CN104746425B - A bridge expansion joint structure - Google Patents
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Abstract
本发明公开了一种桥梁伸缩缝结构,其特征是对于处在相邻节段梁体之间的伸缩缝,设置在伸缩缝中的伸缩板的顶部平面低于桥面高度形成下凹平台,在下凹平台上设置可更换的铺装层,并且使铺装层的顶面与桥面高度平齐;在伸缩板的底部设置支撑结构,支撑结构是在伸缩缝两侧梁体之间架设拱形支承体,在拱形支承体上设置各支撑杆,伸缩板是由伸缩缝两侧梁体的台阶面、支撑杆以及拱形支承体共同支撑,拱形支承体和支撑杆为钢结构件,铺装层为弹性材料层,铺装层是具有力学功能梯度性能的结构层,铺装层在沿竖向方向上、自上表面至下底面强度逐渐增强。本发明能够在受到冲击荷载后迅速吸收动能,对冲击荷载有效进行缓冲,延长使用寿命,提高行车舒适性。
The invention discloses a bridge expansion joint structure, which is characterized in that for the expansion joints between adjacent segment beam bodies, the top plane of the expansion plate arranged in the expansion joint is lower than the height of the bridge deck to form a concave platform, and the concave platform is formed in the concave A replaceable pavement layer is set on the platform, and the top surface of the pavement layer is level with the height of the bridge deck; a support structure is set at the bottom of the expansion plate, and the support structure is to erect an arched support body between the beams on both sides of the expansion joint. The support rods are arranged on the arched support body. The expansion plate is supported by the step surface of the beams on both sides of the expansion joint, the support rods and the arch support body. The arch support body and the support rods are steel structural parts, and the pavement layer It is an elastic material layer, and the pavement layer is a structural layer with mechanical function gradient performance, and the strength of the pavement layer increases gradually along the vertical direction from the upper surface to the lower bottom surface. The invention can rapidly absorb the kinetic energy after receiving the impact load, effectively buffer the impact load, prolong the service life and improve driving comfort.
Description
本申请申请号为2014101783047,申请日为2014年4月29日,发明名称为一种桥梁伸缩缝结构,申请人为合肥工业大学的分案申请。The application number of this application is 2014101783047, the application date is April 29, 2014, the title of the invention is a bridge expansion joint structure, and the applicant is a divisional application of Hefei University of Technology.
技术领域technical field
本发明涉及一种桥梁伸缩缝结构,属于桥梁工程技术领域。The invention relates to a bridge expansion joint structure, which belongs to the technical field of bridge engineering.
背景技术Background technique
随季节及昼夜温度变化,简支桥梁及连续桥梁等桥梁中梁结构出现热胀泠缩现象。为此需要在相邻的桥梁面板之间设置伸缩缝以满足桥梁上部结构受温度变化、混凝土徐变、干缩以及荷载等产生的伸缩变形和转动变形。桥梁伸缩缝应具有耐久、防水及施工方便等特性,并要求保证行车舒适性。With seasonal and diurnal temperature changes, the middle girder structures of bridges such as simply supported bridges and continuous bridges experience thermal expansion and contraction. Therefore, it is necessary to set expansion joints between adjacent bridge panels to meet the expansion and rotation deformation of the bridge superstructure caused by temperature changes, concrete creep, dry shrinkage, and loads. Bridge expansion joints should have the characteristics of durability, waterproof and convenient construction, and should ensure driving comfort.
