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CN104761287B - A kind of cement flooring crystal hardened agent and preparation method thereof - Google Patents

A kind of cement flooring crystal hardened agent and preparation method thereof Download PDF

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CN104761287B
CN104761287B CN201510198396.XA CN201510198396A CN104761287B CN 104761287 B CN104761287 B CN 104761287B CN 201510198396 A CN201510198396 A CN 201510198396A CN 104761287 B CN104761287 B CN 104761287B
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cement flooring
jfc
mass ratio
crystal hardened
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CN104761287A (en
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刘三川
郭宝学
杨兴旺
郭建学
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SHENZHEN BSF TECHNOLOGY CO., LTD.
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Shenzhen Bsf Technology Co Ltd
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Abstract

The present invention provides a kind of cement flooring crystal hardened agent and preparation method thereof, is mixed and its chemical reaction by infiltration of the agent in cement flooring, crystal hardened, realizes the formation of cement flooring densification water-repellent layer, reaches cement flooring reinforcing, blocks waterproof efficacy.So as to effectively completely cut off or eliminate the generation environment of cement flooring " wall cancer ", the hardness and its abrasion resistance of cement flooring are doubled, service life is greatly prolonged, and does not change cement outward appearance true qualities, and fineness, aesthetics are very perfect.

Description

A kind of cement flooring crystal hardened agent and preparation method thereof
Technical field:
The present invention relates to a kind of cement flooring crystal hardened agent and preparation method thereof, belongs to building material field.
Background technology:
Cement in process of setting, in concrete, steam in moisture content with water dissolves by soluble composition (such as free calcium, CaO) After sending out, the salt crystal class attachment material of white is separated out, as long as water source is not broken off, this process saltoutd just is difficult to disappear, from And cause cement surface weathering to be subsided, volumetric expansion, metope bubble, heave, fragmentation, peeling, cracking failure and peeling, often also hold Mould and bacterium are multiplied easily, corrosion reinforcing bar lowers the life-span of building." the wall cancer " of cement is a global coagulation civil engineering Build a material difficult problem.The method that people find and eliminate cement " wall cancer ", is substantially around eliminating water or waterproof, blocks several aspects To eliminate its puzzlement, the present invention blocks principle to realize around waterproof.
A kind of Chinese patent " negative temperature hardening agent for cement " of Publication No. CN 102092980A, by 22% sodium acetate, 4% Lignosite, 22% urea and surplus sodium sulphate are mixed, although can construct under subzero state at negative temperature, but after hardening Grout off performance it is not good, it is water-soluble still stronger;Chinese patent " the bi-component waterborne of Publication No. CN 101618956A Ground hardening agent and preparation method thereof ", by the 85% lithium metasilicate solution that the first component is 2~5 moduluses;Contain fluorine in second component Magnesium silicate is 26%, and the solid content of silane emulsion is 2.5%, and the solid content of emulsion acrylic resin is 3%, and paraffin is 0.5%, Water is 68%.Substantially, but wearability is not high for the patent hardening effect, because having used emulsion acrylic resin, itself resistance to Mill waterproof life-span and weatherability be not long, and macromolecule similarly has weathering characteristic.The present invention is hard using permeable reactive, crystallization Change, form fine and close hydrophobic membranous layer, realize closure water-proof function, so as to effectively completely cut off or eliminate the generation of cement flooring " wall cancer " Environment, the hardness and its abrasion resistance of cement flooring are doubled, service life up to a century, do not change cement outward appearance sheet Color, fineness, aesthetics are very perfect.
The content of the invention:
Present invention aim to address the above-mentioned problems in the prior art, and provide a kind of closure good waterproof performance, hard Degree is high, anti-wear performance is strong, excellent a kind of cement flooring crystal type curing agent of cement surface weatherability and preparation method thereof.
The present invention realizes closure water-proof function using permeable reactive, crystal hardened, the fine and close hydrophobic membranous layer of formation, so as to Effectively isolation or eliminate the generation environment of cement flooring " wall cancer ", the hardness and its abrasion resistance of cement flooring improve twice with Upper, service life does not change cement outward appearance true qualities up to a century, and fineness, aesthetics are very perfect.
