CN104729941A - Test method for friction abrasion performance of CrTiAlN film under abrasive particle lubrication condition - Google Patents
Test method for friction abrasion performance of CrTiAlN film under abrasive particle lubrication condition Download PDFInfo
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- 239000002245 particle Substances 0.000 title claims abstract description 25
- 238000010998 test method Methods 0.000 title claims abstract description 18
- 238000005461 lubrication Methods 0.000 title abstract description 6
- 238000005299 abrasion Methods 0.000 title abstract 3
- 238000012360 testing method Methods 0.000 claims abstract description 25
- 230000001050 lubricating effect Effects 0.000 claims abstract description 20
- 238000002474 experimental method Methods 0.000 claims abstract description 5
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 4
- 239000010959 steel Substances 0.000 claims abstract description 4
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 30
- 239000000377 silicon dioxide Substances 0.000 claims description 15
- 235000012239 silicon dioxide Nutrition 0.000 claims description 14
- PNEYBMLMFCGWSK-UHFFFAOYSA-N Alumina Chemical compound [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 claims description 10
- 239000008367 deionised water Substances 0.000 claims description 8
- 229910021641 deionized water Inorganic materials 0.000 claims description 8
- 238000000034 method Methods 0.000 claims description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Chemical compound O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 7
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 6
- 229910021389 graphene Inorganic materials 0.000 claims description 6
- 239000000314 lubricant Substances 0.000 claims description 6
- 239000010687 lubricating oil Substances 0.000 claims description 2
- 239000012530 fluid Substances 0.000 claims 3
- 238000011177 media preparation Methods 0.000 claims 1
- 238000000576 coating method Methods 0.000 abstract description 5
- 239000011248 coating agent Substances 0.000 abstract description 3
- 238000001755 magnetron sputter deposition Methods 0.000 abstract description 2
- 239000000463 material Substances 0.000 abstract description 2
- 239000006061 abrasive grain Substances 0.000 description 15
- 239000010705 motor oil Substances 0.000 description 6
- 229910004298 SiO 2 Inorganic materials 0.000 description 5
- 239000010408 film Substances 0.000 description 5
- 239000007788 liquid Substances 0.000 description 4
- TWNQGVIAIRXVLR-UHFFFAOYSA-N oxo(oxoalumanyloxy)alumane Chemical compound O=[Al]O[Al]=O TWNQGVIAIRXVLR-UHFFFAOYSA-N 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 238000003756 stirring Methods 0.000 description 4
- 239000010409 thin film Substances 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 3
- HBMJWWWQQXIZIP-UHFFFAOYSA-N silicon carbide Chemical compound [Si+]#[C-] HBMJWWWQQXIZIP-UHFFFAOYSA-N 0.000 description 3
- 229910010271 silicon carbide Inorganic materials 0.000 description 3
- 230000007547 defect Effects 0.000 description 2
- 239000011148 porous material Substances 0.000 description 2
- 229910052681 coesite Inorganic materials 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 229910052906 cristobalite Inorganic materials 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000011156 evaluation Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 238000000059 patterning Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 229910052682 stishovite Inorganic materials 0.000 description 1
- 229910052905 tridymite Inorganic materials 0.000 description 1
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Abstract
Description
技术领域 technical field
本发明涉及一种测试方法,尤其涉及一种简单、准确的磨粒润滑条件下CrTiAlN薄膜摩擦磨损性能测试方法。 The invention relates to a test method, in particular to a simple and accurate test method for the friction and wear performance of CrTiAlN thin films under abrasive grain lubrication conditions.
背景技术 Background technique
模具钢表面镀CrTiAlN薄膜等硬质涂层具有很高的硬度和耐磨性,以及优良的抗高温氧化性和耐腐蚀性能,同时结合强度高,能够显著的提高模具的使用寿命。涂层的耐磨性评价是工业应用中遇到的主要问题,目前常用的方法有干摩擦磨损实验法,润滑摩擦磨损实验法,磨粒摩擦磨损实验方法,各自具备各自的特点。但由于实际的工件服役条件的复杂性,单一的测试方法有一定的局限性,无法准确的测定所需的数据,给选择简单、准确且直观得到摩擦磨损性能造成了一定的困难。 Hard coatings such as CrTiAlN film on the surface of die steel have high hardness and wear resistance, excellent high temperature oxidation resistance and corrosion resistance, and high bonding strength, which can significantly improve the service life of the die. The evaluation of wear resistance of coatings is the main problem encountered in industrial applications. At present, the commonly used methods include dry friction and wear test method, lubricated friction and wear test method, and abrasive friction and wear test method, each of which has its own characteristics. However, due to the complexity of the actual service conditions of the workpiece, the single test method has certain limitations and cannot accurately measure the required data, which has caused certain difficulties in choosing simple, accurate and intuitive friction and wear properties.
