CN104754840A - Novel LED driving power supply - Google Patents
Novel LED driving power supply Download PDFInfo
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Abstract
Description
技术领域technical field
本发明涉及一种LED驱动电源,属于电子技术领域。The invention relates to an LED driving power supply, which belongs to the technical field of electronics.
背景技术Background technique
LED(Light Emitting Diode)照明又称发光二极管照明,相比于传统白炽灯、荧光灯等光源,LED光源具有节能、环保、功耗低、寿命长等优点,已经成为了第四代绿色光源。白炽灯等传统光源大多数能直接利用220V交流电进行供电,由于LED具有正向电压导通、反向电压截止等特性,为了驱动LED负载正常工作,通常需要LED驱动电源将220V交流电源转换成特定大小的直流电源。LED (Light Emitting Diode) lighting is also called light-emitting diode lighting. Compared with traditional incandescent lamps, fluorescent lamps and other light sources, LED light sources have the advantages of energy saving, environmental protection, low power consumption, and long life. They have become the fourth generation of green light sources. Most of the traditional light sources such as incandescent lamps can be directly powered by 220V AC. Since LEDs have the characteristics of forward voltage conduction and reverse voltage cut-off, in order to drive LED loads to work normally, LED drive power is usually required to convert 220V AC power into specific sized DC power supply.
LED驱动电源的性能将直接影响LED性能的发挥,随着对LED光源质量要求的提高,LED驱动电源的设计变得越来越复杂,同时为了满足不同时间段内的照明需求和LED光源的二次节能,LED调光技术广泛应用在LED驱动电源的设计中,目前主流的调光技术有:可控硅调光、模拟调光、PWM调光;可控硅调光主要应用在白炽灯和卤素灯等光源调光,原理是通过切割交流电正弦波,以达到改变有效值的目的,由于LED不是纯阻型负载,可控硅调光技术对LED调光并不适用;模拟调光通过改变LED负载中的电流实现LED亮度的调节,但模拟调光会增加整个系统的能耗;PWM调光技术利用占空比的改变实现LED负载电流平均值的改变,从而实现LED亮度的调节,PWM调光技术精度高,应用广泛,传统LED驱动电源多采用专用的调光芯片对LED负载进行PWM调光,但调光芯片功能单一,性价比不高;传统LED驱动电源智能化程度低,不能自动检测运行状态,不能保存驱动电源的相关运行信息。当驱动电源发生意外故障时,不能报警和停止运行以保护LED负载,上述问题对驱动电源的寿命和可靠性带来一定的影响,制约了LED驱动电源的进一步发展。The performance of LED driving power will directly affect the performance of LED. With the improvement of the quality requirements of LED light source, the design of LED driving power becomes more and more complicated. At the same time, in order to meet the lighting needs in different time periods and the secondary Sub-energy saving, LED dimming technology is widely used in the design of LED drive power supply. At present, the mainstream dimming technologies include: thyristor dimming, analog dimming, PWM dimming; thyristor dimming is mainly used in incandescent lamps and The principle of dimming light sources such as halogen lamps is to change the effective value by cutting the AC sine wave. Since the LED is not a pure resistive load, the thyristor dimming technology is not suitable for LED dimming; analog dimming is achieved by changing The current in the LED load realizes the adjustment of the LED brightness, but the analog dimming will increase the energy consumption of the whole system; the PWM dimming technology uses the change of the duty cycle to realize the change of the average value of the LED load current, thereby realizing the adjustment of the LED brightness, PWM Dimming technology has high precision and is widely used. Traditional LED drive power supplies mostly use dedicated dimming chips to perform PWM dimming on LED loads, but the dimming chip has a single function and is not cost-effective; Detect the running status, and cannot save the relevant running information of the drive power supply. When the driving power supply fails unexpectedly, it cannot alarm and stop operation to protect the LED load. The above problems have a certain impact on the life and reliability of the driving power supply, and restrict the further development of the LED driving power supply.
