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CN104725821A - Phosphorus-nitrogen halogen-free flame-retardant polycarbonate and preparation method thereof - Google Patents

Phosphorus-nitrogen halogen-free flame-retardant polycarbonate and preparation method thereof Download PDF

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Publication number
CN104725821A
CN104725821A CN201310721181.2A CN201310721181A CN104725821A CN 104725821 A CN104725821 A CN 104725821A CN 201310721181 A CN201310721181 A CN 201310721181A CN 104725821 A CN104725821 A CN 104725821A
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CN
China
Prior art keywords
phosphorous
nitrogen system
retardant
free fire
system bittern
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Pending
Application number
CN201310721181.2A
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Chinese (zh)
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不公告发明人
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Qingdao Wanli Technology Co Ltd
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Qingdao Wanli Technology Co Ltd
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Priority to CN201310721181.2A priority Critical patent/CN104725821A/en
Publication of CN104725821A publication Critical patent/CN104725821A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/22Halogen free composition
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)

Abstract

The invention discloses a phosphorus-nitrogen halogen-free flame-retardant polycarbonate and a preparation method thereof. The phosphorus-nitrogen halogen-free flame-retardant polycarbonate is composed of the following components in percentage by mass: 6%-85% of polycarbonate, 5-10% of phosphorus-nitrogen halogen-free flame retardant, 5-20% of enhancer, 2-5% of compatilizer, 0.1-1% of anti-dripping agent and 0.1-1.5% of lubricant. Compared with the prior art, the phosphorus-nitrogen halogen-free flame-retardant polycarbonate has the advantages of high strength, favorable heat resistance, favorable dimensional stability, favorable processability, favorable flame retardancy, favorable heat stability, favorable hydrolysis stability, favorable electric properties, low cost and the like. The oxygen index is 30 above, the vertical burning can reach Grade V-0. The phosphorus-nitrogen halogen-free flame-retardant polycarbonate can be widely used in the fields of electronic and electric appliances, automobile industry, building materials and the like.

