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CN104759351B - A kind of cellular bamboo slab rubber wet electrical dust precipitator anode - Google Patents

A kind of cellular bamboo slab rubber wet electrical dust precipitator anode Download PDF

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CN104759351B
CN104759351B CN201510174153.2A CN201510174153A CN104759351B CN 104759351 B CN104759351 B CN 104759351B CN 201510174153 A CN201510174153 A CN 201510174153A CN 104759351 B CN104759351 B CN 104759351B
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anode
bamboo plywood
electrostatic precipitator
honeycomb
wet
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CN104759351A (en
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宋存义
常冠钦
张秋林
苏伟
童震松
邢奕
钱大益
汪莉
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University of Science and Technology Beijing USTB
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/34Constructional details or accessories or operation thereof
    • B03C3/40Electrode constructions
    • B03C3/60Use of special materials other than liquids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B03SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03CMAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
    • B03C3/00Separating dispersed particles from gases or vapour, e.g. air, by electrostatic effect
    • B03C3/34Constructional details or accessories or operation thereof
    • B03C3/40Electrode constructions
    • B03C3/45Collecting-electrodes
    • B03C3/49Collecting-electrodes tubular

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Abstract

本发明提供一种蜂窝状竹胶板湿式电除尘器阳极,属于环境工程领域。电除尘器阳极为竹胶板。竹胶板厚度为0.2‑3mm;竹胶板表面涂有石墨粉或活性炭粉。竹胶板通过压折形成一个桥型单元,本发明湿式电除尘阳极就是将无数个上述单元拼插而成的蜂窝状结构。本发明采用特殊材质竹胶板,且为可拆卸的单元设计,不仅减少了成本,简化了制作过程,方便运输、安装,还减轻了阳极板重量,以及解决了阳极易被腐蚀、积灰效率低的问题,本发明的竹胶板使用后还可以将其烧制成活性炭作为新的竹胶板涂层而回收利用,符合我国循环经济理念。

The invention provides an anode of a honeycomb bamboo plywood wet type electrostatic precipitator, which belongs to the field of environmental engineering. The anode of the electrostatic precipitator is bamboo plywood. The thickness of the bamboo plywood is 0.2-3mm; the surface of the bamboo plywood is coated with graphite powder or activated carbon powder. The bamboo plywood is folded to form a bridge-shaped unit, and the anode of the wet electrostatic precipitator of the present invention is a honeycomb structure formed by splicing and inserting countless of the above-mentioned units. The invention adopts special bamboo plywood, and is designed as a detachable unit, which not only reduces the cost, simplifies the production process, facilitates transportation and installation, but also reduces the weight of the anode plate, and solves the problem that the anode is easily corroded and accumulated dust In order to solve the problem of low efficiency, the bamboo plywood of the present invention can also be fired into activated carbon as a new coating of bamboo plywood after use, which is in line with the concept of circular economy in my country.

Description

一种蜂窝状竹胶板湿式电除尘器阳极An anode of a honeycomb bamboo plywood wet electrostatic precipitator

技术领域technical field

本发明涉及环境工程领域,特别是指一种蜂窝状竹胶板湿式电除尘器阳极。The invention relates to the field of environmental engineering, in particular to an anode of a honeycomb bamboo plywood wet-type electrostatic precipitator.

背景技术Background technique

目前,中国大气污染环境问题频发,雾霾污染日益严重。据环保部2013年环境统计年报显示,全国工业烟(粉)尘排放量1094.6万t,占全国烟(粉)尘排放总量的85.6%。而上述工业污染主要集中在电力、热力生产和供应业,黑色金属冶炼及压延加工业,非金属矿物制品业3个行业。At present, air pollution and environmental problems frequently occur in China, and smog pollution is becoming more and more serious. According to the Environmental Statistical Annual Report of the Ministry of Environmental Protection in 2013, the national industrial smoke (powder) dust emissions were 10.946 million tons, accounting for 85.6% of the country's total smoke (powder) dust emissions. The aforementioned industrial pollution is mainly concentrated in the three industries of electricity and heat production and supply, ferrous metal smelting and rolling processing, and non-metallic mineral products.