发明内容Contents of the invention
本发明主要针对传统LED驱动电源智能化程度低,不能实时监测LED负载工作状态和LED调光功能实现复杂等缺点,设计一种新型LED驱动电源;本发明所设计的新型LED驱动电源具有EMI滤波器单元,增加了对交流电网的抗干扰能力,同时也降低了驱动电源对电网的影响;本发明所设计的新型LED驱动电源具有功率因数校正单元,功率因数校正单元采用成熟的有源功率因数校正技术,功率因数能达到0.9以上,使LED驱动电源更加绿色环保;本发明所设计的新型LED驱动电源,采用反激式(FLY BACK)变换电路作为主电路,其中高频变压器起到隔离防护的作用;采用恒流限压单元作为反馈回路,恒流限压单元由运算放大器、三端稳压器、线性光耦等元件组成,恒流限压单元使反激变换的输出电压更稳定,抗干扰能力更强;本发明所设计的新型LED驱动电源,一路主输出给LED负载供电,另一路输出给单片机等模块供电;本发明所设计的新型LED驱动电源具有外部时钟单元,外部时钟单元为驱动电源提供精准的时间参数信息;本发明所设计的新型LED驱动电源具有外部E2PROOM存储单元,单片机将LED负载的工作温度、输出电压和时间信息存储在外部存储单元中;本发明所设计的新型LED驱动电源具有工作环境温度采集单元和LED负载输出电压采集单元;本发明所设计的新型LED驱动电源具有12864液晶显示单元,12864液晶实时显示时间、温度和负载输出电压等信息;本发明所设计的新型LED驱动电源具有按键单元,通过按键单元和12864液晶显示单元能实现人机交互功能,按键模块可以设定LED驱动电源工作环境温度报警值等信息,也能实现单片机不同占空比PWM波形的输出,从而调节LED负载亮度;本发明所设计的新型LED驱动电源具有232串口单元,通过232串口单元能实现单片机程序的录入,也能读取外部E2PROOM中存储的驱动电源的相关信息。The present invention mainly aims at the disadvantages of the traditional LED drive power supply, such as the low degree of intelligence, the inability to monitor the LED load working state in real time, and the complex realization of the LED dimming function, etc., and designs a new type of LED drive power supply; the new LED drive power supply designed by the present invention has EMI filtering The device unit increases the anti-interference ability of the AC power grid, and at the same time reduces the impact of the driving power on the power grid; the new LED driving power designed in the present invention has a power factor correction unit, and the power factor correction unit adopts a mature active power factor Correction technology, the power factor can reach more than 0.9, making the LED drive power more green and environmentally friendly; the new LED drive power designed in the present invention uses a flyback (FLY BACK) conversion circuit as the main circuit, and the high-frequency transformer serves as isolation protection The role of the constant current and voltage limiting unit as a feedback loop, the constant current and voltage limiting unit is composed of operational amplifiers, three-terminal voltage regulators, linear optocouplers and other components, the constant current and voltage limiting unit makes the output voltage of the flyback conversion more stable, The anti-interference ability is stronger; the new LED drive power designed by the present invention has one main output to supply power to the LED load, and the other output to supply power to modules such as single-chip microcomputers; the new LED drive power designed by the present invention has an external clock unit, and the external clock unit Provide precise time parameter information for the driving power supply; the novel LED driving power supply designed by the present invention has an external E 2 PROOM storage unit, and the single-chip microcomputer stores the operating temperature, output voltage and time information of the LED load in the external storage unit; The new LED drive power designed has a working environment temperature acquisition unit and an LED load output voltage acquisition unit; the new LED drive power designed by the present invention has a 12864 liquid crystal display unit, and the 12864 liquid crystal displays information such as time, temperature and load output voltage in real time; The new LED drive power supply designed by the invention has a key unit, which can realize the human-computer interaction function through the key unit and 12864 liquid crystal display unit. The key module can set information such as the temperature alarm value of the LED drive power supply working environment, and can also realize different duty of the single-chip microcomputer. Compared with the output of the PWM waveform, the brightness of the LED load can be adjusted; the new LED drive power designed by the present invention has a 232 serial port unit, and the entry of the single-chip program can be realized through the 232 serial port unit, and the drive power stored in the external E 2 PROOM can also be read related information.
按照本发明所提供的技术方案,所述一种新型LED驱动电源,主要包括:EMI滤波单元、整流滤波单元、功率因数校正单元、反激变换单元、恒流限压反馈单元、降压1单元、降压2单元、LED负载单元、输出电压采集单元、E2PROOM单元、时钟电路单元、温度采集单元、报警模块单元、液晶显示单元、232串口单元、单片机控制器单元;所述220V交流电源经EMI滤波单元与整流滤波单元后,接在功率因数校正单元之间,功率因素校正单元连接到反激变换单元,反激变换的二次整流端经继电器后接在降压1单元的输入端,反激变换的二次整流端直接接在降压2单元的输入端,降压1单元给LED负载提供正常的工作电压,降压1单元给单片机及其外围电路提供+5V直流电压;LED负载的输出电压和实时温度分别经电压采集模块单元和温度采集单元采集,经单片机内部A/D转换后和时钟电路所产生的实时精确的时钟信息一起发送到单片机控制的12864液晶显示单元进行同步显示,同时单片机也将这些信息发送到外部E2PROOM存储器存储;当LED负载工作温度或者输出电压值异常时,单片机一方面通过报警单元实现报警功能提醒工作人员前来检查维修,同时通过单片机控制的继电器模块能实现断开LED负载电路,达到保护LED负载的目的;按键单元能够通过单片机内部程序灵活设定LED负载输出电压和工作温度的报警值的上下限值,按键单元也能通过单片机实现PWM波形的输出,不同占空比的PWM波形能够实现LED负载亮度的调节。According to the technical solution provided by the present invention, the new type of LED drive power supply mainly includes: EMI filter unit, rectification filter unit, power factor correction unit, flyback conversion unit, constant current limiting voltage feedback unit, step-down 1 unit , Buck 2 unit, LED load unit, output voltage acquisition unit, E 2 PROOM unit, clock circuit unit, temperature acquisition unit, alarm module unit, liquid crystal display unit, 232 serial port unit, single-chip controller unit; the 220V AC power supply After the EMI filter unit and the rectification filter unit, it is connected between the power factor correction unit, the power factor correction unit is connected to the flyback conversion unit, and the secondary rectification terminal of the flyback conversion is connected to the input terminal of the step-down 1 unit after passing through the relay , the secondary rectification terminal of the flyback conversion is directly connected to the input terminal of the buck 2 unit, the buck 1 unit provides the normal working voltage for the LED load, and the buck 1 unit provides +5V DC voltage for the microcontroller and its peripheral circuits; the LED The output voltage and real-time temperature of the load are collected by the voltage acquisition module unit and the temperature acquisition unit respectively, and sent to the 12864 liquid crystal display unit controlled by the single-chip microcomputer for synchronization after the internal A/D conversion of the single-chip microcomputer and the real-time and accurate clock information generated by the clock circuit At the same time, the MCU also sends this information to the external E 2 PROOM memory for storage; when the LED load operating temperature or output voltage value is abnormal, the MCU realizes the alarm function through the alarm unit to remind the staff to come for inspection and maintenance, and at the same time, through the MCU control The relay module can disconnect the LED load circuit to achieve the purpose of protecting the LED load; the key unit can flexibly set the upper and lower limits of the LED load output voltage and the alarm value of the working temperature through the internal program of the single-chip microcomputer, and the key unit can also be realized through the single-chip microcomputer PWM waveform output, PWM waveforms with different duty ratios can realize the adjustment of LED load brightness.
