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CN104760287B - A fast-switching and precise positioning device with multiple forming ports and multiple feeders - Google Patents

A fast-switching and precise positioning device with multiple forming ports and multiple feeders Download PDF

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Publication number
CN104760287B
CN104760287B CN201510177455.5A CN201510177455A CN104760287B CN 104760287 B CN104760287 B CN 104760287B CN 201510177455 A CN201510177455 A CN 201510177455A CN 104760287 B CN104760287 B CN 104760287B
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feeder
forming
switching
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fast
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CN104760287A (en
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王东方
李晓东
杨旭
王昕�
赵继
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Jilin University
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Jilin University
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Abstract

本发明涉及一种多成形口多输料器快速切换精确定位装置,属于增材制造领域。储料筒和电机分别与连接板上方固定连接,输料筒下方经平面轴承与支撑底座转动连接,输料筒上部通过花键轴与电机输出轴相连,在输料筒内部连接有导向架,该输料器通过输料管与储料筒连接,该输料器的顶端与弹簧连接,成形口与输料器下方固定连接,在输料筒顶部外边缘连接有压块,该压块与输料器安装位置相对应。优点是结构新颖,用于增材制造设备中多种熔体或液体材料输料器和成形口的快速切换与精确定位,既能满足不同厚度异质材料的叠层成形要求,又能避免不同材料间的相互掺杂污染,有利于提高异质材料复杂零件的成形质量和成形效率。

The invention relates to a fast-switching and precise positioning device for multi-forming ports and multi-feeders, which belongs to the field of additive manufacturing. The storage tank and the motor are fixedly connected to the top of the connecting plate, the bottom of the delivery tube is connected to the support base through a plane bearing, the upper part of the delivery tube is connected to the output shaft of the motor through a spline shaft, and a guide frame is connected inside the delivery tube. The feeder is connected to the material storage barrel through the feeder tube, the top of the feeder is connected to the spring, the forming port is fixedly connected to the lower part of the feeder, and a pressing block is connected to the outer edge of the top of the feeding barrel. Corresponding to the installation position of the feeder. The advantage is that the structure is novel, and it is used for fast switching and precise positioning of various melt or liquid material feeders and forming ports in additive manufacturing equipment. It can not only meet the lamination forming requirements of heterogeneous materials with different thicknesses, but also avoid different The mutual doping and pollution between materials is beneficial to improve the forming quality and forming efficiency of complex parts of heterogeneous materials.

Description

一种多成形口多输料器快速切换精确定位装置A fast-switching and precise positioning device with multiple forming ports and multiple feeders

技术领域technical field

本发明属于增材制造领域,尤其涉及一种多成形口多输料器切换定位装置。The invention belongs to the field of additive manufacturing, and in particular relates to a switching and positioning device for multiple forming ports and multiple feeders.

背景技术Background technique

增材制造是一种通过分层加工、叠层成形的方式来制造复杂实体零件的方法,可极大缩短复杂零件的制造周期,降低生产成本。Additive manufacturing is a method of manufacturing complex solid parts through layered processing and stacked forming, which can greatly shorten the manufacturing cycle of complex parts and reduce production costs.