为了解决日益严重的大气污染环境问题,中国政府高度关注,于2013年9月12日正式发布了第一个《国家大气污染防治行动计划(2013-2017)》。要求到2017年,全国地级及以上城市可吸入颗粒物浓度比2012年下降10%以上;京津冀、长三角、珠三角等区域细颗粒物浓度分别下降25%、20%、15%左右,其中北京市细颗粒物年均浓度控制在60微克/立方米左右。如果《国家大气污染防治行动计划(2013-2017)》得到全面实施,预计2017年全国颗粒物排放量分别下降29.1%,全国城市年均PM2.5浓度下降22%。In order to solve the increasingly serious environmental problem of air pollution, the Chinese government paid close attention to it and officially released the first "National Air Pollution Prevention and Control Action Plan (2013-2017)" on September 12, 2013. It is required that by 2017, the concentration of inhalable particulate matter in cities at the prefecture level and above across the country will be reduced by more than 10% compared with 2012; The annual average concentration of fine particles in Beijing is controlled at around 60 micrograms per cubic meter. If the "National Air Pollution Prevention and Control Action Plan (2013-2017)" is fully implemented, it is estimated that the national particulate matter emissions will drop by 29.1% in 2017, and the annual average PM2.5 concentration in cities across the country will drop by 22%.

湿式电除尘器是针对工业含湿量大的烟气颗粒物排放超标应用而生的,随着我国粉尘浓度控制标准的日益严格,湿式电除尘器的应用将更加广泛,而湿式电除尘器的关键部件是电除尘器阳极。目前已有的湿式电除尘器阳极有,如中国专利:CN202876595U“一种柔性阳极湿式除尘器”;CN203061287U“一种双向喷水的柔性阳极湿式除尘器”;CN104028383A“一种湿式电除尘器及其使用方法”;CN102872669A“一种带有硬质网格层的柔性阳极湿式除尘器”;CN204074267U“湿式电除尘器阳极单元”。Wet electrostatic precipitators are developed for the application of industrial flue gas particulate matter with high moisture content exceeding the standard. With the increasingly stringent dust concentration control standards in my country, the application of wet electrostatic precipitators will be more extensive, and the key to wet electrostatic precipitators The part is an electrostatic precipitator anode. Existing wet type electrostatic precipitator anode has at present, as Chinese patent: CN202876595U " a kind of flexible anode wet type precipitator "; CN203061287U " a kind of flexible anode wet type precipitator of two-way water spray "; Its use method"; CN102872669A "a flexible anode wet dust collector with a hard grid layer"; CN204074267U "wet electric dust collector anode unit".

目前的湿式除尘器有柔性阳极和刚性阳极两种。柔性阳极主要以布袋除尘器为主,柔性阳极存在容易被电击穿,且含湿性大的灰尘易粘在阳极表面板结的情况。刚性阳极主要以玻璃钢为主,结构为蜂窝状或板状,目前的刚性阳极存在体积大,重量大,不方便运输、安装,易腐蚀、积灰效率低的缺点。本发明针对目前湿式除尘器阳极的缺点而采用半柔半刚性的竹胶板材料,阳极由若干个单元构成,阳极单元体积小,重量轻,容易安装、运输,且竹胶板的耐腐蚀性强。There are two types of wet dust collectors, flexible anode and rigid anode. The flexible anode is mainly based on the bag filter. The flexible anode is easy to be broken down by electricity, and the dust with high humidity is easy to stick to the surface of the anode and harden. Rigid anodes are mainly made of glass fiber reinforced plastics, and the structure is honeycomb or plate. The current rigid anodes have the disadvantages of large volume, heavy weight, inconvenient transportation and installation, easy corrosion, and low dust accumulation efficiency. The present invention uses semi-flexible and semi-rigid bamboo plywood materials for the shortcomings of the anode of the current wet dust collector. The anode is composed of several units. powerful.