所述EMI滤波器单元由安规电容和共模电感等元件组成,EMI滤波器的输入端接入220V交流电源,EMI滤波器不仅能够有效滤除交流电网的浪涌和尖峰电压,也能阻止驱动电源产生的噪声污染电网。The EMI filter unit is composed of safety capacitors and common mode inductors. The input end of the EMI filter is connected to a 220V AC power supply. The EMI filter can not only effectively filter out surges and peak voltages of the AC power grid, but also prevent The noise generated by the drive power pollutes the power grid.
所述整流滤波单元由整流桥和滤波电容组成,整流桥将交流电压转换成直流电压,滤波电容进一步滤除高频噪声。The rectification and filtering unit is composed of a rectification bridge and a filter capacitor. The rectification bridge converts the AC voltage into a DC voltage, and the filter capacitor further filters out high-frequency noise.
所述功率因数校正单元,采用了工作在临界导通模式下的有源功率因数校正芯片L6561,使得LED驱动电源输入电流近似为正弦波形状,提高了LED驱动电源的功率因数值。The power factor correction unit adopts the active power factor correction chip L6561 working in the critical conduction mode, so that the input current of the LED drive power supply is approximately sinusoidal, and the power factor value of the LED drive power supply is improved.
所述反激变换单元包含隔离变压器和恒流限压反馈单元,隔离变压器具有安全可靠,转换效率高等优点,恒流限压反馈单元使反激变换的输出电压和电流更稳定,抗干扰能力更强。The flyback conversion unit includes an isolation transformer and a constant current and voltage limiting feedback unit. The isolation transformer has the advantages of safety, reliability, and high conversion efficiency. The constant current and voltage limiting feedback unit makes the output voltage and current of the flyback conversion more stable and has better anti-interference ability powerful.
所述降压单元分为降压1单元和降压2单元;降压1单元给LED负载供电,降压2单元给单片机控制器、时钟电路和外部采集器等单元供电。The step-down unit is divided into a step-down 1 unit and a step-down 2 unit; the step-down unit 1 supplies power to the LED load, and the step-down unit 2 supplies power to units such as a single-chip controller, a clock circuit, and an external collector.
所述单片机单元采用STC公司的STC12C5A60S2芯片,STC12C5A60S2芯片是一款运算速度快,内部集成有A/D模数转换功能,功耗较低的增强型51型单片机芯片,同时也具有成本低,开发资源丰富等优点。The single-chip microcomputer unit adopts the STC12C5A60S2 chip of STC Company. The STC12C5A60S2 chip is an enhanced type 51 single-chip microcomputer chip with fast operation speed, internal integration of A/D analog-to-digital conversion function, and low power consumption. It also has low cost and is easy to develop. Rich resources and other advantages.
所述温度采集单元采用DS18B20温度采集器,DS18B20体积小,抗干扰能力强,检测温度的范围为-55℃到125℃,精度可以达到±0.5℃,采用单总线的接口方式,与单片机控制器仅需一根线便能实现双向通信。The temperature acquisition unit adopts DS18B20 temperature collector. DS18B20 is small in size and strong in anti-interference ability. The detection temperature range is from -55°C to 125°C, and the accuracy can reach ±0.5°C. Only one wire is required for two-way communication.
所述外部时钟单元采用DS1302时钟芯片,DS1302能够提供精确的时钟信息,具有闰年补偿功能,采用三线接口的方式和单片机控制器相连,同时采用3.6V纽扣电池作为后备电源,当外部电源断电后也能继续工作。The external clock unit adopts DS1302 clock chip. DS1302 can provide accurate clock information and has leap year compensation function. can also continue to work.
所述外部存储单元采用E2PROOM存储芯片M24C02BN6,外部存储单元用来存储实时时钟、LED负载工作环境温度值和LED负载的输出电压值,M24C02BN6外围电路简单,使用I2C总线的方式和单片机控制器相连,可擦写次数可以达到百万次,数据保留时间超过40年。The external storage unit adopts the E 2 PROOM storage chip M24C02BN6, and the external storage unit is used to store the real-time clock, the temperature value of the LED load working environment and the output voltage value of the LED load . The controller is connected, the number of rewritable times can reach one million times, and the data retention time exceeds 40 years.
所述单片机模块将采集到的LED负载的工作环境温度,LED负载输出电压经单片机内部A/D转换后和外部时钟信息一起发送到12864液晶显示模块显示,同时也将这些信息传输到E2PROOM外部存储器进行存储备份。The single-chip microcomputer module sends the collected working environment temperature of the LED load and the output voltage of the LED load to the 12864 liquid crystal display module for display after the internal A/D conversion of the single-chip microcomputer and the external clock information, and also transmits these information to the E 2 PROOM External memory for storage backup.