The purpose of the present invention is realized by technical scheme below:
A kind of cement flooring crystal hardened agent, including the raw material composition of following percentage by weight:Orthosilicate compound 60%~850%;Bleeding agent 1%~10%;Hardening agent 1%~10%;Dry solution 10%~20%.
More preferably constitute including the raw material of following percentage by weight:Orthosilicate compound 75%;Bleeding agent 4%;Hardening agent 6%;Dry solution 15%.
Described orthosilicate compound be by the silicic acid lithium salts of 2.3~3.3 moduluss of fineness, metso, silicic acid sylvite, Britesorb at normal temperatures, filter after sedimentation 24h and be obtained to transparent by mixing, stirring 30min-60min, wherein, silicic acid lithium salts, Metso, silicic acid sylvite, the mass ratio of britesorb are 1:1~3:1:0.5~1.5, the orthosilicate compound physics and chemistry refers to Reference symbol is closed:PH value is 11.5~12.5;Kinematic viscosity (25 DEG C) is 4.5~5.5mm2/s;Density (ρ 20) for 1.060~ 1.080;Metal oxide (Li2O、Na2O、K2O, MgO) content be 2.5~3.0;SiO2Content is 6.0~8.5;Orthosilicate Compound modulus M (presses Na2O is counted) for 2.3~3.3.
More preferably silicic acid lithium salts, metso, silicic acid sylvite, the mass ratio of britesorb are 1:1.25:1: 0.5。
The bleeding agent is pungent by AEO (JFC), APEO (JFC-S), maleic acid di-secondary One or more composition in ester sodium sulfonate (quickly penetrating agent-T);If two kinds, then counting in mass ratio, JFC:JFC-S=1: 0.5-2.5、JFC:Quickly penetrating agent-T=1:0.5-3.5、JFC-S:Quickly penetrating agent-T=1:0.5-1.5;If three kinds, then Count in mass ratio, JFC:JFC-S:Quickly penetrating agent-T=1:2:3.
More preferably described bleeding agent is by AEO (JFC), maleic acid di-sec-octyl sulfonic acid Sodium (quickly penetrating agent-T) is mixed, and is counted in mass ratio, JFC:Quickly penetrating agent-T=1:3.
The hardening agent is made up of one or more in borate, phosphate, magnesate, if two kinds, then any two Hardening agent raw material is mixed by any ratio;If three kinds, then, and borate, phosphate, magnesate in mass ratio 1:1:1~8 compounding and Into.
More preferably described hardening agent is mixed by borate, phosphate, magnesate, wherein, borate, phosphorus Hydrochlorate, magnesate in mass ratio 1:1:4.
The dry solution is made up of one or two in water, MMB (MMB), if two Kind, water and MMB in mass ratio 1:0.5-1.5 compoundings are formed.
More preferably described dry solution is made up of water, MMB (MMB), wherein, water with The mass ratio of MMB is 8:7.
The technique of cement flooring crystal hardened agent is implemented using above-mentioned technical proposal, specifically above-mentioned cement flooring is crystallized Curing agent, uniform application or be sprayed on need hardening cement flooring on 2~3 times, normal temperature naturally osmotic, crystal hardened 72 hours More than, you can obtain the hardened ground that cement flooring intensity improves twice.Using rotating speed 1000~5000r/min high-speed glazing machines Or crystal face processor or eccentric polishing machine, using assorted different meshes (such as:50 mesh, 150 mesh, 300 mesh, 500 mesh, 800 mesh, 1000 mesh, 1500 mesh, 2000 mesh, 3000 mesh, 5000 mesh, 6000 mesh) hundred clean pads, wire mattress abrasive disc or diamond resin abrasive disc Polishing, can obtain the crystal hardened ground of different fineness, increase the weatherability of cement flooring, increase the service life.
A kind of beneficial effect of cement flooring crystal type curing agent of the present invention and preparation method thereof:
1st, a kind of cement flooring crystal type curing agent of the invention, has maximum using orthosilicate compound and cement composition Similarity, introduce compound penetrant, improve ground infiltration of the present invention, so as to go deep into cement table to greatest extent Layer, promotes the mixing of this agent and cement surface, chemicrystallization sclerous reaction, promotes ground top layer to form 3mm~5mm hydrophobic and oil repellents and cause Close layer, plays beneficial closure waterproof, seepage control oil effect.