Description

Phosphorous-nitrogen system bittern-free fire-retardant polycarbonate and preparation method thereof
Technical field
The present invention relates to technical field of polymer materials, specifically a kind of phosphorous-nitrogen system bittern-free fire-retardant polycarbonate and preparation method thereof.
Background technology
Polycarbonate (PC) is a kind of nontoxic, tasteless, water white material, transmittance is high, specific refractory power is high, good mechanical performance, and thermotolerance, flame resistivity and insulativity are better, and its product size is stablized, be widely used in the fields such as machinery, electric, medical device and illumination optical.PC itself has certain flame retardant resistance (oxygen index is 21% ~ 24%), but televisor, computer, transformer winding, trolley part, material of construction and other have high flame resistance require application, the flame retardant resistance of polycarbonate still is apparent not enough, need it flame-retardant modified, to adapt to its market requirement.
Summary of the invention
The object of the present invention is to provide a kind of phosphorous-nitrogen system bittern-free fire-retardant polycarbonate and preparation method thereof.
The technical solution adopted for the present invention to solve the technical problems is: phosphorous-nitrogen system bittern-free fire-retardant polycarbonate, and its component by mass percent proportioning is: polycarbonate 60% ~ 85%, phosphorous-nitrogen system bittern-free fire retardant 5% ~ 10%, toughener 5% ~ 20%, compatilizer 2% ~ 5%, anti-dripping agent 0.1% ~ 1%, lubricant 0.1% ~ 1.5%.
Described phosphorous-nitrogen system bittern-free fire retardant is melamine urate (MCA) or melamine polyphosphate (MPP).
Described toughener is the one in glass fibre, organo montmorillonite, talcum powder, nano-calcium carbonate, gas phase nano silicon-dioxide, its surface is through coupling agent treatment mistake, and described coupling agent is the one in silane coupling agent, titanate coupling agent, aluminium titanium composite coupler.
Described compatilizer is the one in styrene-grafted copolymer-maleic anhydride (SMA), styrene-acrylonitrile-methacrylic sour water glyceryl ester (SAG), methyl methacrylate-glycidyl methacrylate-ethyl propenoate ter-polymers (MGE), acrylonitritrile-styrene resin graft glycidyl methacrylate (AS-g-GMA).
Described anti-dripping agent is the coated ptfe micropowder of polystyrene.
Described lubricant is the one in EVA wax, OP wax, PETS, TAS-2A.
The preparation method of above-mentioned phosphorous-nitrogen system bittern-free fire-retardant polycarbonate, comprises the following steps:
(1), by polycarbonate in blast drier at 110 DEG C ~ 130 DEG C temperature dry 3 ~ 4 hours, phosphorous-nitrogen system bittern-free fire retardant at 80 DEG C ~ 120 DEG C dry 30 ~ 45 minutes, stand-by;
(2) take dry polycarbonate and phosphorous-nitrogen system bittern-free fire retardant and other each component, by weight ratio, add respectively in high-speed mixer and stir 5 ~ 30 minutes, make to mix rear discharging;
(3), the compound of step (2) is added in twin screw extruder, extrudes through melting mixing at 240 DEG C ~ 260 DEG C, cooling granulation, get product.
The invention has the beneficial effects as follows, compared with prior art, the phosphorous-nitrogen system bittern-free fire-retardant polycarbonate that the present invention obtains, not only have that intensity is high, thermotolerance and good stability of the dimension, and have good processibility and flame retardant resistance, its oxygen index is more than 30, vertical combustion can reach V-0 rank, but also there is the features such as Heat stability is good, hydrolysis-stable and electrical property be excellent, cost is also low, can be widely used in the fields such as electronic apparatus, automotive industry, material of construction.
Embodiment
Technical scheme of the present invention is further illustrated below in conjunction with specific embodiment.
Embodiment 1:
A kind of phosphorous-nitrogen system bittern-free fire-retardant polycarbonate, its component by mass percent proportioning is: polycarbonate 75%, melamine urate (MCA) 8%, surface are through coated ptfe micropowder 0.4%, the PETS 0.6% of the glass fibre 12% of silane coupling agent process, styrene-grafted copolymer-maleic anhydride (SMA) 4%, polystyrene.
Preparation method: (1), by polycarbonate in blast drier at 110 DEG C ~ 130 DEG C temperature dry 3 ~ 4 hours, melamine urate (MCA) at 80 DEG C ~ 120 DEG C dry 30 ~ 45 minutes, stand-by; (2) take dry polycarbonate and melamine urate (MCA) and other each component, by weight ratio, add respectively in high-speed mixer and stir 5 ~ 30 minutes, make to mix rear discharging; (3), the compound of step (2) is added in twin screw extruder, extrudes through melting mixing at 240 DEG C ~ 260 DEG C, cooling granulation, get product.
Embodiment 2:
A kind of phosphorous-nitrogen system bittern-free fire-retardant polycarbonate, its component by mass percent proportioning is: polycarbonate 84%, melamine polyphosphate (MPP) 5%, surface are through coated ptfe micropowder 0.5%, the TAS-2A 0.5% of the nano-calcium carbonate 8% of aluminium titanium composite coupler process, acrylonitritrile-styrene resin graft glycidyl methacrylate (AS-g-GMA) 2%, polystyrene.
Preparation method: (1), by polycarbonate in blast drier at 110 DEG C ~ 130 DEG C temperature dry 3 ~ 4 hours, melamine polyphosphate (MPP) at 80 DEG C ~ 120 DEG C dry 30 ~ 45 minutes, stand-by; (2) take dry polycarbonate and melamine polyphosphate (MPP) and other each component, by weight ratio, add respectively in high-speed mixer and stir 5 ~ 30 minutes, make to mix rear discharging; (3), the compound of step (2) is added in twin screw extruder, extrudes through melting mixing at 240 DEG C ~ 260 DEG C, cooling granulation, get product.