所述按键单元通过单片机内部程序可以分别设定LED工作环境温度和LED负载电压报警的上下限值;也可以通过按键改变单片机输出的PWM波形的占空比,实现对LED负载的调光。The button unit can respectively set the upper and lower limit values of the LED working environment temperature and the LED load voltage alarm through the internal program of the single-chip microcomputer; it can also change the duty cycle of the PWM waveform output by the single-chip microcomputer by pressing the button, so as to realize the dimming of the LED load.
所述报警单元采用蜂鸣器报警模块,当LED负载电压或者工作环境温度值出现异常情况时,单片机控制器控制蜂鸣器发出警报,提醒工作人员前来检查维修,同时单片机控制器通过继电器关断LED负载回路,保护LED负载不损坏。The alarm unit adopts a buzzer alarm module. When the LED load voltage or the temperature value of the working environment is abnormal, the single-chip controller controls the buzzer to send an alarm to remind the staff to come for inspection and maintenance. Break the LED load circuit to protect the LED load from damage.
本发明的有益效果是:The beneficial effects of the present invention are:
(1)所述一种新型LED驱动电源,外部时钟单元给整个系统提供精确的时钟信息。(1) In the new LED drive power supply, the external clock unit provides accurate clock information for the entire system.
(2)所述一种新型LED驱动电源,12864液晶上实时显示驱动电源运行时的时间,环境温度和LED负载输出电压等信息。(2) Said a new type of LED drive power supply, the 12864 liquid crystal displays information such as the running time of the drive power supply, ambient temperature and LED load output voltage in real time.
(3)所述一种新型LED驱动电源,单片机控制器控制外部存储单元存储对驱动电源运行时的时间,环境温度和负载输出电压信息进行备份存储工作。(3) In the novel LED drive power supply, the single-chip controller controls the external storage unit to store the time when the drive power supply is running, the ambient temperature and the load output voltage information are backed up and stored.
(4)所述一种新型LED驱动电源,实时监测LED工作环境温度和负载输出电压值,当出现异常,则单片机自动采取保护措施,切断LED回路,蜂鸣器发出警报。(4) The novel LED drive power supply monitors the temperature of the LED working environment and the output voltage of the load in real time. When an abnormality occurs, the single-chip microcomputer automatically takes protective measures to cut off the LED circuit, and the buzzer sends out an alarm.
(5)所述一种新型LED驱动电源,通过按键模块可以设置报警上下限值,也能对LED负载进行PWM调光。(5) The new type of LED drive power supply can set the upper and lower limit values of the alarm through the button module, and can also perform PWM dimming on the LED load.
(6)所述一种新型LED驱动电源,通过232串口单元能够读取外部E2PROOM存储器中的存储的信息,可以分析出驱动电源的工作状态。(6) The new type of LED drive power supply can read the stored information in the external E 2 PROOM memory through the 232 serial port unit, and can analyze the working state of the drive power supply.
附图说明Description of drawings
图1新型LED驱动电源整体结构框图Figure 1 The overall structural block diagram of the new LED drive power supply
图2新型LED驱动电源的主电路图Figure 2 The main circuit diagram of the new LED drive power supply
图3外部时钟单元和外部E2PROOM存储单元原理图Figure 3 Schematic diagram of external clock unit and external E 2 PROOM storage unit
图4液晶显示单元电路图Figure 4 Circuit Diagram of Liquid Crystal Display Unit
图5蜂鸣器警报单元电路图Figure 5 Buzzer alarm unit circuit diagram
图6按键单元电路图Figure 6 key unit circuit diagram
图7232串口单元电路图Figure 7232 serial port unit circuit diagram
图8温度采集单元电路图Figure 8 Circuit Diagram of Temperature Acquisition Unit
具体实施方式Detailed ways
下面结合附图对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
如图1所示,本发明所述的电路包括:EMI滤波单元、整流滤波单元、功率因数校正单元、反激变换单元、恒流限压环路单元、降压1单元、降压2单元、单片机控制器模块、时钟电路单元、E2PROOM存储器单元、液晶显示单元、232串口单元、温度采集单元、输出电压采集单元、按键单元;所述EMI滤波单元的输入端接入220V交流电源,EMI的输出端接入整流滤波单元;整流滤波单元对交流电压整流并滤波后,输出端接入功率因数校正单元以完成功率因素校正;功率因数校正的输出端接在降压1单元、降压2单元,降压1单元给LED负载供电,降压2单元给单片机控制器单元以及时钟电路等单元供电;单片机控制器单元分别和E2PROOM存储器单元、时钟电路单元、报警模块单元、液晶显示单元、232串口单元、温度采集单元、按键单元等相连;时钟电路单元为系统提供精确的时间信息,温度采集单元实时采集LED负载的温度,输出电压采集单元采集LED负载输出电压;单片机控制器单元将温度,输出电压经内部A/D转换电路转换后和时钟信息一起发送到液晶显示单元进行显示,同时也将这些信息发送到E2PROOM存储器进行存储操作;当驱动电源出现异常导致LED负载温度过高或者输出电压异常时,单片机控制继电器单元断开LED负载回路,实现保护功能,同时报警模块单元报警;通过按键单元和单片机内部程序可以控制单片机输出不同占空比的PWM波形以实现LED调光,也可以设定异常情况下的报警上下限值;通过232串口单元实现单片机程序的录入以及读取外部E2PROOM中LED驱动电源的相关信息。As shown in Figure 1, the circuit of the present invention includes: EMI filter unit, rectification filter unit, power factor correction unit, flyback conversion unit, constant current and voltage limiting loop unit, step-down 1 unit, step-down 2 unit, Single-chip controller module, clock circuit unit, E 2 PROOM memory unit, liquid crystal display unit, 232 serial port unit, temperature acquisition unit, output voltage acquisition unit, key unit; the input end of the EMI filter unit is connected to 220V AC power supply, EMI The output end of the rectification filter unit is connected to the rectification and filtering unit; after the rectification and filtering unit rectifies and filters the AC voltage, the output end is connected to the power factor correction unit to complete the power factor correction; the output end of the power factor correction is connected to the step-down 1 unit, step-down 2 unit, the step-down 1 unit supplies power to the LED load, and the step-down 2 unit supplies