding effect of vinasse, price is also more and more lower, and user is fewer and feweri.Vinasse process is not gone out, and pile up meeting moldy metamorphism in brewery, even raw maggot snake, both contaminated environment, waste resource again.
Along with the minimizing of underground petroleum, coal and gas reserves, the energy crisis of society is on the rise, so society's a kind of new renewable sources of energy of exigence more now.The recycling mode that fuel spray burning boiler is a kind of vinasse is made with vinasse powder, but facts have proved, vinasse powder spray burning boiler after a certain period of use time can fouling on the pipeline of boiler, the accumulation of dirt can affect heat transfer, after it is stacked into certain thickness, also can blast because of inequality of expanding with heat and contract with cold, therefore have great potential safety hazard, and the most basic reason of fouling is because containing grain residue in vinasse.
Summary of the invention
The object of the present invention is to provide vinasse separator and vinasse separating technology, solve the above problems, the various materials in vinasse are separated, and classification uses, reduce the difficulty of its process, substantially increase practical value and the economic worth of vinasse.
Why present inventor expects the various materials in vinasse to be separated, and when its reason is unsegregated vinasse as feed, albumen is low, ash content is high, fiber is high, feeding effect extreme difference; When it is as fuel, because containing grain residue, so meeting coking fouling, implicit security hidden danger.But vinasse are separated, can separate not containing grain residue and the high chaff of crude fiber content, be more suitable for doing bio-fuel.In addition, the grain residue albumen separated is high, and fiber is low, is suitable as feed.Make all substances in vinasse have a role to play like this, maximize favourable factors and minimize unfavourable ones, accomplish the optimized limited value utilizing vinasse.
To achieve these goals, the technical solution used in the present invention is as follows:
Vinasse separator, comprises feeding mechanism, below feeding mechanism, be also provided with cylinder mechanism, and cylinder mechanism is also provided with roller mechanism, air operated mechanism, discharging mechanism and sorting mechanism, is also provided with motive power mechanism in the outside of cylinder mechanism.
Described feeding mechanism is primarily of feed hopper, the running roller being arranged on feed hopper exit position and the flight be arranged in the shape of a spiral below running roller.
Described cylinder mechanism comprises and is arranged on the outermost steel cylinder be obliquely installed, and is also disposed with wide-meshed screen in tubbiness and coaxial with it and fine screen mesh from the inside to the outside in the inside of steel cylinder; Discharging mechanism comprises chaff faucal, grain cinder notch and ashes mouth, and chaff faucal is connected to the end of wide-meshed screen, and grain cinder notch is connected to the end of fine screen mesh, and ashes mouth is connected to the end of steel cylinder.
The airduct that described air operated mechanism comprises high pressure positive blower and is connected with this high pressure positive blower, airduct is arranged on the shaft core position of steel cylinder, airduct is also provided with air vent, and this air vent is arranged from after flight, and this air vent distance high-voltage blower fan its aperture far away is less.
Described motive power mechanism comprises motor, and motor is connected with friction pulley, and this friction pulley fits on the big supporting wheel circle that is enclosed within steel cylinder, and position symmetrical with this friction pulley on the downside of steel cylinder is also provided with support roller.What deserves to be explained is that big supporting wheel circle is enclosed within steel cylinder.
Use the vinasse separating technology of vinasse separator, comprise the following steps:
A, oven dry, utilize chain-grate type hot-blast stove to carry out heat supply to roller dryer, vinasse dried water content less than 10%, then carry out solid and gas separation by cyclone separator;
Vinasse after oven dry are transported to vinasse separator charging aperture by belt or conveying worm, also need the iron in vinasse, stone and clod to remove in the process of conveying by B, conveying;
C, rubbing, crumpled the vinasse transported by the running roller in vinasse separator, chaff shell and grain slag forced to be separated;
D, shock, vinasse after rubbing are blown and hit on screen cloth by the high pressure draught blown out by airduct in vinasse separator, allow vinasse and screen cloth clash into or mutually to clash into, thus to make in step C also completely and chaff shell depart from the grain slag come and spin off completely in shock;
E, screening, the chaff shell in vinasse, grain slag and ashes are separated by the wide-meshed screen in vinasse separator, fine screen mesh, chaff shell rests in wide-meshed screen, and grain slag rests in fine screen mesh, and ashes then rests on steel cylinder wall place;
F, shunting, discharge from the chaff faucal vinasse separator, grain cinder notch and ashes mouth respectively by chaff shell, grain slag and ashes.