3rd, reinforcing, the closure waterproof of various cement floorings are adapted to, are penetrated into inside ground in structural concrete fully integratedization, Foaming, peeling phenomenon are not had, it is firm in structure, with the function of preventing the cement flooring accumulation of salt in the surface soil and segmentation crack from occurring.
3rd, the cement flooring processed using this agent, its rub proofness improve more than 80% than untreated intensity.It is resistance to Scratch, repair scratch method simple.
4th, skid resistance is good, will not produce dust, can reach the dust-proof requirement of food-grade, pharmaceutical grade.
5th, it is corrosion-resistant, can support by chemical attack.
6th, the cement flooring processed using this agent, spot, tire stain etc. will not ooze people again, and floor cleaning is only needed to Just cleaning is easy to using common soap water.
7th, repair or renovate, the hardening of the present invention on (Spray) only need to be applied in needs repairing or after washing where renovating Agent drawout, can use on the 3rd day.
8th, for a long time length is new, and cleaning is easy, gloss occurs, and more use brighter in one week.
9th, can be constructed after the magma troweling initial set of cement flooring at once, not accounted for the duration.Can all apply new and old cement flooring Work,.
10th, construction method is simple and easy to do, sprays or rinses and scrapes.
11st, security, it is regular that the feature of environmental protection meets all VOC, nontoxic, do not fire, environmental protection.
Specific embodiment:
The present invention is illustrated in greater detail with reference to embodiment, although the present invention is not limited to them.
Described formula can also be (being weight/mass percentage composition of described below):
Orthosilicate complex content is 60%~85% mass;
Infiltration agent content is 0%~10% mass;
Reinforcing agent content is 0%~10% mass;
Rapid-curing cutback agent content is 10%~20% mass.
Described formula is preferably:
Orthosilicate complex content is 65%~80% mass;
Infiltration agent content is 1%~5% mass;
Reinforcing agent content is 1%~8% mass;
Rapid-curing cutback agent content is 12%~18% mass.
Described formula is more preferably:
Orthosilicate complex content is 75% mass;
Infiltration agent content is 4% mass;
Reinforcing agent content is 6% mass;
Rapid-curing cutback agent content is 15% mass.
The orthosilicate compound therein is:The silicic acid lithium salts of 2.3~3.3 moduluses, metso, silicic acid sylvite, Britesorb, by 1:1~3:1:0.5~1.5 weight fraction compounding.
The bleeding agent is pungent by AEO (JFC), APEO (JFC-S), maleic acid di-secondary One or more composition in ester sodium sulfonate (quickly penetrating agent-T);If two kinds, then counting in mass ratio, JFC:JFC-S=1: 0.5-2.5、JFC:Quickly penetrating agent-T=1:0.5-3.5、JFC-S:Quickly penetrating agent-T=1:0.5-1.5;If three kinds, then Count in mass ratio, JFC:JFC-S:Quickly penetrating agent-T=1:2:3.
The hardening agent is made up of one or more in borate, phosphate, magnesate, if two kinds, then any two Hardening agent raw material is mixed by any ratio;If three kinds, then, and borate, phosphate, magnesate in mass ratio 1:1:1~8 compounding and Into.
The dry solution is made up of one or two in water, MMB (MMB), if two Kind, water and MMB in mass ratio 1:0.5-1.5 compoundings are formed.
Impact test of the 1 orthosilicate compound of embodiment to different cement flooring intensity
Make by standard method and (per cube of C20 mixed mortars are matched somebody with somebody with conventional 32.5 Portland cements of P.C, middle sand Rice cement mortar ratio is cement 305kg;Sand 685kg;Water 175kg), conserve the regular cube examination of 7.07cm × 7.07cm × 7.07cm Some of part, at 28d ages (mohs hardness 5~6, lee ' hardness 307, brightness 18.6, friction antiskid property 0.71), as this The cement flooring test block (hereinafter referred to as reference block) of secondary test.
By different ratio amount in table 1, each component is weighed successively, carry out at normal temperatures mixing, stir compound uniform, keep stirring 30min~60min is mixed to transparent, 6 kinds of " cement flooring crystal hardened agent " samples is obtained, is carefully applied to above-mentioned standard respectively In test block, natural air drying 72h, by cement flooring strength detecting method measure, " mohs hardness, lee ' hardness, brightness, friction stop Slip " (hereinafter referred to as cement flooring intensity four indices, following table identical).