power to the MCU controller unit and the clock circuit; the MCU controller unit is connected to the E 2 PROOM memory unit, the clock circuit unit, the alarm module unit, and the liquid crystal display unit. , 232 serial port unit, temperature acquisition unit, button unit, etc.; the clock circuit unit provides accurate time information for the system, the temperature acquisition unit collects the temperature of the LED load in real time, and the output voltage acquisition unit collects the output voltage of the LED load; the single-chip controller unit will temperature, the output voltage is converted by the internal A/D conversion circuit and sent to the LCD unit for display together with the clock information, and at the same time, the information is also sent to the E 2 PROOM memory for storage operation; when the driving power supply is abnormal and the LED load temperature is too high When the output voltage is high or the output voltage is abnormal, the single-chip microcomputer controls the relay unit to disconnect the LED load circuit to realize the protection function, and at the same time, the alarm module unit alarms; through the key unit and the internal program of the single-chip microcomputer, the single-chip microcomputer can be controlled to output PWM waveforms with different duty ratios to realize LED dimming , It is also possible to set the upper and lower limits of the alarm under abnormal conditions; through the 232 serial port unit, the entry of the single-chip program and the reading of the relevant information of the LED drive power in the external E 2 PROOM are realized.
如图2所示,在驱动电源主电路中,220V交流电源经火线(L)与零线(N)输入到主电路上,EMI滤波单元由熔断器FU,安规电容CX1、CX2、CY1、CY2以及共模电感L1、L2组成;熔断器FU串接在火线L上,电容CX1跨接在火线L与零线N上,电感L1串接在火线L上,电感L2串接在零线N上,CX2跨接在火线L与零线N之间,CY1跨接在火线L和地(GND1)之间,电容CY2跨接在零线N与地(GND1)之间。220V交流电压源经EMI滤波器后接入整流滤波单元,其中整流滤波电路由集成整流桥D25SB80和滤波电容C1组成,交流电压火线L接入整流桥1脚,零线N接入整流桥3脚,电容C1跨接在整流桥正输出(2脚)与负输出(4脚)之间,负输出接地(GND1)。限流电阻R1一端接在整流桥正输出端,另一端接在L6561的8号引脚。电阻R3一端接在整流桥的正输出端,另一端串联电阻R4,R4的另一端接在地(GND1),R4的两端并联电容C2,电阻R3,R4组成电压采集电路,电容C2起到采样电压滤波的作用。L6561的7号引脚串联电阻R7后接在MOS管MOS1的栅极,L6561的4号引脚先接在MOS1的源极,再串联电阻R8后接在地(GND1)。高频变压器T1由初级绕组N1、N3和次级绕组N2组成;N1的异名端接在正输出端,同名端接在MOS1的漏极,稳压二极管D1的阳极接在N1的异名端,D1的阴极接在二极管D2的阴极上,D2的阳极接在N1的同名端,电阻R11与电容C4分别并联在D1的阳极和阴极之间。N3的同名端接在整流二极管D3的阳极端,电解电容C5的正极接在D3的阴极,D3的阴极通过电阻R2接在L6561的5号引脚,C5的负极接在N3的异名端。N2的同名端接在二极管D3的阳极,D3的阴极为40V直流电压的正输出端,N2的异名端串联电阻R21后接到地(GND2)。降压1单元由LM3409等元件组成,作用是将+40V直流输入电压降低到LED负载的正常工作电压,+40V电压通过继电器RELAY接入到降压1单元的输入端VIN1,三极管Q1的发射极接在+5V直流电压,Q1的基极串联限流电阻R34后到单片机的P3.6口,Q1的集电极接到继电器RELAY之后到地(GND2),二极管D7的阳极端接在地(GND2),D2的阴极接在Q1的集电极。电容C11和C12分别接在VIN1和地(GND2)之间。电容C10接在LM3409的9号引脚和10号引脚之间,LM3409的8号引脚接在电源输入端VIN1,电阻R26的一端也接在LM3409的8号引脚,一端接到MOS管MOS2的漏极端,LM3409的6号引脚接在MOS2的栅极端,MOS2的源极端接稳压管D6的阴极,D6的阳极接到地(GND2)。电阻R24连接在LM3409的1号引脚和10号引脚之间,1号引脚串联电阻R23到地(GND2)。电容C9接在LM3409的4号引脚和5号引脚之间,电阻R25一端接在LM3409的4脚,另一端串联8颗LED灯珠到地(GND2)。电感L3的一端接在D6的阴极,另一端接在R25和LED负载之间,通过向LM3409的3号引脚输入不同占空比的PWM波形能达到调节LED负载亮度的效果。LED负载的输出电压采集单元由电阻R32、电阻R33和电容C18组成。电阻R32的一端接在降压1单元的输出端,另一端串联R33到地(GND),电容C18并联在电阻R33的两端,单片机的P1.0口接在R32和R33之间,实现LED输出电压的采集,电容C18的作用是滤除高频干扰。降压2单元由TPS54061等元件组成,+40V电压接在降压2单元的输入端VIN2,电容C13的一端接在输入端,另一端接地(GND2),电阻R26的一端接在输入端,一端串联R27到地(GND2),TPS54061的3号引脚接在R26和R27之间,TPS54061的4号引脚串联电阻R28后接到地(GND2)。电容C14并联在TPS54061的1号引脚和8号引脚之间,8脚通过电感L4输出+5V直流电压。电阻R29和电容C16串联后与电容C15并联在TPS54061的6号引脚和地(GND2)之间,电阻R31接在地(GND2)和TPS54061的5号引脚之间,电阻R30的一端接在+5V输出端,一端接在TPS54061的5脚。TPS54061的7脚直接接地(GND),电容C17接在+5V和地(GND2)之间。恒流限压环路由稳压芯片TL431、运算放大器、线性光耦元件PC817等组成。电阻R20的一端接在地(GND2),另一端接在AM1的正输入端,电阻R17一端接在TL431的参考端(3),另一端接在AM1的负输入端,然后串联电阻R15后到地(GND2)。电阻R22一端接在+40V的正输出端,另一端接在TL431的阴极端(2),然后串联电阻R18到AM2的负输入端。电阻R19一端接在+40V的正输出端,另一端接在AM2的正输出端,然后串联电阻R16到地(GND2)。AM1的输出端接在二极管D4的阳极端,AM2的输出端接在二极管D5的阳极端,D4和D5的阴极接在一起,然后串联电阻R12到PC817的发光二极管的阳极端,电容C6并联在R12的两端,电阻R14并联在AM1的负输入端和输出端,电阻R13并联在AM2的负输入端和正输出端。PC817的光敏晶体管的集电极接在D3的阴极端,电阻R10一端接在N2的同名端,一端接在PC817的光敏晶体管的集电极。电阻R9的一端接在地(GND1),另一端接在PC817的光敏晶体管的发射极。GND1和GND2之间串接电容C19。As shown in Figure 2, in the main circuit of the driving power supply, 220V AC power is input to the main circuit through the live wire (L) and the neutral wire (N). The EMI filter unit is composed of fuse FU, safety capacitors CX1, CX2, CY1, Composed of CY2 and common mode inductors L1 and L2; the fuse FU is connected in series to the live line L, the capacitor CX1 is connected across the live line L and the neutral line N, the inductor L1 is connected in series to the live line L, and the inductor L2 is connected in series to the neutral line N Above, CX2 is connected across the live line L and the neutral line N, CY1 is connected between the live line L and the ground (GND1), and the capacitor CY2 is connected between the neutral line N and the ground (GND1). The 220V AC voltage source is connected to the rectification and filtering unit after passing through the EMI filter. The rectification and filtering circuit is composed of the integrated rectification bridge D25SB80 