现有技术中,桥梁工程应用比较广泛的伸缩缝有板式橡胶伸缩缝、TST伸缩缝和毛勒伸缩缝等。其中板式橡胶伸缩缝构造简单、安装方便、通用性强,但其刚度小、易变形,橡胶件容易破损,锚固件易损坏,容易导致伸缩装置下陷;TST伸缩缝有效地避免或减缓了桥头跳车问题,但其填料经车辆长期冲击荷载作用,容易隆起与凹陷,造成行车冲击较大,长时间使用易发生老化与脱落,开裂渗水,侵蚀桥跨结构;毛勒伸缩缝是目前最好的一种伸缩缝,它具有较长的使用寿命,其燕型橡胶带更换方便,能满足伸缩、止水等一系列要求。但其伸缩量过大,橡胶条被拉裂或挤出,并且其型钢易发生断裂。In the prior art, the expansion joints widely used in bridge engineering include plate rubber expansion joints, TST expansion joints, and Moller expansion joints. Among them, the plate rubber expansion joint has simple structure, convenient installation and strong versatility, but its rigidity is small and easy to deform, the rubber parts are easily damaged, the anchor is easily damaged, and it is easy to cause the expansion device to sink; the TST expansion joint effectively avoids or slows down the bridge head jump. Vehicle problems, but the filler is easy to bulge and sag under the long-term impact load of the vehicle, resulting in greater driving impact, aging and falling off after long-term use, cracking and water seepage, and erosion of the bridge span structure; Maurer expansion joints are currently the best. An expansion joint has a long service life, and its swallow-shaped rubber belt is easy to replace, and can meet a series of requirements such as expansion and sealing. But its expansion and contraction is too large, the rubber strip is cracked or extruded, and its section steel is prone to fracture.
发明内容Contents of the invention
本发明是为避免上述现有技术所存在的不足之处,提供一种桥梁伸缩缝结构,能够在受到冲击荷载后迅速吸收动能,对冲击荷载有效进行缓冲,以大大减弱行车动荷载对自由伸缩板的冲击作用,延长使用寿命,提高行车舒适性。The present invention provides a bridge expansion joint structure to avoid the disadvantages of the above-mentioned prior art, which can quickly absorb kinetic energy after being subjected to an impact load, effectively buffer the impact load, and greatly reduce the impact of the driving dynamic load on free expansion and contraction. The impact effect of the board prolongs the service life and improves driving comfort.
本发明为解决技术问题采用如下技术方案:The present invention adopts following technical scheme for solving technical problems:
本发明桥梁伸缩缝结构,其特点在于:对于处在相邻节段梁体之间的伸缩缝,设置在所述伸缩缝中的伸缩板的顶部平面低于桥面高度形成下凹平台,在所述下凹平台上设置可更换的铺装层,并且使所述铺装层的顶面与桥面高度平齐;在所述伸缩板的底部设置支撑结构,所述支撑结构是在伸缩缝两侧梁体之间架设拱形支承体,在所述拱形支承体上设置各支撑杆,所述伸缩板是由伸缩缝两侧梁体的台阶面、支撑杆以及拱形支承体共同支撑,所述拱形支承体和支撑杆为钢结构件,所述铺装层为弹性材料层;所述铺装层是具有力学功能梯度性能的结构层,所述具有力学功能梯度性能是指铺装层的上表面具有与伸缩缝周围的路面相一致的路面性能,并且所述铺装层在沿竖向方向上、自上表面至下底面强度逐渐增强。The bridge expansion joint structure of the present invention is characterized in that: for the expansion joints between adjacent segment beams, the top plane of the expansion plate arranged in the expansion joints is lower than the height of the bridge deck to form a concave platform. A replaceable pavement layer is set on the concave platform, and the top surface of the pavement layer is level with the height of the bridge deck; a support structure is set at the bottom of the expansion board, and the support structure is on both sides of the expansion joint An arch support body is erected between the beam bodies, and each support rod is arranged on the arch support body. The shaped support body and the support rod are steel structural parts, and the pavement layer is an elastic material layer; the pavement layer is a structural layer with mechanical function gradient performance, and the mechanical function gradient performance refers to the upper layer of the pavement layer. The surface has the same pavement performance as the pavement around the expansion joint, and the strength of the pavement gradually increases along the vertical direction from the upper surface to the lower bottom surface.
本发明桥梁伸缩缝结构,其特点还在于:The bridge expansion joint structure of the present invention is also characterized in that:
所述拱形支承体与相邻节段梁体之间是由活动支座相连接。The arch support body is connected with the adjacent segmental beam body by a movable support.