Described step C, D, E, F are all by completing in vinasse separator.
The present invention compared with prior art, has the following advantages and beneficial effect:
(1) vinasse can be separated by the present invention completely, and reasonably utilize according to isolated different material, thus have played the value of vinasse to greatest extent.
(2) running roller quantity of the present invention can be arranged according to the vinasse treating capacity of reality, can be good at the demand of satisfied different enterprise, substantially increases the adaptive capacity of product, further increase the disposal ability of vinasse;
(3) structure of the present invention is simple, and production cost and the use cost of required input are lower, have higher economic worth, have well promoted the development of enterprise and industry;
(4) treatment process of the present invention is simple, and equipment needed thereby is less, and the consumption of its production cost and energy is lower, can also utilize the fuel produced simultaneously, greatly reduce the input cost of enterprise, better facilitate the development of enterprise.
Accompanying drawing explanation
Fig. 1 is the structural representation of vinasse separator of the present invention.
Fig. 2 is the side-looking structure chart of vinasse separator of the present invention.
Description of reference numerals: 1, running roller; 2, high pressure positive blower; 3, airduct; 4, wide-meshed screen; 5, fine screen mesh; 6, steel cylinder; 7, friction pulley; 8, motor; 9, support roller; 10, flight; 11, chaff faucal; 12, grain cinder notch; 13, ashes mouth; 14, big supporting wheel circle.
Detailed description of the invention
Below in conjunction with drawings and Examples, the invention will be further described, and embodiments of the present invention include but not limited to the following example.
Embodiment 1
As shown in Figure 1, 2, vinasse separator, comprises feeding mechanism, below feeding mechanism, be also provided with cylinder mechanism, cylinder mechanism is also provided with roller mechanism, air operated mechanism, screening mechanism and discharging mechanism, is also provided with motive power mechanism in the outside of cylinder mechanism.
Described feeding mechanism is primarily of feed hopper, the running roller 1 being arranged on feed hopper exit position and the flight 10 be arranged in the shape of a spiral below running roller 1.
Described cylinder mechanism comprises and is arranged on the outermost steel cylinder 6 be obliquely installed, and is also disposed with wide-meshed screen 4 in tubbiness and coaxial with it and fine screen mesh 5 in the inside of steel cylinder 6 from the inside to the outside; Discharging mechanism comprises chaff faucal 11, grain cinder notch 12 and ashes mouth 13, and chaff faucal 11 is connected to the end of wide-meshed screen 4, and grain cinder notch 12 is connected to the end of fine screen mesh 5, and ashes mouth 13 is connected to the end of steel cylinder 6.
The airduct 3 that described air operated mechanism comprises high pressure positive blower 2 and is connected with this high pressure positive blower 2, airduct 3 is arranged on the shaft core position of steel cylinder 6, airduct 3 is also provided with air vent, and this air vent is arranged from after flight 10, and this air vent distance high-voltage blower fan 2 its aperture far away is less.
Described motive power mechanism comprises motor 8, and motor 8 is connected with friction pulley 7, and this friction pulley 7 fits on the big supporting wheel circle 14 that is enclosed within steel cylinder 6, and position symmetrical with this friction pulley 7 on the downside of steel cylinder 6 is also provided with support roller 9.