发明内容Contents of the invention

本发明为了解决目前湿式电除尘器阳极体积大、重量大、不方便运输、安装,易腐蚀,积灰效率低等问题,提供一种蜂窝状竹胶板湿式电除尘器阳极。In order to solve the problems of large volume, heavy weight, inconvenient transportation and installation, easy corrosion and low ash accumulation efficiency of the current wet electrostatic precipitator anode, the present invention provides a honeycomb bamboo plywood wet electrostatic precipitator anode.

该电除尘器阳极包括阳极单元和Y型卡槽,多个阳极单元通过Y型卡槽固定成蜂窝状。The anode of the electrostatic precipitator includes an anode unit and a Y-shaped slot, and a plurality of anode units are fixed into a honeycomb shape through the Y-shaped slot.

阳极单元为桥型,一个阳极单元由一片竹胶板压折而成,相邻两边夹角为120°,竹胶板宽为10-100mm,厚为0.2-3mm,长为100-10000mm。The anode unit is bridge-shaped. An anode unit is folded from a piece of bamboo plywood. The angle between two adjacent sides is 120°. The width of the bamboo plywood is 10-100mm, the thickness is 0.2-3mm, and the length is 100-10000mm.

其中,竹胶板表面涂有石墨粉或者活性碳粉用于导电,石墨粉和活性碳粉粒度为10μm以下,这是由于经计算机模拟及反复试验发现,粒径小于10μm时,刚好达到石墨粉或者活性碳粉的导电拐点,导电性提高1.5倍。而当继续减小粒径时,虽然导电性还会提高,但是成本会成倍增加,因此本发明选用粒径为10μm以下即可。Among them, the surface of the bamboo plywood is coated with graphite powder or activated carbon powder for electrical conductivity. The particle size of graphite powder and activated carbon powder is less than 10 μm. Or the conductive inflection point of activated carbon powder, the conductivity is increased by 1.5 times. When the particle size continues to be reduced, although the electrical conductivity will increase, the cost will increase exponentially. Therefore, the particle size used in the present invention is 10 μm or less.

Y型卡槽的三个角均为120度圆弧,卡槽的三条边等长,边长为竹胶板宽度的1/20-1/2,厚为0.2-10mm,高度为竹胶板宽的1/20-1/2,Y型卡槽由金属钛或者不锈钢制成。Y型卡槽外角为120度圆弧时,实际上将整个阳极的蜂窝状结构内角都由120度角变成了120度圆弧,这种变化不仅避免了蜂窝状结构内角容易积灰的问题,而且使得阳极板冲洗时不出现死角,并且Y型卡槽可以作为阳极的一部分,从而增强了电场强度。经计算机模拟及反复试验发现,Y型卡槽的引入可以将阳极场内的电场强度提高1.2倍,相应地也将除尘效率提高了1.2倍。The three corners of the Y-shaped card slot are all 120-degree arcs, and the three sides of the card slot are equal in length, the side length is 1/20-1/2 of the width of the bamboo plywood, the thickness is 0.2-10mm, and the height is Wide 1/20-1/2, Y-shaped card slot made of titanium or stainless steel. When the outer angle of the Y-shaped card slot is a 120-degree arc, the inner angle of the honeycomb structure of the entire anode is actually changed from 120-degree angle to a 120-degree arc. This change not only avoids the problem of easy dust accumulation at the inner corner of the honeycomb structure , and make no dead angle appear when the anode plate is flushed, and the Y-shaped card slot can be used as a part of the anode, thereby enhancing the electric field strength. Through computer simulation and repeated tests, it is found that the introduction of the Y-shaped card slot can increase the electric field strength in the anode field by 1.2 times, and correspondingly increase the dust removal efficiency by 1.2 times.

