CN104727182B - The strongest dewatering cylinder paper machine - Google Patents
The strongest dewatering cylinder paper machine Download PDFInfo
- Publication number
- CN104727182B CN104727182B CN201510129655.3A CN201510129655A CN104727182B CN 104727182 B CN104727182 B CN 104727182B CN 201510129655 A CN201510129655 A CN 201510129655A CN 104727182 B CN104727182 B CN 104727182B
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- China
- Prior art keywords
- cylinder mould
- cylinder
- carrying roller
- couch roll
- woollen blanket
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F9/00—Complete machines for making continuous webs of paper
- D21F9/04—Complete machines for making continuous webs of paper of the cylinder type
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F1/00—Wet end of machines for making continuous webs of paper
- D21F1/60—Cylinder moulds
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21F—PAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
- D21F3/00—Press section of machines for making continuous webs of paper
- D21F3/02—Wet presses
- D21F3/10—Suction rolls, e.g. couch rolls
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Abstract
The present invention relates to papermaking equipment field, especially relate to the strongest a kind of dewatering cylinder paper machine, mechanism, couch roll mechanism, cylinder mould mechanism, carrier roller mechanism, drying cylinder mechanism and woollen blanket is optimized including frame, woollen blanket, described woollen blanket optimizes mechanism, couch roll mechanism, cylinder mould mechanism, carrier roller mechanism circulation rotating through woollen blanket successively, the right side of described cylinder mould mechanism is provided with pressure roller, woollen blanket after couch roll mechanism under pressure roller dabbing blanket be close to cylinder mould mechanism rotate；Described cylinder mould mechanism is that cylinder mould machine is bled negative pressure cylinder mould；Described carrier roller mechanism includes that district's vacuum carrying roller inhaled by carrying roller pressing mechanism and cylinder mould machine special three, the high speed strong dewatering cylinder paper machine of the present invention, overall speed can be significantly improved, the saving energy puts into, significantly improve production efficiency, loft and the water absorption of product paper are more preferable simultaneously, improve value-added content of product, create more preferable economic benefit for enterprise.
Description
Technical field
The present invention relates to papermaking equipment field, especially relate to the strongest a kind of dewatering cylinder paper machine.
Background technology
Cylinder mould machine simple in construction, cost are low, mostly are general Paper Mill and use, and cylinder mould machine is suitable for production watt
Stupefied body paper, fine dried noodles boxboard, toilet paper and low and middle-grade cultural paper, its slurry shapes on a cylindrical cylinder mould, this
Cylinder mould is usually immersed in inside slurry, and traditional type cylinder mould machine produces because can't resolve produced centrifugal force when rotary screen cage rotates
Raw water dumping phenomenon, makes the page cannot molding, it is simply that the diameter speed increasing cylinder mould also cannot break through 230 meters/min, significantly makes
The about work efficiency of machine, affects the raising of integral production efficiency.
Summary of the invention
The goal of the invention of the present invention is the cylinder mould machine water dumping overcoming prior art to exist, page cannot molding, car
The defect that speed is too low, thus it is strong to realize a kind of water separation capability, the high speed strong dewatering cylinder paper machine that overall speed is higher.
For achieving the above object, the technical scheme is that the strongest a kind of dewatering cylinder paper machine, including machine
Frame, woollen blanket optimize mechanism, couch roll mechanism, cylinder mould mechanism, carrier roller mechanism, drying cylinder mechanism and woollen blanket, and it is solid that described woollen blanket optimizes mechanism
Surely being arranged on frame top side, drying cylinder mechanism is fixedly mounted on the opposite side of frame top, and cylinder mould mechanism is fixedly installed in hair
Blanket optimizes below mechanism, and described couch roll mechanism is hinged to be installed on above cylinder mould mechanism, and couch roll mechanism and cylinder mould mechanism are to roller；Institute
Stating carrier roller mechanism to be fixedly installed in the frame below drying cylinder mechanism, and carrier roller mechanism and drying cylinder mechanism are to roller, described woollen blanket depends on
Secondary through woollen blanket optimization mechanism, couch roll mechanism, cylinder mould mechanism, carrier roller mechanism circulation rotating, the right side of described cylinder mould mechanism is provided with
Pressure roller, woollen blanket after couch roll mechanism under pressure roller dabbing blanket be close to cylinder mould mechanism rotate；Described cylinder mould mechanism is cylinder mould machine
Negative pressure of bleeding cylinder mould；Described carrier roller mechanism includes that district's vacuum carrying roller inhaled by carrying roller pressing mechanism and cylinder mould machine special three, described
Cylinder mould machine special three is inhaled district's vacuum carrying roller and is fixedly installed in the top of carrying roller pressing mechanism.