Impact test data of the 1 orthosilicate compound of table to cement flooring intensity
Title and project 1# 2# 3# 4# 5# 6#
Lithium salts 5 10 15 20 25 30
Sodium salt 47.5 40 32.5 25 17.5 10
Sylvite 5 10 15 20 25 30
Magnesium salts 2.5 5 7.5 10 12.5 15
Subtotal, % 60 65 70 75 80 85
Other additives, % 40 35 30 25 20 15
Total amount, % 100 100 100 100 100 100
Mohs hardness 6~7 6~7 6~7 7~8 7~8 7~8
Lee ' hardness HL 562 577 601 611 609 610
Brightness, XGP 28 28.8 29.5 30.7 30 29.3
Friction antiskid property 0.76 0.76 0.76 0.77 0.77 0.77
Other additives are that bleeding agent, hardening agent, dry solution are compounded in above-mentioned formula range, after compounding, by upper State mass fraction to compound with orthosilicate compound again, the shadow after analyzing different silicate and adding not same amount to cement flooring Ring.
1 data of table illustrate, cement flooring intensity in lithium salts and magnesium salts addition into positive correlation, its addition is got over Many, cement flooring intensity is higher, is optimal with 4#.
Impact test data of 2 bleeding agent of embodiment to cement flooring intensity
" the cement flooring crystal hardened agent " being applied in reference block infiltrates through deeper inside which, and quantity is more, passes through Material of the crystallization in 72 hours in reference block is more, and intensity also will be higher.Bleeding agent can accelerate the infiltration of this agent so that Crystallizing layer is deepened, and rigidity layer thickeies, and the hardening strength on ground will be better.
Impact test data of 2 bleeding agent of table to cement flooring intensity
Title and project 7# 8# 9# 10# 11#
JFC 1 1 1 1 1
JFC-S 0 1 2 0 2
Quickly penetrating agent-T 0 0 0 3 3
Subtotal, % 1 2 3 4 6
Other additives, % 24 23 22 21 19
4# orthosilicate compounds, % 75 75 75 75 75
Total amount, % 100 100 100 100 100
Mohs hardness 6~7 6~7 6~7 7~8 7~8
Lee ' hardness HL 551 573 600 608 608
Brightness, XGP 28.7 28.7 29.1 29.9 29.7
Friction antiskid property 0.76 0.76 0.76 0.77 0.77
Other additives are that hardening agent, dry solution are compounded in above-mentioned formula range, after compounding, by above-mentioned mass parts Number is compounded with 4# orthosilicates compound and bleeding agent again, the shadow after analyzing different bleeding agents and adding not same amount to cement flooring Ring.
2 data of table illustrate that bleeding agent is also acted on raising to cement flooring intensity.Permeability is better, and curing agent is in stream Body situation oozes the SiO of people's concrete floor surface layer2Content is more, the SiO that (72h) is crystallized in special time2Content is more, ground intensity It is higher.Equally, landing stiffness depth will be deeper, and ground weatherability, service life also can be more lasting.It is optimal with 10#.
Impact test data of 3 hardening agent of embodiment to cement flooring intensity
SiO2It is limited to strengthen cement flooring intensity, compares SiO using hardness after borate, phosphate, magnesate crystallization2 High this characteristic, selects rational compound proportion, is conducive to " cement flooring crystal hardened agent " integrally to crystallize the raising of hardness.
Impact test data of 3 hardening agent of table to cement flooring intensity
Title and project 12# 13# 14# 15# 16# 17#
Borate 1 1 1 1 1 1
Phosphate 1 1 1 1 1 1
Magnesate 1 2 3 4 5 6
Subtotal, % 3 4 5 6 7 8
Other additives, % 22 21 20 19 18 17
4# orthosilicate compounds, % 75 75 75 75 75 75
Total amount, % 100 100 100 100 100 100
Mohs hardness 6~7 6~7 6~7 7~8 7~8 7~8
Lee ' hardness HL 577 577 589 632 630 632
Brightness, XGP 28.9 28.9 29.1 31.2 31.2 31.5
Friction antiskid property 0.75 0.76 0.76 0.77 0.77 0.77
Other additives are that bleeding agent, dry solution are compounded in above-mentioned formula range, after compounding, by above-mentioned mass parts Number is compounded with 4# orthosilicates compound and reinforcing agent again, the shadow after analyzing different reinforcing agents and adding not same amount to cement flooring Ring.