本发明的上述技术方案的有益效果如下:The beneficial effects of above-mentioned technical scheme of the present invention are as follows:

本发明一种蜂窝状竹胶板湿式电除尘器阳极除尘效率高,耐腐蚀,方便运输、安装,不容易有积灰及冲洗死角,电场强度高。本发明除尘器阳极主体为竹胶板,竹胶板可以回收利用,将其烧制成活性炭后作为涂层涂在新的竹胶板表面。本发明用Y型卡槽对阳极单元进行固定,Y型卡槽选用0.2-10mm的钛板或者316L不锈钢板,耐腐蚀能力强,Y型卡槽也可以回收利用,尤其是钛板,可以无限次回收,符合国家循环经济理念。The anode of a honeycomb-shaped bamboo plywood wet-type electric precipitator of the invention has high dust removal efficiency, corrosion resistance, convenient transportation and installation, is not prone to dust accumulation and dead spots for washing, and has high electric field strength. The main body of the anode of the dust remover of the present invention is a bamboo plywood, which can be recycled, fired into activated carbon and coated on the surface of a new bamboo plywood as a coating. The invention uses a Y-shaped slot to fix the anode unit. The Y-shaped slot uses a 0.2-10mm titanium plate or a 316L stainless steel plate, which has strong corrosion resistance. The Y-shaped slot can also be recycled, especially the titanium plate, which can be used infinitely. Recycling is in line with the national concept of circular economy.

该蜂窝状竹胶板湿式电除尘器阳极根据烟气条件选择阳极单元的大小及数量,在保证除尘效率的前提下尽量扩大阳极单元的边长及减小阳极单元的数量。本发明的导电性物质即活性碳粉或者石墨粉通过电镀、涂覆或者压制的方式均匀的附着在竹胶板表面,竹胶板在导电颗粒附着之前,先进行表面处理,使其表面积增大,并且更容易和导电颗粒结合。竹胶板表面处理完成后,将竹胶板首先压折成桥型,然后将导电颗粒(活性碳粉或者石墨粉)附着在竹胶板上面。由于阳极采用竹胶板,因此耐腐蚀能力强,重量轻,成本低,阳极单元是桥型,从而运输、安装方便。本发明一种蜂窝状竹胶板湿式电除尘器阳极单元通过Y型卡槽固定并拼插到一起,Y型卡槽的120度圆弧角使得本发明阳极避免了原六边形120度角处容易积灰,不易冲洗的问题。Y型卡槽还增强了电除尘器阳极通道的电场强度,从而使得积灰及除尘效率提高至原来的1.2倍。本发明阳极安装简单,一旦某个单元有损坏,可以随时单独更换,节省了除尘器阳极成本。并且本发明抗腐蚀能力、抗烟气冲击能力等都要优于传统的蜂窝状湿式电除尘器。The anode of the honeycomb bamboo plywood wet electrostatic precipitator selects the size and quantity of the anode units according to the flue gas conditions, and maximizes the side length of the anode units and reduces the number of anode units under the premise of ensuring the dust removal efficiency. The conductive substance of the present invention, that is, activated carbon powder or graphite powder, is evenly attached to the surface of the bamboo plywood by means of electroplating, coating or pressing, and the bamboo plywood is surface-treated before the conductive particles are attached to increase its surface area. , and it is easier to combine with conductive particles. After the surface treatment of the bamboo plywood is completed, the bamboo plywood is first pressed and folded into a bridge shape, and then conductive particles (activated carbon powder or graphite powder) are attached to the bamboo plywood. Because the anode is made of bamboo plywood, it has strong corrosion resistance, light weight, and low cost. The anode unit is bridge-shaped, so it is easy to transport and install. The anode unit of a honeycomb bamboo plywood wet electrostatic precipitator of the present invention is fixed and inserted together through a Y-shaped card slot, and the 120-degree arc angle of the Y-shaped card slot makes the anode of the present invention avoid the original hexagonal 120-degree angle It is easy to accumulate dust and not easy to wash. The Y-shaped card slot also enhances the electric field strength of the anode channel of the electrostatic precipitator, thereby increasing the dust accumulation and dust removal efficiency by 1.2 times. The anode of the invention is easy to install, and once a certain unit is damaged, it can be replaced independently at any time, which saves the cost of the anode of the dust collector. Moreover, the corrosion resistance and flue gas impact resistance of the present invention are superior to traditional honeycomb wet electrostatic precipitators.