Described cylinder mould machine negative pressure cylinder mould of bleeding includes that cylinder mould body, air pump and support shaft, described cylinder mould body are
Hollow cylinder, support shaft is arranged in cylinder mould body core, and the both ends of described cylinder mould body are provided with Seal end plate, described close
End-blocking plate includes end plate plate body and end cover, described end cover has aspirating hole, between described aspirating hole and air pump
By arranging the fixing connection of airway, described air pump installation settings has frequency-variable controller, and described frequency-variable controller controls to bleed
The rotation speed change of pump.
Described cylinder mould machine special three is inhaled district's vacuum carrying roller and is included carrying roller body, vacuum tank, fore side bearing block, transmission
Side shaft holder and worm and gear governor motion, the uniform water suction through hole that is provided with on described carrying roller body, carrying roller body periphery is wrapped up
Being provided with flexible glue layer, vacuum tank is positioned at described carrying roller body interior, fore side bearing block and transmission side bearing block and lays respectively at torr
The both ends of roller body, the first end of vacuum tank of described fore side is fixing is connected with suction mouth seat, in described vacuum tank
Being provided with sealing amplitude modulation mechanism, the quantity of the vacuum tank of described carrying roller body interior is three, and on suction mouth seat, correspondence sets
Put three suction inlets, and three suction inlets respectively with three corresponding connections of vacuum tank, described vacuum tank is the most right in carrying roller body periphery
Three true suction sections should be formed: drying zone, pre-profiling district, shaping area；The water suction through hole of uniform setting on described carrying roller body
Cross section is regular hexagon, and the flexible glue layer of described carrying roller body periphery parcel is provided with glue surface through hole and glue surface blind hole.
Described couch roll mechanism includes couch roll pressue device, couch roll gripper shoe and couch roll body, described couch roll pressue device one
End is hinged in frame, and the other end is hinged with couch roll gripper shoe right-hand member, and couch roll gripper shoe left end is hinged with frame, and couch roll body is pacified
It is loaded on below couch roll gripper shoe right-hand member.
Described woollen blanket optimizes mechanism and includes felt appliance, felt stretcher, coarse cotton cloth absorbent box and cleaning deflector roll, described hair
Blanket sequentially passes through cleaning deflector roll, coarse cotton cloth absorbent box, felt stretcher, felt appliance.
On the right side of described frame, drying cylinder mechanism obliquely downward is provided with horizontal roll mechanism of paper, and described horizontal roll mechanism of paper is by finished paper
Storage rolling.
A kind of beneficial effect of the high speed strong dewatering cylinder paper machine of the present invention:
1. the high speed of the present invention strong dewatering cylinder paper machine, woollen blanket after couch roll mechanism under pressure roller dabbing blanket be close to cylinder mould
Mechanism rotates, and changes woollen blanket trend, keeps better seal, thus form more preferable negative pressure in cylinder mould in making cylinder mould,
More adapt to water separate with paper spoke, ensure that the rate of water loss of cylinder mould simultaneously, promote the raising of speed further.