发明内容 Contents of the invention
本发明的有益效果为了解决现有测试CrTiAlN薄膜摩擦磨损性能方法复杂、步骤较多的缺陷而提供一种简单、准确的磨粒润滑条件下CrTiAlN薄膜摩擦磨损性能测试方法。 Beneficial effects of the present invention provide a simple and accurate method for testing the friction and wear properties of CrTiAlN films under the condition of abrasive grain lubrication in order to solve the defects that the existing methods for testing the friction and wear properties of CrTiAlN films are complicated and have many steps.
为了实现上述目地,本发明采用以下技术方案: In order to achieve the above object, the present invention adopts the following technical solutions:
一种磨粒润滑条件下CrTiAlN薄膜摩擦磨损性能测试方法,所述测试方法包括利用非平衡磁控溅射在模具钢表面镀CrTiAlN薄膜作为待测试样,再制备磨粒润滑介质,然后对待测试样进行摩擦磨损试验。 A method for testing the friction and wear properties of CrTiAlN thin films under abrasive lubrication conditions, the test method comprises using unbalanced magnetron sputtering to plate CrTiAlN thin films on the surface of die steel as samples to be tested, and then preparing abrasive lubrication media, and then to be tested The friction and wear test was carried out.
作为优选,所述磨粒润滑介质制备过程如下:将润滑油与去离子水按照体积比为1:8-12混合,形成润滑液;向上述润滑液中加入混合磨粒,搅拌混合均匀得到磨粒润滑介质。 As a preference, the preparation process of the abrasive lubricating medium is as follows: mix lubricating oil and deionized water at a volume ratio of 1:8-12 to form a lubricating liquid; add mixed abrasive grains to the above lubricating liquid, stir and mix evenly to obtain an abrasive grain lubricating medium.
作为优选,所述混合磨粒为二氧化硅与氧化铝、二氧化硅与石墨烯、二氧化硅与碳化硅、氧化铝与石墨烯中的一种。 Preferably, the mixed abrasive grains are one of silicon dioxide and aluminum oxide, silicon dioxide and graphene, silicon dioxide and silicon carbide, aluminum oxide and graphene.
作为优选,加入的磨粒的粒径为3-50μm。 Preferably, the added abrasive grains have a particle size of 3-50 μm.
作为优选,磨粒润滑介质中加入的二氧化硅与氧化铝的质量与润滑液的质量比为1:1-1.25。 Preferably, the mass ratio of silica and alumina added to the abrasive lubricating medium to the lubricating liquid is 1:1-1.25.
作为优选,进行摩擦磨损实验,实验参数设置为:转速300转/分钟,时间20分钟,载荷分别为:5N,10N,15N。 Preferably, a friction and wear experiment is carried out, and the experimental parameters are set as follows: a rotating speed of 300 rpm, a time of 20 minutes, and loads of 5N, 10N, and 15N, respectively.
作为优选,混合磨粒中两种成分的质量比为1:1-1.5。 Preferably, the mass ratio of the two components in the mixed abrasive grains is 1:1-1.5.
本发明的有益效果是1)本发明测试材料简单易取,操作方便;2)添加磨粒有利于模拟实际服役条件下产生的磨屑,实验数据更具参考性。 The beneficial effects of the present invention are 1) the test material of the present invention is simple and easy to obtain, and the operation is convenient; 2) adding abrasive grains is beneficial to simulate the wear debris generated under actual service conditions, and the experimental data is more referenced.
具体实施方式 Detailed ways
下面通过具体实施例,对本发明的技术方案作进一步的具体说明。 The technical solution of the present invention will be further specifically described below through specific examples.
本发明中,若非特指,所采用的原料和设备等均可从市场购得或是本领域常用的。 In the present invention, unless otherwise specified, the raw materials and equipment used can be purchased from the market or commonly used in this field.
下述实施例中的方法,如无特别说明,均为本领域的常规方法。 The methods in the following examples, unless otherwise specified, are conventional methods in the art.
实施例1 Example 1
原料:20#机油5ml,去离子水45ml,粒径3μm的二氧化硅SiO2磨粒与氧化铝磨粒各25g,Cr12MoV表面镀CrTIAlN薄膜试样。 Raw materials: 5ml of 20# engine oil, 45ml of deionized water, 25g each of silicon dioxide SiO2 abrasive grains and aluminum oxide abrasive grains with a particle size of 3 μm, and CrTIAlN film samples coated on the surface of Cr12MoV.
先将20#机油与去离子水混合震荡均匀,再向其中加入二氧化硅SiO2与氧化铝的混合磨粒,机械搅拌均匀,制得磨粒润滑介质。将试样固定在球盘式摩擦磨损试验机,设置实验载荷10N,转速300转/分钟,试验时间20分钟,加入磨粒润滑液至没过整个试样,开始测试。 First, mix 20# engine oil with deionized water and vibrate evenly, then add mixed abrasive grains of silicon dioxide SiO 2 and aluminum oxide to it, and mechanically stir evenly to prepare abrasive lubricating medium. Fix the sample on the ball-on-disk friction and wear testing machine, set the test load to 10N, the speed to 300 rpm, and the test time to 20 minutes. Add the abrasive lubricant until the entire sample is covered, and start the test.