现有增材制造设备主要采用单成形口对应多个输料器或多成形口对应单个输料器的方式制造由异质材料构成的实体零件。公开号EP 0337468 B1、US 8570534 B1和申请公布号为CN 103692652 A分别公开了3种单成形口对应多个输料器的增材制造装置,每个输料器内装有不同的材料,通过控制不同输料器与成形口的连接通断,使不同的材料通过成形口出料成形,实现不同材料的增材制造。由于所有的材料须经同一个成形口出料成形,在输料器与成形口的连接变换中易在成形口表面导致材料残留,造成不同材料间的相互掺杂污染,且出口截面固定,难以满足不同厚度材料层的成形要求。申请公布号为CN103612394 A的发明公开了一种由单输料器和多个可变直径成形口构成的高压静电驱动打印装置,能够满足不同特定厚度异质材料层的成形要求,但仍无法避免输料器内部和成形口部位不同材料的相互掺杂污染。综上所述,满足不同厚度异质材料的叠层成形要求,避免不同材料间的相互掺杂污染,是异质材料复杂零件优质高效增材制造过程中亟需解决的首要问题。Existing additive manufacturing equipment mainly uses a single forming port corresponding to multiple feeders or multiple forming ports corresponding to a single feeder to manufacture solid parts made of heterogeneous materials. Publication No. EP 0337468 B1, US 8570534 B1 and application publication No. CN 103692652 A respectively disclose three kinds of additive manufacturing devices in which a single forming port corresponds to multiple feeders. Each feeder is filled with different materials. Through the control The connection between different feeders and the forming port enables different materials to be discharged and formed through the forming port to realize the additive manufacturing of different materials. Since all the materials must be discharged through the same forming port, it is easy to cause material residue on the surface of the forming port during the connection transformation between the feeder and the forming port, resulting in mutual doping and pollution between different materials, and the outlet cross-section is fixed, which is difficult Meet the forming requirements of different thickness material layers. The invention with application publication number CN103612394 A discloses a high-voltage electrostatically driven printing device consisting of a single feeder and multiple variable-diameter forming ports, which can meet the forming requirements of heterogeneous material layers with different specific thicknesses, but it is still unavoidable. Mutual doping and contamination of different materials inside the feeder and at the forming port. To sum up, meeting the lamination forming requirements of heterogeneous materials with different thicknesses and avoiding mutual doping and pollution between different materials are the primary problems that need to be solved urgently in the process of high-quality and efficient additive manufacturing of complex parts of heterogeneous materials.

发明内容Contents of the invention

本发明提供一种多成形口多输料器快速切换精确定位装置,以解决不同厚度异质材料的叠层成形难以满足要求、异质材料复杂零件增材制造过程中材料互相掺杂,导致异质材料复杂零件成形质量不高的问题。The present invention provides a multi-port multi-feeder fast switching and precise positioning device to solve the problem that it is difficult to meet the requirements of lamination forming of heterogeneous materials with different thicknesses, and materials are mixed with each other in the process of additive manufacturing of complex parts of heterogeneous materials, resulting in heterogeneity. The problem of low forming quality of complex parts made of high-quality materials.

本发明采取的技术方案是:支撑底座通过4个长螺栓连接板下部固定连接,储料筒和电机分别与连接板上方固定连接,平面轴承与支撑底座上方固定连接,输料筒下方经平面轴承与支撑底座转动连接,输料筒上部通过花键轴与电机输出轴相连,行程开关与一个长螺栓固定连接,在输料筒内部连接有导向架,输料器与导向架滑动连接,该输料器通过输料管与储料筒连接,该输料器的顶端与弹簧连接,该弹簧与连接板下部固定连接,成形口与输料器下方固定连接,该成形口的肩部采用铁磁材料,支撑底座上有一个通孔,该通孔下方固定连接锥形定位孔,电磁吸盘安装在该支撑底座的通孔内,在输料筒顶部外边缘连接有压块,该压块与输料器安装位置相对应。The technical solution adopted by the present invention is: the support base is fixedly connected to the lower part of the connecting plate through four long bolts, the storage tank and the motor are respectively fixedly connected to the top of the connecting plate, the plane bearing is fixedly connected to the top of the support base, and the bottom of the feeding cylinder is fixedly connected to the top of the support base. It is rotatably connected with the support base, the upper part of the feeding tube is connected with the output shaft of the motor through a spline shaft, the limit switch is fixedly connected with a long bolt, and a guide frame is connected inside the feeding tube, and the feeder and the guide frame are slidingly connected. The feeder is connected to the storage barrel through the feeder tube, the top of the feeder is connected to the spring, the spring is fixedly connected to the lower part of the connecting plate, the forming mouth is fixedly connected to the lower part of the feeder, and the shoulder of the forming mouth adopts ferromagnetic Material, there is a through hole on the support base, the tapered positioning hole is fixedly connected under the through hole, the electromagnetic chuck is installed in the through hole of the support base, and a pressing block is connected to the outer edge of the top of the feeding tube. Corresponding to the installation position of the feeder.

所述输料器为2~20个,每个输料器内用于装不同材料。There are 2 to 20 feeders, and each feeder is used to hold different materials.

所述成形口的出料截面具有不同尺寸和不同图案样式。The discharge sections of the forming openings have different sizes and different patterns.

所述输料器外部为方形截面。The outside of the feeder is a square section.