2. the high speed of the present invention strong dewatering cylinder paper machine, cylinder mould end cover all has aspirating hole, described aspirating hole
And between air pump by arranging the fixing connection of airway so that cylinder mould internal gas pressure uniformity, it is to avoid cylinder mould two ends dehydrations
The situation that speed is uneven, in turn ensure that the concordance of dehydration while improving machine speed, improves product quality.
3. the high speed of the present invention strong dewatering cylinder paper machine, the nunchakus body of carrier roller mechanism is that the special three suction districts of cylinder mould machine are true
Empty carrying roller, forced dehydration, dehydrating effect is more preferable, and when using rubber idler, the aridity of paper is 30% ~ 32%, uses the present invention's instead
After vacuum carrying roller, paper aridity can reach more than 38%.
4. the high speed of the present invention strong dewatering cylinder paper machine, less demanding to the steam pressure of drying cylinder, uses rubber idler
Time drying cylinder steam pressure need to be maintained at 3.8 ~ more than 4KG, after using described vacuum carrying roller instead, the steam pressure of drying cylinder only need keep
At 3 ~ below 3.2KG, the most greatly enterprise has saved energy input, reduces production cost.
5. the high speed of the present invention strong dewatering cylinder paper machine, overall can improve speed more than 20%, hence it is evident that improve production
Efficiency, loft and the water absorption of product paper are more preferable simultaneously, improve value-added content of product, create the most economical for enterprise
Benefit.
Accompanying drawing explanation
Fig. 1 is the structural representation of the strongest dewatering cylinder paper machine；
Fig. 2 is the structural representation that district's vacuum carrying roller inhaled by cylinder mould machine special three；
Fig. 3 is the B-B section view structure for amplifying schematic diagram of Fig. 2；
Fig. 4 is that cylinder mould machine is bled the structural representation of negative pressure cylinder mould；
Fig. 5 is that cylinder mould machine is bled the side structure schematic diagram of negative pressure cylinder mould；
Fig. 6 is that cylinder mould machine is bled the internal structure schematic diagram of negative pressure cylinder mould.
Seeing Fig. 1-6:1-frame, 2-woollen blanket optimizes mechanism, 201-felt appliance, 202-felt stretcher, 203-hair
Cloth suction box, 204-cleans deflector roll, 3-couch roll mechanism, 301-couch roll pressue device, 302-couch roll gripper shoe, 303-couch roll this
Body, 4-cylinder mould machine bleeds negative pressure cylinder mould, 401-cylinder mould body, 402-air pump, 403-support shaft, 404-Seal end plate,
441-end plate plate body, 442-end cover, 405-aspirating hole, 406-airway, 5-carrier roller mechanism, 501-carrying roller pressing mechanism,
The special three suction district vacuum carrying rollers of 502-cylinder mould machine, 521-carrying roller body, 522-vacuum tank, 523-fore side bearing block,
524-transmission side bearing block, 525-worm and gear governor motion, 526-suction mouth seat, 527-seals amplitude modulation mechanism, and 528-takes off
Pool, 529-pre-profiling district, 530-shaping area, 531-suction inlet, 6-drying cylinder mechanism, 7-woollen blanket, 8-pressure roller, the horizontal reel machine of 9-
Structure.
Detailed description of the invention
Do more below in conjunction with the accompanying drawings and by specific embodiment to the high speed strong dewatering cylinder paper machine of the present invention
Detailed description.