Embodiment 2
Use the vinasse separating technology of vinasse separator, comprise the following steps:
A, oven dry, utilize chain-grate type hot-blast stove to carry out heat supply to roller dryer, vinasse dried water content less than 10%, then carry out solid and gas separation by cyclone separator;
Vinasse after oven dry are transported to vinasse separator charging aperture by belt or conveying worm, also need the iron in vinasse, stone and clod to remove in the process of conveying by B, conveying;
C, rubbing, crumpled the vinasse transported by the running roller in vinasse separator, chaff shell and grain slag forced to be separated;
D, shock, vinasse after rubbing are blown and hit on screen cloth by the high pressure draught blown out by airduct in vinasse separator, allow vinasse and screen cloth clash into or mutually to clash into, thus to make in step C also completely and chaff shell depart from the grain slag come and spin off completely in shock;
E, screening, the chaff shell in vinasse, grain slag and ashes are separated by the wide-meshed screen in vinasse separator, fine screen mesh, chaff shell rests in wide-meshed screen, and grain slag rests in fine screen mesh, and ashes then rests on steel cylinder wall place;
F, shunting, discharge from the chaff faucal vinasse separator, grain cinder notch and ashes mouth respectively by chaff shell, grain slag and ashes.
Described step C, D, E, F are all by completing in vinasse separator.
According to above-described embodiment, just the present invention can be realized well.What deserves to be explained is; under prerequisite based on said structure design, for solving same technical problem, even if some making on the invention are without substantial change or polishing; the essence of the technical scheme adopted is still the same with the present invention, therefore it also should in protection scope of the present invention.
Claims (7)
1. vinasse separator, is characterized in that, comprises feeding mechanism, below feeding mechanism, be also provided with cylinder mechanism, and cylinder mechanism is also provided with air operated mechanism and discharging mechanism, is also provided with motive power mechanism in the outside of cylinder mechanism.
2. vinasse separator according to claim 1, is characterized in that, described feeding mechanism is primarily of feed hopper, the running roller (1) being arranged on feed hopper exit position and the flight (10) be arranged in the shape of a spiral below running roller (1).
3. vinasse separator according to claim 2, it is characterized in that, described cylinder mechanism comprises and is arranged on outermost layer and the steel cylinder be obliquely installed (6), is also disposed with wide-meshed screen (4) in tubbiness and coaxial with it and fine screen mesh (5) in the inside of steel cylinder (6) from the inside to the outside; Discharging mechanism comprises chaff faucal (11), grain cinder notch (12) and ashes mouth (13), chaff faucal (11) is connected to the end of wide-meshed screen (4), grain cinder notch (12) is connected to the end of fine screen mesh (5), and ashes mouth (13) is connected to the end of steel cylinder (6).
4. vinasse separator according to claim 3, it is characterized in that, the airduct (3) that described air operated mechanism comprises high pressure positive blower (2) and is connected with this high pressure positive blower (2), described airduct (3) is arranged on the shaft core position of steel cylinder (6), airduct (3) is also provided with air vent, this air vent is arranged from after flight (10), and this air vent distance high-voltage blower fan (2) its aperture far away is less.
5. vinasse separator according to claim 4, it is characterized in that, described motive power mechanism comprises motor (8), motor (8) is connected with friction pulley (7), this friction pulley (7) fits on the big supporting wheel circle (14) that is enclosed within steel cylinder (6), and the position symmetrical with this friction pulley (7) in steel cylinder (6) downside is also provided with support roller (9).
6. use the vinasse separating technology of the vinasse separator described in any one of claim 1-5, it is characterized in that, comprise the following steps:
A, oven dry, utilize chain-grate type hot-blast stove to carry out heat supply to roller dryer, vinasse dried water content less than 10%, then carry out solid and gas separation by cyclone separator;
Vinasse after oven dry are transported to vinasse separator charging aperture by belt or conveying worm, also need the iron in vinasse, stone and clod to remove in the process of conveying by B, conveying;
C, rubbing, crumpled the vinasse transported by the running roller in vinasse separator, chaff shell and grain slag forced to be separated;
D, shock, vinasse after rubbing are blown and hit on screen cloth by the high pressure draught blown out by airduct in vinasse separator, allow vinasse and screen cloth clash into or mutually to clash into, thus to make in step C also completely and chaff shell depart from the grain slag come and spin off completely in shock;
E, screening, the chaff shell in vinasse, grain slag and ashes are separated by the wide-meshed screen in vinasse separator, fine screen mesh, chaff shell rests in wide-meshed screen, and grain slag rests in fine screen mesh, and ashes then rests on steel cylinder wall place;
F, shunting, discharge from the chaff faucal vinasse separator, grain cinder notch and ashes mouth respectively by chaff shell, grain slag and ashes.