所述伸缩板为一对相向设置形成为叉指的齿板,一对齿板之间的间距为可变,所述一对齿板之间的叉指的接触面为圆弧面。The telescopic plates are a pair of tooth plates facing each other to form fork fingers, the distance between the pair of tooth plates is variable, and the contact surface of the fork fingers between the pair of tooth plates is a circular arc surface.
在所述铺装层中呈竖向设置各螺旋弹簧,所述呈竖向设置是指螺旋弹簧的轴线呈竖向,所述各螺旋弹簧在铺装层所在的平面中按矩形阵列的形式分布,所述螺旋弹簧的节距从上往下逐渐减小。Each helical spring is vertically arranged in the pavement layer, and the vertical arrangement means that the axis of the helical spring is vertical, and the helical springs are distributed in the form of a rectangular array in the plane where the pavement layer is located , the pitch of the coil spring gradually decreases from top to bottom.
与已有技术相比,本发明有益效果体现在:Compared with the prior art, the beneficial effects of the present invention are reflected in:
1、本发明以弹性铺装层、伸缩板以及拱形支承体相结合,能够在受到冲击荷载后迅速吸收动能,对冲击荷载有效进行缓冲,大大减弱了行车动荷载对自由伸缩板的冲击作用,延长使用寿命,提高行车舒适性。1. The present invention combines the elastic pavement layer, the expansion board and the arched support body, which can quickly absorb the kinetic energy after receiving the impact load, effectively buffer the impact load, and greatly weaken the impact of the driving dynamic load on the free expansion board , prolong service life and improve driving comfort.
2、本发明中拱形支承体与梁体之间采用铰轴滑板钢支座相连接,而非固定连接,使拱形支承体自由移动,从而适应伸缩结构的较大的伸缩变形量。2. In the present invention, the arched support body and the beam body are connected by a hinged shaft slide plate steel support instead of a fixed connection, so that the arched support body can move freely, thereby adapting to the larger expansion and contraction deformation of the telescopic structure.
3、本发明将伸缩板设置为一对叉指状齿板,叉指状齿板间接触面为圆弧面,可以有效减弱伸缩缝收缩时齿板间的撞击力。3. In the present invention, the expansion plate is set as a pair of interdigitated tooth plates, and the contact surface between the interdigitated tooth plates is an arc surface, which can effectively weaken the impact force between the tooth plates when the expansion joint shrinks.
4、本发明螺旋弹簧的设置可以增加铺装层强度,延伸其使用寿命,有效缓冲冲击荷载,减弱冲击荷载对底层结构的破坏。4. The setting of the coil spring in the present invention can increase the strength of the paving layer, prolong its service life, effectively buffer the impact load, and weaken the damage to the underlying structure caused by the impact load.
5、本发明将铺装层设置为具有力学功能梯度性能的结构层,既能使铺装层表面路用性能与正常桥梁路面的路用性能连续,使车辆在行驶过程中平顺不易发生跳车现象,又能有效地将动荷载转化为静荷载,从而使伸缩缝从上至下传递的冲击力逐渐减弱。5. In the present invention, the pavement layer is set as a structural layer with mechanical function gradient performance, which can make the road performance of the surface of the pavement layer continuous with that of the normal bridge pavement, and make the vehicle smooth and difficult to jump during driving. phenomenon, and can effectively convert the dynamic load into static load, so that the impact force transmitted from top to bottom of the expansion joint is gradually weakened.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图1a为本发明中拱形支承体与梁体之间活动支座结构示意图;Fig. 1 a is the schematic diagram of the structure of the movable support between the arch support body and the beam body in the present invention;
图2为本发明伸缩板结构示意图;Fig. 2 is the structure schematic diagram of expansion plate of the present invention;
图中标号:1梁体,2支撑杆,3铺装层,4螺旋弹簧,5伸缩板,6间隙,7拱形支承体,8泡沫填缝料,9活动支座,10上摆,11铰轴,12下摆,13不锈钢板,14座板,15叉指。Labels in the figure: 1 beam body, 2 support rod, 3 pavement layer, 4 coil spring, 5 telescopic plate, 6 gap, 7 arched support body, 8 foam joint filler, 9 movable support, 10 upper pendulum, 11 Hinge shaft, 12 hem, 13 stainless steel plates, 14 seat plates, 15 fork fingers.