Embodiment:
The high speed strong dewatering cylinder paper machine of the present invention, optimizes mechanism 2, couch roll mechanism 3, cylinder mould machine including frame 1, woollen blanket
Structure, carrier roller mechanism 5, drying cylinder mechanism 6 and woollen blanket 7, described woollen blanket optimizes mechanism 2 and is fixedly installed on frame 1 top side, drying cylinder machine
Structure 6 is fixedly mounted on the opposite side at frame 1 top, and cylinder mould mechanism is fixedly installed in woollen blanket and optimizes below mechanism 2, described couch roll machine
Structure 5 is hinged to be installed on above cylinder mould mechanism, and couch roll mechanism 3 and cylinder mould mechanism are to roller；Described carrier roller mechanism 5 is fixedly installed in baking
In frame 1 below cylinder mechanism 6, and carrier roller mechanism 5 with drying cylinder mechanism 6 to roller, described woollen blanket 7 successively through woollen blanket optimize mechanism 2,
Couch roll mechanism 3, cylinder mould mechanism, carrier roller mechanism 5 circulation rotating, the right side of described cylinder mould mechanism is provided with pressure roller 8, and woollen blanket 7 is through volt
It is close to cylinder mould mechanism through 8 times dabbing blankets 7 of pressure roller after roller mechanism 3 rotate；Described cylinder mould mechanism is that cylinder mould machine is bled negative pressure net
Cage 4；Described carrier roller mechanism 5 includes that carrying roller pressing mechanism 501 and cylinder mould machine special three inhale district's vacuum carrying roller 502, described circle
Net paper machine special three is inhaled district's vacuum carrying roller 502 and is fixedly installed in the top of carrying roller pressing mechanism 501.
Described cylinder mould machine negative pressure cylinder mould 4 of bleeding includes cylinder mould body 401, air pump 402 and support shaft 403, described
Cylinder mould body 401 is hollow cylinder, and support shaft 403 is arranged at cylinder mould body 401 core, the two ends of described cylinder mould body 401
Portion is provided with Seal end plate 404, and described Seal end plate 404 includes end plate plate body 441 and end cover 442, described end cover
Aspirating hole 405 is had on 442, by arranging the fixing connection of airway 406 between described aspirating hole 405 and air pump 402, described
Air pump 402 installation settings has frequency-variable controller.
Described cylinder mould machine special three is inhaled district's vacuum carrying roller 502 and is included carrying roller body 521, vacuum tank 522, operation side shaft
Bearing 523, transmission side bearing block 524 and worm and gear governor motion 525, uniform on described carrying roller body 521 be provided with water suction
Through hole, the peripheral parcel of carrying roller body 521 is provided with flexible glue layer, and it is internal that vacuum tank 522 is positioned at described carrying roller body 521, described behaviour
Make that vacuum tank 522 one end of side is fixing is connected with suction mouth seat 526, be provided with sealing in described vacuum tank 522 and adjust
Width mechanism 527, the quantity of the vacuum tank 522 within described carrying roller body 521 is three, and suction mouth seat 526 is correspondingly arranged
Three suction inlets 531, and three suction inlets 531 respectively with three corresponding connections of vacuum tank 522, described vacuum tank 522 is at carrying roller body
521 peripheries are corresponding in turn to be formed three true suction sections: drying zone 528, pre-profiling district 529, shaping area 530；Described carrying roller body
The cross section of the water suction through hole of uniform setting on 521 is regular hexagon, and the flexible glue layer of the peripheral parcel of described carrying roller body 521 sets
It is equipped with glue surface through hole and glue surface blind hole.
Described couch roll mechanism 3 includes couch roll pressue device 301, couch roll gripper shoe 302 and couch roll body 303, described couch roll
Pressue device 301 one end is hinged in frame 1, and the other end is hinged with couch roll gripper shoe 302 right-hand member, couch roll gripper shoe 302 left end
Hinged with frame 1, couch roll body 303 is installed on below couch roll gripper shoe 302 right-hand member.
Described woollen blanket optimizes mechanism 2 and includes felt appliance 201, felt stretcher 202, coarse cotton cloth absorbent box 203 and cleaning
Deflector roll 204, described woollen blanket sequentially passes through cleaning deflector roll 204, coarse cotton cloth absorbent box 203, felt stretcher 202, felt appliance
201。
On the right side of described frame 1, drying cylinder mechanism 6 obliquely downward is provided with horizontal roll mechanism of paper 9, and described horizontal roll mechanism of paper 9 will become
Product paper storage rolling.