电机通过花键轴驱动输料筒旋转,带动导向架转动,实现装有不同材料输料器间的位置快速切换。与输料器连接的成形口出料截面可以具有不同尺寸和不同图案样式,以满足不同材料、不同截面形状和不同截面尺寸的出料要求。出料截面可变的成形口、电磁吸盘和带有锥形定位孔的支撑底座构成定位组件,利用锥形定位孔内表面与成形口锥形外表面相互配合实现X向、Y向和Z向移动定位以及绕X、Y轴转动定位。The motor drives the feeding cylinder to rotate through the spline shaft, and drives the guide frame to rotate, so as to realize the rapid switching of the positions of the feeding devices with different materials. The discharge section of the forming port connected to the feeder can have different sizes and different patterns to meet the discharge requirements of different materials, different cross-sectional shapes and different cross-sectional sizes. The forming mouth with variable discharge section, the electromagnetic chuck and the support base with the tapered positioning hole constitute the positioning assembly. The inner surface of the tapered positioning hole and the tapered outer surface of the forming mouth cooperate with each other to realize the X-direction, Y-direction and Z-direction. Mobile positioning and rotation positioning around the X and Y axes.

本发明的优点是结构新颖,满足不同厚度异质材料的叠层成形要求,解决异质材料复杂零件增材制造过程中的材料掺杂问题,提高异质材料复杂零件的成形质量。本发明适用于增材制造设备中多种熔体或液体材料输料器和成形口的快速切换与精确定位,既能满足不同厚度异质材料的叠层成形要求,又能避免不同材料间的相互掺杂污染,有利于提高异质材料复杂零件的成形质量和成形效率。The invention has the advantages of novel structure, meeting the lamination forming requirements of heterogeneous materials with different thicknesses, solving the material doping problem in the additive manufacturing process of complex parts of heterogeneous materials, and improving the forming quality of complex parts of heterogeneous materials. The present invention is suitable for rapid switching and precise positioning of multiple melt or liquid material feeders and forming ports in additive manufacturing equipment, which can not only meet the lamination forming requirements of heterogeneous materials with different thicknesses, but also avoid the gap between different materials. Mutual doping pollution is beneficial to improve the forming quality and forming efficiency of complex parts of heterogeneous materials.

附图说明Description of drawings

图1是本发明的结构示意图;Fig. 1 is a structural representation of the present invention;

图2是本发明的剖视图;Fig. 2 is a sectional view of the present invention;

图3(a)是本发明输料筒切换过程示意图,图中为一个输料器的锥形定位孔受电磁吸盘吸合,处于注料状态的示意图;Figure 3 (a) is a schematic diagram of the switching process of the feeding cylinder of the present invention, in which the tapered positioning hole of a feeding device is attracted by the electromagnetic sucker and is in the feeding state;

图3(b)是本发明输料筒切换过程示意图,图中为一个输料器不受电磁吸盘吸合,处于锥形定位孔提起的状态的示意图;Figure 3(b) is a schematic diagram of the switching process of the feeding cylinder of the present invention, in which a feeding device is not attracted by the electromagnetic sucker and is in the state of being lifted by the tapered positioning hole;

图3(c)是本发明输料筒切换过程示意图,图中为该输料器转动180度至另一边后,另一个输料器转过来,位于锥形定位孔中,处于注料状态的示意图;Figure 3(c) is a schematic diagram of the switching process of the feeding cylinder of the present invention. In the figure, after the feeding device is rotated 180 degrees to the other side, another feeding device is turned around, located in the tapered positioning hole, and is in the injection state. schematic diagram;

图4(a)是本发明成形口截面形状为正方形的示意图;Fig. 4(a) is a schematic diagram of a square cross-sectional shape of the forming port of the present invention;

图4(b)是本发明成形口截面形状为长方形的示意图;Fig. 4 (b) is a schematic diagram of the cross-sectional shape of the forming port of the present invention as a rectangle;

图4(c)是本发明成形口截面形状为棱形的示意图;Fig. 4(c) is a schematic diagram of a prismatic cross-sectional shape of the forming port of the present invention;

图4(d)是本发明成形口截面形状为圆形的示意图;Figure 4(d) is a schematic diagram of a circular cross-sectional shape of the forming port of the present invention;