and the filter capacitor C1. , the capacitor C1 is connected between the positive output (pin 2) and the negative output (pin 4) of the rectifier bridge, and the negative output is grounded (GND1). One end of the current limiting resistor R1 is connected to the positive output end of the rectifier bridge, and the other end is connected to pin 8 of the L6561. One end of resistor R3 is connected to the positive output end of the rectifier bridge, the other end is connected in series with resistor R4, the other end of R4 is connected to the ground (GND1), the two ends of R4 are connected in parallel with capacitor C2, resistors R3 and R4 form a voltage acquisition circuit, capacitor C2 acts as The role of sampling voltage filtering. The No. 7 pin of L6561 is connected to the gate of MOS tube MOS1 after being connected in series with resistor R7, and the No. 4 pin of L6561 is first connected to the source of MOS1, and then connected in series with resistor R8 and then connected to the ground (GND1). The high-frequency transformer T1 is composed of primary windings N1, N3 and secondary winding N2; the opposite end of N1 is connected to the positive output end, the end of the same name is connected to the drain of MOS1, and the anode of the Zener diode D1 is connected to the opposite end of N1 , the cathode of D1 is connected to the cathode of diode D2, the anode of D2 is connected to the terminal of the same name of N1, and the resistor R11 and capacitor C4 are respectively connected in parallel between the anode and cathode of D1. The terminal with the same name of N3 is connected to the anode terminal of the rectifier diode D3, the positive pole of the electrolytic capacitor C5 is connected to the cathode of D3, the cathode of D3 is connected to the No. 5 pin of L6561 through the resistor R2, and the negative pole of C5 is connected to the opposite terminal of N3. The terminal with the same name of N2 is connected to the anode of the diode D3, the cathode of D3 is the positive output terminal of the 40V DC voltage, and the terminal with the same name of N2 is connected to the ground (GND2) after being connected in series with the resistor R21. The step-down 1 unit is composed of LM3409 and other components, and its function is to reduce the +40V DC input voltage to the normal working voltage of the LED load. The +40V voltage is connected to the input terminal VIN1 of the step-down unit 1 through the relay RELAY, and the emitter of the transistor Q1 Connected to +5V DC voltage, the base of Q1 is connected to the P3.6 port of the microcontroller after being connected in series with the current limiting resistor R34, the collector of Q1 is connected to the ground (GND2) after the relay RELAY, and the anode of the diode D7 is connected to the ground (GND2 ), the cathode of D2 is connected to the collector of Q1. Capacitors C11 and C12 are respectively connected between VIN1 and ground (GND2). Capacitor C10 is connected between pin 9 and pin 10 of LM3409, pin 8 of LM3409 is connected to power input terminal VIN1, one end of resistor R26 is also connected to pin 8 of LM3409, and one end is connected to MOS tube The drain terminal of MOS2, pin 6 of LM3409 is connected to the gate terminal of MOS2, the source terminal of MOS2 is connected to the cathode of Zener tube D6, and the anode of D6 is connected to ground (GND2). Resistor R24 is connected between pin 1 and pin 10 of LM3409, and pin 1 is connected in series with resistor R23 to ground (GND2). Capacitor C9 is connected between pin 4 and pin 5 of LM3409, one end of resistor R25 is connected to pin 4 of LM3409, and the other end is connected in series with 8 LED beads to ground (GND2). One end of the inductor L3 is connected to the cathode of D6, and the other end is connected between R25 and the LED load. By inputting PWM waveforms with different duty ratios to pin 3 of the LM3409, the brightness of the LED load can be adjusted. The output voltage acquisition unit of the LED load is composed of a resistor R32, a resistor R33 and a capacitor C18. One end of resistor R32 is connected to the output end of step-down unit 1, the other end is connected in series with R33 to ground (GND), capacitor C18 is connected in parallel to both ends of resistor R33, and the P1.0 port of the microcontroller is connected between R32 and R33 to realize LED For the collection of output voltage, the function of capacitor C18 is to filter out high-frequency interference. The step-down 2 unit is composed of TPS54061 and other components, the +40V voltage is connected to the input terminal VIN2 of the step-down 2 unit, one end of the capacitor C13 is connected to the input end, the other end is grounded (GND2), one end of the resistor R26 is connected to the input end, and the other end Connect R27 in series to the ground (GND2), the No. 3 pin of TPS54061 is connected between R26 and R27, and the