Summary of the invention
An object of the present invention is to provide a kind of PCB modified version activation solution, can reduce the working temperature of modified version activation solution under the condition of one-tenth film quality not reducing macromolecule conductive film.
Two of object of the present invention is to provide a kind of production technique generating macromolecule conductive film in PCB through hole and blind hole, have employed above-mentioned modified version activation solution in the activating process of this production technique.
One of in order to reach the goal, the present invention is by the following technical solutions:
A kind of PCB modified version activation solution, comprise compound or mixture that 1 ~ 100g/L contains high manganese ion, 0.1 ~ 20g/L contains compound or the mixture of at least one ion in ferrous ion, iron ion, ammonium ion, balance deionized water.Containing appropriate high manganese ion in PCB activation solution of the prior art, improvements of the present invention are to add the appropriate compound or the mixture that contain at least one ion in ferrous ion, iron ion, ammonium ion in PCB activation solution in the prior art, under the condition not being lowered into film quality, the temperature that described high manganese ion impels PCB to activate can be reduced.The concentration of the compound containing high manganese ion of the present invention is 1 ~ 20g/L, such as 1.2g/L, 1.3g/L, 1.4g/L, 1.5g/L, 1.8g/L, 2g/L, 2.2g/L, 2.5g/L, 3g/L, 4g/L, 5g/L, 6g/L, 7g/L, 8g/L, 9g/L, 10g/L, 12g/L, 15g/L, 18g/L, 19g/L, 20g/L, 25g/L, 30g/L, 35g/L, 40g/L, 45g/L, 50g/L, 60g/L, 70g/L, 80g/L, 90g/L; Of the present invention is 0.1 ~ 20g/L, such as 0.12g/L, 0.13g/L, 0.15g/L, 0.18g/L, 0.2g/L, 0.3g/L, 0.4g/L, 0.5g/L, 0.8g/L, 1g/L, 1.5g/L, 2g/L, 2.5g/L, 3g/L, 3.5g/L, 4g/L, 5g/L, 6g/L, 7g/L, 8g/L, 9g/L, 10g/L, 12g/L, 15g/L, 16g/L, 18g/L, 19g/L containing the compound of at least one ion or the concentration of mixture in ferrous ion, iron ion, ammonium ion.
" g/L " of the present invention is concentration unit, refer to this compound contained in modified version activation solution described in unit volume or the quality of mixture, this compound described is the above-mentioned compound containing high manganese ion or the compound containing a kind of ion in above-mentioned ferrous ion, iron ion, ammonium ion such as; Described mixture is the above-mentioned mixture containing high manganese ion or the mixture containing at least one ion in above-mentioned ferrous ion, iron ion, ammonium ion such as.
Preferably, described modified version activation solution comprises compound or the mixture that 4 ~ 60g/L contains high manganese ion, 0.5 ~ 10g/L contains compound or the mixture of at least one ion in ferrous ion, iron ion, ammonium ion, balance deionized water, the activation effect of the modified version activation solution under this concentration is better.
Wherein, described ferrous ion is from the compound of at least one in ferrous ammonium sulphate, ferrous sulfate, iron protochloride, ferrous phosphate, Iron nitrate or mixture; The mixture of described mixture such as ferrous ammonium sulphate and ferrous sulfate, the mixture of ferrous ammonium sulphate and iron protochloride, the mixture of iron protochloride and ferrous phosphate, the mixture of ferrous sulfate and Iron nitrate, the mixture of ferrous ammonium sulphate, ferrous sulfate and iron protochloride, the mixture of iron protochloride, ferrous phosphate and Iron nitrate, the mixture of ferrous ammonium sulphate, ferrous sulfate, iron protochloride, ferrous phosphate and Iron nitrate.
Wherein, described iron ion is from the compound of at least one in ferric ammonium sulfate, ferric sulfate, iron(ic) chloride, iron nitrate, tertiary iron phosphate or mixture; The mixture of described mixture such as ferric ammonium sulfate and ferric sulfate, the mixture of ferric ammonium sulfate and iron(ic) chloride, the mixture of ferric sulfate and tertiary iron phosphate, the mixture of ferric ammonium sulfate, ferric sulfate and iron(ic) chloride, the mixture of ferric ammonium sulfate, ferric sulfate, iron nitrate and tertiary iron phosphate, the mixture of ferric ammonium sulfate, ferric sulfate, iron(ic) chloride, iron nitrate and tertiary iron phosphate.
Wherein, described ammonium ion is from the compound of at least one in ammonium sulfate, ferrous ammonium sulphate, ammonium chloride, ammonium nitrate or mixture; The mixture of described mixture such as ammonium sulfate and ferrous ammonium sulphate, the mixture of ammonium sulfate and ammonium chloride, the mixture of ammonium chloride and ammonium nitrate, the mixture of ammonium sulfate, ferrous ammonium sulphate and ammonium chloride, the mixture of ammonium sulfate, ferrous ammonium sulphate and ammonium nitrate, the mixture of ammonium sulfate, ferrous ammonium sulphate, ammonium chloride and ammonium nitrate.