图4(e)是本发明成形口截面形状为椭圆形的示意图;Fig. 4(e) is a schematic diagram of an elliptical cross-sectional shape of the forming port of the present invention;

图4(f)是本发明成形口截面形状为两个长圆形相交的示意图;Figure 4(f) is a schematic diagram of the cross-sectional shape of the forming port of the present invention being the intersection of two oblong circles;

图4(g)是本发明成形口截面形状为三角形的示意图;Fig. 4 (g) is a schematic diagram of a triangular cross-sectional shape of the forming port of the present invention;

图4(h)是本发明成形口截面形状为五边形的示意图;Fig. 4 (h) is a schematic diagram of a pentagonal cross-sectional shape of the forming port of the present invention;

图4(i)是本发明成形口截面形状为六边形的示意图;Fig. 4 (i) is a schematic diagram of a hexagonal cross-sectional shape of the forming port of the present invention;

图4(j)是本发明成形口截面形状为网格形的示意图;Fig. 4 (j) is a schematic diagram of the cross-sectional shape of the forming port of the present invention as a grid shape;

图4(k)是本发明成形口截面形状为环形的示意图;Fig. 4(k) is a schematic diagram showing that the shape of the cross-section of the forming port of the present invention is circular;

图4(l)是本发明成形口截面形状为组合图形的示意图。Fig. 4(l) is a schematic diagram of the cross-sectional shape of the forming port of the present invention as a combined figure.

具体实施方式detailed description

支撑底座1通过4个长螺栓11连接板6下部固定连接,储料筒7和电机8分别与连接板6上方固定连接,平面轴承2与支撑底座1上方固定连接,输料筒3下方经平面轴承2与支撑底座1转动连接,输料筒3上部通过花键轴5与电机8输出轴相连,行程开关10与一个长螺栓11固定连接,在输料筒3内部连接有导向架14,输料器15与导向架14滑动连接,该输料器通过输料管9与储料筒7连接,该输料器的顶端与弹簧16连接,该弹簧16与连接板6下部固定连接,成形口13与输料器15下方固定连接,该成形口13的肩部1301采用铁磁材料,支撑底座1上有一个通孔,该通孔下方固定连接锥形定位孔12,电磁吸盘17安装在该支撑底座1的通孔内,在输料筒3顶部外边缘连接有压块4,该压块与输料器15安装位置相对应。The support base 1 is fixedly connected to the lower part of the connecting plate 6 through 4 long bolts 11, the material storage cylinder 7 and the motor 8 are respectively fixedly connected to the upper part of the connecting plate 6, the plane bearing 2 is fixedly connected to the upper part of the supporting base 1, and the lower part of the feeding cylinder 3 passes through the plane The bearing 2 is rotationally connected with the support base 1, the upper part of the feeding tube 3 is connected with the output shaft of the motor 8 through the spline shaft 5, the travel switch 10 is fixedly connected with a long bolt 11, and a guide frame 14 is connected inside the feeding tube 3. The feeder 15 is slidably connected with the guide frame 14, and the feeder is connected with the storage barrel 7 through the feeding pipe 9, and the top of the feeder is connected with the spring 16, and the spring 16 is fixedly connected with the bottom of the connecting plate 6, and the forming mouth 13 is fixedly connected with the lower part of the feeder 15, the shoulder 1301 of the forming mouth 13 is made of ferromagnetic material, and there is a through hole on the supporting base 1, and the tapered positioning hole 12 is fixedly connected under the through hole, and the electromagnetic chuck 17 is installed on the In the through hole of the support base 1 , a pressure block 4 is connected to the outer edge of the top of the feeding tube 3 , and the pressure block corresponds to the installation position of the feeder 15 .

所述输料器15为2~20个,每个输料器15内用于装不同材料。There are 2 to 20 feeders 15, and each feeder 15 is used to hold different materials.

所述成形口的出料截面具有不同尺寸和不同图案样式。The discharge sections of the forming openings have different sizes and different patterns.

所述输料器15外部为方形截面。The outside of the feeder 15 is a square section.

电机通过花键轴5驱动输料筒3可以实现正反两个方向旋转,每次旋转角度由相互切换的输料器所对应的扇形圆心角确定,并且不超过180°,避免各输料管之间的相互缠绕。The motor drives the feeding cylinder 3 through the spline shaft 5 to realize the rotation in both forward and reverse directions. Each rotation angle is determined by the fan-shaped central angle corresponding to the mutually switched feeder, and does not exceed 180°, avoiding the rotation of each feeding pipe intertwined with each other.