附图说明Description of drawings

图1为本发明的蜂窝状竹胶板湿式电除尘器阳极的结构示意图;Fig. 1 is the structural representation of honeycomb bamboo plywood wet type electrostatic precipitator anode of the present invention;

图2为本发明的阳极单元桥型结构示意图。Fig. 2 is a schematic diagram of the anode unit bridge structure of the present invention.

其中:1-阳极单元;2-Y型卡槽。Among them: 1-anode unit; 2-Y-shaped card slot.

具体实施方式detailed description

为使本发明要解决的技术问题、技术方案和优点更加清楚,下面将结合附图及具体实施例进行详细描述。In order to make the technical problems, technical solutions and advantages to be solved by the present invention clearer, the following will describe in detail with reference to the drawings and specific embodiments.

本发明针对现有的湿式电除尘器阳极体积大、重量大、不方便运输、安装,易腐蚀,积灰效率低等问题,提供一种蜂窝状竹胶板湿式电除尘器阳极。The invention provides a honeycomb bamboo plywood anode for a wet electrostatic precipitator aiming at the problems of the existing wet electrostatic precipitator anode, such as large volume, heavy weight, inconvenient transportation and installation, easy corrosion and low ash deposition efficiency.

如图1所示,为该阳极的结构示意图。该阳极由多个阳极单元1通过Y型卡槽2固定成蜂窝状。如图2所示,该阳极的阳极单元1为桥型。As shown in FIG. 1 , it is a schematic structural diagram of the anode. The anode is fixed into a honeycomb shape by a plurality of anode units 1 through Y-shaped slots 2 . As shown in FIG. 2, the anode unit 1 of the anode is bridge-shaped.

本实施例中采用20个阳极单元,构成12个六边形,阳极单元的边长即竹胶板宽为50mm,厚为1mm,竹胶板长为1000mm;Y型卡槽边长为5mm,厚为1.2mm,高度为5mm,由不锈钢制成;竹胶板表层涂有活性碳粉,活性碳粉的平均粒径为8μm。电除尘器阳极通道中央位置设置有芒刺状阴极线。本实施例选用的电压为5万伏,入口烟气达到饱和湿度,含尘量为80mg/Nm3,温度为65℃。烟气在通道内向阳极板方向的流速为150mm/s,因此含尘烟气经过9s就完成了尘粒在极板上的吸附,干净的烟气从除尘器底部排出,排出后的烟气含尘量为2.3mg/Nm3,经过24小时,排出后烟气含尘量达到3mg/Nm3。启动冲洗装置,冲洗8分钟,冲洗过程中电压降至0万伏,在冲洗过程中出口烟气含尘量可达到30mg/Nm3In the present embodiment, 20 anode units are used to form 12 hexagons. The side length of the anode unit is that the width of the bamboo plywood is 50mm, the thickness is 1mm, and the length of the bamboo plywood is 1000mm; The thickness is 1.2mm, the height is 5mm, and it is made of stainless steel; the surface layer of the bamboo plywood is coated with activated carbon powder, and the average particle size of the activated carbon powder is 8μm. The central position of the anode channel of the electrostatic precipitator is provided with a thorn-shaped cathode line. The voltage selected in this embodiment is 50,000 volts, the inlet flue gas reaches saturated humidity, the dust content is 80 mg/Nm 3 , and the temperature is 65°C. The flow rate of the flue gas in the direction of the anode plate in the channel is 150mm/s, so the dust-containing flue gas completes the adsorption of dust particles on the electrode plate after 9s, and the clean flue gas is discharged from the bottom of the dust collector, and the discharged flue gas contains The dust content is 2.3mg/Nm 3 , after 24 hours, the dust content of the exhausted flue gas reaches 3mg/Nm 3 . Start the flushing device, flush for 8 minutes, the voltage drops to 00,000 volts during the flushing process, and the dust content of the outlet flue gas can reach 30mg/Nm 3 during the flushing process.