No. 4 pin of TPS54061 is connected to the ground (GND2) after series resistor R28. Capacitor C14 is connected in parallel between pin 1 and pin 8 of TPS54061, and pin 8 outputs +5V DC voltage through inductor L4. Resistor R29 and capacitor C16 are connected in series with capacitor C15 between pin 6 of TPS54061 and ground (GND2), resistor R31 is connected between ground (GND2) and pin 5 of TPS54061, and one end of resistor R30 is connected to +5V output terminal, one end is connected to pin 5 of TPS54061. Pin 7 of TPS54061 is directly grounded (GND), and capacitor C17 is connected between +5V and ground (GND2). The constant current and voltage limiting loop is composed of a voltage regulator chip TL431, an operational amplifier, and a linear optocoupler PC817. One end of resistor R20 is connected to the ground (GND2), the other end is connected to the positive input end of AM1, one end of resistor R17 is connected to the reference end (3) of TL431, the other end is connected to the negative input end of AM1, and then resistor R15 is connected in series to Ground (GND2). One end of resistor R22 is connected to the positive output terminal of +40V, the other end is connected to the cathode terminal (2) of TL431, and then resistor R18 is connected in series to the negative input terminal of AM2. One end of the resistor R19 is connected to the positive output terminal of +40V, the other end is connected to the positive output terminal of AM2, and then the resistor R16 is connected in series to the ground (GND2). The output terminal of AM1 is connected to the anode terminal of diode D4, the output terminal of AM2 is connected to the anode terminal of diode D5, the cathodes of D4 and D5 are connected together, and then the resistor R12 is connected in series to the anode terminal of the light-emitting diode of PC817, and the capacitor C6 is connected in parallel At both ends of R12, resistor R14 is connected in parallel to the negative input terminal and output terminal of AM1, and resistor R13 is connected in parallel to the negative input terminal and positive output terminal of AM2. The collector of the phototransistor of PC817 is connected to the cathode terminal of D3, one end of the resistor R10 is connected to the end of the same name of N2, and the other end is connected to the collector of the phototransistor of PC817. One end of the resistor R9 is connected to the ground (GND1), and the other end is connected to the emitter of the phototransistor of PC817. A capacitor C19 is connected in series between GND1 and GND2.
如图3所示,电路主要包括单片机最小系统电路、DS1302外部时钟电路、E2PROOM外部存储电路;在单片机最小系统中,单片机芯片STC125A60S2的40脚(VCC)接+5V电源正极,20脚(GND)接地(GND2)。电解电容C20的正极接+5V电源正极,C20的负极接在单片机的9脚(RST)并串联电阻R34到地(GND2),开关S1并联在C20的两端。排阻RES的一端接在+5V电源正极,另一端分别接在P0.0、P0.1、P0.2、P0.3、P0.4、P0.5、P0.6、P0.7上。晶振Y1的两端接在单片机的18号和19号引脚,电容C21和C22分别连接到Y1的两端和地(GND2)。在DS1302外部时钟电路中,DS1302的1脚接+5V电源正极,4脚接地(GND2)。2脚和3脚分别接到晶振Y2的两端,8脚接纽扣电池的正极。电阻R35、R36、R37的一端接在+5V电源正极,它们的另一端分别接在D1302的7、6和5号引脚,同时单片机的21、22和23号引脚分别连接到DS1302的7、6、5号引脚。在外部存储单元电路图中,M24C02BN6的1、2、3、8号引脚分别接到+5V电源的正极。M24C02BN6的4号引脚接到地(GND2),5、6和7号引脚分别接到单片机的24、25和26号引脚。As shown in Figure 3, the circuit mainly includes the minimum system circuit of the single-chip microcomputer, the external clock circuit of DS1302, and the external storage circuit of E 2 PROOM; GND) to ground (GND2). The positive pole of the electrolytic capacitor C20 is connected to the positive pole of the +5V power supply, the negative pole of C20 is connected to pin 9 (RST) of the microcontroller and the resistor R34 is connected in series to the ground (GND2), and the switch S1 is connected in parallel to both ends of C20. One end of the resistance exclusion RES is connected to the positive pole of the +5V power supply, and the other end is respectively connected to P0.0, P0.1, P0.2, P0.3, P0.4, P0.5, P0.6, and P0.7. Both ends of crystal oscillator Y1 are connected to pins 18 and 19 of the microcontroller, and capacitors C21 and C22 are respectively connected to both ends of Y1 and ground (GND2). In the external clock circuit of DS1302, pin 1 of DS1302 is connected to the positive pole of +5V power supply, and pin 4 is grounded (GND2). Pin 2 and pin 3 are respectively connected to the two ends of the crystal oscillator Y2, and pin 8 is connected to the positive pole of the button battery. One end of the resistors R35, R36, R37 is connected to the positive pole of the +5V power supply, and their other ends are respectively connected to pins 7, 6, and 5 of D1302, and pins 21, 22, and 23 of the microcontroller are respectively connected to pins 7 , 6, and 5 pins. In the circuit diagram of the external storage unit, pins 1, 2, 3, and 8 of M24C02BN6 are respectively connected to the positive pole of the +5V power supply. Pin 4 of M24C02BN6 is connected to ground (GND2), and pins 5, 6 and 7 are connected to pins 24, 25 and 26 of the microcontroller respectively.