3 data of table illustrate that reinforcing agent content is higher, and cement flooring intensity is higher, wherein raising tribute of the magnesate to intensity Maximum is offered, but addition is excessive, permeance property can be caused to be deteriorated.It is optimal with 15#.
Impact test of 4 dry solution of embodiment to cement flooring intensity
" cement flooring crystal hardened agent " is to cement flooring intensity effect, relevant with the crystallization rate of this agent.Crystallization rate Too fast, crystallization is incomplete, intensity decreases;Cross slow, affect construction period.
Impact test data of 4 dry solution of table to cement flooring intensity
Title and project 18# 19# 20# 21# 22# 23#
Water 8 8 8 8 8 9
MMB 4 5 6 7 8 9
Subtotal, % 12 13 14 15 16 18
Other additives, % 13 21 20 19 18 17
4# orthosilicate compounds, % 75 75 75 75 75 75
Total amount, % 100 100 100 100 100 100
Mohs hardness 6~7 6~7 6~7 7~8 7~8 7~8
Lee ' hardness HL 566 569 580 596 593 589
Brightness, XGP 30.1 30.5 29.8 30.7 30.6 29.8
Friction antiskid property 0.75 0.77 0.77 0.77 0.77 0.77
Other additives are that bleeding agent, hardening agent are compounded in above-mentioned formula range, after compounding, by above-mentioned mass parts Number is compounded with 4# orthosilicates compound and dry solution again, the shadow after analyzing different dry solutions and adding not same amount to cement flooring Ring.
4 data of table illustrate that evaporation rate is more uniform, and crystallization effect is better, and cement flooring hardness is higher.It is optimal with 21#.
Embodiment 5 " cement flooring crystal hardened agent " most preferably compounding test
According to above-described embodiment result, " cement flooring crystal hardened agent " most preferably compounding verification experimental verification data such as table 5 is carried out.
Table 5 " cement flooring crystal hardened agent " most preferably compounding verification experimental verification data
Title and project 24# 25# 26# 27# 28# 29#
Orthosilicate compound, % 60 65 70 75 80 85
Bleeding agent compound, % 10 8 7 4 2 2
Hardening agent compound, % 10 8 7 6 4 3
Dry solution, % 20 19 16 15 12 10
Total amount, % 100 100 100 100 100 100
Mohs hardness 7~8 7~8 7~8 7~8 7~8 7~8
Lee ' hardness HL 600 599 604 630 609 610
Brightness, XGP 31.8 30.5 31.3 32.5 31.9 32.1
Friction antiskid property 0.77 0.77 0.77 0.77 0.77 0.77
5 data of table illustrate that " the cement flooring crystal hardened agent " compounded in the practical range of the present invention has preferably The good result on reinforced cementitious ground, is optimal with 27#.
The examination of the infiltration firm time after embodiment 6 " cement flooring crystal hardened agent " coating
According to " cement flooring crystal hardened agent " crystal hardened principle, time of penetration is longer, and penetration depth is deeper, during hardening Between it is longer, coated cement flooring hardness can be higher.For the specific present invention " cement flooring crystal hardened agent " coating Speech, reasonably permeates firm time closely bound up for technique application and acquirement promising result.From 4#, 10#, 15#, 21#, 27# samples do contrast test, the results are shown in Table 6.
Table 6 " cement flooring crystal hardened agent " coat (to smear 3 times as standard) after infiltration firm time examination number According to
6 data of table illustrate that " cement flooring crystal hardened agent " coats the infiltration hardening 72h times (to smear 3 times as standard) Afterwards, cement flooring intensity data reaches maximum, and keeps stable, therefore, after selecting " cement flooring crystal hardened agent " to coat 3 times Infiltration firm time be 72h.
" cement flooring crystal hardened agent " preparation technology:
Orthosilicate is prepared by claim 4, by proportional quantity in claims 1 to 3, each component is weighed successively, in normal temperature Under carry out mixing, stir compound uniform, be kept stirring for 30min~60min to transparent, settle 24h, be filtrated to get " cement flooring Crystal hardened agent " product.
