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CN104751925B - A kind of CNFC 3G fresh fuels shipping container manufacture method - Google Patents

A kind of CNFC 3G fresh fuels shipping container manufacture method Download PDF

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Publication number
CN104751925B
CN104751925B CN201310745603.XA CN201310745603A CN104751925B CN 104751925 B CN104751925 B CN 104751925B CN 201310745603 A CN201310745603 A CN 201310745603A CN 104751925 B CN104751925 B CN 104751925B
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container
cnfc
component
manufacture method
shipping container
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CN201310745603.XA
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CN104751925A (en
Inventor
王丛杰
王菊
闫海军
李作辉
于连成
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XI'AN NUCLEAR EQUIPMENT CO Ltd
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XI'AN NUCLEAR EQUIPMENT CO Ltd
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    • GPHYSICS
    • G21NUCLEAR PHYSICS; NUCLEAR ENGINEERING
    • G21FPROTECTION AGAINST X-RADIATION, GAMMA RADIATION, CORPUSCULAR RADIATION OR PARTICLE BOMBARDMENT; TREATING RADIOACTIVELY CONTAMINATED MATERIAL; DECONTAMINATION ARRANGEMENTS THEREFOR
    • G21F5/00Transportable or portable shielded containers
    • G21F5/005Containers for solid radioactive wastes, e.g. for ultimate disposal
    • G21F5/008Containers for fuel elements

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • High Energy & Nuclear Physics (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention belongs to container for nuclear fuel transportation manufacturing technology field, and in particular to a kind of CNFC 3G fresh fuels shipping container manufacture method.A kind of CNFC 3G fresh fuels shipping container manufacture method of the present invention, comprises the following steps:The shaping of step 1, upper and lower casing;The manufacture processing of step 2, upper and lower casing component;The manufacture processing of step 3, support frame;The overall assembling of step 4, shipping container;Step 5, measuring for verticality;Step 6, loading, unloading test;Step 7, static load, dynamic test;Step 8, sealing, safety valve open experiment;Step 9, touch-up paint, cleaning, packaging, shipping.By the manufacture method of the present invention, the autonomous manufacture of CNFC 3G fresh fuel shipping containers is realized, technical ability meets the market demand, improves the mass production capabilities of shipping container, and reach the purpose for reducing cost, saving the energy, reducing energy consumption.