The foregoing is only the schematic detailed description of the invention of the present invention, be not limited to the scope of the present invention, any
Equivalent variations that those skilled in the art is made on the premise of without departing from present inventive concept and principle and amendment, all should belong to
In the scope of protection of the invention.
Claims (7)
1. a high speed strong dewatering cylinder paper machine, optimizes mechanism, couch roll mechanism, cylinder mould mechanism, carrying roller machine including frame, woollen blanket
Structure, drying cylinder mechanism and woollen blanket, described woollen blanket optimizes mechanism and is fixedly installed on frame top side, and drying cylinder mechanism is fixedly mounted on machine
The opposite side of top of the trellis, cylinder mould mechanism is fixedly installed in woollen blanket and optimizes below mechanism, and described couch roll mechanism is hinged is installed on cylinder mould
Above mechanism, and couch roll mechanism and cylinder mould mechanism are to roller；Described carrier roller mechanism is fixedly installed in the frame below drying cylinder mechanism,
And carrier roller mechanism and drying cylinder mechanism are to roller, described woollen blanket optimizes mechanism, couch roll mechanism, cylinder mould mechanism, carrying roller machine through woollen blanket successively
Structure circulation rotating, is characterized in that: the right side of described cylinder mould mechanism is provided with pressure roller, woollen blanket after couch roll mechanism under pressure roller dabbing
Blanket is close to cylinder mould mechanism and is rotated；Described cylinder mould mechanism is that cylinder mould machine is bled negative pressure cylinder mould；Described carrier roller mechanism includes carrying roller
District's vacuum carrying roller inhaled by pressing mechanism and cylinder mould machine special three, and the fixing peace of district's vacuum carrying roller inhaled by described cylinder mould machine special three
It is loaded on the top of carrying roller pressing mechanism；Described cylinder mould machine negative pressure cylinder mould of bleeding includes cylinder mould body, air pump and support shaft,
Described cylinder mould body is hollow cylinder, and support shaft is arranged in cylinder mould body core, and the both ends of described cylinder mould body are provided with
Seal end plate, described Seal end plate includes end plate plate body and end cover, described end cover has aspirating hole, described in bleed
By arranging the fixing connection of airway between hole and air pump.
High speed the most according to claim 1 strong dewatering cylinder paper machine, it is characterised in that: described air pump installation settings has
Frequency-variable controller, described frequency-variable controller controls the rotation speed change of air pump.
High speed the most according to claim 1 strong dewatering cylinder paper machine, it is characterised in that: described cylinder mould machine special three
Inhale district's vacuum carrying roller and include carrying roller body, vacuum tank, fore side bearing block, transmission side bearing block and worm and gear governor motion,
The uniform water suction through hole that is provided with on described carrying roller body, carrying roller body periphery parcel is provided with flexible glue layer, and vacuum tank is positioned at described
Carrying roller body interior, fore side bearing block and transmission side bearing block lay respectively at the both ends of carrying roller body, described fore side
The first end of vacuum tank is fixing is connected with suction mouth seat, is provided with sealing amplitude modulation mechanism, described torr in described vacuum tank
The quantity of the vacuum tank within roller body is three, and suction mouth seat is correspondingly arranged three suction inlets, and three suction inlets respectively with
The connection of three vacuum tank correspondences, described vacuum tank is corresponding in turn to be formed three true suction sections in carrying roller body periphery: drying zone, just
Shaping area, shaping area；The cross section of the water suction through hole of uniform setting on described carrying roller body is regular hexagon.
High speed the most according to claim 3 strong dewatering cylinder paper machine, it is characterised in that: described carrying roller body periphery is wrapped up
Flexible glue layer on be provided with glue surface through hole and glue surface blind hole.
High speed the most according to claim 1 strong dewatering cylinder paper machine, it is characterised in that: described couch roll mechanism includes couch roll
Pressue device, couch roll gripper shoe and couch roll body, described couch roll pressue device one end is hinged in frame, and the other end props up with couch roll
Fagging right-hand member is hinged, and couch roll gripper shoe left end is hinged with frame, and couch roll body is installed on below couch roll gripper shoe right-hand member.