从以上实施例可知,本发明湿式除尘器除尘效率高,能耗小,在满足除尘率的同时,减轻了除尘器支架承重负担。It can be seen from the above embodiments that the wet dust collector of the present invention has high dust removal efficiency and low energy consumption, and while meeting the dust removal rate, it reduces the load bearing burden of the dust collector support.

以上所述是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明所述原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above description is a preferred embodiment of the present invention, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, these improvements and modifications It should also be regarded as the protection scope of the present invention.

Claims (4)

1.一种蜂窝状竹胶板湿式电除尘器阳极,包括阳极单元(1)和Y型卡槽(2),多个阳极单元(1)通过Y型卡槽(2)固定成蜂窝状,其特征在于:所述阳极单元(1)为桥型,一个阳极单元(1)为一片竹胶板压折成具有三边的桥型结构,相邻两边夹角为120°,竹胶板宽为10-100mm,厚为0.2-3mm,长为100-10000mm。1. A honeycomb bamboo plywood wet-type electrostatic precipitator anode comprises an anode unit (1) and a Y-shaped draw-in groove (2), and a plurality of anode units (1) are fixed into honeycomb by the Y-shaped draw-in groove (2), It is characterized in that: the anode unit (1) is bridge-shaped, one anode unit (1) is a piece of bamboo plywood pressed and folded into a bridge-shaped structure with three sides, the angle between two adjacent sides is 120°, and the width of the bamboo plywood is The length is 10-100mm, the thickness is 0.2-3mm, and the length is 100-10000mm. 2.根据权利要求1所述的一种蜂窝状竹胶板湿式电除尘器阳极,其特征在于:所述构成阳极单元(1)的竹胶板表面涂有石墨粉或者活性碳粉。2. The anode of a honeycomb bamboo plywood wet-type electrostatic precipitator according to claim 1, characterized in that: the surface of the bamboo plywood constituting the anode unit (1) is coated with graphite powder or activated carbon powder. 3.根据权利要求1所述的一种蜂窝状竹胶板湿式电除尘器阳极,其特征在于:所述Y型卡槽(2)的三个角均为120度圆弧,卡槽的三条边等长,边长为竹胶板宽度的1/20-1/2,厚为0.2-10mm,高度为竹胶板宽的1/20-1/2,Y型卡槽(2)由金属钛或者不锈钢制成。3. The anode of a kind of honeycomb bamboo plywood wet-type electrostatic precipitator according to claim 1, is characterized in that: the three angles of the Y-shaped slot (2) are 120 degree arcs, and the three angles of the slot are 120 degrees. The sides are equal in length, the side length is 1/20-1/2 of the width of the bamboo plywood, the thickness is 0.2-10mm, and the height is 1/20-1/2 of the width of the bamboo plywood. The Y-shaped card slot (2) is made of metal Made of titanium or stainless steel. 4.根据权利要求2所述的一种蜂窝状竹胶板湿式电除尘器阳极,其特征在于:所述石墨粉和活性碳粉粒度为10μm以下。4. The anode of a honeycomb bamboo plywood wet-type electrostatic precipitator according to claim 2, characterized in that: the particle size of the graphite powder and activated carbon powder is below 10 μm.
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Inventor after: Tong Zhensong

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