Description

A kind of CNFC-3G fresh fuels shipping container manufacture method
Technical field
The invention belongs to container for nuclear fuel transportation manufacturing technology field, and in particular to a kind of CNFC-3G fresh fuels transport is held Device manufacture method.
Background technology
CNFC-3G fresh fuel shipping containers are the special equipments for transporting AFA-3G novel fuel assemblies safely.Current CNFC-3G The manufacturing of shipping container is all monopolized by foreign countries as know-how, either the import of container finish or container system Huge expense can all be spent by making the introduction of technology, therefore after the manufacturing license of the container is obtained, carry out the container from Main manufacture has huge economic benefit, while also causing the manufacture level of container for nuclear fuel transportation to be improved.
The content of the invention
A kind of CNFC-3G fresh fuels shipping container manufacture method of the present invention solves CNFC-3G fresh fuel shipping containers and existed The problem of country can not independently be manufactured.
A kind of CNFC-3G fresh fuels shipping container manufacture method of the present invention, comprises the following steps:
The shaping of step 1, upper and lower casing:Upper and lower casing uses thickness for the special cold rolling scale steel of 3mm Q345-E Plate is manufactured, and bending and molding on numerical control 6m benders is lifted on using Special electric magnet;
The manufacture processing of step 2, upper and lower casing component:Closure flange, compression angle steel are using the fertile rolling of Italian West Germany Finished product shaped steel, is quadra using a group weldering positioning tool group weldering, is fixed and is used when weldering is organized on dedicated platform during group weldering Balanced welding mode, postwelding is orthopedic, then carries out oscillating aging on shaking platform to eliminate stress, and the quadra of group postwelding is utilized Special tooling processes seal groove and each hole on digital-control boring-milling machine;
The manufacture processing of step 3, support frame:Support frame includes slab, each cross member, support beam, clamp rail, neutron and inhaled Receive plate, pressed component and other components;The slab uses 4mm whole plates bending and molding on 6m benders;The transverse direction Component is welded using finished product square tube group, and type laggard stove in school eliminates stress, then machines each end face;Baffle pressed component and bottom transverse Thick silica gel foam is uniformly pasted to the surface of component, the locating and machining groove on group mounted welder bottom plate, and top is fixed by locating slot The cross member in portion, middle part and bottom, group, to slab, backbar, clamp rail and other accessories, loads successively on this basis Boron stainless steel neutron absorber plate simultaneously assembles fixed bearing beam and slab, and spot welding makes above-mentioned institute after uniformly being fixed using special tooling There is component to be fixedly connected;Progress Vibratory Stress de-stress processing is integrally connected after welding with shock frame;Eliminate stress processing 59 supports in each component are welded on support frame successively afterwards, pasted afterwards on slab after cork pad, patch using special Compressed, kept for 12 hours with pressing plate frock;
The overall assembling of step 4, shipping container:Nut, bolt, packing ring class workpiece are detected before assembling, selected And the workpiece for not meeting matching requirements is repaired;Shaft-like workpiece and pressing device are detected and confirmed, and use 200# Granularity gauze removes fine, soft fur thorn, then cleans up;During assembling, elastic cushion block and lower house component and shock frame are assembled successively, Fixed fuel bearing support and pressed component, strut component are assembled again, gasket seal is then assembled, and then assemble upper and lower casing group Part is integrated, with the assembling for making completion container entirety after pin-and-hole;
Step 5, measuring for verticality:Make support frame after the support frame being completed is sling in the raw, using state Measurement rectangular co-ordinate value method in five detection principles of family, carries out measuring for verticality and adjusts;Support frame is overturn, duplicate measurements Perpendicularity is simultaneously adjusted, and is overturn and is measured adjustment and repeat five times;
Step 6, loading, unloading test:After perpendicularity passed examination, open protection board component, will with outside novel fuel assembly Shape size is identical, weight identical two pieces simulated assembly is put on the slab of support frame, is fired according to test program requirement Expect loading, the unloading test of component;
Step 7, static load, dynamic test:Safety valve stamping tooling is loaded in container after loading and unloading pass the test, in container The lead for simulated fuel assembly weight is uniformly placed in internal stainless steel protection plate upper surface, container is reached all-up weight 1.1 times, upper housing component is loaded onto, upper and lower casing component is fastened as a whole by blending bolt, then put in two of upper housing component The uniform lead on support is put, container is reached 1.25 times of all-up weight, container is hung by ground using special hanger, and Hanging a period of time is to complete static load test;Carry out placing the 100%PT detections of cradle weld after the completion of static load test, together When the lead placed on two placement supports of upper shell is moved away from into support, place cradle weld 100%PT detections it is qualified after Container is lifted by crane three times to complete dynamic loading experiment;100%PT inspections are carried out after the completion of dynamic loading experiment to placing cradle weld again Survey;
Step 8, sealing, safety valve open experiment:Seal tightness test is carried out to whole container and safety valve opens experiment;
Step 9, touch-up paint, cleaning, packaging, shipping:Coming off and damage progress to the vessel surface paint that is caused by experiment Touch-up paint, and shipping is packed after integrally being cleaned to container.
It is preferred that, draw decile bending line during bending described in step 1 and press line centering, 9.38m is suppressed per knife, upper shell is pressed altogether Make 156 knives, co-pressed 158 knife of lower house.
It is preferred that, in strict accordance with the symmetrical skip welding in defined area during spot welding described in step 3, to control heat to input, reduce Welding deformation.
It is preferred that, welding reference plane is redefined when 59 supports are welded described in step 3, that is, avoids cumulative errors.
It is preferred that, the cork pad described in step 3 is by pasting the method for fine sandpaper in leveling ruler lower surface to cork sheet table Face is ground obtained.
It is preferred that, container is hung ground 100mm, hanging 10 minutes by static load test described in step 7;Dynamic loading is tested In every time lift stroke be not less than 2.5 meters, lifting speed 15m/min.