7. vinasse separator according to claim 6 and vinasse separating technology, is characterized in that, described step C, D, E, F are all by completing in vinasse separator.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510190012.XA CN104772281B (en) | 2015-04-21 | 2015-04-21 | Vinasse separator and vinasse separating technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510190012.XA CN104772281B (en) | 2015-04-21 | 2015-04-21 | Vinasse separator and vinasse separating technology |
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| CN104772281A true CN104772281A (en) | 2015-07-15 |
| CN104772281B CN104772281B (en) | 2017-09-19 |
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| CN201510190012.XA Expired - Fee Related CN104772281B (en) | 2015-04-21 | 2015-04-21 | Vinasse separator and vinasse separating technology |
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Cited By (18)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105454719A (en) * | 2015-12-31 | 2016-04-06 | 凤台县瑞普农业发展有限公司 | Formula duck feed containing distiller's grains and preparation method thereof |
| CN105533247A (en) * | 2015-12-31 | 2016-05-04 | 凤台县瑞普农业发展有限公司 | Distillers' grain containing fattening duck feed and preparation method thereof |
| CN105533248A (en) * | 2015-12-31 | 2016-05-04 | 凤台县瑞普农业发展有限公司 | Distillers' grain containing health-care duck feed and preparation method thereof |
| CN105558404A (en) * | 2015-12-31 | 2016-05-11 | 凤台县瑞普农业发展有限公司 | Distillers' grain containing duck special feed and preparation method thereof |
| CN105981972A (en) * | 2015-12-31 | 2016-10-05 | 凤台县瑞普农业发展有限公司 | Nutritional brewer's grain duck feed and preparation method thereof |
| CN105981974A (en) * | 2015-12-31 | 2016-10-05 | 凤台县瑞普农业发展有限公司 | Heat-clearing duck feed comprising distillers' grains and preparation method thereof |
| CN105981970A (en) * | 2015-12-31 | 2016-10-05 | 凤台县瑞普农业发展有限公司 | Growth promoting vinasse containing duck feed and preparation method thereof |
| CN105981973A (en) * | 2015-12-31 | 2016-10-05 | 凤台县瑞普农业发展有限公司 | Duck's vinasse feed with high palatability and preparation method of duck's vinasse feed |
| CN105981945A (en) * | 2015-12-31 | 2016-10-05 | 凤台县瑞普农业发展有限公司 | Duck feed with distillers' grains and effect of improving immunity and method for preparing duck feed |
| CN105981971A (en) * | 2015-12-31 | 2016-10-05 | 凤台县瑞普农业发展有限公司 | Disease-resistant duck feed with distillers' grains and method for preparing disease-resistant duck feed |
| CN109442969A (en) * | 2018-11-12 | 2019-03-08 | 广西德保新贝侬酒厂有限公司 | A kind of device for separating lees and vinasse separating technology |
| CN110250542A (en) * | 2019-05-22 | 2019-09-20 | 江苏华稼食品科技有限公司 | A kind of big rice processing unit and treatment process |
| CN111036539A (en) * | 2019-11-29 | 2020-04-21 | 陈璐 | Lees separator |
| CN111036540A (en) * | 2019-11-29 | 2020-04-21 | 陈璐 | Vinasse processing method |
| CN111036541A (en) * | 2019-11-29 | 2020-04-21 | 陈璐 | Vinasse treatment process |
| CN111729919A (en) * | 2020-07-01 | 2020-10-02 | 抚州市临川区米谷酒坊 | Vinasse separation process for wine workshop |