High speed the most according to claim 1 strong dewatering cylinder paper machine, it is characterised in that: described woollen blanket optimizes mechanism and includes
Felt appliance, felt stretcher, coarse cotton cloth absorbent box and cleaning deflector roll, described woollen blanket sequentially passes through cleaning deflector roll, felt water suction
Case, felt stretcher, felt appliance.
High speed the most according to claim 1 strong dewatering cylinder paper machine, it is characterised in that: drying cylinder mechanism on the right side of described frame
Obliquely downward is provided with horizontal roll mechanism of paper, and finished paper is received rolling by described horizontal roll mechanism of paper.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510129655.3A CN104727182B (en) | 2015-03-24 | 2015-03-24 | The strongest dewatering cylinder paper machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510129655.3A CN104727182B (en) | 2015-03-24 | 2015-03-24 | The strongest dewatering cylinder paper machine |
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| Publication Number | Publication Date |
|---|---|
| CN104727182A CN104727182A (en) | 2015-06-24 |
| CN104727182B true CN104727182B (en) | 2017-01-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510129655.3A Active CN104727182B (en) | 2015-03-24 | 2015-03-24 | The strongest dewatering cylinder paper machine |
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Families Citing this family (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105862485A (en) * | 2016-05-30 | 2016-08-17 | 许昌中亚工业智能装备股份有限公司 | Novel paper making machine vacuum net cage |
| CN107476110B (en) * | 2017-09-29 | 2023-06-30 | 枣庄市恒宇纸业有限公司 | Vacuum idler of paper machine |
| CN108570874B (en) * | 2017-12-29 | 2019-07-05 | 仙鹤股份有限公司 | A kind of ultrathin type body paper paper making equipment |
| CN108660847A (en) * | 2018-05-15 | 2018-10-16 | 浙江永鑫特种纸有限公司 | Crimped paper paper machine and papermaking process |
| CN109537340A (en) * | 2018-10-12 | 2019-03-29 | 福建华闽特种纸科技股份有限公司 | A kind of toilet paper production method |
| CN109267414B (en) * | 2018-10-30 | 2023-09-22 | 华南理工大学 | A rotary screen forming device and method |
| CN111070160B (en) * | 2020-01-17 | 2021-04-23 | 舒昕日化科技有限公司 | Method for disassembling vacuum carrier roller type shaft core of high-speed living paper machine |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19505572C1 (en) * | 1995-02-18 | 1996-05-09 | Voith Sulzer Papiermasch Gmbh | Circular wire cylinder for paper machine |
| JP4914244B2 (en) * | 2007-02-26 | 2012-04-11 | 大王製紙株式会社 | Paper sheet manufacturing method |
| CN101629394A (en) * | 2008-07-14 | 2010-01-20 | 江苏华东造纸机械有限公司 | Gear transmission vacuum roller for papermaking machinery |
| CN201343675Y (en) * | 2009-01-09 | 2009-11-11 | 贵州恒瑞辰机械制造有限公司 | Vacuum high-speed tissue machine |
| CN201416128Y (en) * | 2009-03-20 | 2010-03-03 | 诸城市金日东造纸机械有限公司 | Vacuum cylinder former |
| CN204703004U (en) * | 2015-03-24 | 2015-10-14 | 河南省矩圆信实业有限公司 | Strong dewatering cylinder paper machine at a high speed |
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2015
- 2015-03-24 CN CN201510129655.3A patent/CN104727182B/en active Active
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Address after: 454550 Qinyang Industrial Agglomeration Area, Jiaozuo City, Henan Province (north of Zhangzhuang Village) Patentee after: Henan Brothers Industrial Co., Ltd. Address before: 454550 Qinyang Industrial Agglomeration Area, Jiaozuo City, Henan Province (north of Zhangzhuang Village) Patentee before: Ju Yuanxin Industrial Co., Ltd. of Henan Province |
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