A kind of CNFC-3G fresh fuels shipping container manufacture method of the present invention, realizes the autonomous manufacture of the container, technical ability The market demand is met, improve the mass production capabilities of shipping container, and reach and reduce cost, save the energy, reduce energy consumption Purpose.
Embodiment
A kind of CNFC-3G fresh fuels shipping container manufacture method of the present invention, comprises the following steps:
The shaping of step 1, upper and lower casing
Upper and lower casing uses thickness for the special cold rolling scale steel plate manufactures of 3mm Q345-E, and 6 are made in specially-designated factories Special compression mold is covered, bending and molding on numerical control 6m benders is lifted on using Special electric magnet, decile bending line is drawn during bending By line centering, 9.38m is suppressed per knife, co-pressed 156 knife of upper shell, co-pressed 158 knife of lower house passes through bending molding process solution Determine and rolled the problem of cylinder has splicing welding joint, and compensate for rolling the problem of cylinder dimensional tolerance is big, after housing shaping just Good, mechanical property is uniform, surface quality is attractive in appearance, compact dimensions accurate stable for property.
The manufacture processing of step 2, upper and lower casing component
Upper and lower casing component respectively by closure flange, compress angle steel, end cap, reinforcing angle and upper and lower casing group weldering and Into.Closure flange, compression angle steel irrigate mill product shaped steel using Italian West Germany, are welded using a group weldering positioning tool group to be square Framework, is fixed during group weldering and uses balanced welding mode when weldering is organized on dedicated platform, postwelding is orthopedic then enterprising in shaking platform Row oscillating aging is to eliminate stress.The quadra of group postwelding processes seal groove and each using special tooling on digital-control boring-milling machine Hole.
The manufacture processing of step 3, support frame
Support frame is the direct core component for laying novel fuel assembly, mainly by slab, each cross member, support beam, A variety of component groups welderings such as clamp rail, neutron absorber plate, pressed component are formed.
The slab uses 4mm whole plates bending and molding on 6m benders.
The cross member is welded using finished product square tube group, and type laggard stove in school eliminates stress, then machines each end face.
Thick silica gel foam is uniformly pasted on the surface of baffle pressed component and bottom cross member, on group mounted welder bottom plate Locating and machining groove, and fix by locating slot the cross member of top, middle part and bottom, on this basis successively group to paving Plate, backbar, clamp rail and other accessories, load boron stainless steel neutron absorber plate and assemble fixed bearing beam and slab, adopt Spot welding is fixedly connected with above-mentioned all components after uniformly being fixed with special tooling, is symmetrically jumped in strict accordance with defined area during welding Weldering, to control heat to input, reduces welding deformation.It is integrally connected after welding with shock frame at progress Vibratory Stress de-stress Reason.
59 supports in each component are welded on support frame successively after eliminating stress processing, in welding, needed again It is determined that welding reference plane, both avoids cumulative errors, in turn ensure that the smooth installation of horizontal pressed component and protection board, each size Tolerance is controlled in the range of 1mm;Paste after cork pad, patch using special pressing plate frock compression, keep on slab afterwards 12 hours, it is ensured that adhesive surface is smooth, non-wrinkled, bulging phenomenon.Drawing requirement flatness is controlled in 0.75mm, perpendicularity 0.25mm, is ground, final measurement plane degree is by the method that fine sandpaper is pasted in leveling ruler lower surface to cork sheet surface 0.10~0.25mm, 0.1~0.15mm of perpendicularity.
The overall assembling of step 4, shipping container
Nut, bolt, packing ring class workpiece are detected, selected and the workpiece for not meeting matching requirements entered before assembling Row is repaired;Shaft-like workpiece and pressing device are detected and confirmed, and fine, soft fur is removed with 200# granularities gauze and is pierced, is cleaned afterwards Totally.
During assembling, assemble elastic cushion block and lower house component and shock frame successively, then assemble fixed fuel bearing support and Pressed component, strut component, then assemble gasket seal, then assemble upper and lower casing component be integrated, with make after pin-and-hole complete The overall assembling of container.
Step 5, measuring for verticality
Make support frame after the support frame being completed is sling in the raw, using electronic theodolite to support frame A line line carries out measuring for verticality and adjusted.The measuring for verticality is sat using the measurement right angle in national five detection principles Scale value method.Support frame is overturn, duplicate measurements perpendicularity is simultaneously adjusted, invert and measure adjustment and repeat five times.
Step 6, loading, unloading test
After perpendicularity passed examination, protection board component is opened, will, weight identical identical with novel fuel assembly appearance and size 2 simulated assemblies are put on the slab of support frame, are required to carry out loading, the unloading test of fuel assembly according to test program.
Step 7, static load, dynamic test
Safety valve stamping tooling is loaded in container after loading and unloading pass the test, the stainless steel protection plate upper table inside container The lead for simulated fuel assembly weight is uniformly placed in face, and described every piece of 16kg of lead places 24 pieces, now container reaches altogether 1.1 times of all-up weight, load onto upper shell, and upper and lower casing is fastened as a whole by blending bolt, then in two placements of upper shell 34 pieces of leads are uniformly placed on support, container is reached 1.25 times of all-up weight, is hung container using special hanger Ground 100mm, carries out placing the 100% of cradle weld to complete static load test after hanging 10 minutes, after the completion of static load test PT is detected, while the 34 pieces of leads placed on two placement supports of upper shell are moved away from into support, places cradle weld Container is lifted by crane three times to complete dynamic loading experiment after 100%PT detections are qualified, each lift stroke is not less than 2.5 meters, lifting speed Spend 15m/min.100%PT detections are carried out after the completion of dynamic loading experiment to placing cradle weld again.
Step 8, sealing, safety valve open experiment
Seal tightness test is carried out to whole container and safety valve opens experiment, the sealing test method and safety valve are opened Open test method and be known in the art general knowledge.
Step 9, touch-up paint, cleaning, packaging, shipping
Coming off and damage progress touch-up paint, and packaging after integrally being cleaned to container to the vessel surface paint that is caused by experiment Shipping.