如图4所示为12864液晶显示单元的电路图,12864液晶的1号脚接地(GND2),2号引脚接+5直流电源正极,可变电阻R35的两端分别接在+5V和地(GND)之间,可变电阻端(3)接在12864的3号引脚。12864液晶的4、5、6号引脚分别接单片机的P0.0、P0.1、P0.2。12864液晶的7、8、9、10、11、12、13、14、15号引脚分别接单片机的P0.4、P1.1、P1.2、P1.3、P1.4、P1.5、P1.6、P1.7、P0.3。12864液晶的16和18引脚接+5V电源正极,17和19号引脚悬空,20号引脚接地(GND2)。As shown in Figure 4, the circuit diagram of the 12864 liquid crystal display unit, the 1st pin of the 12864 liquid crystal is grounded (GND2), the 2nd pin is connected to the positive pole of the +5 DC power supply, and the two ends of the variable resistor R35 are respectively connected to the +5V and the ground ( GND), the variable resistor terminal (3) is connected to the 3rd pin of 12864. Pins 4, 5, and 6 of 12864 LCD are respectively connected to P0.0, P0.1, and P0.2 of the microcontroller. Pins 7, 8, 9, 10, 11, 12, 13, 14, and 15 of 12864 LCD Connect to P0.4, P1.1, P1.2, P1.3, P1.4, P1.5, P1.6, P1.7, P0.3 of the single chip microcomputer respectively. 16 and 18 pins of 12864 LCD are connected to + The positive pole of the 5V power supply, pins 17 and 19 are floating, and pin 20 is grounded (GND2).
如图5所示为蜂鸣器报警单元电路图,三极管Q2的发射极接+5V电源正极,基极接限流电阻R38后接单片机的P3.3,集电极接蜂鸣器BUZZ后串联限流电阻R39后到地(GND2)。As shown in Figure 5, the circuit diagram of the buzzer alarm unit, the emitter of the triode Q2 is connected to the positive pole of +5V power supply, the base is connected to the current limiting resistor R38 and then connected to P3.3 of the single chip microcomputer, the collector is connected to the buzzer BUZZ and connected in series to limit the current Resistor R39 to ground (GND2).
如图6所示为按键单元电路图,按键K1,K2的一端分别接在单片机P3.4和P3.5,另一端都接在地(GND2)。As shown in Figure 6 is the circuit diagram of the button unit, one end of the buttons K1 and K2 are respectively connected to the single-chip microcomputer P3.4 and P3.5, and the other ends are connected to the ground (GND2).
如图7所示为232串口单元电路图,电容C23、C24、C25、C26分别连接在MAX3232的1脚和3脚、4脚和5脚、2脚和16脚、6脚和15脚之间。MAX3232的11和12引脚分别接单片机的P3.1和P3.0,MAX3232的10、9、7、8号引脚悬空。串口线接口J1的2脚接在MAX3232的14脚,J1的3脚接在MAX3232的13脚,J1的5脚接地(GND2),J1的其他引脚悬空。As shown in Figure 7 is the circuit diagram of the 232 serial port unit. Capacitors C23, C24, C25, and C26 are respectively connected between pins 1 and 3, pins 4 and 5, pins 2 and 16, pins 6 and 15 of the MAX3232. Pins 11 and 12 of MAX3232 are respectively connected to P3.1 and P3.0 of the microcontroller, and pins 10, 9, 7, and 8 of MAX3232 are suspended. Pin 2 of the serial port interface J1 is connected to pin 14 of the MAX3232, pin 3 of J1 is connected to pin 13 of the MAX3232, pin 5 of J1 is grounded (GND2), and other pins of J1 are suspended.
如图8所示为温度采集单元电路图,18B20的1号引脚接地(GND2),2号引脚接到单片机的P0.4,3号引脚接到+5V直流电源正极,电阻R40跨接在18B20的2脚和3脚之间。As shown in Figure 8 is the circuit diagram of the temperature acquisition unit, the 1st pin of 18B20 is grounded (GND2), the 2nd pin is connected to the P0.4 of the microcontroller, the 3rd pin is connected to the +5V DC power supply positive pole, and the resistor R40 is connected Between pin 2 and pin 3 of 18B20.
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