具体实施方式detailed description
参见图1,本实施例中桥梁伸缩缝结构形式是:对于处在相邻节段梁体1之间的伸缩缝,设置在伸缩缝中的伸缩板5的顶部平面低于桥面高度形成下凹平台,在下凹平台上设置可更换的铺装层3,并且使铺装层3的顶面与桥面高度平齐,铺装层3与桥面之间的预留缝隙用泡沫填缝料8进行填充,泡沫填缝料8质轻、比强度高、可吸收冲击荷载、隔热和密封性能好;在伸缩板5的底部设置支撑结构,支撑结构是在伸缩缝两侧梁体1之间架设拱形支承体7,在拱形支承体7上设置各支撑杆2,伸缩板5是由伸缩缝两侧梁体1的台阶面、支撑杆2以及拱形支承体7共同支撑,拱形支承体7和支撑杆2为钢结构件,拱形支承体7用于将伸缩板所受到的荷载传递到梁体1,并使荷载在竖直方向减弱,铺装层3为弹性材料层,铺装层3的宽度为伸缩缝宽的90-95%,用铝合金耐腐蚀螺钉将其锚固在伸缩板5上。Referring to Fig. 1, the structural form of the bridge expansion joints in this embodiment is: for the expansion joints between adjacent segment beams 1, the top plane of the expansion plate 5 arranged in the expansion joints is lower than the height of the bridge deck to form a bottom Concave platform, a replaceable pavement layer 3 is set on the concave platform, and the top surface of the pavement layer 3 is level with the height of the bridge deck, and the reserved gap between the pavement layer 3 and the bridge deck is filled with foam 8 for filling, the foam joint filler 8 is light in weight, high in specific strength, can absorb impact load, and has good heat insulation and sealing performance; a support structure is set at the bottom of the expansion plate 5, and the support structure is between the beam body 1 on both sides of the expansion joint An arched supporting body 7 is erected between them, and each supporting rod 2 is arranged on the arched supporting body 7. The expansion plate 5 is jointly supported by the step surface of the beam body 1 on both sides of the expansion joint, the supporting rod 2 and the arched supporting body 7. The arch support body 7 and the support rod 2 are steel structural parts, the arch support body 7 is used to transmit the load received by the expansion plate to the beam body 1, and weaken the load in the vertical direction, and the pavement layer 3 is an elastic material layer , the width of the paving layer 3 is 90-95% of the expansion joint width, and it is anchored on the expansion plate 5 with aluminum alloy corrosion-resistant screws.