输料器15外部为方形截面,防止其相对于导向架14转动,在电磁力或弹簧回复力的作用下,输料器15可沿Z轴正负方向相对于导向架14移动。The outside of the feeder 15 has a square cross-section to prevent it from rotating relative to the guide frame 14. Under the action of electromagnetic force or spring restoring force, the feeder 15 can move relative to the guide frame 14 along the positive and negative directions of the Z axis.

电机8启动,将动力输出到花键轴5带动输料器15旋转,当输料筒3旋转至一定角度,与输料器15对应的压块4压下行程开关,使电机8停止转动,实现不同输料器15的快速切换。The motor 8 is started, and the power is output to the spline shaft 5 to drive the feeder 15 to rotate. When the feeder 3 rotates to a certain angle, the briquetting block 4 corresponding to the feeder 15 presses down the travel switch to stop the motor 8 from rotating. Fast switching of different feeders 15 is realized.

每个输料器15上所安装的成形口13可以具有不同截面尺寸、不同截面形状或不同截面图案。通过改变输料筒3内成形口13的组合样式实现多种材料的变截面出料,满足不同厚度异质材料的叠层成形要求。成形口13肩部1301采用铁磁材料,与成形口13肩部相连接的部分设计成锥形外表面。The forming ports 13 installed on each feeder 15 may have different cross-sectional sizes, different cross-sectional shapes or different cross-sectional patterns. By changing the combination pattern of the forming opening 13 in the feeding barrel 3, the variable cross-section discharge of various materials is realized, and the lamination forming requirements of heterogeneous materials with different thicknesses are met. The shoulder 1301 of the forming opening 13 is made of ferromagnetic material, and the part connected with the shoulder of the forming opening 13 is designed as a tapered outer surface.

电磁吸盘17固定于支撑底座1上,当电磁吸盘17通电时,所产生的电磁吸力吸引成形口131肩部铁磁材料,在锥形孔12和导向架141的导向作用下,成形口131带动输料器15克服弹簧16阻力沿Z轴负向运动。成形口13运动到位后,成形口13锥形外表面与支撑底座1的锥形定位孔12紧密配合实现X向、Y向和Z向移动定位以及绕X、Y轴的转动定位,同时利用成形口13肩部平面与锥形定位孔12肩部平面间的电磁吸力实现成形口13的夹紧。此时成形口13输出输料器15中的材料进行增材制造。当需要更换材料时,电磁吸盘17失电,在弹簧16回复力的作用下,输料器15带动成形口13沿导向架14向Z轴正方向移动,返回至初始位置。重复上述步骤,即可实现不同厚度异质材料的成形。本发明中每个输料器都有唯一的成形口与之对应,支撑底座1上的锥形定位孔12仅用于各成形口13的定位,制造过程中不与材料接触,有效避免了输料器15内部及成形口13部位的材料掺杂污染。The electromagnetic chuck 17 is fixed on the support base 1. When the electromagnetic chuck 17 is energized, the generated electromagnetic suction attracts the ferromagnetic material on the shoulder of the forming port 131. Under the guidance of the tapered hole 12 and the guide frame 141, the forming port 131 drives The feeder 15 overcomes the resistance of the spring 16 and moves along the negative direction of the Z axis. After the forming mouth 13 moves in place, the tapered outer surface of the forming mouth 13 closely cooperates with the tapered positioning hole 12 of the support base 1 to realize the moving positioning in the X direction, the Y direction and the Z direction and the rotation positioning around the X and Y axes. The electromagnetic attraction between the shoulder plane of the mouth 13 and the shoulder plane of the tapered positioning hole 12 realizes the clamping of the forming mouth 13 . At this time, the forming port 13 outputs the material in the feeder 15 for additive manufacturing. When the material needs to be replaced, the electromagnetic chuck 17 loses power, and under the action of the restoring force of the spring 16, the feeder 15 drives the forming port 13 to move along the guide frame 14 in the positive direction of the Z axis and return to the initial position. By repeating the above steps, the forming of heterogeneous materials with different thicknesses can be realized. In the present invention, each feeder has a unique forming opening corresponding to it, and the tapered positioning holes 12 on the support base 1 are only used for the positioning of each forming opening 13, and are not in contact with materials during the manufacturing process, effectively avoiding the need for feeding. Material doping pollution inside the feeder 15 and at the forming port 13.