测试结果为:测得平均摩擦系数为0.24;测试后试样表面呈现磨粒磨损形貌,具有孔隙、裂纹等缺陷;式样过程中,摩擦曲线较为平稳,摩擦系数值稳定。 The test results are: the measured average friction coefficient is 0.24; after the test, the surface of the sample shows abrasive wear morphology, with pores, cracks and other defects; during the patterning process, the friction curve is relatively stable, and the friction coefficient value is stable.
实施例2 Example 2
原料:20#机油 5ml,去离子水45ml,粒径10μm的二氧化硅SiO2磨粒与石墨烯各25g,Cr12MoV表面镀CrTIAlN薄膜试样。 Raw materials: 5ml of 20# engine oil, 45ml of deionized water, 25g of silicon dioxide SiO 2 abrasive grains with a particle size of 10μm and 25g of graphene, CrTIAlN film samples coated on the surface of Cr12MoV.
先将20#机油与去离子水混合震荡均匀,再向其中加入二氧化硅SiO2与石墨烯的混合磨粒,机械搅拌均匀,制得磨粒润滑介质。将试样固定在球盘式摩擦磨损试验机,设置实验载荷5N,转速300转/分钟,试验时间20分钟,加入磨粒润滑液至没过整个试样,开始测试。 First, mix 20# engine oil with deionized water and vibrate evenly, then add mixed abrasive grains of silicon dioxide SiO 2 and graphene to it, and mechanically stir evenly to prepare abrasive lubricating medium. Fix the sample on the ball-on-disk friction and wear testing machine, set the test load to 5N, the speed to 300 rpm, and the test time to 20 minutes, add abrasive lubricant until the entire sample is covered, and start the test.
测试结果:测得平均摩擦系数为0.35;测试后试样表面呈现磨粒磨损形貌,孔隙较大;实验过程中,摩擦曲线出现较小幅度的波动。 Test results: The measured average coefficient of friction is 0.35; after the test, the surface of the sample shows abrasive wear morphology with large pores; during the experiment, the friction curve fluctuates slightly.
实施例3 Example 3
原料:20#机油 5ml,去离子水45ml,粒径50μm的二氧化硅SiO2磨粒与碳化硅各25g,Cr12MoV表面镀CrTIAlN薄膜试样。 Raw materials: 5ml of 20# engine oil, 45ml of deionized water, 25g of silicon dioxide SiO 2 abrasive grains with a particle size of 50μm and 25g of silicon carbide, CrTIAlN thin film samples coated on the surface of Cr12MoV.
先将20#机油与去离子水混合震荡均匀,再向其中加入二氧化硅SiO2与碳化硅的混合磨粒,机械搅拌均匀,制得磨粒润滑介质。将试样固定在球盘式摩擦磨损试验机,设置实验载荷5N,10N,15N,转速300转/分钟,试验时间至涂层破坏为止(以摩擦系数出现剧烈变化为准),加入磨粒润滑液至没过整个试样,开始测试。 First, mix 20# engine oil with deionized water and vibrate evenly, then add mixed abrasive grains of silicon dioxide SiO 2 and silicon carbide to it, and mechanically stir evenly to prepare abrasive lubricating medium. Fix the sample on the ball-on-disk friction and wear testing machine, set the test load to 5N, 10N, 15N, and the speed to 300 rpm, and the test time is until the coating is destroyed (subject to the drastic change of the friction coefficient), and add abrasive particles to lubricate Let the liquid cover the entire sample and start the test.
测试结果如下:测得平均摩擦系数分别为0.35,0.36,0.48,摩擦系数随载荷的增大而增大;涂层完全磨穿的时间随着载荷的增大而减小。 The test results are as follows: the measured average friction coefficients are 0.35, 0.36, and 0.48 respectively, and the friction coefficient increases with the increase of load; the time for the coating to wear completely decreases with the increase of load.
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Cited By (2)
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CN106802239A (en) * | 2015-11-25 | 2017-06-06 | 青岛征和工业股份有限公司 | Lubricating oil and engine timing chain test method when simulated engine works |
CN115128055A (en) * | 2021-03-25 | 2022-09-30 | 华侨大学 | A kind of detection method of tribochemical reaction between active metal abrasive particles and diamond wafer substrate interface |
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CN1481296A (en) * | 2000-11-10 | 2004-03-10 | 3M | Composite abrasive grains and manufacturing method thereof |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106802239A (en) * | 2015-11-25 | 2017-06-06 | 青岛征和工业股份有限公司 | Lubricating oil and engine timing chain test method when simulated engine works |
CN115128055A (en) * | 2021-03-25 | 2022-09-30 | 华侨大学 | A kind of detection method of tribochemical reaction between active metal abrasive particles and diamond wafer substrate interface |
CN115128055B (en) * | 2021-03-25 | 2024-06-07 | 华侨大学 | A method for detecting the tribochemical reaction between active metal abrasive particles and diamond wafer substrate interface |
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