具体实施中,相应的结构设置也包括:In specific implementation, the corresponding structural settings also include:
如图1所示,本实施例中的拱形支承体7与伸缩缝两侧梁体1之间是由活动支座9相连接。活动支座9为常用于大跨度钢梁及跨度简支梁上的铰轴滑板钢支座,如图1a所示,活动支座9包括上摆10、下摆12、铰轴11、不锈钢板13和座板14,其中上摆10固定设置在拱形支承体7的底端,座板14与梁体1固定连接,不锈钢板13固定在座板14上,上摆10和下摆12与铰轴11之间为弧面接触,下摆12底部平面附有一层聚四氟乙烯板与不锈钢板13组成摩擦副。活动支座9的传力途径为:自上摆依次经铰轴、下摆、不锈钢板、座板直至梁体,其传力途径明确,传力分散性好,以下摆12相对于铰轴的转动来满足转角位移。从而,当温度变化引起梁缝伸缩时,利用拱形支承体的移动有效避免对伸缩结构造成破坏。As shown in FIG. 1 , the arch support body 7 in this embodiment is connected with the beam bodies 1 on both sides of the expansion joint by a movable support 9 . The movable support 9 is a hinged slide steel support commonly used on long-span steel beams and span simply supported beams. As shown in Figure 1a, the movable support 9 includes an upper pendulum 10, a lower hem 12, a hinge shaft 11, and a stainless steel plate 13 And the seat plate 14, wherein the upper pendulum 10 is fixedly arranged on the bottom end of the arch support body 7, the seat plate 14 is fixedly connected with the beam body 1, the stainless steel plate 13 is fixed on the seat plate 14, the upper pendulum 10 and the lower pendulum 12 are connected with the hinge shaft 11 Be arc surface contact between, bottom plane of hem 12 is attached with one deck polytetrafluoroethylene plate and stainless steel plate 13 to form friction pair. The force transmission path of the movable support 9 is: from the upper pendulum through the hinge shaft, the lower hem, the stainless steel plate, the seat plate until the beam body, the force transmission path is clear, the force transmission is good, and the rotation of the bottom pendulum 12 relative to the hinge shaft to meet the angular displacement. Therefore, when the temperature change causes the beam joint to expand and contract, the movement of the arch support body can effectively avoid damage to the expansion and contraction structure.
如图2所示,伸缩板5为一对相向设置形成为叉指15的齿板,一对齿板之间的间距为可变,其间形成有间隙6,一对齿板之间的叉指的接触面为圆弧面,以此有效减弱伸缩缝收缩时齿板间的撞击力,避免使伸缩板5因撞击而损坏。As shown in Figure 2, the telescopic plate 5 is a pair of tooth plates facing each other and formed as fork fingers 15. The distance between a pair of tooth plates is variable, and a gap 6 is formed therebetween. The fork fingers between a pair of tooth plates The contact surface of the contact surface is a circular arc surface, which effectively weakens the impact force between the tooth plates when the expansion joint shrinks, and avoids damage to the expansion plate 5 due to impact.
为了增加强度,如图1所示,在铺装层3中呈竖向设置各螺旋弹簧4,呈竖向设置是指螺旋弹簧4的轴线呈竖向,各螺旋弹簧4在铺装层3所在的平面中按矩形阵列的形式分布,螺旋弹簧4的节距从上往下逐渐减小,用以缓冲冲击荷载,减弱冲击荷载对底层结构的破坏。In order to increase the strength, as shown in Figure 1, each helical spring 4 is vertically arranged in the pavement layer 3, and being vertically arranged means that the axis of the helical spring 4 is vertical, and each helical spring 4 is placed in the pavement layer 3. Distributed in the form of a rectangular array in the plane of the helical spring 4, the pitch of the coil spring 4 gradually decreases from top to bottom to buffer the impact load and reduce the damage to the underlying structure caused by the impact load.
铺装层3可以是环氧树脂材料层。The pavement layer 3 may be an epoxy resin material layer.
铺装层3也可以是环氧树脂基材料层,是以环氧树脂为基体材料,以陶瓷颗粒和玻璃纤维为增强材料,环氧树脂、陶瓷颗粒及玻璃纤维的质量配比为1:3:6,陶瓷颗粒的粒径为7μm~35μm,玻璃纤维的直径为1.5mm~2.5mm。The pavement layer 3 can also be an epoxy resin-based material layer, with epoxy resin as the matrix material, ceramic particles and glass fibers as reinforcement materials, and the mass ratio of epoxy resin, ceramic particles and glass fibers is 1:3 :6, the particle size of ceramic particles is 7μm~35μm, and the diameter of glass fiber is 1.5mm~2.5mm.