Wherein, described high manganese ion, from potassium permanganate and/or sodium permanganate, also can be that other contain the permanganate of free high manganese ion;
Preferably, described high manganese ion is the SkyPoly 393C of Guangzhou Tian Cheng Chemical Co., Ltd., and namely poly-hole leads to
tMactivation solution SkyPoly 393, wherein " C " the trade(brand)name code name that is this activation solution; Sodium permanganate containing 40 ~ 90g/L in described SkyPoly393C or potassium permanganate, described " g/L " refers to the concentration of sodium permanganate or potassium permanganate in SkyPoly 393C, the sodium permanganate namely contained in unit volume SkyPoly 393C or the quality of potassium permanganate.
In order to reach the goal two, the present invention by the following technical solutions:
In PCB through hole and blind hole, generate a production technique for macromolecule conductive film, described production technique comprises activation, and described activation have employed above-mentioned modified version activation solution;
Described activation refers to: in described activated bath, add described modified version activation solution by proportioning, regulate its pH to 5 ~ 7, the temperature controlling described activated bath is 65 ~ 75 DEG C, PCB after adjustment is placed in activated bath, insulation 1 ~ 4min, washing, the PCB after obtained activation, the PCB Surface Creation manganese dioxide membrane after described activation.
When adopting traditional activation solution to activate, activation temperature is 85 ~ 90 DEG C, and high manganese ion has very strong oxidisability, therefore the production of PCB soft board is not suitable for, and when being applied in PCB hardboard production technique, activated bath must adopt can high temperature resistantly be prepared with the material of powerful oxidation corrosion resistance, such as 316 stainless steels, strongly limit the scope of application of activation solution, cause equipment cost higher simultaneously.And adopting modified version activation solution of the present invention, activation temperature significantly reduces, and is applicable to the production of PCB soft board, and activated bath adopts PP plastics to prepare, and not only expands the use range of modified version activation solution of the present invention, also reduces energy consumption and equipment cost.
PCB is simultaneously containing resin, glass yarn, Copper Foil three kinds of differing materials, PCB is placed in the activated bath containing modified version activation solution, be 5 ~ 7 at pH, activate under the condition of 65 ~ 75 DEG C, the ferrous ion of Adsorption of Organic layer in described modified version activation solution on resin and glass yarn, iron ion, in ammonium ion a kind of ion or at least two kinds of ions effect under be oxidized by high manganese ion, generate the manganese dioxide membrane of one deck even compact simultaneously, described ferrous ion, iron ion, ammonium ion is the catalyzer of the Adsorption of Organic layer on high manganese ion resene and glass yarn, under the effect of this catalyzer, priming reaction can carry out under the low temperature of 65 ~ 75 DEG C, priming reaction mechanism is as Fig. 1, shown in chemical equation (1):
Preferably, the mass area ratio of described manganese dioxide membrane is 1 ~ 10mg/dm
2, such as 1.2mg/dm
2, 1.5mg/dm
2, 1.8mg/dm
2, 2mg/dm
2, 2.5mg/dm
2, 3mg/dm
2, 3.5mg/dm
2, 4mg/dm
2, 5mg/dm
2, 6mg/dm
2, 7mg/dm
2, 8mg/dm
2, 9mg/dm
2, more preferably 4 ~ 6mg/dm
2.
Above-mentioned modified version activation solution is adopted in the reactivation process of production technique of the present invention, under not reducing described macromolecule conductive film and becoming the condition of film quality and activation effect, greatly reduce the working temperature of activation solution, as long as the working temperature 65-75 DEG C of activation solution, greatly reduce energy consumption compared with treatment condition under traditional 90 DEG C of high temperature; And make this technique can meet the process of hardboard and soft board, solving conventional activation liquid has strong oxidizing property simultaneously simultaneously, activated bath must adopt can the material of high temperature resistant and Strong oxdiative, the problem that equipment cost is higher.
Preferably, the present invention adopts phosphoric acid and/or boric acid to regulate pH to 5 ~ 7 of described modified version activation solution, described pH such as 5.2,5.3,5.4,5.5,5.7,5.8,6,6.1,6.3,6.5,6.7,6.9.
In production technique of the present invention, also comprised the steps: before above-mentioned PCB activation
Clean: PCB to be placed in PCB clean-out system, at 25 ~ 35 DEG C of insulation 0.5 ~ 1min, washing, obtains the PCB after cleaning;
Adjust: the PCB after described cleaning is placed in PCB and adjusts liquid, at 58 ~ 62 DEG C of insulation 0.5 ~ 4min, washing, obtains the PCB after adjusting.