由上可知,该实施例只是记载了切换定位装置的一种具体结构方式,例如,上述的成形口13在电磁力的作用下带动输料器15沿Z轴负向相对于导向架14移动,并不仅仅局限于使用电磁力驱动,任何能够驱动成形口13运动的装置均为本发明的保护范围。任何技术人员在本发明披露的技术范围之内,根据本发明的技术方案和发明构思加以等同替换或改变的技术方案都应该落入本发明的保护范围之内。It can be seen from the above that this embodiment only records a specific structural method of switching positioning devices. For example, the above-mentioned forming mouth 13 drives the feeder 15 to move relative to the guide frame 14 along the negative direction of the Z axis under the action of electromagnetic force. It is not limited to driving by electromagnetic force, and any device capable of driving the movement of the forming port 13 falls within the protection scope of the present invention. Any skilled person within the technical scope disclosed in the present invention, the technical solutions that are equivalently replaced or changed according to the technical solutions and inventive concepts of the present invention shall fall within the protection scope of the present invention.

Claims (4)

1.一种多成形口多输料器快速切换精确定位装置,其特征在于:支撑底座通过4个长螺栓与连接板下部固定连接,储料筒和电机分别与连接板上方固定连接,平面轴承与支撑底座上方固定连接,输料筒下方经平面轴承与支撑底座转动连接,输料筒上部通过花键轴与电机输出轴相连,行程开关与一个长螺栓固定连接,在输料筒内部连接有导向架,输料器与导向架滑动连接,该输料器通过输料管与储料筒连接,该输料器的顶端与弹簧连接,该弹簧与连接板下部固定连接,成形口与输料器下方固定连接,该成形口的肩部采用铁磁材料,支撑底座上有一个通孔,该通孔下方固定连接锥形定位孔,电磁吸盘安装在该支撑底座的通孔内,在输料筒顶部外边缘连接有压块,该压块与输料器安装位置相对应。1. A fast switching and precise positioning device with multiple forming ports and multiple feeders, characterized in that: the support base is fixedly connected to the lower part of the connecting plate through four long bolts, the storage tank and the motor are respectively fixedly connected to the upper part of the connecting plate, and the plane bearing It is fixedly connected to the top of the support base, and the bottom of the feeding tube is connected to the support base through a plane bearing. The upper part of the feeding tube is connected to the output shaft of the motor through a spline shaft. The travel switch is fixedly connected to a long bolt. The guide frame is slidingly connected with the feeder and the guide frame. The feeder is connected with the storage barrel through the feeder tube. The shoulder of the forming port is made of ferromagnetic material, and there is a through hole on the supporting base, and the tapered positioning hole is fixedly connected under the through hole. The electromagnetic chuck is installed in the through hole of the supporting base, and the feeding A pressing block is connected to the outer edge of the top of the barrel, and the pressing block corresponds to the installation position of the feeder. 2.根据权利要求1所述的一种多成形口多输料器快速切换精确定位装置,其特征在于:所述输料器为2~20个,每个输料器内用于装不同材料。2. A fast-switching and precise positioning device with multiple forming ports and multiple feeders according to claim 1, characterized in that: there are 2 to 20 feeders, and each feeder is used to hold different materials . 3.根据权利要求1所述的一种多成形口多输料器快速切换精确定位装置,其特征在于:所述成形口的出料截面具有不同尺寸和不同图案样式。3. A fast-switching precise positioning device with multiple forming ports and multiple feeders according to claim 1, characterized in that: the discharge sections of the forming ports have different sizes and different patterns. 4.根据权利要求1所述的一种多成形口多输料器快速切换精确定位装置,其特征在于:所述输料器外部为方形截面。4. A fast-switching precise positioning device for multiple forming ports and multiple feeders according to claim 1, characterized in that: the outside of the feeder is a square section.
CN201510177455.5A 2015-04-15 2015-04-15 A fast-switching and precise positioning device with multiple forming ports and multiple feeders Expired - Fee Related CN104760287B (en)

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