The implementing process of " cement flooring crystal hardened agent ":
By " cement flooring crystal hardened agent " uniform application or be sprayed on need hardening cement flooring on 2~3 times, normal temperature Naturally osmotic, crystal hardened more than 72 hours, you can obtain the hardened ground that cement flooring intensity improves twice.Using rotating speed 1000~5000r/min high-speed glazing machines or crystal face processor or eccentric polishing machine, using assorted different meshes (such as:50 mesh, 150 mesh, 300 mesh, 500 mesh, 800 mesh, 1000 mesh, 1500 mesh, 2000 mesh, 3000 mesh, 5000 mesh, 6000 mesh) hundred clean pads, steel Silk pad abrasive disc or the polishing of diamond resin abrasive disc, can obtain the crystal hardened ground of different fineness, increase cement flooring Weatherability, increases the service life.
The above, is only presently preferred embodiments of the present invention, not makees any pro forma restriction to the present invention, all It is any simple modification, equivalent variations and modification above example made according to the technical spirit of the present invention, still falls within In the range of technical solution of the present invention.

Claims (6)

1. a kind of cement flooring crystal hardened agent, it is characterised in that constitute including the raw material of following percentage by weight:Orthosilicate Compound 60%~85%;Bleeding agent 1%~10%;Hardening agent 1%~10%;Dry solution 10%~20%;
Described orthosilicate compound is by the silicic acid lithium salts of 2.3~3.3 moduluses, metso, silicic acid sylvite, britesorb At normal temperatures, mix, 30min-60min is to transparent for stirring, filter after sedimentation 24h and be obtained, wherein, silicic acid lithium salts, metso, Silicic acid sylvite, the mass ratio of britesorb are 1:1~3:1:0.5~1.5, the orthosilicate compound physical and chemical index meets:pH It is worth for 11.5~12.5;Kinematic viscosity(25℃)For 4.5~5.5mm2/s;Density(ρ20)For 1.060~1.080;Metal is aoxidized Thing(Li2O、Na2O、K2O、MgO)Content is 2.5~3.0%;SiO2Content is 6.0~8.5%;Orthosilicate compound modulus M is pressed Na2O is calculated as 2.3~3.3;
The bleeding agent is by AEO(JFC), AEO-polyethers(JFC-S), maleic acid Di-sec-octyl sodium sulfonate(Quickly penetrating agent-T)In one or more composition;If two kinds, then counting in mass ratio, JFC:JFC- S=1:0.5-2.5、JFC:Quickly penetrating agent-T=1:0.5-3.5、JFC-S:Quickly penetrating agent-T=1:0.5-1.5;If three Kind, then count in mass ratio, JFC:JFC-S:Quickly penetrating agent-T=1:2:3;
The hardening agent is made up of one or more in borate, phosphate, magnesium salts, if two kinds, then any two hardening agent Raw material is mixed by any ratio;If three kinds, then, and borate, phosphate, magnesium salts in mass ratio 1:1:1~8 compounding is formed;
The dry solution is made up of one or two in water, MMB (MMB), if two kinds, water With MMB in mass ratio 1:0.5-1.5 compoundings are formed.
2. crystal hardened agent in cement flooring according to claim 1, it is characterised in that including the original of following percentage by weight Material composition:Orthosilicate compound 75%;Bleeding agent 4%;Hardening agent 6%;Dry solution 15%.
3. crystal hardened agent in cement flooring according to claim 1, it is characterised in that silicic acid lithium salts, metso, silicic acid Sylvite, the mass ratio of britesorb are 1:1.25:1:0.5.
4. crystal hardened agent in cement flooring according to claim 1, it is characterised in that the bleeding agent is by fatty alcohol polyoxy Vinethene(JFC), disecoctylmaleate sodium sulfonate(Quickly penetrating agent-T)Mix, count in mass ratio, JFC:Hurry up Fast bleeding agent-T=1:3.
5. crystal hardened agent in cement flooring according to claim 1, it is characterised in that described hardening agent by borate, Phosphate, magnesium salts are mixed, wherein, borate, phosphate, magnesium salts in mass ratio 1:1:4.
6. crystal hardened agent in cement flooring according to claim 1, it is characterised in that the dry solution is by water, 3- methoxies Base -3- methyl-1-butanols (MMB) is constituted, wherein, water is 8 with the mass ratio of MMB:7.
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