In Electronic Assemblies work, PCB is cleaned effectively, guarantee that related electronic products has an important ring of high reliability, by selecting suitable PCB clean-out system, good surface resistivity can be ensured, prevent electric leakage and cause PCB to lose efficacy, contribute to the electrical property and the reliability that improve PCB assembly, extend the life-span of product in itself.The temperature of PCB clean-out system cleaning PCB of the present invention is 25 ~ 35 DEG C, such as 26 DEG C, 27 DEG C, 28 DEG C, 29 DEG C, 30 DEG C, 31 DEG C, 32 DEG C, 33 DEG C, 34 DEG C, 35 DEG C.
Described PCB clean-out system is H
2sO
4with the mixing solutions of NaPS, be preferably 35mL/L H
2sO
4with the mixing solutions of 90g/L NaPS; Described " mL/L " refers in unit volume PCB clean-out system containing H
2sO
4volume, described H
2sO
4massfraction be 50%; Adopt H
2sO
4with the mixing solutions of NaPS as clean-out system, can remove and assemble at PCB the postwelding residue and other processing pollution things that are formed in the course of processing, wherein, described postwelding residue comprises the weldering auxiliary agent (main component is rosin, ethanol, diethanolamine etc.) do not volatilized completely in the soldering paste (main component is rosin) that do not volatilize completely in manual welding process and immersed solder, wave-soldering process, if the impression of the hand in described other processing pollution owner processes process, (main component is Na to sweat stain
+, K
+, grease and human secretion), equipment frock chucking surface adhere to greasy dirt (main component is grease) and turnover, wrapping process surface contaminant (being mainly fiber, absorbability particle and polyvinyl chloride particles).After PCB cleans in PCB clean-out system, its surface cleaning, visual inspection is less than the residue on its surface.
Because PCB comprises these three kinds of unlike materials of resin, glass yarn and Copper Foil simultaneously, so usually will through a series of chemical treatment generate conducting film on PCB before, Si-OH group on adjusting stage glass yarn surface can adsorb the organism electrically contrary with-OH group by the mode of electrostatic interaction and form tectum, as shown in Figure 2.PCB of the present invention adjusts the SkyPoly 391C that liquid is Guangzhou Tian Cheng Chemical Co., Ltd., and namely poly-hole leads to
tMadjustment liquid SkyPoly 391, wherein " C " is the trade(brand)name code name of this PCB adjustment liquid.
In production technique of the present invention, also comprise film forming after described activation, described film forming refers to: the PCB after described activation is placed in PCB film forming liquid, at 18 ~ 22 DEG C of insulation 1 ~ 4min, washing, dries, can obtain described macromolecule conductive film in described PCB through hole and blind hole.The working temperature of described film forming is 18 ~ 22 DEG C, such as 18.5 DEG C, 19 DEG C, 20 DEG C, 21 DEG C.PCB after activation immerses in described PCB film forming liquid, and the active substance (thiophene or aniline monomer) in film forming liquid and Manganse Dioxide react and generates conductive organic thin film, i.e. macromolecule conductive film of the present invention.
Described PCB film forming liquid is SkyPoly 396A, the SkyPoly 396B of Guangzhou Tian Cheng Chemical Co., Ltd., the mixture of SkyPoly 396M, and namely poly-hole leads to
tMadjustment liquid SkyPoly 396, wherein " A ", " B ", " M " are respectively the trade(brand)name code name that this PCB adjusts the three types of liquid, and the film forming liquid of three types combinationally uses usually; Preferably, the formula of described PCB film forming liquid is: 30m L/L SkyPoly 396A, 20m L/LSkyPoly 396B, 20m L/L SkyPoly 396M, surplus is deionized water.
Compared with prior art, beneficial effect of the present invention is: a kind of PCB modified version activation solution, comprise compound or mixture that 1 ~ 100g/L contains high manganese ion, 0.1 ~ 20g/L contains the compound of a kind of ion in ferrous ion, iron ion, ammonium ion or the mixture of mixture or at least two kinds of ions, balance deionized water.A kind of ion or at least two kinds of ions in the ferrous ion contained in PCB modified version activation solution of the present invention, iron ion, ammonium ion, the Adsorption of Organic layer that can be used as in high manganese ion oxidation PCB on glass yarn and resin generates the catalyzer of evenly fine and closely woven manganese dioxide membrane, to priming reaction, there is very strong katalysis, priming reaction can be realized at 65 ~ 75 DEG C, greatly reduce energy consumption compared with treatment condition under traditional 90 DEG C of high temperature; And this technique can meet the process of hardboard and soft board simultaneously, solve conventional activation liquid has strong oxidizing property simultaneously, and activated bath must adopt can be high temperature resistant and can the material preparation of powerful oxidation corrosion resistance, the problem that equipment cost is higher.The present invention, by improving activation solution formula, reduces energy consumption, reduces equipment cost, expands the scope of application of product, achieves good economic benefit.
PCB modified version activation solution of the present invention is mainly used in the conducting technique of bilayer and multi-layer PCB through hole and blind hole.