Claims (7)

1. a phosphorous-nitrogen system bittern-free fire-retardant polycarbonate, it is characterized in that, its component by mass percent proportioning is: polycarbonate 60% ~ 85%, phosphorous-nitrogen system bittern-free fire retardant 5% ~ 10%, toughener 5% ~ 20%, compatilizer 2% ~ 5%, anti-dripping agent 0.1% ~ 1%, lubricant 0.1% ~ 1.5%.
2. phosphorous-nitrogen system bittern-free fire-retardant polycarbonate according to claim 1, is characterized in that, described phosphorous-nitrogen system bittern-free fire retardant is melamine urate (MCA) or melamine polyphosphate (MPP).
3. phosphorous-nitrogen system bittern-free fire-retardant polycarbonate according to claim 1, it is characterized in that, described toughener is the one in glass fibre, organo montmorillonite, talcum powder, nano-calcium carbonate, gas phase nano silicon-dioxide, its surface is through coupling agent treatment mistake, and described coupling agent is the one in silane coupling agent, titanate coupling agent, aluminium titanium composite coupler.
4. phosphorous-nitrogen system bittern-free fire-retardant polycarbonate according to claim 1, it is characterized in that, described compatilizer is the one in styrene-grafted copolymer-maleic anhydride (SMA), styrene-acrylonitrile-methacrylic sour water glyceryl ester (SAG), methyl methacrylate-glycidyl methacrylate-ethyl propenoate ter-polymers (MGE), acrylonitritrile-styrene resin graft glycidyl methacrylate (AS-g-GMA).
5. phosphorous-nitrogen system bittern-free fire-retardant polycarbonate according to claim 1, is characterized in that, described anti-dripping agent is the coated ptfe micropowder of polystyrene.
6. phosphorous-nitrogen system bittern-free fire-retardant polycarbonate according to claim 1, is characterized in that, described lubricant is the one in EVA wax, OP wax, PETS, TAS-2A.
7. the preparation method of phosphorous-nitrogen system bittern-free fire-retardant polycarbonate according to claim 1, is characterized in that, comprise the following steps:
(1), by polycarbonate in blast drier at 110 DEG C ~ 130 DEG C temperature dry 3 ~ 4 hours, phosphorous-nitrogen system bittern-free fire retardant at 80 DEG C ~ 120 DEG C dry 30 ~ 45 minutes, stand-by;
(2) take dry polycarbonate and phosphorous-nitrogen system bittern-free fire retardant and other each component, by weight ratio, add respectively in high-speed mixer and stir 5 ~ 30 minutes, make to mix rear discharging;
(3), the compound of step (2) is added in twin screw extruder, extrudes through melting mixing at 240 DEG C ~ 260 DEG C, cooling granulation, get product.
CN201310721181.2A 2013-12-24 2013-12-24 Phosphorus-nitrogen halogen-free flame-retardant polycarbonate and preparation method thereof Pending CN104725821A (en)

Priority Applications (1)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104962063A (en) * 2015-07-30 2015-10-07 苏州荣昌复合材料有限公司 Halogen-free flame-retardant PC (polycarbonate) modified plastic and preparation method thereof
CN106433071A (en) * 2016-09-30 2017-02-22 福建华塑新材料有限公司 Halogen-free flame-retardant polycarbonate composition and preparation method thereof
CN107011646A (en) * 2017-04-25 2017-08-04 柳州市够旺贸易有限公司 Polycarbonate engineering plastic
CN109251506A (en) * 2018-08-23 2019-01-22 温州磐石机械设备维修咨询有限公司 A kind of composite plastic and preparation method thereof with flame retardant effect
CN110655774A (en) * 2019-07-23 2020-01-07 佛山市鑫桥科技有限公司 High-reflection PC reflection master batch and preparation method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104962063A (en) * 2015-07-30 2015-10-07 苏州荣昌复合材料有限公司 Halogen-free flame-retardant PC (polycarbonate) modified plastic and preparation method thereof
CN106433071A (en) * 2016-09-30 2017-02-22 福建华塑新材料有限公司 Halogen-free flame-retardant polycarbonate composition and preparation method thereof
CN107011646A (en) * 2017-04-25 2017-08-04 柳州市够旺贸易有限公司 Polycarbonate engineering plastic
CN109251506A (en) * 2018-08-23 2019-01-22 温州磐石机械设备维修咨询有限公司 A kind of composite plastic and preparation method thereof with flame retardant effect
CN110655774A (en) * 2019-07-23 2020-01-07 佛山市鑫桥科技有限公司 High-reflection PC reflection master batch and preparation method thereof

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Application publication date: 20150624