Claims (6)

1. a kind of CNFC-3G fresh fuels shipping container manufacture method, it is characterised in that:Comprise the following steps:
The shaping of step 1, upper and lower casing:Upper and lower casing uses thickness for the special cold rolling scale steel plate systems of 3mm Q345-E Make, bending and molding on numerical control 6m benders is lifted on using Special electric magnet;
The manufacture processing of step 2, upper and lower casing component:Closure flange, compression angle steel irrigate mill product using Italian West Germany Shaped steel, is quadra using a group weldering positioning tool group weldering, during group weldering by closure flange, compress angle steel and be fixed in Special horizontal On platform, using balanced welding mode, postwelding is orthopedic, then carries out oscillating aging to eliminate stress on shaking platform, organizes the side of postwelding Shape framework processes seal groove and each hole using special tooling on digital-control boring-milling machine;
The manufacture processing of step 3, support frame:Support frame includes slab, each cross member, support beam, clamp rail, neutron absorber plate With baffle pressed component;The slab uses 4mm whole plates bending and molding on 6m benders;The cross member is used into Product square tube group is welded, and type laggard stove in school eliminates stress, then machines each end face;The table of baffle pressed component and bottom cross member Thick silica gel foam is uniformly pasted in face, the locating and machining groove on group mounted welder bottom plate, and fixes top, middle part and bottom by locating slot The cross member in portion, group, to slab, backbar and clamp rail, loads boron stainless steel neutron absorber plate and group successively on this basis Fixed bearing beam and slab are filled, after uniformly being fixed using special tooling, spot welding is fixedly connected with above-mentioned all components;After welding Progress Vibratory Stress de-stress processing is integrally connected with shock frame;Eliminate 59 supports in each component after stress processing It is welded on support frame, is pasted afterwards on slab using special pressing plate frock compression after cork pad, patch, holding 12 is small successively When;
The overall assembling of step 4, shipping container:Nut, bolt and packing ring class workpiece are detected and selected simultaneously before assembling The workpiece for not meeting matching requirements is repaired;Shaft-like workpiece and pressing device are detected and confirmed, and with 200# Spend gauze and remove fine, soft fur thorn, then clean up;During assembling, elastic cushion block and lower house component and shock frame are assembled successively, then Fixing support rack and pressed component, strut component are assembled, gasket seal is then assembled, it is one then to assemble upper and lower casing component Body, with the assembling for making completion container entirety after pin-and-hole;
Step 5, measuring for verticality:Make support frame after the support frame being completed is sling in the raw, using country five Measurement rectangular co-ordinate value method in item detection principle, carries out measuring for verticality and simultaneously adjusts;Support frame is overturn, duplicate measurements is vertical Spend and adjust, overturn and measure adjustment and repeat five times;
Step 6, loading and unloading test:After perpendicularity passed examination, protection board component is opened, will be with novel fuel assembly profile chi Very little and weight identical two pieces simulated assembly is put on the slab of support frame, is required to carry out fuel assembly according to test program Load and unloading test;
Step 7, static load and dynamic test:Safety valve stamping tooling is loaded in container after loading and unloading pass the test, in container The lead for simulated fuel assembly weight is uniformly placed stainless steel protection plate upper surface in portion, container is reached all-up weight 1.1 times, upper housing component is loaded onto, upper and lower casing component is fastened as a whole by blending bolt, then put in two of upper housing component Put and the lead is uniformly placed on support, container is reached 1.25 times of all-up weight, container is hung ground using special hanger Face, and hanging a period of time is to complete static load test;Carry out placing the 100%PT inspections of cradle weld after the completion of static load test Survey, while the lead placed on two placement supports of upper shell is moved away from into support, place cradle weld 100%PT detections Container is lifted by crane three times to complete dynamic loading experiment after qualified;Carried out again to placing cradle weld after the completion of dynamic loading experiment 100%PT is detected;
Step 8, sealing and safety valve open experiment:Seal tightness test is carried out to whole container and safety valve opens experiment;
Step 9, touch-up paint, cleaning, packaging and shipping:Coming off and damaging for being painted to the vessel surface caused by experiment is mended Paint, and shipping is packed after integrally being cleaned to container.
2. CNFC-3G fresh fuels shipping container manufacture method as claimed in claim 1, it is characterised in that:Rolled over described in step 1 Decile bending line is drawn when curved and presses line centering, 9.38m, co-pressed 156 knife of upper shell, co-pressed 158 knife of lower house are suppressed per knife.
3. CNFC-3G fresh fuels shipping container manufacture method as claimed in claim 1, it is characterised in that:Point described in step 3 In strict accordance with the symmetrical skip welding in defined area during weldering, to control heat to input, reduce welding deformation.
4. CNFC-3G fresh fuels shipping container manufacture method as claimed in claim 1, it is characterised in that:59 are welded in step 3 Welding reference plane is redefined during part support, that is, avoids cumulative errors.
5. CNFC-3G fresh fuels shipping container manufacture method as claimed in claim 1, it is characterised in that:Described in step 3 Cork pad is obtained by being ground in the method for leveling ruler lower surface stickup fine sandpaper to cork sheet surface.
6. CNFC-3G fresh fuels shipping container manufacture method as claimed in claim 1, it is characterised in that:It is quiet described in step 7 Container is hung ground 100mm, hanging 10 minutes by load test;The each lift stroke of dynamic loading experiment is not less than 2.5 meters, lifting Speed 15m/min.
CN201310745603.XA 2013-12-29 2013-12-29 A kind of CNFC 3G fresh fuels shipping container manufacture method Active CN104751925B (en)