| CN112958430A (en) * | 2021-03-20 | 2021-06-15 | 昆明克林轻工机械有限责任公司 | Drum-type sugarcane removes sand edulcoration device |
| CN115449446A (en) * | 2022-09-02 | 2022-12-09 | 安徽省金裕皖酒业有限公司 | Health-preserving white spirit brewing slag material recycling system and method |
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Cited By (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105454719A (en) * | 2015-12-31 | 2016-04-06 | 凤台县瑞普农业发展有限公司 | Formula duck feed containing distiller's grains and preparation method thereof |
| CN105533247A (en) * | 2015-12-31 | 2016-05-04 | 凤台县瑞普农业发展有限公司 | Distillers' grain containing fattening duck feed and preparation method thereof |
| CN105533248A (en) * | 2015-12-31 | 2016-05-04 | 凤台县瑞普农业发展有限公司 | Distillers' grain containing health-care duck feed and preparation method thereof |
| CN105558404A (en) * | 2015-12-31 | 2016-05-11 | 凤台县瑞普农业发展有限公司 | Distillers' grain containing duck special feed and preparation method thereof |
| CN105981972A (en) * | 2015-12-31 | 2016-10-05 | 凤台县瑞普农业发展有限公司 | Nutritional brewer's grain duck feed and preparation method thereof |
| CN105981974A (en) * | 2015-12-31 | 2016-10-05 | 凤台县瑞普农业发展有限公司 | Heat-clearing duck feed comprising distillers' grains and preparation method thereof |
| CN105981970A (en) * | 2015-12-31 | 2016-10-05 | 凤台县瑞普农业发展有限公司 | Growth promoting vinasse containing duck feed and preparation method thereof |
| CN105981973A (en) * | 2015-12-31 | 2016-10-05 | 凤台县瑞普农业发展有限公司 | Duck's vinasse feed with high palatability and preparation method of duck's vinasse feed |
| CN105981945A (en) * | 2015-12-31 | 2016-10-05 | 凤台县瑞普农业发展有限公司 | Duck feed with distillers' grains and effect of improving immunity and method for preparing duck feed |
| CN105981971A (en) * | 2015-12-31 | 2016-10-05 | 凤台县瑞普农业发展有限公司 | Disease-resistant duck feed with distillers' grains and method for preparing disease-resistant duck feed |
| CN109442969A (en) * | 2018-11-12 | 2019-03-08 | 广西德保新贝侬酒厂有限公司 | A kind of device for separating lees and vinasse separating technology |
| CN110250542A (en) * | 2019-05-22 | 2019-09-20 | 江苏华稼食品科技有限公司 | A kind of big rice processing unit and treatment process |
| CN111036539A (en) * | 2019-11-29 | 2020-04-21 | 陈璐 | Lees separator |
| CN111036540A (en) * | 2019-11-29 | 2020-04-21 | 陈璐 | Vinasse processing method |
| CN111036541A (en) * | 2019-11-29 | 2020-04-21 | 陈璐 | Vinasse treatment process |
| CN111036540B (en) * | 2019-11-29 | 2021-02-09 | 金徽酒股份有限公司 | Vinasse processing method |
| CN111036541B (en) * | 2019-11-29 | 2021-04-30 | 山东百脉泉酒业股份有限公司 | Vinasse treatment process |
| CN111036539B (en) * | 2019-11-29 | 2021-05-18 | 安徽焦陂酒业有限责任公司 | Lees separator |
| CN111729919A (en) * | 2020-07-01 | 2020-10-02 | 抚州市临川区米谷酒坊 | Vinasse separation process for wine workshop |
| CN112958430A (en) * | 2021-03-20 | 2021-06-15 | 昆明克林轻工机械有限责任公司 | Drum-type sugarcane removes sand edulcoration device |
| CN115449446A (en) * | 2022-09-02 | 2022-12-09 | 安徽省金裕皖酒业有限公司 | Health-preserving white spirit brewing slag material recycling system and method |
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| CN104772281B (en) | 2017-09-19 |
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