本实施例中还给出铺装层3是具有力学功能梯度性能的结构层,具有力学功能梯度性能是指铺装层3的上表面具有与伸缩缝周围的路面相一致的路面性能,铺装层3在沿竖向方向上、自上表面至下底面强度逐渐增强。具体实施是以环氧树脂为基体材料,以陶瓷颗粒和玻璃纤维为增强材料,通过离心铸造法生产。陶瓷颗粒具有高硬度、高弹性模量及耐磨损等性能;玻璃纤维具有耐腐蚀、耐高温及减震等功能。铺装层在其表面层实现与桥面力学性能的连续,在中间层实现较好地吸收冲击动能,在底层增加强度以提高铺装层结构的抗破坏性能,该具有力学功能梯度性能的结构层即铺装层3设置为:以环氧树脂为基体材料,环氧树脂收缩性小,液态下具有很高的粘附性;以陶瓷颗粒和玻璃纤维为增强材料,陶瓷陶瓷颗粒的粒径为7μm~35μm,玻璃纤维的直径为1.5mm~2.5mm;铺装层3自表面到底面按三层分布,依次为上层、中层和下层;环氧树脂、陶瓷颗粒以及玻璃纤维的质量配比在上层为2∶6∶12,在中层为2∶6∶15,在下层为2∶6∶18。In this embodiment, it is also given that the pavement layer 3 is a structural layer with a mechanically functional gradient performance. Having a mechanically functionally gradient performance means that the upper surface of the pavement layer 3 has a road surface performance consistent with the road surface around the expansion joint. The strength of layer 3 gradually increases along the vertical direction from the upper surface to the lower bottom surface. The specific implementation is to use epoxy resin as the matrix material, ceramic particles and glass fiber as the reinforcing material, and produce it by centrifugal casting method. Ceramic particles have high hardness, high elastic modulus and wear resistance; glass fibers have functions such as corrosion resistance, high temperature resistance and shock absorption. The surface layer of the pavement achieves continuity with the mechanical properties of the bridge deck, the middle layer achieves better absorption of impact kinetic energy, and the strength of the bottom layer is increased to improve the anti-destructive performance of the pavement structure. The structure with mechanical function gradient performance Layer, that is, the pavement layer 3 is set as follows: epoxy resin is used as the matrix material, and the epoxy resin has small shrinkage and high adhesion in the liquid state; ceramic particles and glass fibers are used as reinforcing materials, and the particle size of the ceramic ceramic particles is The diameter of the glass fiber is 7 μm to 35 μm, and the diameter of the glass fiber is 1.5mm to 2.5mm; the pavement layer 3 is distributed in three layers from the surface to the bottom, which are the upper layer, the middle layer and the lower layer; the mass ratio of epoxy resin, ceramic particles and glass fiber In the upper layer it is 2:6:12, in the middle layer it is 2:6:15, and in the lower layer it is 2:6:18.
预先用粘结剂将增强材料制成块状,再将基体溶液在离心力的作用下对增强材料的进行铸渗,再经固化完成制备。The reinforcing material is made into a block with a binder in advance, and then the matrix solution is cast and infiltrated into the reinforcing material under the action of centrifugal force, and then solidified to complete the preparation.
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CN105133488B (en) * | 2015-10-01 | 2016-08-17 | 黄佳民 | A kind of road and bridge movement joint mating system |
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CN110306427B (en) * | 2019-07-09 | 2021-02-02 | 重庆科技学院 | Bridge Adaptive Expansion Joint Structure |
CN110424259B (en) * | 2019-08-05 | 2020-12-22 | 洛阳市交通工程质量监督站 | Bridge damping expansion joint device capable of being automatically closed |
CN110468700B (en) * | 2019-09-17 | 2020-11-17 | 衡水中盛工程橡胶有限公司 | Multifunctional expansion joint device for bridge |
CN114737473B (en) * | 2022-05-11 | 2023-06-30 | 广州鑫冠建设工程有限公司 | Simple seamless expansion joint structure of bridge |
CN115928567B (en) * | 2022-12-26 | 2023-09-19 | 江苏久兴建设工程有限公司 | Seamless expansion device, bridge deck expansion joint structure and paving method thereof |
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