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5454620A (en) * 1991-01-18 1995-10-03 Ultra Lite Manufacturing, Inc. Stressed-skin cargo carrier
CN1208495A (en) * 1996-02-06 1999-02-17 英国核子燃料公司 Sealed basket for pressurised water reactor fuel assemblies
CN1300079A (en) * 1999-12-15 2001-06-20 Gnb核能容器有限公司 Method for making transport and/or storage container for radial objects
CN103157884A (en) * 2011-12-14 2013-06-19 中核建中核燃料元件有限公司 Fuel assembly transportation container manufacturing welding process
CN103474119A (en) * 2013-09-12 2013-12-25 中国核电工程有限公司 Conveying container for nuclear fuel assemblies

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2935532B1 (en) * 2008-08-27 2012-07-13 Tn Int PROCESS FOR MANUFACTURING PACKAGING FOR THE TRANSPORT AND / OR STORAGE OF NUCLEAR MATERIALS USING THE WELDING REMOVAL PHENOMENON

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5454620A (en) * 1991-01-18 1995-10-03 Ultra Lite Manufacturing, Inc. Stressed-skin cargo carrier
CN1208495A (en) * 1996-02-06 1999-02-17 英国核子燃料公司 Sealed basket for pressurised water reactor fuel assemblies
CN1300079A (en) * 1999-12-15 2001-06-20 Gnb核能容器有限公司 Method for making transport and/or storage container for radial objects
CN103157884A (en) * 2011-12-14 2013-06-19 中核建中核燃料元件有限公司 Fuel assembly transportation container manufacturing welding process
CN103474119A (en) * 2013-09-12 2013-12-25 中国核电工程有限公司 Conveying container for nuclear fuel assemblies

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